Incubator ultrasonic humidification system

By installing an ultrasonic humidification system in the incubator and using the main water tank to supply water and the electronic control unit to adjust the humidity, the problem of inaccurate humidity control in the incubator is solved, the humidity is stable and evenly distributed, and the optimal environment for microbial cultivation is ensured.

CN120648544APending Publication Date: 2025-09-16SHANGHAI BOLU BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202511126884.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-13
Publication Date
2025-09-16

AI Technical Summary

Technical Problem

During the microbial cultivation process, it is difficult to accurately control the humidity in existing incubators, and the heating of the water tray affects the temperature, resulting in an unstable culture environment.

Method used

An ultrasonic humidification system is installed in the incubator. The water is supplied by the main water tank and the water level is controlled by the float water supply valve of the auxiliary water tank. The ultrasonic atomizer plate is used to atomize water and circulate it through the guide cavity. The humidity is adjusted in real time in combination with the electronic control unit and the humidity sensor.

Benefits of technology

The stable control of humidity in the incubator is achieved, ensuring the optimal state of the microbial culture environment, avoiding temperature interference, and ensuring precise regulation and uniform distribution of humidity.

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Abstract

The invention relates to the technical field of microorganism culture equipment, and discloses an incubator ultrasonic humidification system which comprises an auxiliary water tank arranged in the rear wall of an incubator, a main water tank hung on the rear wall of the incubator, a floating ball water replenishing valve arranged in the auxiliary water tank, the main water tank is connected to the floating ball water replenishing valve in the auxiliary water tank through a pipeline, and the main water tank is connected with the main water tank through a pipeline. The auxiliary water tank is used for injecting water into the auxiliary water tank, a humidifying cavity is formed in the auxiliary water tank and located close to the inner side of the incubator, the humidifying cavity is connected to the auxiliary water tank, an ultrasonic atomization plate is installed at the bottom of the auxiliary water tank, the ultrasonic atomization plate is arranged on a lower opening of the humidifying cavity in a matched mode, and the ultrasonic atomization plate is controlled by an electric control unit to work. An air outlet is formed in the upper part of the humidifying cavity and extends into the incubator; an air inlet is formed in the lower part of the humidifying cavity and extends into the incubator. The ultrasonic humidification system is installed on the incubator body of the incubator, and the ultrasonic humidification intensity is adjusted in real time.
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Description

Technical Field

[0001] The present invention relates to the technical field of microbial culture equipment, and in particular to an ultrasonic humidification system for an incubator. Background Art

[0002] When cultivating microorganisms in an incubator, the environmental parameters inside the incubator must be adjusted to achieve the optimal cultivation environment. For example, temperature control equipment is used to keep the incubator within the optimal temperature range.

[0003] Humidity is regulated by placing a water tray inside the incubator. Heating the tray causes the water in the tray to evaporate, increasing the humidity. However, this method cannot precisely control humidity levels. Furthermore, the water in the tray cannot be replenished during the microbial incubation process, and heating the tray can disrupt the incubator's temperature, affecting the proper functioning of the temperature control system. Summary of the Invention

[0004] The purpose of the present invention is to solve the above problems and provide an incubator ultrasonic humidification system. The ultrasonic humidification system is installed on the incubator body, and the ultrasonic humidification intensity is adjusted in real time to keep the humidity in the incubator at a stable value, thereby ensuring the optimal state of microbial cultivation and treatment in the incubator.

[0005] The technical solution adopted by the present invention is: An ultrasonic humidification system for an incubator, characterized in that it includes an auxiliary water tank arranged in the rear wall of the incubator, a main water tank is hung on the rear wall of the incubator, a float water supply valve is arranged in the auxiliary water tank, the main water tank is connected to the float water supply valve in the auxiliary water tank through a pipeline to fill the auxiliary water tank with water, a humidification chamber is arranged in the auxiliary water tank, the humidification chamber is located near the inner side of the incubator, the humidification chamber is connected to the auxiliary water tank, an ultrasonic atomization plate is installed at the bottom of the auxiliary water tank, the ultrasonic atomization plate is cooperatively arranged on the lower opening of the humidification chamber, the ultrasonic atomization plate is controlled by an electronic control unit, an air outlet is arranged above the humidification chamber, and the air outlet extends into the incubator; an air inlet is arranged below the humidification chamber, and the air inlet extends into the incubator, and the float water supply valve controls the water level in the humidification chamber to be lower than the air inlet.

[0006] Furthermore, the top of the auxiliary water tank is a top cover, the air outlet is located on the top cover, the air outlet is bent and extends horizontally into the incubator, the air outlet extends directly into the incubator from the inner side of the auxiliary water tank, and the air outlet is bent upward.

[0007] Furthermore, a low water level alarm is provided in the auxiliary water tank, the upper end of the low water level alarm is fixed on the top cover, and the low water level alarm is connected to the electronic control unit.

[0008] Furthermore, a guide cavity is provided in the incubator at the position of the auxiliary water tank. The height of the guide cavity is close to the internal height of the incubator, and the air inlet and the air outlet both extend into the guide cavity.

[0009] Furthermore, a water inlet is provided on the outer side of the auxiliary water tank, a pipeline of the main water tank is connected to the water inlet, and a float water supply valve in the auxiliary water tank is connected to the inner water inlet.

[0010] Furthermore, a drain outlet is provided below the auxiliary water tank, and the drain outlet is used to connect to a water outlet valve for drainage.

[0011] Furthermore, the electric control unit is arranged on the top of the incubator, and the ultrasonic atomization plate is electrically connected to the electric control unit.

[0012] Furthermore, a humidity sensor is provided in the incubator, and the humidity sensor is connected to an electronic control unit, and the electronic control unit adjusts the atomization amount of the ultrasonic atomization plate according to feedback from the humidity sensor.

[0013] The beneficial effects of the present invention are: (1) Install the ultrasonic humidification system in conjunction with the incubator, supply water through the main water tank, and realize the atomization circulation in the incubator; (2) The atomized gas is circulated throughout the incubator through the guiding cavity to ensure that the same humidity conditions are achieved at all locations in the incubator; (3) The electronic control unit cooperates with the humidity sensor to control the humidity parameters in the incubator in real time. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Attachment Figure 1 Schematic diagram of the external structure of the incubator of the present invention; Attachment Figure 2 is an internal cross-sectional view of the present invention; Attachment Figure 3 It is attached Figure 2 A partial enlarged view of the humidification system; Attachment Figure 4 、 5 This is a three-dimensional unfolded view of the auxiliary water tank.

[0015] The reference numerals in the accompanying drawings are: 1. Incubator; 2. Front door; 3. Thermal insulation and sealing layer; 4. Back wall; 5. Installation cavity; 6. Auxiliary water tank; 7. Water inlet; 8. Float water supply valve; 9. Drain outlet; 10. Main water tank; 11. Humidification chamber; 12. Ultrasonic atomization plate; 13. Electronic control unit; 14. Air outlet; 15. Air inlet; 16. Top cover; 17. Pilot chamber; 18. Low water level alarm. DETAILED DESCRIPTION

[0016] The specific implementation of an ultrasonic humidification system for an incubator of the present invention will be described in detail below with reference to the accompanying drawings.

[0017] See attached Figures 1 to 5 The front of the biological incubator 1 is a front door 2, and the left, right, and rear side walls are provided with a thermal insulation sealing layer 3. An installation cavity 5 is formed in the rear wall 4, and an auxiliary water tank 6 is installed in the installation cavity 5. A water inlet 7 is provided on the outer side of the auxiliary water tank 6, and a float water supply valve 8 in the auxiliary water tank 6 is connected to the water inlet 7 on the inner side of the auxiliary water tank 6. A drain outlet 9 is provided below the auxiliary water tank 6. The drain outlet 9 is used to connect to the water outlet valve for drainage and to regularly empty the auxiliary water tank 6 for cleaning and maintenance. The figure only shows the position of the drain outlet 9, and does not show the water outlet valve and pipeline connection. This can be achieved using a conventional drainage pipeline.

[0018] A main water tank 10 is hung on the rear wall 4 of the incubator 1. The water outlet of the main water tank 10 is connected to the water inlet 7 on the outside of the auxiliary water tank 6 through a pipeline. The float water supply valve 8 controls the water supply of the main water tank 10 in the auxiliary water tank 6 to keep the water level of the auxiliary water tank 6 at a stable value.

[0019] A humidifying chamber 11 is arranged in the auxiliary water tank 6. The humidifying chamber 11 is located near the inner side of the incubator 1. The bottom of the humidifying chamber 11 is connected to the auxiliary water tank 6. An ultrasonic atomizing plate 12 is installed at the bottom of the auxiliary water tank 6. The mist outlet front of the ultrasonic atomizing plate 12 is arranged on the lower opening of the humidifying chamber 11. The water level in the auxiliary water tank 6 is relatively low. The ultrasonic atomizing plate 12 is controlled by the electronic control unit 13. When the ultrasonic atomizing plate 12 is controlled to work, mist is sprayed from the bottom of the humidifying chamber 11.

[0020] An air outlet 14 is provided above the humidifying chamber 11 and extends into the incubator 1 ; an air inlet 15 is provided below the humidifying chamber 11 and extends into the incubator 1 and can be bent downward. The float water replenishing valve 8 of the auxiliary water tank 6 controls the water level of the humidifying chamber 11 so that the water level is lower than the position of the air inlet 15 .

[0021] A top cover 16 is provided on the top of the auxiliary water tank 6, and an air outlet 14 is located on this cover. The air outlet 14 bends and extends horizontally into the incubator 1. The air outlet 14 extends directly into the incubator 1 from the inner side of the auxiliary water tank 6 and can be bent upward. A guide cavity 17 is provided within the incubator 1, located at the position of the auxiliary water tank 6. The height of the guide cavity 17 is close to the internal height of the incubator 1. The air inlet 15 and the air outlet 14 both extend into the guide cavity 17.

[0022] In addition, a low water level alarm 18 is installed in the auxiliary water tank 6. The upper end of the low water level alarm 18 is fixed to the top cover 16 and is connected to the electronic control unit 13. The electronic control unit 13 is located at the top of the incubator 1. The ultrasonic atomization plate 12 and the low water level alarm 18 are both electrically connected to the electronic control unit 13 and controlled by the electronic control unit 13. The electrical connection can be connected to the electronic control unit 13 via a wire through the interlayer of the side wall of the incubator 1.

[0023] In order to achieve real-time stabilization of the humidity in the incubator 1, a humidity sensor (not shown in the figure) is set in the incubator 1. The humidity sensor is connected to the electronic control unit 13. The electronic control unit 13 adjusts the atomization amount of the ultrasonic atomization plate 12 according to the feedback of the humidity sensor.

[0024] When the present invention performs humidification, the electronic control unit 13 starts the ultrasonic atomizing plate 12, and the ultrasonic atomizing plate 12 forms a coordinated spray in the humidification chamber 11. Since the spray has a certain flow rate, it is ejected from the air outlet 14 along the upper end of the guide chamber 17 (in the direction of the arrow in the figure), and the spray enters the interior of the incubator 1 and diffuses. Since a certain negative pressure is formed in the air inlet 15 and is transmitted to the lower port of the guide chamber 17, the spray at the bottom of the incubator 1 enters the air inlet 15 from the lower port of the guide chamber 17, forming a mist circulation with the humidification chamber 11, so that the entire incubator 1 is filled with mist and maintains a predetermined humidity. The electronic control unit 13 can adjust the vibration frequency of the ultrasonic atomizing plate 12 according to the humidifier in the incubator 1, thereby adjusting the amount of mist and the speed of mist, thereby changing the humidity parameters in the incubator 1.

[0025] As atomization progresses, the water level in the auxiliary water tank 6 drops. When it drops to a certain level, the float water supply valve 8 opens, and the main water tank 10 replenishes water to the auxiliary water tank 6. After the water level reaches a predetermined value, the float water supply valve 8 closes. If the main water tank 10 is short of water, the float water supply valve 8 opens, but water supply fails. At this time, when the water level drops further, the low water level alarm 18 of the auxiliary water tank 6 sounds, prompting the staff to add water to the main water tank 10.

[0026] The above are only preferred embodiments of the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. An incubator ultrasonic humidification system, characterized by: The utility model comprises an auxiliary water tank arranged in the rear wall of the incubator, a main water tank is hung on the rear wall of the incubator, a float water supply valve is arranged in the auxiliary water tank, the main water tank is connected to the float water supply valve in the auxiliary water tank through a pipeline to fill the auxiliary water tank with water, a humidifying chamber is arranged in the auxiliary water tank, the humidifying chamber is located near the inner side of the incubator, the humidifying chamber is connected to the auxiliary water tank, an ultrasonic atomizing plate is installed at the bottom of the auxiliary water tank, the ultrasonic atomizing plate is cooperatedly arranged on the lower opening of the humidifying chamber, the ultrasonic atomizing plate is controlled by an electronic control unit, an air outlet is arranged above the humidifying chamber, and the air outlet extends into the incubator; an air inlet is arranged below the humidifying chamber, and the air inlet extends into the incubator, and the float water supply valve controls the water level in the humidifying chamber to be lower than the air inlet.

2. The ultrasonic humidification system for an incubator according to claim 1, characterized in that: The top of the auxiliary water tank is a top cover, the air outlet is located on the top cover, the air outlet is bent and extends horizontally into the incubator, the air outlet extends directly into the incubator from the inner side of the auxiliary water tank, and the air outlet is bent upward.

3. The ultrasonic humidification system for an incubator according to claim 2, characterized in that: A low water level alarm is arranged in the auxiliary water tank, the upper end of the low water level alarm is fixed on the top cover, and the low water level alarm is connected to the electronic control unit.

4. An incubator ultrasonic humidification system according to any one of claims 1 to 3, characterized in that: A guide cavity is provided in the incubator at the position of the auxiliary water tank. The height of the guide cavity is close to the internal height of the incubator. The air inlet and the air outlet both extend into the guide cavity.

5. An incubator ultrasonic humidification system according to any one of claims 1 to 3, characterized in that: A water inlet is provided on the outer side of the auxiliary water tank, a pipeline of the main water tank is connected to the water inlet, and a float water supply valve in the auxiliary water tank is connected to the inner water inlet.

6. An incubator ultrasonic humidification system according to any one of claims 1 to 3, characterized in that: A drain outlet is provided below the auxiliary water tank, and the drain outlet is used to connect to a water outlet valve for drainage.

7. An incubator ultrasonic humidification system according to any one of claims 1 to 3, characterized in that: The electric control unit is arranged on the top of the incubator, and the ultrasonic atomization plate is electrically connected to the electric control unit.

8. An incubator ultrasonic humidification system according to any one of claims 1 to 3, characterized in that: A humidity sensor is provided in the incubator, and the humidity sensor is connected to an electronic control unit. The electronic control unit adjusts the atomization amount of the ultrasonic atomization plate according to feedback from the humidity sensor.