Automatic production line for bulletproof helmet processing

By designing an automatic production line for bulletproof helmets that includes a lifting slide, an XY-axis moving device, and an adsorption fixture, the problem of displacement of the aramid fiber layer during movement was solved, and efficient and precise molding of bulletproof helmets was achieved.

CN120645462AActive Publication Date: 2025-09-16LUQUAN ANTAIFUYUAN SAFETY EQUIP MFR
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510946213.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-09
Publication Date
2025-09-16
Estimated Expiration
2045-07-09

AI Technical Summary

Technical Problem

During the production of bulletproof helmets, the die-cut aramid fiber layer is prone to displacement when it is moved onto the helmet body, resulting in inaccurate molding.

Method used

An automatic production line was designed, including a die-cutting frame, a gripping frame and a hot pressing frame. It uses components such as a lifting slide, an XY-axis moving device, a suction fixture and abutment seat. Through precise adjustment and coordination of the suction fixture, the aramid fiber layer can be accurately moved onto the helmet body.

Benefits of technology

It effectively solves the problem of displacement of the aramid fiber layer during movement, ensures the molding accuracy and quality of the bulletproof helmet, and realizes the high efficiency of automated production.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120645462A_ABST
    Figure CN120645462A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of bulletproof helmet processing, and provides an automatic production line for bulletproof helmet processing, which comprises a production line rack, the production line rack comprises a die cutting rack, a grabbing rack and a hot pressing rack, a die cutting device is arranged on the die cutting rack, and a top hot pressing structure is arranged on the hot pressing rack. An X-axis and Y-axis moving device is arranged between the lifting ram and the grabbing rack, a lifting seat is longitudinally and movably arranged at the bottom of the lifting ram, a plurality of adsorption clamps are arranged on the outer side of the lifting seat, and every two adsorption clamps form a group; a sliding adjusting structure for adjusting the positions of the multiple adsorption clamps is arranged between the lifting base and the lifting ram, and a transverse moving groove frame is fixedly connected between the grabbing rack and the hot pressing rack. By means of the technical scheme, the technical problem that in the bulletproof helmet production process in the prior art, when an aramid fiber layer obtained after die cutting moves towards the helmet body, aramid fibers are prone to shifting is solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The embodiments of the present invention relate to the technical field of bulletproof helmet processing, and in particular, to an automatic production line for processing bulletproof helmets. Background Art

[0002] Bulletproof helmets are major military products used to protect the user's head. The main materials of bulletproof helmets are ultra-high molecular weight polyethylene fiber and aromatic polyamide. Ultra-high molecular weight polyethylene fiber is used to produce the main body of the bulletproof helmet, and multiple layers of aramid fiber are added to the helmet main body in sequence to improve the protective effect of the bulletproof helmet on the user's head.

[0003] In the production process of bulletproof helmets, laser die-cutting machines and hot pressing equipment are used. The laser die-cutting machine will first be used to die-cut a whole piece of aramid fiber in sequence, and the aramid fiber will be die-cut into different shapes. The formed helmet body will then be placed on the lower mold of the hot pressing equipment. The staff will then place each layer of aramid fiber on the helmet body, start the hot pressing equipment to drive the upper mold down, and hot-press the aramid fiber and the helmet body together. Using the above method, multiple layers of aramid fiber are processed into the helmet body in sequence to complete the production and manufacturing of the bulletproof helmet.

[0004] Because during the production process of bulletproof helmets, the appearance of each layer of aramid fiber placed on the helmet body is different, so in the process of placing the aramid fiber layer on the helmet body, it is necessary to strictly ensure that the aramid fiber layer is placed in place. The existing technology uses a pneumatic clamp to grab the die-cut aramid fiber layer, and adopts the principle of vacuum adsorption to grab the aramid fiber layer. However, when using the pneumatic clamp to grab the aramid fiber layer, the aramid fiber layer needs to be kept absolutely flat so that it can be effectively adsorbed. In the process of placing the aramid fiber layer on the helmet body, because the aramid fiber layer is a plane during the adsorption process, but the helmet body is a curved surface, when the pneumatic clamp stops adsorbing the aramid fiber layer, the aramid fiber will shift in the process of falling onto the helmet body. Summary of the Invention

[0005] To overcome the above-mentioned defects, an embodiment of the present invention provides an automatic production line for processing bulletproof helmets, which is used to solve the technical problem in the related art that aramid fibers are easily displaced when the die-cut aramid fiber layer is moved onto the helmet body during the production process of bulletproof helmets.

[0006] The present invention provides an automatic production line for processing bulletproof helmets, comprising a production line frame, wherein the production line frame includes a die-cutting frame, a grabbing frame, and a hot pressing frame, wherein the die-cutting frame is provided with a die-cutting device, and the hot pressing frame is provided with a top hot pressing structure, and further comprising: A lifting ram, an XY-axis moving device is provided between the lifting ram and the grabbing frame, a lifting seat is provided at the bottom of the lifting ram for longitudinal movement, a plurality of adsorption clamps are provided on the outside of the lifting seat, the plurality of adsorption clamps are arranged in groups of two, and a sliding adjustment structure for adjusting the position of the plurality of adsorption clamps is provided between the lifting seat and the lifting ram; A transverse slot frame is fixedly connected between the grabbing frame and the hot pressing frame, and a mounting cylinder seat is provided on the transverse slot frame for transverse movement. A plurality of abutment seats are provided on the top of the mounting cylinder seat, and the plurality of abutment seats are grouped in twos, and the abutment seats correspond one to one with the adsorption fixtures. A position adjustment structure for adjusting the positions of the plurality of abutment seats is provided on the mounting cylinder seat; The forming base is movably arranged on the hot pressing frame, a lower punch body is arranged on the top of the forming base, and a plurality of rectangular inlets and outlets for the abutment seats to extend are opened on the top of the forming base.

[0007] In order to adjust the positions of multiple adsorption clamps, the sliding adjustment structure further includes a through slide groove, a triangular connector and a circumferential drive structure. The bottom circumference of the lifting seat is fixedly connected with multiple through slide grooves, and a T-shaped sliding body is slidably connected to the through slide groove. The two adsorption clamps are respectively arranged on both sides of the T-shaped sliding body, and the T-shaped sliding body is fixedly connected to the triangular connector. An inclined slide groove is provided on the triangular connector, and a rotating part is slidably provided on the inclined slide groove. The bottom of the lifting seat is provided with the circumferential drive structure for moving the multiple triangular connectors.

[0008] In order to move multiple triangular connecting parts, the circumferential drive structure further includes a lifting ring sleeve and a first electric cylinder. The lifting ring sleeve is slidingly sleeved on the bottom of the lifting seat. The bottom circumference of the lifting ring sleeve is fixedly connected with multiple connecting rods. The connecting rods are rotatably connected to the rotating member. The first electric cylinder is arranged on the lifting slide, and the output end of the first electric cylinder is fixedly connected to the lifting ring sleeve.

[0009] In order to adsorb the aramid fiber, further, an annular vacuum cylinder is fixedly connected to the bottom of the lifting slide, and an exhaust pipe is connected between the adsorption clamp and the annular vacuum cylinder, wherein an adsorption device is provided on the lifting slide, and the adsorption device is connected to the annular vacuum cylinder.

[0010] In order to drive the mounting cylinder seat to rise, a sliding seat is further slidably connected in the transverse slot frame, a second electric cylinder is provided on the top of the sliding seat, and the output end of the second electric cylinder is fixedly connected to the bottom end of the mounting cylinder seat.

[0011] In order to adjust the positions of multiple abutment seats, the position adjustment structure further includes a fixed slide groove and a threaded adjustment component. Multiple fixed slide grooves are fixedly connected to the inner circumference of the mounting cylinder seat, and a T-shaped sliding body is also slidably arranged on the fixed slide groove. The two abutment seats are respectively fixedly connected to the top two sides of the T-shaped sliding body, and the threaded adjustment component is arranged between the multiple T-shaped sliding bodies located in the mounting cylinder seat and the mounting cylinder seat.

[0012] In order to drive the movement of the helmet body, a movable slide rail is further provided at the bottom of the hot pressing frame, a rotary wheel-type mobile device is provided at the bottom of the forming base, the wheel-type mobile device is movably set on the movable slide rail, and an operating cavity for the installation cylinder seat to enter is provided in the middle of the forming base.

[0013] In order to hot-press the aramid fiber and the helmet body together, the top hot-pressing structure includes a hot-pressing base and a slope-type clamping piece. The top of the hot-pressing base is longitudinally movable with an upper concave mold body with a heating function. The slope-type clamping pieces are movably arranged on both sides of the middle part of the hot-pressing base. A third electric cylinder is arranged on both sides of the hot-pressing base, and the output end of the third electric cylinder is fixedly connected to the slope-type clamping piece.

[0014] The beneficial effects of the embodiments of the present invention are: 1. In the present invention, when the die-cut aramid fiber layer needs to be smoothly moved to the helmet body, first, after the die-cutting equipment die-cuts a whole piece of aramid fiber layer, the die-cut aramid fiber material and the main body of the aramid fiber layer have a large die-cutting accuracy, so the aramid fiber material will remain on the main body of the aramid fiber layer after die-cutting. Then, the main body of the aramid fiber layer is further transported to the top area of ​​the mounting cylinder seat. When one of the aramid fiber materials needs to be removed, the mounting cylinder seat and the movable slide can be moved to the corresponding position. Then, according to the shape of the aramid fiber material, the positions of the abutting seat and the corresponding adsorption clamp are adjusted. Then, the abutting seat and the adsorption clamp are moved toward the direction of the aramid fiber material at the same time, so that the abutting seat and the adsorption clamp are in contact with the bottom side and the top side of the aramid fiber material respectively. The abutting seat can keep the aramid fiber material flat, so that the adsorption clamp can fully adsorb and grab the aramid fiber material.

[0015] 2. In the present invention, when the adsorption clamp drives the aramid fiber material to move onto the helmet body on the lower punch body, the installation cylinder seat moves into the operating cavity in the molding base, the installation cylinder seat moves into the molding base, and then the abutment seat continues to rise. After the adsorption clamp drives the aramid fiber material to move to the upper side of the helmet body, the abutment seat and the adsorption clamp continue to approach each other, so that the abutment seat contacts the bottom side of the aramid fiber material. When the aramid fiber material is about to contact the top of the helmet body, the adsorption clamp stops the adsorption operation on the aramid fiber material, and then clamps the aramid fiber material through the adsorption clamp and the abutment seat. Then, when the aramid fiber material moves onto the helmet body, the aramid fiber material falls accurately into the designated position on the helmet body. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly describes the drawings required for describing the embodiments of the present invention. Obviously, the drawings described below are merely exemplary embodiments of the present invention. Those skilled in the art can, without inventive effort, derive other drawings based on the contents of the exemplary embodiments of the present invention and these drawings.

[0017] Figure 1 It is a schematic structural diagram of the present invention as a whole; Figure 2 This is a schematic diagram of the structure of the production line frame, lifting slide, transverse trough frame and mounting cylinder seat in the present invention; Figure 3 This is a schematic diagram of the structure of the lifting ram, lifting seat, adsorption fixture and adsorption equipment in the present invention; Figure 4 It is a partial cross-sectional structural diagram of the cooperation of the lifting ram, lifting seat, adsorption fixture and triangular connector in the present invention; Figure 5 It is a schematic diagram of the structure of the cooperation between the transverse slot frame, the mounting cylinder seat, the forming base and the lower punch body in the present invention; Figure 6 It is a partial cross-sectional structural diagram of the cooperation among the mounting cylinder seat, the sliding seat, the abutting seat and the fixed slide groove in the present invention; Figure 7 This is a schematic diagram of the structure of the forming base, the lower punch body and the rectangular inlet and outlet in the present invention; Figure 8 It is a schematic structural diagram of the cooperation among the hot pressing base, the upper concave die body, the sloped clamping member and the third electric cylinder in the present invention.

[0018] In the figure: 1. Production line frame; 2. Die-cutting frame; 3. Grabbing frame; 4. Hot pressing frame; 5. Die-cutting equipment; 6. Lifting slide; 7. XY axis moving device; 8. Lifting seat; 9. Adsorption fixture; 10. Transverse slot frame; 11. Mounting cylinder seat; 12. Abutment seat; 13. Forming base; 14. Lower punch body; 15. Rectangular inlet and outlet; 16. Through chute; 17. T-shaped sliding body; 18. Triangular connecting piece; 19. Inclined chute; 20. Rotating piece; 21. Lifting ring; 22. Connecting Connecting rod; 23. First electric cylinder; 24. Annular vacuum cylinder; 25. Vacuum pipe; 26. Adsorption device; 27. Sliding seat; 28. Second electric cylinder; 29. ​​Fixed slide; 30. Mobile slide rail; 31. Rotary mobile device; 32. Operating cavity; 33. Hot pressing base; 34. Upper die body; 35. Slope clamping part; 36. Third electric cylinder; 37. Transmission screw; 38. First drive motor; 39. Lifting trough frame; 40. Threaded disk; 41. Second drive motor; 42. Threaded seat. DETAILED DESCRIPTION The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention.

[0019] To simplify the drawings, only the parts relevant to the disclosure are schematically shown in each figure; they do not represent the actual structure of the product. Furthermore, to simplify the drawings and facilitate understanding, in some figures, only one of the components with the same structure or function is schematically shown or labeled. In this document, "one" not only means "only one" but also "more than one," and "several" includes "two" and "more than two."

[0020] It should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they can refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in the present invention based on the specific circumstances.

[0021] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Furthermore, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0022] In the description of this embodiment, the terms "up", "down", "left", "right", etc., and the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be understood as a limitation on the present invention.

[0023] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0024] like Figures 1 to 8 As shown, the present invention discloses an automatic production line for processing bulletproof helmets, including a production line frame 1, the production line frame 1 includes a die-cutting frame 2, a gripping frame 3 and a hot pressing frame 4, and a die-cutting device 5 is provided on the die-cutting frame 2. The die-cutting device 5 is a common laser die-cutting device in the prior art and is a prior art device well known to those skilled in the art. By driving the laser die-cutting head to move in the XY axis direction, a whole piece of aramid fiber layer is die-cut into aramid fiber materials of corresponding shapes; The hot pressing frame 4 is provided with a top hot pressing structure, which includes a hot pressing base 33 and a slope-type clamping piece 35. The top of the hot pressing base 33 is longitudinally movable with an upper concave mold body 34 with a heating function, and both sides of the middle part of the hot pressing base 33 are movably provided with slope-type clamping pieces 35. Both sides of the hot pressing base 33 are provided with a third electric cylinder 36, and the output end of the third electric cylinder 36 is fixedly connected to the slope-type clamping piece 35. After the molding base 13 is moved to the bottom of the hot pressing base 33, the positions of the upper concave mold body 34 and the lower convex mold body 14 are made to correspond to each other, and the helmet body is placed on the lower convex mold body 14, and the aramid fiber material is also placed on the helmet body, and the third electric cylinder 36 on both sides is started to drive the slope-type clamping piece 35 to move The upper die body 34 is moved so that the sloped clamping piece 35 contacts the aramid fiber material, so that the aramid fiber material fits with the helmet body. A hydraulic driving device is provided on the hot pressing base 33. The hydraulic driving device drives the upper concave die body 34 to descend. The upper concave die body 34 contacts the top of the helmet body and the aramid fiber material. The upper concave die body 34 also has a heating function, which hot-presses the helmet body and the aramid fiber material together, so that the aramid fiber material and the helmet body are molded together. The sloped clamping piece 35 is used to fix the aramid fiber material. When the upper concave die body 34 contacts the top of the helmet body, the sloped clamping piece 35 can keep the unformed area between the aramid fiber material and the helmet body fixed, thereby ensuring the molding effect of the aramid fiber material and the helmet body.

[0025] It also includes a lifting slide 6, and an XY-axis moving device 7 is arranged between the lifting slide 6 and the grab frame 3. The XY-axis moving device 7 is a prior art device for driving the lifting slide 6 to move horizontally and vertically. It is used on a variety of CNC equipment and generally uses a screw transmission structure to drive the lifting slide 6 to move in an all-round plane. It is a prior art device well known to those skilled in the art.

[0026] The bottom of the lifting slide 6 is provided with a lifting seat 8 for longitudinal movement. The lifting seat 8 is provided on the lifting slide 6 for longitudinal movement through the lifting slide rod. A technical structure for driving the lifting slide rod to move longitudinally is provided in the lifting slide 6. A plurality of adsorption clamps 9 are provided on the outside of the lifting seat 8. The plurality of adsorption clamps 9 are grouped in twos, and a sliding adjustment structure for adjusting the position of the plurality of adsorption clamps 9 is provided between the lifting seat 8 and the lifting slide 6. The sliding adjustment structure includes a through slide 16, a triangular connector 18 and a circumferential drive structure. The bottom circumference of the lifting seat 8 is fixedly connected with a plurality of through slides 16, and a T-shaped sliding body 17 is slidably connected to the through slide 16. The two adsorption clamps 9 are respectively provided on the T-shaped sliding On both sides of the body 17, a triangular connecting piece 18 is fixedly connected to the T-shaped sliding body 17, and an inclined slide 19 is provided on the triangular connecting piece 18. A rotating piece 20 is slidably provided on the inclined slide 19. A circumferential driving structure is provided at the bottom of the lifting seat 8 for moving the multiple triangular connecting pieces 18. When it is necessary to adjust the positions of the multiple adsorption fixtures 9 to adapt to aramid fiber materials of different shapes, the rotating piece 20 in the inclined slide 19 is pushed to move upward or downward in the triangular connecting piece 18, so that the T-shaped sliding body 17 slidably connected in the through slide 16 drives the two adsorption fixtures 9 to move along the sliding track of the through slide 16, thereby adjusting the position of the adsorption fixture 9; The circumferential drive structure includes a lifting ring sleeve 21 and a first electric cylinder 23. The lifting ring sleeve 21 is slidably sleeved at the bottom of the lifting seat 8. A plurality of connecting rods 22 are fixedly connected to the bottom circumference of the lifting ring sleeve 21. The connecting rods 22 are rotatably connected to the rotating member 20. The first electric cylinder 23 is arranged on the lifting slide 6. The output end of the first electric cylinder 23 is fixedly connected to the lifting ring sleeve 21. When the first electric cylinder 23 is started, the lifting ring sleeve 21 is driven to descend, and the lifting ring sleeve 21 drives the plurality of connecting rods 22 to descend, so that the connecting rods 22 push the rotating member 20 to move on the triangular connector 18, and the positions of the triangular connector 18, the T-shaped sliding body 17 and the adsorption clamp 9 are adjusted.

[0027] An annular vacuum cylinder 24 is fixedly connected to the bottom of the lifting slide 6, and an exhaust pipe 25 is connected between the adsorption clamp 9 and the annular vacuum cylinder 24. The lifting slide 6 is provided with an adsorption device 26, which is connected to the annular vacuum cylinder 24. When the adsorption clamp 9 needs to adsorb the aramid fiber material, the adsorption device 26 is started, and the annular vacuum cylinder 24 and multiple exhaust pipes 25 are used to operate multiple adsorption clamps 9 at the same time, so that a negative pressure adsorption effect is generated between the adsorption clamp 9 and the aramid fiber material, so that the adsorption clamp 9 adsorbs and grabs the aramid fiber material. When the aramid fiber material needs to be discharged, gas and gaps are created between the adsorption clamp 9 and the aramid fiber material through the adsorption device 26, thereby completing the discharge of the aramid fiber material.

[0028] A transverse slot frame 10 is fixedly connected between the grabbing frame 3 and the hot pressing frame 4, and a mounting cylinder seat 11 is provided on the transverse slot frame 10 for transverse movement. A sliding seat 27 is slidably connected in the transverse slot frame 10, and a second electric cylinder 28 is provided on the top of the sliding seat 27. The output end of the second electric cylinder 28 is fixedly connected to the bottom end of the mounting cylinder seat 11, and a transmission screw 37 is rotatably connected to the bottom of the transverse slot frame 10. A first drive motor 38 is provided on one side of the transverse slot frame 10, and the output end of the first drive motor 38 is fixedly connected to the transmission screw 37. The sliding seat 27 cooperates with the transmission screw 37 for transmission. When the mounting cylinder needs to be adjusted The position of the mounting base 11 is adjusted so that the position of the mounting base 11 corresponds to the position of the lifting slide 6. The first drive motor 38 is started to drive the transmission screw 37 to rotate, so that the sliding base 27 adjusts the position of the mounting base 11. The top of the sliding base 27 is fixedly connected to the lifting slot frame 39. The mounting base 11 is slidably connected to the lifting slot frame 39. After the mounting base 11 moves to the position corresponding to the lifting slide 6, in order to make the abutment seat 12 and the adsorption fixture 9 close to each other, the second electric cylinder 28 is started to drive the mounting base 11 to move longitudinally on the lifting slot frame 39 to adjust the height of the abutment seat 12. The top of the mounting cylinder seat 11 is provided with a plurality of abutment seats 12, and the plurality of abutment seats 12 are grouped in twos, and the abutment seats 12 correspond to the adsorption clamps 9 one by one. The mounting cylinder seat 11 is provided with a position adjustment structure for adjusting the positions of the plurality of abutment seats 12, and the position adjustment structure includes a fixed slide groove 29 and a threaded adjustment component. The inner circumference of the mounting cylinder seat 11 is fixedly connected to a plurality of fixed slide grooves 29, and a T-shaped sliding body 17 is also slidably provided on the fixed slide groove 29. The two abutment seats 12 are respectively fixedly connected to the top two sides of the T-shaped sliding body 17, and a threaded adjustment component is provided between the plurality of T-shaped sliding bodies 17 located in the mounting cylinder seat 11 and the mounting cylinder seat 11. When it is necessary to adjust the positions of the plurality of abutment seats 12 to correspond to the longitudinal positions of the adsorption clamps 9, the T-shaped sliding body 17 is driven by the threaded adjustment component to move in the fixed slide groove 29, so as to further move the position of the abutment seat 12; The thread adjustment assembly includes a threaded disk 40, a second drive motor 41 and a threaded seat 42. The threaded disk 40 is rotatably connected to the mounting cylinder seat 11. The second drive motor 41 is provided at the inner bottom of the mounting cylinder seat 11. The output end of the second drive motor 41 is fixedly connected to the bottom of the threaded disk 40. A threaded seat 42 is provided at the bottom of each T-shaped sliding body 17 slidingly arranged in the fixed slide groove 29. The threaded seat 42 is threadedly connected to the threaded disk 40. When it is necessary to adjust the position of the abutment seat 12 to correspond to the adsorption fixture 9, the second drive motor 41 is started to drive the threaded disk 40 to rotate, so that the threaded disk 40 drives multiple threaded seats 42 to move, thereby driving the T-shaped sliding body 17 and the abutment seat 12 in the fixed slide groove 29 to move together.

[0029] The forming base 13 is movably arranged on the hot pressing frame 4, and a lower punch body 14 is arranged on the top of the forming base 13. A plurality of rectangular inlets and outlets 15 for the abutment seat 12 to extend are provided on the top of the forming base 13. The rectangular inlets and outlets 15 can adapt to the changes in different positions of the abutment seat 12. A movable slide rail 30 is provided at the bottom of the hot pressing frame 4, and a rotary mobile device 31 is provided at the bottom of the forming base 13. The wheeled mobile device 31 is movably arranged on the movable slide rail 30. The rotary mobile device 31 is a conventional mobile device driven by electricity. The rotary mobile device 31 can move along the path of the movable slide rail 30 to move the lower punch body 14 of the forming base 13. An operating cavity 32 for the installation cylinder seat 11 to enter is provided in the middle of the forming base 13. After the adsorption fixture 9 adsorbs the die-cut aramid fiber material, the lifting slide 6 is moved to the top side of the forming base 13 under the action of the XY-axis moving device 7, and then the installation cylinder seat 11 is moved into the operating cavity 32 of the forming base 13 through the transmission screw 37. When the aramid fiber material needs to be placed on the helmet body, the abutment seat 12 is first extended to the top side of the forming base 13, and then the abutment seat 12 is driven to contact the bottom side of the aramid fiber material. When the aramid fiber material is about to contact the top of the helmet body, the adsorption fixture 9 stops the adsorption operation of the aramid fiber material, and then the aramid fiber material is clamped by the adsorption fixture 9 and the abutment seat 12. Then, when the aramid fiber material moves toward the helmet body, the aramid fiber material is accurately dropped into the designated position on the helmet body.

[0030] The working principle of the automatic production line for bulletproof helmet processing: A whole piece of aramid fiber layer is conveyed on the die-cutting device 5, and the die-cutting device 5 is used to perform die-cutting operations on the aramid fiber layer. A plurality of aramid fiber materials that are parallel to each other and have different shapes can be die-cut on the aramid fiber layer. The die-cut aramid fiber layer and the plurality of retained aramid fiber materials are then moved to the range of the grabbing frame 3. Then, the plurality of aramid fiber materials need to be processed on the helmet body in sequence according to the molding sequence. The helmet body is placed on the lower punch body 14, and the molding base 13 is moved to the intersection of the hot pressing frame 4 and the grabbing frame 3, and one side of the transverse slot frame 10 extends into the operating cavity 32; At this time, the positions of the mounting cylinder seat 11 and the lifting slide 6 are adjusted respectively, and the mounting cylinder seat 11 and the lifting slide 6 are moved between the aramid fiber materials at the corresponding positions. Then, according to the shape of the aramid fiber material, the positions of the abutting seat 12 and the adsorption clamp 9 are adjusted in a targeted manner. Then, the abutting seat 12 and the adsorption clamp 9 are moved toward the direction of the aramid fiber material at the same time, so that the abutting seat 12 and the adsorption clamp 9 are in contact with the bottom side and the top side of the aramid fiber material respectively. The abutting seat 12 can keep the aramid fiber material flat, so that the adsorption clamp 9 can fully adsorb and grab the aramid fiber material. After the adsorption clamp 9 grabs the aramid fiber material, it drives the lifting slide 6 and the aramid fiber material to move to the upper side of the helmet body. At this time, the mounting cylinder seat 11 is also moved into the operating cavity 32. The abutment seat 12 is extended to the top side of the forming base 13, and then the abutment seat 12 is driven to contact the bottom side of the aramid fiber material. When the aramid fiber material is about to contact the top of the helmet body, the adsorption clamp 9 stops the adsorption operation of the aramid fiber material, and then the aramid fiber material is clamped by the adsorption clamp 9 and the abutment seat 12. Then, when the aramid fiber material moves toward the helmet body, the aramid fiber material is accurately dropped into the designated position on the helmet body. After the aramid fiber material is placed on the helmet body, the forming base 13, the helmet body and the aramid fiber material are moved to the bottom of the hot pressing base 33, driving the upper concave mold body 34 to descend, and the upper concave mold body 34 is in contact with the top of the helmet body and the aramid fiber material. The upper concave mold body 34 also has a heating function, which hot-presses the helmet body and the aramid fiber material together, so that the aramid fiber material and the helmet body are molded together. Using the above method, a plurality of aramid fiber materials are sequentially molded onto the helmet body.

[0031] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. An automatic production line for processing bulletproof helmets, comprising a production line frame (1), wherein the production line frame (1) comprises a die-cutting frame (2), a grabbing frame (3) and a hot pressing frame (4), wherein the die-cutting frame (2) is provided with a die-cutting device (5), and the hot pressing frame (4) is provided with a top hot pressing structure, characterized in that: Also includes: A lifting slide (6), an XY axis moving device (7) is provided between the lifting slide (6) and the grabbing frame (3), a lifting seat (8) is provided at the bottom of the lifting slide (6) for longitudinal movement, a plurality of adsorption clamps (9) are provided on the outside of the lifting seat (8), the plurality of adsorption clamps (9) are arranged in pairs, and a sliding adjustment structure for adjusting the position of the plurality of adsorption clamps (9) is provided between the lifting seat (8) and the lifting slide (6); A transverse slot frame (10), wherein the gripping frame (3) and the hot pressing frame (4) are fixedly connected with the transverse slot frame (10), a mounting cylinder seat (11) is provided on the transverse slot frame (10) for transverse movement, a plurality of abutment seats (12) are provided on the top of the mounting cylinder seat (11), the plurality of abutment seats (12) are arranged in groups of two, and the abutment seats (12) correspond one to one with the adsorption fixture (9), and a position adjustment structure for adjusting the positions of the plurality of abutment seats (12) is provided on the mounting cylinder seat (11); A forming base (13) is movably arranged on the hot pressing frame (4), a lower punch body (14) is arranged on the top of the forming base (13), and a plurality of rectangular inlets and outlets (15) for the abutting seat (12) to extend are opened on the top of the forming base (13).

2. The automatic production line for processing bulletproof helmets according to claim 1, characterized in that: The sliding adjustment structure includes: A through slide (16), wherein the bottom circumference of the lifting seat (8) is fixedly connected with a plurality of the through slides (16), a T-shaped sliding body (17) is slidably connected to the through slide (16), and the two adsorption clamps (9) are respectively arranged on both sides of the T-shaped sliding body (17); A triangular connecting member (18), the triangular connecting member (18) is fixedly connected to the T-shaped sliding body (17), an inclined sliding groove (19) is provided on the triangular connecting member (18), and a rotating member (20) is slidably provided on the inclined sliding groove (19); A circumferential drive structure is provided at the bottom of the lifting seat (8) and is used to move the plurality of triangular connecting members (18).

3. The automatic production line for processing bulletproof helmets according to claim 2, characterized in that: The circumferential drive structure comprises: A lifting ring sleeve (21), the lifting ring sleeve (21) is slidably sleeved on the bottom of the lifting seat (8), a plurality of connecting rods (22) are fixedly connected to the bottom circumference of the lifting ring sleeve (21), and the connecting rods (22) are rotatably connected to the rotating member (20); A first electric cylinder (23), wherein the first electric cylinder (23) is arranged on the lifting slide (6), and an output end of the first electric cylinder (23) is fixedly connected to the lifting ring sleeve (21).

4. The automatic production line for processing bulletproof helmets according to claim 3, characterized in that: The bottom of the lifting ram (6) is fixedly connected to an annular air pump (24), and an air pump pipe (25) is connected between the adsorption fixture (9) and the annular air pump (24); Wherein, an adsorption device (26) is provided on the lifting slide (6), and the adsorption device (26) is connected to the annular air pump (24).

5. The automatic production line for processing bulletproof helmets according to claim 1, characterized in that: A sliding seat (27) is slidably connected in the transverse slot frame (10), a second electric cylinder (28) is provided on the top of the sliding seat (27), and an output end of the second electric cylinder (28) is fixedly connected to the bottom end of the mounting cylinder seat (11).

6. The automatic production line for processing bulletproof helmets according to claim 5, characterized in that: The position adjustment structure includes: A fixed slide groove (29), wherein the inner circumference of the mounting cylinder seat (11) is fixedly connected with a plurality of the fixed slide grooves (29), a T-shaped sliding body (17) is also slidably provided on the fixed slide groove (29), and the two abutting seats (12) are respectively fixedly connected to the top two sides of the T-shaped sliding body (17); A threaded positioning assembly is provided between the plurality of T-shaped sliding bodies (17) located in the mounting cylinder seat (11) and the mounting cylinder seat (11).

7. The automatic production line for processing bulletproof helmets according to claim 1, characterized in that: A movable slide rail (30) is provided at the bottom of the hot pressing frame (4), a rotary wheel-type mobile device (31) is provided at the bottom of the forming base (13), the wheel-type mobile device (31) is movably arranged on the movable slide rail (30), and an operating cavity (32) for the installation cylinder seat (11) to enter is provided in the middle of the forming base (13).

8. The automatic production line for processing bulletproof helmets according to claim 7, characterized in that: The top hot pressing structure includes: A hot pressing base (33), wherein the top of the hot pressing base (33) is longitudinally movable and provided with an upper concave mold body (34) having a heating function; A slope-shaped clamping member (35) is movably provided on both sides of the middle portion of the hot pressing base (33), and a third electric cylinder (36) is provided on both sides of the hot pressing base (33), and an output end of the third electric cylinder (36) is fixedly connected to the slope-shaped clamping member (35).

Citation Information

Patent Citations

  • Automatic cloth spreading machine for manufacturing bulletproof helmet

    CN112158649A

  • Flattening device for refrigerator isolation plate processing

    CN113021865A