Double-station winding machine
Through the coordination of components such as the air pump, extraction pipe, oil scraper and hydraulic cylinder, the problem of disassembling parts to clean the bidirectional screw rod of the traditional double-station winding machine is solved, efficient cleaning and continuous supply of lubricating oil are achieved, and production efficiency and equipment reliability are improved.
Patent Information
- Application Number
- CN202510883169.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-28
- Publication Date
- 2025-09-16
AI Technical Summary
Traditional double-station winding machines require disassembly of a large number of components when cleaning the bidirectional lead screw, resulting in long maintenance time and affecting production efficiency. In addition, the mixture of lubricating oil and residual wire is difficult to effectively clean, resulting in transmission errors and oil waste.
The air pump, box, extraction pipe, oil scraper, hydraulic cylinder and angle adjustment mechanism are coordinated to clean dirty oil and residual silk without disassembling parts. The cleaning effect is ensured by synchronous movement of the belt and angle adjustment. The hydraulic cylinder and filter cloth are used to separate the lubricating oil and residual silk, and the oil collection drum and valve system ensure the continuity of the lubricating oil supply.
It can efficiently clean dirty oil and residual wire on the bidirectional screw without disassembling parts, reduce oil waste, improve production efficiency and ensure the continuity of equipment lubrication, and avoid downtime losses caused by oil shortage.
Smart Images

Figure CN120646603A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of winding machines, in particular to a double-station winding machine. Background Art
[0002] A double-station winder is a type of winding equipment with two independent working stations (e.g., station A and station B). It is mainly used to wind flexible materials such as films, wires, and fabrics into regular rolls. It is widely used in the packaging, electronics, and textile industries. Due to its dual-station design, the two stations can operate alternately. For example, station A can wind while station B can unload / load, achieving "continuous production without interruption" and improving efficiency by about 50% compared to a single-station winder. During the winding process, in order to make the material evenly wound on the winding shaft, a bidirectional screw is required to drive the wire guide to reciprocate through the transmission mechanism. However, after long-term use of the bidirectional screw, a mixture of lubricating oil and residual silk will form in the screw groove. Long-term accumulation will form sticky lumps, causing the wire guide to jam, which requires the bidirectional screw to be cleaned.
[0003] When cleaning the bidirectional screw on a traditional double-station winding machine, it is necessary to first dismantle the protective cover and transmission components around the screw, and even involve adjusting the mechanical structure of the winding machine. Disassembly takes several hours, and the single maintenance time is long, which affects production efficiency.
[0004] Therefore, it is necessary to provide a double-station winding machine to solve the above technical problems. Summary of the Invention
[0005] The technical problem solved by the present invention is to provide a double-station winding machine which is easy to use, can clean the dirty oil and residual silk mixture on the bidirectional screw rod without disassembling a large number of parts, can accurately control oil, and reduce oil waste.
[0006] In order to solve the above technical problems, the present invention provides a double-station winding machine, comprising: a winding machine body, a mounting plate and a second reciprocating screw rod in the winding machine body, a frame fixedly mounted on the top of the mounting plate, a U-shaped frame fixedly mounted on one side of the frame, a first reciprocating screw rod rotatably mounted on the bottom of the U-shaped frame, the second reciprocating screw rod is located on the outer wall of one end of the winding machine body and is fixedly mounted on the outer wall of the first reciprocating screw rod, the outer sides of the two pulleys are provided with the same belt, a movable seat is slidably mounted on the bottom of the U-shaped frame, one end of the movable seat is threadedly connected to the first reciprocating screw rod, and a first hydraulic cylinder is fixedly mounted on the top of the movable seat The telescopic end of the first hydraulic cylinder extends to the bottom of the movable seat and is fixedly installed with a suction pipe fixing seat, and an adjusting seat is rotatably installed in the suction pipe fixing seat, and an oil scraper pipe is fixedly installed at the bottom of the adjusting seat, and an angle adjustment mechanism is provided in the suction pipe fixing seat, and the angle adjustment mechanism is used to adjust the angle of the oil scraper pipe so that the oil scraper pipe can clean the dirty oil on the second reciprocating screw rod. One end of the extraction pipe is fixedly installed on the top of the adjusting seat, and a box is fixedly installed on the top of the frame, and an air pump is fixedly installed on the top of the box, and the other end of the extraction pipe is fixedly connected to the box, and a filter plate is fixedly installed in the box, and a first filter cloth is fixedly installed on the bottom of the filter plate.
[0007] Preferably, the angle adjustment mechanism includes a knob, a multi-slot disk, a plurality of positioning slots, a block, a first spring and a first guide rod, two rotating shafts are fixedly installed on the outer wall of the adjustment seat, the ends of the two rotating shafts away from each other extend to the outside of the tube fixing seat, and the two rotating shafts are rotatably connected to the tube fixing seat, the multi-slot disk and the knob are respectively fixedly installed on the ends of the two rotating shafts away from each other, and the plurality of positioning slots are arranged on the outer wall of the multi-slot disk, the first guide rod is slidably installed on one side of the tube fixing seat, the block is fixedly installed on the bottom end of the first guide rod, and the outer side of the first guide rod is sleeved with a first spring.
[0008] Preferably, a support plate is fixedly mounted on one side of the suction tube fixing seat, the first guide rod is slidably mounted on the support plate, and a limit block is fixedly mounted on the top end of the first guide rod.
[0009] Preferably, an inspection port is provided on one side of the box body, an inspection plate is provided on the outside of the inspection port, a groove is provided in the box body, a push plate is provided in the groove, two third hydraulic cylinders are fixedly installed on one side of the box body, the telescopic ends of the two third hydraulic cylinders extend into the box body and are fixedly connected to the push plate, and a filter press mechanism is provided in the box body.
[0010] Preferably, the filter press mechanism includes a second hydraulic cylinder, a pressure plate, an oil collecting plate and a second filter cloth. The oil collecting plate is arranged in the box body and has a plurality of oil drainage holes. The second filter cloth is fixedly installed in the oil collecting plate. The pressure plate is slidably installed on the top inner wall of the box body. The second hydraulic cylinder is fixedly installed on the top of the box body, and the telescopic end of the second hydraulic cylinder extends into the box body and is fixedly connected to the pressure plate.
[0011] Preferably, a plurality of support blocks are provided in the box body, and the oil collecting plate is arranged on top of the plurality of support blocks.
[0012] Preferably, an oil collecting cylinder is fixedly installed on the top of the box body, a double-headed valve is provided on one side of the oil collecting cylinder, a first oil outlet pipe is provided in the oil collecting cylinder, one end of the first oil outlet pipe extends to the outside of the oil collecting cylinder and is fixedly connected to the double-headed valve, one end of a second oil outlet pipe is fixedly installed on one side of the box body, the other end of the second oil outlet pipe is fixedly connected to the double-headed valve, one end of a hose is fixedly installed on the oil outlet end of the double-headed valve, an oil pump is fixedly installed on one side of the movable seat, the other end of the hose is fixedly connected to the oil inlet end of the oil pump, one end of the oil delivery pipe is fixedly installed on the oil outlet end of the oil pump, and one end of the oil pump fixing seat An oil drain seat is fixedly installed on the side, a sealing lifting seat is slidably installed in the oil drain seat, the other end of the oil delivery pipe is fixedly connected to the sealing lifting seat, an infrared sensor is fixedly installed on the outer wall of one side of the oil drain seat, an oil quantity control mechanism is provided in the oil drain seat, the oil quantity control mechanism includes an oil control component and an unlocking component, the oil control component is used to control the oil storage amount of the oil drain seat and the oil amount sprayed by the electronic valve, the unlocking component is used to unlock the tapered plug blocking the oil outlet hole, an electronic valve is installed at the bottom of the oil drain seat, the oil inlet end of the electronic valve is fixedly connected to the oil drain seat, and an oil drain pipe is fixedly installed on the oil outlet end of the electronic valve.
[0013] Preferably, the oil control assembly includes a screw rod, a lifting plate, a U-shaped connecting rod, a floating plate, a tapered plug, a sliding rod, a connecting arm and a fixed cylinder, the screw rod is rotatably installed in the oil drain seat, the lifting plate is slidably installed in the oil drain seat, and the lifting plate is threadedly connected to the screw rod, the U-shaped connecting rod is fixedly installed on the top of the lifting plate, and the other end of the U-shaped connecting rod is fixedly connected to the sealing lifting seat, the floating plate is arranged at the bottom of the sealing lifting seat, the tapered plug is fixedly installed on the top of the floating plate, the fixed cylinder is fixedly installed on the top of the sealing lifting seat, the sliding rod is slidably installed in the fixed cylinder, and the bottom end of the sliding rod extends to the bottom of the sealing lifting seat, one end of the connecting arm is fixedly installed on the bottom of the floating plate, and the other end of the connecting arm is fixedly installed on the bottom end of the sliding rod.
[0014] Preferably, the unlocking assembly includes a motor, a cam, a linkage rod, a lifting ring, two movable rods, two clamping rods and two second springs, the lifting ring is slidably mounted on the U-shaped connecting rod, the linkage rod is fixedly mounted on the top of the lifting ring, the motor is fixedly mounted on the top of the U-shaped connecting rod, the cam is fixedly mounted on the output shaft of the motor, and the outer wall of the cam contacts the top end of the linkage rod, two sliding grooves are provided in the sealing lifting seat, the two clamping rods are respectively slidably mounted in the two sliding grooves, the two second springs are respectively fixedly mounted on one end of the two clamping rods away from each other, and the other ends of the two second springs are fixedly connected to the sealing lifting seat, the two movable rods are respectively fixedly mounted on the top of the two clamping rods, and the top ends of the two movable rods extend outside the sealing lifting seat.
[0015] Preferably, an observation port is provided on one side of the oil drain seat, an observation glass is fixedly installed in the observation port, and a scale is provided on the outer wall of the observation glass.
[0016] Compared with the related art, the double-station winding machine provided by the present invention has the following beneficial effects: Through the cooperation of the air pump, the box, the extraction pipe, the adjustment seat, the oil scraper, the second reciprocating screw, the belt, the first reciprocating screw, the movable seat and the first hydraulic cylinder, if dirty oil accumulates in the bidirectional screw, the transmission resistance will be uneven due to the agglomeration of oil or the deposition of impurities, which will affect the positioning accuracy and movement stability of the screw, and the oil scraper can move synchronously with the screw through the belt, so as to remove the oil in real time and avoid the transmission error caused by the accumulation of dirty oil; through the cooperation of the angle adjustment mechanism, the extraction pipe fixing seat and the adjustment seat, since the degree of dirty oil accumulation and the viscosity of the oil are different at different positions of the bidirectional screw during operation, the block can be moved separately on multiple positioning grooves by turning the knob, and the oil scraper can be adjusted to an angle that better fits the surface of the screw according to the actual situation of the screw to ensure that the oil is completely scraped or brushed off; Through the cooperation of the second hydraulic cylinder, the pressure plate, the second filter cloth, the oil collecting plate, the third hydraulic cylinder and the push plate, when the lubricating oil enters the box, the third hydraulic cylinder will push the lubricating oil into the oil collecting plate through the push plate, thereby facilitating the pressure filtration of the lubricating oil and quickly separating the residual silk and the lubricating oil. While driving the pressure plate to press down, the second hydraulic cylinder can filter out impurities such as fiber dust in the collected dirty oil, separating relatively clean lubricating oil. The filtered oil can be reused for equipment lubrication, especially for winding machines that operate continuously for a long time, so there is no need to use new lubricating oil for a long time. Through the coordination of the oil collecting cylinder, the first oil outlet pipe, the double-head valve, the oil pump, the second oil outlet pipe and the oil pipeline, when the new oil reserve is insufficient, by turning the valve on the double-head valve, the dirty oil after filter pressing can be switched and temporarily used to maintain equipment lubrication and avoid downtime losses due to oil shortage. In continuous production scenarios, the oil after filter pressing can temporarily maintain the operation of the winding machine, buying time for oil replenishment operations. Through the coordination of the observation glass, the electronic valve, the oil drain pipe, the oil control component and the unlocking component, the sealing lifting seat can be raised and lowered by turning the screw rod, and the amount of oil stored in the oil drain seat can be accurately controlled by checking the observation glass, so that there is no need for repeated adjustments later. When the oil amount in the oil drain seat is insufficient, the infrared sensor monitors the oil amount in real time and automatically replenishes the oil, eliminating the need for manual regular inspection of the oil amount and manual oil replenishment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic structural diagram of a first embodiment of a double-station winding machine provided by the present invention; Figure 2 for Figure 1 A schematic cross-sectional view of a portion of the structure shown; Figure 3 for Figure 2 The schematic cross-sectional view of the winding machine body shown; Figure 4 for Figure 3 Schematic diagram of part of the structure shown; Figure 5 for Figure 4 The schematic diagram of the assembly of the oil scraper, adjustment seat and extraction pipe shown in the figure; Figure 6 for Figure 5 An enlarged schematic diagram of the structure of section A is shown; Figure 7 A schematic diagram of a second embodiment of a double-station winding machine provided by the present invention; Figure 8 for Figure 7 Schematic diagram of the structural assembly of the box, second hydraulic cylinder and access panel shown; Figure 9 for Figure 8 The schematic cross-sectional view of the oil filter plate, the first filter cloth and the box body shown; Figure 10 for Figure 8 A schematic cross-sectional view of a portion of the structure shown; Figure 11 A schematic diagram of a third embodiment of a double-station winding machine provided by the present invention; Figure 12 for Figure 11 Schematic diagram of part of the structure shown; Figure 13 for Figure 12 Schematic diagram of part of the structure shown; Figure 14 for Figure 13 The schematic cross-sectional view of the oil drain seat shown; Figure 15 for Figure 14 Schematic cross-sectional view of the oil pipeline, sealing lifting seat and lifting ring; Figure 16 for Figure 14 The schematic diagram of the assembly of the sealing lifting seat, U-shaped connecting rod and lifting ring shown; Figure 17 for Figure 15 The enlarged schematic diagram of the structure of part B is shown.
[0018] Numbers in the figure: 1, frame; 2, air pump; 3, box; 4, U-shaped frame; 5, pipe fixing seat; 6, mounting plate; 7, winder body; 8, tapered plug; 9, first hydraulic cylinder; 10, first reciprocating screw; 11, second reciprocating screw; 12, moving seat; 13, belt; 14, multi-slotted plate; 15, extraction pipe; 16, adjustment seat; 17, oil scraper; 18, knob; 19, positioning slot; 20, clamping block; 21, first spring; 22, limit block; 23, first guide rod; 24, second hydraulic cylinder; 25, inspection plate; 26, filter plate; 27, pressure plate; 28, first filter cloth; 29, second filter cloth 30. Push plate; 31. Third hydraulic cylinder; 35. Oil collecting plate; 36. Fixed cylinder; 37. Sliding rod; 38. Connecting arm; 41. Oil collecting cylinder; 42. First oil outlet pipe; 43. Double-head valve; 44. Second oil outlet pipe; 45. Oil pump; 46. Oil delivery pipe; 47. Oil drain seat; 48. Observation glass; 49. Infrared sensor; 50. Motor; 51. Screw rod; 52. Electronic valve; 53. Oil drain pipe; 54. Lifting plate; 55. Sealing lifting seat; 56. U-shaped connecting rod; 57. Lifting ring; 58. Cam; 59. Linking rod; 60. Movable rod; 61. Second spring; 62. Clamping rod; 64. Floating plate. DETAILED DESCRIPTION
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0020] First embodiment: Please refer to Figures 1-6In the first embodiment of the present invention, the double-station winding machine includes: a winding machine body 7, the winding machine body 7 includes a mounting plate 6 and a second reciprocating screw rod 11, the top of the mounting plate 6 is fixedly installed with a frame 1, a U-shaped frame 4 is fixedly installed on one side of the frame 1, and the bottom of the U-shaped frame 4 is rotatably installed with a first reciprocating screw rod 10, the second reciprocating screw rod 11 is located on the outer wall of one end of the winding machine body 7 and the outer wall of the first reciprocating screw rod 10 are fixedly installed with pulleys, and the outer sides of the two pulleys are sleeved with the same belt 13. When the second reciprocating screw rod 11 rotates, the first reciprocating screw rod 10 is driven to rotate by the belt 13, so that the second reciprocating screw rod 11 and the first reciprocating screw rod 10 rotate at the same time, so that the oil scraper 17 moves with the second reciprocating screw rod 11, and a movable seat 12 is slidably installed at the bottom of the U-shaped frame 4, one end of the movable seat 12 is threadedly connected to the first reciprocating screw rod 10, and a first hydraulic The oil pump 2 is fixedly mounted on the top of the oil pump 2, and the oil pump 2 is fixedly mounted on the top of the oil pump 2.
[0021] The angle adjustment mechanism includes a knob 18, a multi-grooved disk 14, a plurality of positioning slots 19, a block 20, a first spring 21 and a first guide rod 23. Two rotating shafts are fixedly mounted on the outer wall of the adjustment seat 16, and the ends of the two rotating shafts away from each other extend outside the pipe fixing seat 5, and the two rotating shafts are rotatably connected to the pipe fixing seat 5. The multi-grooved disk 14 and the knob 18 are respectively fixedly mounted on the ends of the two rotating shafts away from each other, and the plurality of positioning slots 19 are all provided on the outer wall of the multi-grooved disk 14. The first guide rod 23 is slidably mounted on one side of the pipe fixing seat 5, and the block 20 is fixedly mounted on the bottom end of the first guide rod 23. The outer side of the first guide rod 23 is sleeved with a first spring 21. Since the bidirectional screw is in operation, the accumulation degree of dirty oil and the viscosity of oil are different at different positions. By rotating the knob 18, the block 20 moves respectively on the plurality of positioning slots 19, and according to the actual situation of the screw, the oil scraper 17 is adjusted to an angle that is more in line with the surface of the screw, ensuring that the oil is thoroughly scraped or brushed off.
[0022] A support plate is fixedly mounted on one side of the pipe fixing seat 5 , and a first guide rod 23 is slidably mounted on the support plate. A limit block 22 is fixedly mounted on the top end of the first guide rod 23 .
[0023] The working principle of the double-station winding machine provided by the present invention is as follows: When it is necessary to clean the bidirectional screw rod in the winding machine body 7, open the shell on the top of the winding machine body 7, and then start the first hydraulic cylinder 9. The telescopic end of the first hydraulic cylinder 9 drives the pipe-drawing fixed seat 5 to descend, so that the bottom end of the oil scraper 17 extends into the winding machine body 7 and contacts the groove of the second reciprocating screw rod 11. When it is necessary to adjust the angle of the oil scraper 17, turn the knob 18. The knob 18 drives the adjustment seat 16 to rotate, and the multi-slotted disk 14 rotates accordingly. When the required angle is adjusted, stop rotating. At this time, the block 20 will be inserted into one of the positioning grooves 19, and the oil scraper 17 stops and no longer moves on its own. When the second reciprocating screw rod 11 rotates When the machine is in motion, the first reciprocating screw rod 10 is driven to rotate by the belt 13, so that the second reciprocating screw rod 11 and the first reciprocating screw rod 10 rotate at the same time, so that the oil scraper 17 moves with the second reciprocating screw rod 11. When the oil scraper 17 scrapes the dirty oil and residual silk mixture in the groove of the second reciprocating screw rod 11 into the oil scraper 17, the air pump 2 is started, and the air pump 2 extracts the air in the box body 3, so that the dirty oil and residual silk mixture in the oil scraper 17 are extracted into the box body 3 through the extraction pipe 15. At this time, the filter plate 26 and the first filter cloth 28 filter out impurities such as residual silk, so that the dirty oil and residual silk mixture in the groove of the second reciprocating screw rod 11 can be continuously cleaned.
[0024] Second embodiment: Based on the double-station winding machine provided in the first embodiment of the present application, the second embodiment of the present application provides another double-station winding machine. The second embodiment is only a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.
[0025] The second embodiment of the present invention will be further described below with reference to the accompanying drawings and implementation plans.
[0026] Please refer to Figure 7-10 The double-station winding machine also includes an inspection port, which is arranged on one side of the box body 3. An inspection plate 25 is arranged on the outside of the inspection port. When the second filter cloth 29 needs to be cleaned and replaced, the inspection plate 25 on one side is opened and the oil collecting plate 35 is taken out. A groove is provided in the box body 3, and a push plate 30 is provided in the groove. Two third hydraulic cylinders 31 are fixedly installed on one side of the box body 3. The telescopic ends of the two third hydraulic cylinders 31 extend into the box body 3 and are fixedly connected to the push plate 30. A filter press mechanism is provided in the box body 3, which is used to filter the extracted lubricating oil to separate the lubricating oil and residual silk.
[0027] The filter press mechanism includes a second hydraulic cylinder 24, a pressure plate 27, an oil collecting plate 35 and a second filter cloth 29. The oil collecting plate 35 is arranged in the box body 3, and a plurality of oil drainage holes are provided on the oil collecting plate 35. The second filter cloth 29 is fixedly installed in the oil collecting plate 35. The pressure plate 27 is slidably installed on the top inner wall of the box body 3. The second hydraulic cylinder 24 is fixedly installed on the top of the box body 3, and the telescopic end of the second hydraulic cylinder 24 extends into the box body 3 and is fixedly connected to the pressure plate 27. While the second hydraulic cylinder 24 drives the pressure plate 27 to press down, it can filter out impurities in the collected dirty oil, such as fiber dust, and separate relatively clean lubricating oil.
[0028] A plurality of support blocks are provided in the box body 3, and the oil collecting plate 35 is arranged on the top of the plurality of support blocks. Through the plurality of support blocks, not only can the oil collecting plate 35 be supported and supported, but the oil collecting plate 35 can also be kept away from the bottom inner wall of the box body 3, so that the lubricating oil filtered out can be concentrated on the bottom inner wall of the box body 3.
[0029] In this embodiment: When the lubricating oil enters the box body 3, the third hydraulic cylinder 31 is started, and the telescopic end of the third hydraulic cylinder 31 drives the push plate 30 to move toward the oil collecting plate 35, pushing the lubricating oil onto the oil collecting plate 35. At this time, part of the lubricating oil flows to the bottom of the box body 3 through the second filter cloth 29 and the oil collecting plate 35, and part of the residual silk is concentrated on the second filter cloth 29. At this time, the second hydraulic cylinder 24 is started, and the telescopic end of the second hydraulic cylinder 24 drives the pressing plate 27 to move downward. When it moves to a certain height, it contacts the second filter cloth 29. At this time, the pressing plate 27 compacts and filters the mixture of lubricating oil and residual silk on the second filter cloth 29. The lubricating oil and residual silk are quickly separated, and the residual silk is compacted on the second filter cloth 29. When the second filter cloth 29 needs to be cleaned and replaced, open the inspection panel 25 on one side of the box body 3 and take out the oil collecting plate 35.
[0030] Third embodiment: Based on the double-station winding machine provided in the second embodiment of the present application, the third embodiment of the present application provides another double-station winding machine. The third embodiment is only a preferred embodiment of the second embodiment, and the implementation of the third embodiment will not affect the independent implementation of the second embodiment.
[0031] The third embodiment of the present invention will be further described below with reference to the accompanying drawings and implementation plans.
[0032] Please refer to Figures 11-17The oil pump 45 is fixedly mounted on the top of the oil pump 45, and the other end of the second oil outlet pipe 44 is fixedly connected to the double-headed valve 43. The oil outlet end of the double-headed valve 43 is fixedly mounted on one side of the oil collecting cylinder 41. The other end of the second oil outlet pipe 44 is fixedly connected to the double-headed valve 43. An infrared sensor 49 is fixedly installed. When the oil amount in the oil drain seat 47 is insufficient, the infrared sensor 49 monitors the oil amount in real time and automatically replenishes the oil, without the need for manual regular inspection of the oil amount and manual replenishment. An oil amount control mechanism is set in the oil drain seat 47. The oil amount control mechanism includes an oil control component and an unlocking component. The oil control component is used to control the oil storage amount of the oil drain seat (47) and the oil amount sprayed by the electronic valve (52). The unlocking component is used to unlock the tapered plug 8 blocking the oil outlet hole. An electronic valve 52 is installed at the bottom of the oil drain seat 47. The oil inlet end of the electronic valve 52 is fixedly connected to the oil drain seat 47. The oil outlet end of the electronic valve 52 is fixedly installed with an oil drain pipe 53. When the new oil is insufficient, by turning the valve on the double-headed valve 43, the dirty oil after pressure filtration is switched to and temporarily used to maintain equipment lubrication and avoid downtime losses caused by lack of oil. In the continuous production scenario, the oil after pressure filtration can temporarily maintain the operation of the winding machine, buying time for the oil replenishment operation.
[0033] The oil control assembly includes a screw 51, a lifting plate 54, a U-shaped connecting rod 56, a floating plate 64, a tapered plug 8, a sliding rod 37, a connecting arm 38 and a fixed cylinder 36. The screw 51 is rotatably installed in the oil drain seat 47, the lifting plate 54 is slidably installed in the oil drain seat 47, and the lifting plate 54 is threadedly connected to the screw 51. The U-shaped connecting rod 56 is fixedly installed on the top of the lifting plate 54. The other end of the U-shaped connecting rod 56 is fixedly connected to the sealing lifting seat 55. The floating plate 64 is set at the bottom of the sealing lifting seat 55. The tapered plug 8 is fixedly mounted on the top of the floating plate 64, the fixed cylinder 36 is fixedly mounted on the top of the sealing lift seat 55, the slide rod 37 is slidably mounted in the fixed cylinder 36, and the bottom end of the slide rod 37 extends to the bottom of the sealing lift seat 55, one end of the connecting arm 38 is fixedly mounted on the bottom of the floating plate 64, and the other end of the connecting arm 38 is fixedly mounted on the bottom end of the slide rod 37. By rotating the screw rod, the sealing lift seat is raised and lowered, and by looking through the observation glass, the amount of oil stored in the oil drain seat can be accurately controlled, so that repeated adjustments are no longer required.
[0034] The unlocking assembly includes a motor 50, a cam 58, a linkage rod 59, a lifting ring 57, two movable rods 60, two clamping rods 62 and two second springs 61. The lifting ring 57 is slidably mounted on the U-shaped connecting rod 56, the linkage rod 59 is fixedly mounted on the top of the lifting ring 57, the motor 50 is fixedly mounted on the top of the U-shaped connecting rod 56, the cam 58 is fixedly mounted on the output shaft of the motor 50, and the outer wall of the cam 58 contacts the top of the linkage rod 59. Two sliding grooves are provided in the sealing lifting seat 55, and the two clamping rods 62 are respectively slidably mounted in the two sliding grooves. The two second springs 61 are respectively fixedly mounted on the ends of the two clamping rods 62 away from each other, and the other ends of the two second springs 61 are fixedly connected to the sealing lifting seat 55. The two movable rods 60 are respectively fixedly mounted on the top of the two clamping rods 62, and the top ends of the two movable rods 60 extend outside the sealing lifting seat 55.
[0035] An observation port is provided on one side of the oil drain seat 47 , in which an observation glass 48 is fixedly installed, and a scale is provided on the outer wall of the observation glass 48 .
[0036] In this embodiment: When the oil level is too high, the oil pump 45 is turned to the left and right, and the oil pump 45 is turned to the right, and the oil level is too high. When the oil in the oil collecting cylinder 41 is used up, the valve at the top of the double-headed valve 43 is closed, and the valve at the bottom of the double-headed valve 43 is opened, and the oil pump 45 extracts the filtered oil in the box body 3, thereby temporarily using the filtered oil to maintain equipment lubrication and avoid downtime losses caused by oil shortage.
[0037] The above are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention description and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A double-station winding machine, comprising: The winding machine body includes a mounting plate and a second reciprocating screw rod, which is characterized in that a frame is fixedly installed on the top of the mounting plate, a U-shaped frame is fixedly installed on one side of the frame, a first reciprocating screw rod is rotatably installed on the bottom of the U-shaped frame, the second reciprocating screw rod is located on the outer wall of one end of the winding machine body and the outer wall of the first reciprocating screw rod are fixedly installed with pulleys, the outer sides of the two pulleys are provided with the same belt, a movable seat is slidably installed on the bottom of the U-shaped frame, one end of the movable seat is threadedly connected to the first reciprocating screw rod, and a first hydraulic cylinder is fixedly installed on the top of the movable seat, and the extension of the first hydraulic cylinder The contracted end extends to the bottom of the movable seat and is fixedly installed with a suction pipe fixing seat, an adjusting seat is rotatably installed in the suction pipe fixing seat, an oil scraper pipe is fixedly installed at the bottom of the adjusting seat, and an angle adjustment mechanism is provided in the suction pipe fixing seat, and the angle adjustment mechanism is used to adjust the angle of the oil scraper pipe so that the oil scraper pipe can clean the dirty oil on the second reciprocating screw rod, one end of the extraction pipe is fixedly installed on the top of the adjusting seat, a box body is fixedly installed on the top of the frame, an air pump is fixedly installed on the top of the box body, the other end of the extraction pipe is fixedly connected to the box body, a filter plate is fixedly installed in the box body, and a first filter cloth is fixedly installed on the bottom of the filter plate.
2. The double-station winding machine according to claim 1, characterized in that: The angle adjustment mechanism includes a knob, a multi-slot disk, a plurality of positioning slots, a block, a first spring and a first guide rod, two rotating shafts are fixedly installed on the outer wall of the adjustment seat, the ends of the two rotating shafts away from each other extend outside the tube fixing seat, and the two rotating shafts are rotatably connected to the tube fixing seat, the multi-slot disk and the knob are respectively fixedly installed on the ends of the two rotating shafts away from each other, and the plurality of positioning slots are arranged on the outer wall of the multi-slot disk, the first guide rod is slidably installed on one side of the tube fixing seat, the block is fixedly installed on the bottom end of the first guide rod, and the outer side of the first guide rod is sleeved with a first spring.
3. The double-station winding machine according to claim 2, characterized in that: A support plate is fixedly mounted on one side of the pipe-drawing fixing seat, the first guide rod is slidably mounted on the support plate, and a limit block is fixedly mounted on the top end of the first guide rod.
4. The double-station winding machine according to claim 1, characterized in that: An inspection port is provided on one side of the box body, an inspection plate is provided on the outside of the inspection port, a groove is provided in the box body, a push plate is provided in the groove, two third hydraulic cylinders are fixedly installed on one side of the box body, the telescopic ends of the two third hydraulic cylinders extend into the box body and are fixedly connected to the push plate, and a filter press mechanism is provided in the box body.
5. The double-station winding machine according to claim 4, characterized in that: The filter press mechanism includes a second hydraulic cylinder, a pressure plate, an oil collecting plate and a second filter cloth. The oil collecting plate is arranged in the box body and has a plurality of oil drainage holes. The second filter cloth is fixedly installed in the oil collecting plate. The pressure plate is slidably installed on the top inner wall of the box body. The second hydraulic cylinder is fixedly installed on the top of the box body, and the telescopic end of the second hydraulic cylinder extends into the box body and is fixedly connected to the pressure plate.
6. The double-station winding machine according to claim 5, characterized in that: A plurality of supporting blocks are provided in the box body, and the oil collecting plate is provided on top of the plurality of supporting blocks.
7. The double-station winding machine according to claim 4, characterized in that: The top of the tank body is fixedly installed with an oil collecting cylinder, one side of the oil collecting cylinder is provided with a double-headed valve, a first oil outlet pipe is provided in the oil collecting cylinder, one end of the first oil outlet pipe extends to the outside of the oil collecting cylinder and is fixedly connected to the double-headed valve, one end of a second oil outlet pipe is fixedly installed on one side of the tank body, the other end of the second oil outlet pipe is fixedly connected to the double-headed valve, the oil outlet end of the double-headed valve is fixedly installed with one end of a hose, an oil pump is fixedly installed on one side of the movable seat, the other end of the hose is fixedly connected to the oil inlet end of the oil pump, and one end of the oil delivery pipe is fixedly installed on the oil outlet end of the oil pump. An oil drain seat is fixedly installed, a sealing lifting seat is slidably installed in the oil drain seat, the other end of the oil delivery pipe is fixedly connected to the sealing lifting seat, an infrared sensor is fixedly installed on one outer wall of the oil drain seat, an oil quantity control mechanism is provided in the oil drain seat, the oil quantity control mechanism comprises an oil control component and an unlocking component, the oil control component is used to control the oil storage amount of the oil drain seat and the oil amount sprayed by the electronic valve, the unlocking component is used to unlock the tapered plug blocking the oil outlet hole, an electronic valve is installed at the bottom of the oil drain seat, the oil inlet end of the electronic valve is fixedly connected to the oil drain seat, and an oil drain pipe is fixedly installed at the oil outlet end of the electronic valve.
8. The double-station winding machine according to claim 7, characterized in that: The oil control assembly includes a screw rod, a lifting plate, a U-shaped connecting rod, a floating plate, a tapered plug, a sliding rod, a connecting arm and a fixed cylinder. The screw rod is rotatably installed in the oil drain seat, the lifting plate is slidably installed in the oil drain seat, and the lifting plate is threadedly connected to the screw rod, the U-shaped connecting rod is fixedly installed on the top of the lifting plate, and the other end of the U-shaped connecting rod is fixedly connected to the sealing lifting seat, the floating plate is arranged at the bottom of the sealing lifting seat, the tapered plug is fixedly installed on the top of the floating plate, the fixed cylinder is fixedly installed on the top of the sealing lifting seat, the sliding rod is slidably installed in the fixed cylinder, and the bottom end of the sliding rod extends to the bottom of the sealing lifting seat, one end of the connecting arm is fixedly installed on the bottom of the floating plate, and the other end of the connecting arm is fixedly installed on the bottom end of the sliding rod.
9. The double-station winding machine according to claim 8, characterized in that: The unlocking assembly includes a motor, a cam, a linkage rod, a lifting ring, two movable rods, two clamping rods and two second springs. The lifting ring is slidably mounted on the U-shaped connecting rod, the linkage rod is fixedly mounted on the top of the lifting ring, the motor is fixedly mounted on the top of the U-shaped connecting rod, the cam is fixedly mounted on the output shaft of the motor, and the outer wall of the cam contacts the top end of the linkage rod. Two sliding grooves are provided in the sealing lifting seat, the two clamping rods are respectively slidably mounted in the two sliding grooves, the two second springs are respectively fixedly mounted on one end of the two clamping rods away from each other, and the other ends of the two second springs are fixedly connected to the sealing lifting seat, the two movable rods are respectively fixedly mounted on the top of the two clamping rods, and the top ends of the two movable rods extend outside the sealing lifting seat.
10. The double-station winding machine according to claim 7, characterized in that: An observation port is provided on one side of the oil drain seat, an observation glass is fixedly installed in the observation port, and a scale is provided on the outer wall of the observation glass.