Roll shaft adjusting device of stable-tension laminator and real-time roll material tension monitoring method

Abstract

The invention discloses a roll shaft adjusting device of a stable-tension laminator and a real-time roll material tension monitoring method, and relates to the technical field of roll shaft adjusting devices. The roll shaft adjusting device comprises two guide plates vertically arranged on the ground; through mutual cooperation of the extrusion roller and the pressure sensor, pressure data between the roller shaft and a film material can be conveniently obtained at any time, and the accuracy of film pasting tension detection is improved; a first electric telescopic rod is matched with a lifting plate, so that the tension can be dynamically adjusted in real time according to the film material characteristics and the film pasting speed, and the efficiency of film tension adjustment is improved; the adjusting sensitivity of the fixing plate is analyzed through the analysis module, and a corresponding signal is generated to enable the execution module to control the adjusting push rod to change the friction force between the rubber pad and the connecting rod, so that stepless adjustment of the moving sensitivity of the fixing plate is realized, and tensile deformation or light transmittance degradation of a membrane material caused by adjustment lag is avoided; and indentations or wrinkles on the surface of the membrane material caused by excessive mechanical response are avoided.

Description

Technical Field

[0001] The present invention relates to the technical field of roller adjustment devices, and in particular to a roller adjustment device for a tension-stabilized film laminating machine and a real-time monitoring method for web tension. Background Art

[0002] In modern industrial fields such as electronics, automobiles, and packaging, film laminating machines are becoming increasingly popular as key equipment for achieving product surface protection, decoration, and functionalization. During the film laminating process, the roller adjustment device directly affects the quality and efficiency of the film laminating. Stable tension control ensures that the film material is flat and wrinkle-free on the product surface, avoiding defects such as bubbles and offset, which is crucial to improving product quality and production efficiency.

[0003] However, during use, the existing roller adjustment devices of film laminating machines mostly rely on manual experience to adjust the roller pressure, making it difficult to dynamically adjust the tension in real time according to the film material characteristics and film laminating speed. This can easily lead to problems such as the film being too tight and deforming, or being too loose and wrinkling, affecting the film laminating effect and product qualification rate. Secondly, the pressure monitoring function is missing. Most devices lack an effective pressure detection mechanism, making it impossible to obtain pressure data between the roller and the film material in a timely manner, making it difficult to accurately analyze and control the tension changes during the film laminating process.

[0004] Traditional laminating machines often use fixed mechanical structures for roller adjustment, which cannot dynamically adjust sensitivity according to the film type. This results in highly elastic films being prone to stretching and deformation due to adjustment lag during high-speed lamination. In contrast, overly sensitive adjustment can lead to increased mechanical loss for thick, low-elastic films.

[0005] Therefore, the above technical problems need to be solved. Summary of the Invention

[0006] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a roller adjustment device for a tension-stabilized film laminating machine and a real-time monitoring method for web tension.

[0007] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a roller adjustment device of a tension-stabilized film laminating machine and a real-time monitoring method for the tension of a web, comprising two guide plates vertically arranged on the ground, a moving mechanism being provided on one side of the guide plate, and a support plate being horizontally fixedly connected between the guide plates, a support roller being horizontally rotatably installed in the middle of the support plate, the support roller horizontally passing through the support plate, and a pressure detection mechanism being provided on the support roller, and a lifting mechanism being assembled on the pressure detection mechanism.

[0008] Preferably, the moving mechanism includes a clamping plate horizontally fixedly connected to one side of the fixed plate, the clamping plate is vertically clamped in a guide groove opened in the vertical direction of the guide plate, and a second electric telescopic rod is installed on one side of the clamping plate by bolts, and the telescopic end of the second electric telescopic rod is fixedly connected to the moving plate.

[0009] Preferably, a fixing hole is provided at the other end of the movable plate, and a positioning plate is fixedly connected to one end of the fixed plate opposite to the movable plate. A threaded hole is provided on one side of the positioning plate, and the threaded hole is connected to a fixing rod through a thread. The other end of the fixing rod is slidably engaged in the fixing hole, and an extrusion roller is rotatably sleeved on the outer side of the fixing rod.

[0010] Preferably, the top ends of the guide plates on both sides are horizontally fixedly connected to a top plate, and through openings are opened on both sides of the top plate.

[0011] Preferably, the pressure detection mechanism includes a connecting rod in a rectangular shape fixedly connected around the upper end of the fixed plate, the top end of the connecting rod passes through the lifting plate and is fixedly connected to an anti-slip plate, pressure sensors are installed on both sides of the upper end of the lifting plate, and the sensing end of the pressure sensor passes through the lifting plate and abuts against the top end of the fixed plate.

[0012] Preferably, the lifting mechanism includes a first electric telescopic rod installed in the middle of the top plate, and the telescopic end of the first electric telescopic rod passes through the top plate and is fixedly connected to the top end of the lifting plate.

[0013] Preferably, the connecting rod is slidably connected to the lifting plate, a sliding hole is provided on the lifting plate at the position corresponding to the connecting rod, mounting grooves are provided on three directions inside the sliding hole, an extrusion block is installed inside the mounting groove through an adjusting push rod, a rubber pad is installed on the side of the outer wall of the extrusion block close to the connecting rod, and a distance sensor is also installed on the outside of the adjusting push rod to monitor the length change of the adjusting push rod in real time.

[0014] Preferably, the intelligent control component further includes an acquisition module and an execution module;

[0015] The acquisition module collects the pressure data of the coil on the extrusion roller, the tension data of the coil, the length data of the adjustment push rod, and the temperature and humidity data of the environment, and transmits the collected data to the analysis module;

[0016] The execution module receives the signal transmitted by the analysis module and performs corresponding operations; if the signal received by the execution module is an eccentricity warning signal, a buzzer warning is issued through the buzzer module of the intelligent control component, and the yellow light of the three-color indicator light set on the outside of the control box is controlled to light up, informing the maintenance personnel that the abnormal tension warning is caused by the eccentricity of the extrusion roller; if the signal received by the execution module is a temperature and humidity warning signal, a buzzer warning is issued through the buzzer module of the intelligent control component, and the green light of the three-color indicator light set on the outside of the control box is controlled to light up, informing the maintenance personnel that the abnormal tension warning is caused by changes in ambient temperature and humidity; if the signal received by the execution module is a warning signal, a buzzer warning is issued through the buzzer module of the intelligent control component, and the red light of the three-color indicator light set on the outside of the control box is controlled to light up, informing the maintenance personnel that the abnormal tension warning is not caused by eccentricity and changes in ambient temperature and humidity.

[0017] Preferably, the analysis module performs the following steps to analyze the adjustment sensitivity of the fixed plate:

[0018] S1: positive pressure of rubber pad on connecting rod , is the overall elastic coefficient between the rubber pad and the extrusion block, In order to adjust the conversion relationship between the change of push rod length and the deformation displacement of rubber pad, To adjust the length of the push rod; according to the positive pressure Data, get the friction between the rubber pad and the connecting rod ;

[0019] S2: Driving force generated by the tension change of the fixed plate When moving, friction must be overcome ,Right now , is the equivalent mass data of the fixed plate and associated moving parts, is the acceleration;

[0020] S3: Tension The amount of change Directly drive the fixed plate to move, then , derive , that is, sensitivity , is the proportional coefficient; by adjusting the length of the push rod and bringing in the change data of the fixed plate sensitivity during the adjustment process, the proportional coefficient is obtained The specific value of .

[0021] Preferably, the method for real-time monitoring of web tension includes:

[0022] M1: Pressure sensor measures the pressure between the coil and the extrusion roller Perform detection and infer the tension data of the coil based on the pressure data of the coil on the extrusion roller , is the diameter data of the extrusion roller, is the equivalent contact diameter of the coil; the calculated tension data With preset tension data For comparison, if Not present If it is within the range, it is determined that the tension is abnormal. is the preset proportional coefficient;

[0023] M2: calculate the tension value Tension data detected by the tension sensor For comparison, if , it is determined that the abnormal tension is caused by external factors, and the interference factors are checked. is the preset proportional coefficient; otherwise, the pressure data is determined The change is caused by abnormal tension, generating an adjustment signal and transmitting the adjustment signal to the execution module;

[0024] M3: Pressure data at the time when tension is determined to be abnormal Record, if every time period Post-pressure data If the fluctuation occurs again, it is determined to be periodic. Perform calculations; obtain the speed data of the extrusion roller , the rotation frequency of the extrusion roller is ,like , it is determined that the tension detection is abnormal due to the eccentricity of the extrusion roller, an eccentricity warning signal is generated, and the eccentricity warning signal is transmitted to the execution module;

[0025] M4: If the extrusion roller is not eccentric and the abnormal tension fluctuation is non-periodic, the ambient temperature and humidity data of the surrounding environment within a set time period before and after the fluctuation moment are obtained, the ambient temperature and humidity data within the set time period are sorted according to the acquisition time, the difference between the temperature and humidity data of adjacent acquisition times is calculated, and the temperature and humidity change is calculated based on the difference. If the temperature and humidity change corresponding to the fluctuation moment exceeds the preset fluctuation threshold, it is determined that the tension detection is abnormal due to the change in ambient temperature and humidity, and a temperature and humidity warning signal is generated and transmitted to the execution module;

[0026] M5: If there is no abnormality in temperature and humidity, a warning signal is generated and transmitted to the execution module.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] 1. The extrusion roller and the pressure sensor work together to constantly acquire pressure data between the roller and the film material, improving the accuracy of film lamination tension detection and enabling precise analysis and control of tension changes during the lamination process. Furthermore, the first electric telescopic rod and the lifting plate work together to dynamically adjust the tension in real time based on the film material characteristics and lamination speed, improving the efficiency of film tension regulation and preventing the film material from being stretched and deformed due to being too tight, or wrinkled due to being too loose, ultimately solving the problems that affect the lamination effect and product qualification rate.

[0029] 2. The analysis module analyzes the adjustment sensitivity of the fixed plate and generates corresponding signals to enable the execution module to control the adjustment push rod to change the friction between the rubber pad and the connecting rod, thereby realizing stepless adjustment of the movement sensitivity of the fixed plate, avoiding the tensile deformation or transmittance degradation of the membrane material due to adjustment lag, and avoiding indentations or wrinkles on the membrane surface due to mechanical over-response. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0031] Figure 1 This is a schematic diagram of the overall three-dimensional structure proposed by the present invention;

[0032] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the other side proposed by the present invention;

[0033] Figure 3 This is a schematic diagram of the overall three-dimensional structure proposed by the present invention when viewed from above;

[0034] Figure 4 This is a schematic diagram of the front structure of the present invention;

[0035] Figure 5 This is a schematic diagram of the partial and overall three-dimensional structure proposed by the present invention;

[0036] Figure 6 This is a schematic diagram of the overall three-dimensional structure of the moving mechanism and the pressure detection mechanism proposed in the present invention;

[0037] Figure 7 A system flow chart is proposed for the present invention.

[0038] Serial numbers in the figure: 1. Guide plate; 2. Support plate; 3. Support roller; 4. Fixed plate; 5. Movable plate; 6. Connecting rod; 7. Pressure sensor; 8. Top plate; 9. First electric telescopic rod; 10. Second electric telescopic rod; 11. Lifting plate; 12. Extrusion roller; 13. Threaded hole. DETAILED DESCRIPTION

[0039] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0040] Example: See Figure 1-7 The present invention provides a roller adjustment device for a tension-stabilized film laminating machine and a real-time monitoring method for the web tension, comprising two guide plates 1 vertically arranged on the ground, a moving mechanism being provided on one side of the guide plate 1, and a supporting plate 2 being fixedly connected horizontally between the guide plates 1, a supporting roller 3 being installed for horizontal rotation in the middle of the supporting plate 2, the supporting roller 3 passing through the supporting plate 2 horizontally, and a pressure detection mechanism being provided on the supporting roller 3, and a lifting mechanism being equipped with a lifting mechanism through the supporting roller 3 and the supporting plate 2, so as to facilitate the stable movement of the film; the moving mechanism comprises a clamping plate fixedly connected horizontally to one side of the fixed plate 4, the clamping plate being vertically clamped in a guide groove vertically opened on the guide plate 1, and a clamping plate being installed on one side by bolts The second electric telescopic rod 10, the telescopic end of the second electric telescopic rod 10 is fixedly connected to the movable plate 5, through the movable plate 5 and the second electric telescopic rod 10, it is convenient to replace different extrusion rollers 12 according to the size of the film; a fixing hole is provided at the other end of the movable plate 5, and a positioning plate is fixedly connected to one end of the fixed plate 4 opposite to the movable plate 5, and a threaded hole 13 is provided on one side of the positioning plate, and the threaded hole 13 is connected to a fixing rod through a thread, and the other end of the fixing rod is slidably engaged in the fixing hole, and an extrusion roller 12 is rotatably provided on the outer side of the fixed rod, which facilitates the stable passage of the film through the extrusion roller 12. After a simulated long-term operation test, the roller adjustment device has a continuous and stable operation time of more than 8,000 hours, and a failure rate of less than 1.5%.

[0041] In the present invention, the top ends of the guide plates 1 on both sides are horizontally fixedly connected to the top plate 8, and through-holes are opened on both sides of the top plate 8, which facilitate the formation of a stable support frame through the guide plates 1 and the top plate 8; the pressure detection mechanism includes a rectangular connecting rod 6 fixedly connected to the upper end of the fixed plate 4 around the periphery, the top ends of the connecting rod 6 all pass through the lifting plate 11 and are fixedly connected to the anti-slip plate, and pressure sensors 7 are installed on both sides of the upper end of the lifting plate 11, and the sensing end of the pressure sensor 7 passes through the lifting plate 11 and abuts against the top end of the fixed plate 4, and the pressure data is conveniently detected in real time through the pressure sensor 7 and the lifting plate 11, and the data is fed back to the control system. In the film pasting test of the same material, the fluctuation range of the film pasting tension can be controlled within ±2N. Compared with the fluctuation range of ±5N of the traditional adjustment device, the tension adjustment accuracy is improved by about 60%; the lifting mechanism includes a first electric telescopic rod 9 installed in the middle of the top plate 8. The telescopic end of the first electric telescopic rod 9 passes through the top plate 8 and is fixedly connected to the top of the lifting plate 11. Through the first electric telescopic rod 9 and the lifting plate 11, it is convenient to change the real-time detection pressure data and feed the data back to the control system. From the detection of pressure deviation by the pressure sensor 7 to the completion of roller height adjustment by the lifting mechanism, the whole process takes no more than 1.5 seconds.

[0042] The roller adjustment device adjusts and controls the electric telescopic rod through the internal equipment of the control box. The control box is also equipped with an intelligent control component, which includes an acquisition module, an analysis module and an execution module.

[0043] The acquisition module collects the pressure data of the coil on the extrusion roller 12, the tension data of the coil, the length data of the adjustment push rod, and the temperature and humidity data of the environment, and transmits the collected data to the analysis module;

[0044] The analysis module analyzes the tension data transmitted by the acquisition module to determine whether the abnormal tension is caused by other factors. If it is determined to be caused by other factors, the pressure data and temperature and humidity data are analyzed in sequence. If it is determined that the abnormal tension is caused by the eccentricity of the extrusion roller 12, an eccentricity warning signal is generated and transmitted to the execution module; if it is determined that the abnormal tension is caused by changes in ambient temperature and humidity, a temperature and humidity warning signal is generated and transmitted to the execution module; if it is caused by neither of the above two situations, a warning signal is generated and transmitted to the execution module; the adjustment push rod length data and performance are analyzed from the acquisition module to obtain the adjustment sensitivity relationship of the fixed plate 4 with respect to the adjustment push rod length data;

[0045] The connecting rod 6 is slidably connected to the lifting plate 11. A sliding hole is provided on the lifting plate 11 at the position corresponding to the connecting rod 6. Mounting slots are provided on three sides of the sliding hole. An extrusion block is installed inside the mounting slot through an adjusting push rod. A rubber pad is installed on the outer wall of the extrusion block close to the connecting rod 6. A distance sensor is also installed on the outer side of the adjusting push rod to monitor the length change of the adjusting push rod in real time.

[0046] Adjust the push rod and the connecting rod 6 to be perpendicular to each other, so that the positive pressure of the rubber pad on the connecting rod 6 , is the overall elastic coefficient between the rubber pad and the extrusion block, In order to adjust the conversion relationship between the change of push rod length and the deformation displacement of rubber pad, To adjust the length of the push rod; according to the positive pressure Data, get the friction between the rubber pad and the connecting rod 6 ;

[0047] Adjusting the push rod extension The rubber pad is deformed by the lever mechanism ,in is the structural transmission coefficient (determined by the geometric dimensions of the push rod and the extrusion block. If the push rod is extended by 1mm and the rubber pad is compressed by 0.8mm, then ); The elasticity of the rubber pad conforms to Hooke's law , is the elastic coefficient of the rubber pad (the measured Shore hardness of the rubber pad is 60A, );

[0048] The sensitivity of the fixed plate 4 can be understood as the response speed / displacement response of the fixed plate 4 to the change of tension. In essence, the friction force acts as a "resistance" to affect the dynamic characteristics of the fixed plate movement; the driving force generated by the tension change of the fixed plate 4 When moving, friction must be overcome ,Right now , is the equivalent mass data of the fixed plate 4 and the associated moving parts, is acceleration; sensitivity It can be defined as "the response acceleration of the fixed plate 4 under unit tension change", tension The amount of change Directly drive the fixed plate 4 to move, then , derive , that is, sensitivity , The proportional coefficient is obtained by adjusting the length of the push rod and the sensitivity change data of the fixed plate 4 during the adjustment process. The specific value of .

[0049] A pressure sensor is installed at the guide roller bearing seat of the extrusion roller 12 to detect the pressure data of the coil on the extrusion roller 12. , infer the tension data of the coiled material based on the pressure data of the coiled material on the extrusion roller 12 , is the diameter data of the extrusion roller 12, is the equivalent contact diameter of the coil; the calculated tension data With preset tension data For comparison, if Not present If it is within the range, it is determined that the tension is abnormal. is the preset proportional coefficient;

[0050] formula It is derived based on the mechanical model of the wrap angle of the coil to the extrusion roller. When the angle wraps around the extrusion roller, according to the principle of force balance, the component of force perpendicular to the axis of the roller is , which is equal to the pressure detected by the pressure sensor , so ; When the corner hour, , the formula is simplified to (in The equivalent contact diameter of the coil, approximately equal to the coil thickness ); For example, pressure is detected , extrusion roller diameter , coil thickness , then the tension ; In practical applications, the wrap angle It needs to be detected in real time by visual sensors. When there is a change (such as the film material deviates and causes the wrap angle to decrease), the system automatically corrects the calculation coefficient to ensure that the tension calculation error is ≤1%;

[0051] The value is set according to the film material precision requirement, such as high requirements for optical film, , that is, when Not present When abnormality is determined; For example, the allowed range is 48.5-51.5N, and an alarm will be triggered if it exceeds this range; Used to determine the deviation between the calculated value and the independent tension sensor (such as laser tension meter). , indicating the presence of mechanical interference (such as roller eccentricity) or calculation model errors; for example, , then the deviation threshold is 4N, if , , it is determined to be interference from external factors, and the influence of eccentricity or temperature and humidity needs to be checked;

[0052] The calculated tension value Tension data detected by the tension sensor For comparison, if , it is determined that the abnormal tension is caused by external factors, and the interference factors are checked. is the preset proportional coefficient; otherwise, the pressure data is determined The change is caused by abnormal tension, generating an adjustment signal and transmitting the adjustment signal to the execution module;

[0053] After receiving the adjustment signal, the execution module obtains the corresponding adjustment strategy from the preset film material parameter database based on the coil material information input by the staff at the control box position, and adjusts the corresponding adjustment sensitivity according to the adjustment strategy;

[0054] The pressure data at the time when the tension was abnormal Record, if every time period Post-pressure data If the fluctuation occurs again, it is determined to be periodic. Calculate; obtain the speed data of the extrusion roller 12 , the rotation frequency of the extrusion roller 12 is ,like , it is determined that the tension detection is abnormal due to the eccentricity of the extrusion roller 12, an eccentricity warning signal is generated, and the eccentricity warning signal is transmitted to the execution module;

[0055] Record pressure data fluctuation period , calculate the frequency , while collecting the extrusion roller speed , calculate the rotation frequency ;like (error ≤ 5%), it is judged that the roller is eccentric; for example, the roller speed , , if the pressure fluctuation frequency , it is confirmed that the cause is eccentricity. At this time, the radial runout of the roller is usually greater than 0.1mm and needs to be repaired;

[0056] After receiving the eccentricity warning signal, the execution module sends a buzzer warning through the buzzer module of the intelligent control component, and controls the yellow light of the three-color indicator light set on the outside of the control box to light up, informing the maintenance personnel that the abnormal tension warning is caused by the eccentricity of the extrusion roller 12;

[0057] If the extrusion roller 12 is not eccentric and the abnormal tension fluctuation is non-periodic, the temperature and humidity data of the surrounding environment within a set time period before and after the fluctuation moment are obtained, the ambient temperature and humidity data within the set time period are sorted according to the acquisition time, the difference between the temperature and humidity data of adjacent acquisition times is calculated, and the temperature and humidity change amount is calculated based on the difference. If the temperature and humidity change amount corresponding to the fluctuation moment exceeds the preset fluctuation threshold, it is determined that the tension detection abnormality is caused by the change in ambient temperature and humidity, and a temperature and humidity warning signal is generated and transmitted to the execution module;

[0058] Obtain temperature and humidity data 30 minutes before and after the abnormal moment, sort by time, and calculate the change of adjacent points 、 ; The preset threshold is or For example, the temperature rises suddenly from 25℃ to 28℃ ( ), triggering temperature and humidity compensation, the system automatically Correct the tension target value (0.02 is the temperature compensation coefficient, and the elastic modulus decreases by 2% for every 1°C increase in the measured PET film temperature);

[0059] After receiving the temperature and humidity warning signal, the execution module sends a buzzer warning through the buzzer module of the intelligent control component and controls the green light of the three-color indicator light set on the outside of the control box to light up, informing the maintenance personnel that the abnormal tension warning is caused by changes in ambient temperature and humidity;

[0060] If there is no abnormality in temperature and humidity, a warning signal is generated and transmitted to the execution module; after receiving the warning signal, the execution module sends a buzzer warning through the buzzer module of the intelligent control component, and controls the red light of the three-color indicator light set on the outside of the control box to light up, informing the maintenance personnel that the abnormal tension warning is not caused by eccentricity and changes in ambient temperature and humidity.

[0061] Working principle: When the present invention is used, the roller adjustment device first constructs a stable support frame through two guide plates 1 and a top plate 8 vertically arranged on the ground, and then fixes it horizontally through the support plate 2 between the guide plates 1 to provide a rotating installation basis for the support roller 3, and then rotates the fixing rod to fix it in the threaded hole 13. At this moment, the extrusion roller 12 is put on the outside, and then the movable plate 5 is moved by the second electric telescopic rod 10 to fix the extrusion roller 12. At this time, the film material passes through the gap between the support roller 3 and the extrusion roller 12. When the tension is too large, the fixed plate 4 will be lifted upward, so that the sensing end of the pressure sensor 7 on the lifting plate 11 detects the pressure data in real time, and feeds back the data, thereby controlling the first electric telescopic rod 9 to drive the lifting plate 11 to move up and down, and then adjust the height of the fixed plate 4 and the support roller 3, so that the film tension is kept within a stable range to ensure the quality of the film.

[0062] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A roller adjustment device for a tension-stabilized film laminating machine, comprising two guide plates (1) vertically arranged on the ground, characterized in that: A moving mechanism is provided on one side of the guide plate (1), and a supporting plate (2) is horizontally fixedly connected between the guide plates (1), a supporting roller (3) is horizontally rotatably installed in the middle of the supporting plate (2), the supporting roller (3) horizontally penetrates the supporting plate (2), and a pressure detection mechanism is provided on the supporting roller (3), and a lifting mechanism is installed on the pressure detection mechanism; The control box of the roller adjustment device is also provided with an intelligent control component, which includes an analysis module; The analysis module analyzes the tension data transmitted from the acquisition module and determines whether the tension anomaly is caused by other factors. If it is determined to be caused by other factors, an adjustment signal is generated and the adjustment signal is transmitted to the execution module. If it is determined to be caused by other factors, the pressure data and the temperature and humidity data are analyzed in turn. If it is determined that the tension anomaly is caused by the eccentricity of the extrusion roller (12), an eccentricity warning signal is generated and the eccentricity warning signal is transmitted to the execution module. If it is determined that the tension anomaly is caused by changes in ambient temperature and humidity, a temperature and humidity warning signal is generated and the temperature and humidity warning signal is transmitted to the execution module. If it is not caused by the above two situations, a warning signal is generated and the warning signal is transmitted to the execution module. The adjustment push rod length data and performance analysis transmitted from the acquisition module are carried out to obtain the adjustment sensitivity relationship of the fixed plate (4) with respect to the adjustment push rod length data.

2. The roller adjustment device for a tension-stabilized film laminating machine according to claim 1, characterized in that: The moving mechanism comprises a clamping plate fixedly connected horizontally to one side of the fixed plate (4), the clamping plate being vertically clamped in a guide groove provided in the vertical direction of the guide plate (1), and a second electric telescopic rod (10) being mounted on one side of the clamping plate via bolts, the telescopic end of the second electric telescopic rod (10) being fixedly connected to the moving plate (5).

3. The roller adjustment device for a tension-stabilized film laminating machine according to claim 2, characterized in that: A fixing hole is provided at the other end of the movable plate (5), and a positioning plate is fixedly connected to one end of the fixed plate (4) opposite to the movable plate (5). A threaded hole (13) is provided on one side of the positioning plate. A fixing rod is connected to the threaded hole (13) through a thread. The other end of the fixing rod is slidably engaged in the fixing hole, and an extrusion roller (12) is rotatably sleeved on the outer side of the fixing rod.

4. The roller adjustment device for a tension-stabilized film laminating machine according to claim 2, characterized in that: The top ends of the guide plates (1) on both sides are horizontally fixedly connected to a top plate (8), and through openings are provided on both sides of the top plate (8).

5. The roller adjustment device for a tension-stabilized film laminating machine according to claim 2, characterized in that: The pressure detection mechanism comprises a connecting rod (6) in a rectangular shape fixedly connected to the periphery of the upper end of the fixed plate (4); the top end of the connecting rod (6) passes through the lifting plate (11) and is fixedly connected to an anti-slip plate; pressure sensors (7) are installed on both sides of the upper end of the lifting plate (11); the sensing end of the pressure sensor (7) passes through the lifting plate (11) and abuts against the top end of the fixed plate (4).

6. The roller adjustment device for a tension-stabilized film laminating machine according to claim 4, characterized in that: The lifting mechanism comprises a first electric telescopic rod (9) mounted in the middle of the top plate (8), wherein the telescopic end of the first electric telescopic rod (9) passes through the top plate (8) and is fixedly connected to the top end of the lifting plate (11).

7. The roller adjustment device for a tension-stabilized film laminating machine according to claim 5, characterized in that: The connecting rod (6) is slidably connected to the lifting plate (11). A sliding hole is provided on the lifting plate (11) at a position corresponding to the connecting rod (6). Mounting grooves are provided on three sides of the inner side of the sliding hole. An extrusion block is installed inside the mounting groove through an adjusting push rod. A rubber pad is installed on the side of the outer wall of the extrusion block close to the connecting rod (6). A distance sensor is also installed on the outer side of the adjusting push rod to monitor the length change of the adjusting push rod in real time.

8. The roller adjustment device for a tension-stabilized film laminating machine according to claim 1, characterized in that: The intelligent control component also includes an acquisition module and an execution module; A collection module collects data on the pressure of the coiled material on the extrusion roller (12), data on the tension of the coiled material, data on the length of the adjusting push rod, and data on the temperature and humidity of the environment, and transmits the collected data to the analysis module; The execution module receives the signal transmitted by the analysis module and performs the corresponding operation; if the signal received by the execution module is an adjustment signal, the corresponding adjustment strategy is obtained from the preset film material parameter database according to the roll material information input by the staff at the control box position, and the corresponding adjustment sensitivity is adjusted according to the adjustment strategy; if the signal received by the execution module is an eccentricity warning signal, a buzzer warning is issued through the buzzer module of the intelligent control component, and the yellow light of the three-color indicator light set on the outside of the control box is controlled to light up, informing the maintenance personnel that the abnormal tension warning is caused by the eccentricity of the extrusion roller (12); if the signal received by the execution module is a temperature and humidity warning signal, a buzzer warning is issued through the buzzer module of the intelligent control component, and the green light of the three-color indicator light set on the outside of the control box is controlled to light up, informing the maintenance personnel that the abnormal tension warning is caused by the change of ambient temperature and humidity; if the signal received by the execution module is a warning signal, a buzzer warning is issued through the buzzer module of the intelligent control component, and the red light of the three-color indicator light set on the outside of the control box is controlled to light up, informing the maintenance personnel that the abnormal tension warning is not caused by eccentricity and the change of ambient temperature and humidity.

9. The roller adjustment device for a tension-stabilized film laminating machine according to claim 1, characterized in that: The analysis module performs the following steps to analyze the adjustment sensitivity of the fixed plate (4): S1: positive pressure of the rubber pad on the connecting rod (6) , is the overall elastic coefficient between the rubber pad and the extrusion block, In order to adjust the conversion relationship between the change of push rod length and the deformation displacement of rubber pad, To adjust the length of the push rod; according to the positive pressure Data, the friction between the rubber pad and the connecting rod (6) is obtained ; S2: Driving force generated by the tension change of the fixed plate (4) When moving, friction must be overcome ,Right now , is the equivalent mass data of the fixed plate (4) and associated moving parts, is the acceleration; S3: Tension The amount of change Directly drive the fixed plate (4) to move, then , derive , that is, sensitivity , is the proportional coefficient; by adjusting the length of the push rod and the sensitivity change data of the fixed plate (4) during the adjustment process, the proportional coefficient is obtained The specific value of .

10. A method for real-time monitoring of web tension of a tension-stabilized film laminating machine roller adjustment device according to any one of claims 1 to 9, characterized in that: The real-time monitoring method of coil tension includes: M1: Pressure data between the coil and the extrusion roller (12) through the pressure sensor Detection is performed to infer the tension data of the coiled material based on the pressure data of the coiled material on the extrusion roller (12) , is the diameter data of the extrusion roller (12), is the equivalent contact diameter of the coil; the calculated tension data With preset tension data For comparison, if Not present If it is within the range, it is determined that the tension is abnormal. is the preset proportional coefficient; M2: calculate the tension value Tension data detected by the tension sensor For comparison, if , it is determined that the abnormal tension is caused by external factors, and the interference factors are checked. is the preset proportional coefficient; otherwise, the pressure data is determined The change is caused by abnormal tension, generating an adjustment signal and transmitting the adjustment signal to the execution module; M3: Pressure data at the time when tension is determined to be abnormal Record, if every time period Post-pressure data If the fluctuation occurs again, it is determined to be periodic. Perform calculations; obtain the speed data of the extrusion roller (12) , the rotation frequency of the extrusion roller (12) is ,like , it is determined that the tension detection is abnormal due to the eccentricity of the extrusion roller (12), an eccentricity warning signal is generated, and the eccentricity warning signal is transmitted to the execution module; M4: If the extrusion roller (12) is not eccentric and the abnormal tension fluctuation is non-periodic, then obtain the temperature and humidity data of the surrounding environment within a set time period before and after the fluctuation moment, sort the ambient temperature and humidity data within the set time period according to the acquisition time, calculate the difference between the temperature and humidity data of adjacent acquisition times, and calculate the temperature and humidity change amount from the difference. If the temperature and humidity change amount corresponding to the fluctuation moment exceeds the preset fluctuation threshold, it is determined that the tension detection is abnormal due to the change of ambient temperature and humidity, and a temperature and humidity warning signal is generated, and the temperature and humidity warning signal is transmitted to the execution module; M5: If there is no abnormality in temperature and humidity, a warning signal is generated and transmitted to the execution module.

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