Dust removal system for coal mining

Abstract

The invention discloses a dust removal system for coal mining, and relates to the technical field of dust removal, the dust removal system comprises a dust removal box, a guide mechanism is arranged on one side in the dust removal box, the guide mechanism comprises a first guide plate, and one side of the first guide plate is fixedly connected with a sliding block sliding in a sliding groove in the dust removal box; the limiting spring is fixedly connected between the sliding block and the sliding groove in the dust removal box; a positioning guide block is fixedly connected to one side of the first guide plate, limiting rods are fixedly connected to the two ends of one side of the first guide plate, a second guide plate is rotationally connected to the middle of each limiting rod, a connecting frame is fixedly connected to one side of the first guide plate, and a plurality of floating balls are fixedly connected to the other end of the connecting frame. The guide mechanism can automatically adjust the position of the first guide plate and other parts according to the water level in the dust removal box through the buoyancy of the floating ball and the thrust of the limiting spring, it is ensured that when the water level changes, gas can always pass through a clear water area along a reasonable path for dust removal, and the stability of the dust removal effect is effectively improved.

Description

Technical Field

[0001] The present invention relates to the technical field of dust removal, in particular to a dust removal system for coal mine mining. Background Art

[0002] Coal mining operations inevitably generate large amounts of dust, which not only severely pollutes the working environment but also poses a significant health threat to miners. Long-term exposure to high-dust environments can easily lead to occupational diseases such as pneumoconiosis. Furthermore, coal mine dust poses an explosion risk, seriously threatening safe production in coal mines. Therefore, an efficient dust removal system is essential and critical equipment in coal mining.

[0003] Currently, the dust removal systems commonly used in coal mining face numerous issues. Some systems rely on simple water washing, which, while capable of removing some dust, cannot automatically adjust to changes in the water level within the dust collection chamber. A drop in the water level can lead to poor gas flow, impacting dust removal effectiveness. A rise in the water level can also prevent gas from effectively passing through the dust collection area, reducing dust removal efficiency. Some dust collection systems also have fixed gas flow structures, making it difficult to flexibly adjust the gas flow direction and speed based on actual needs. This results in uneven gas distribution within the dust collection chamber, impacting the stability of dust removal. Summary of the Invention

[0004] The purpose of the present invention is to provide a dust removal system for coal mining to solve the problems existing in the above-mentioned background technology.

[0005] The purpose of the present invention can be achieved through the following technical solutions: A dust removal system for coal mining includes a dust removal box, a guide mechanism is provided on one side of the dust removal box, and the guide mechanism includes a first guide plate, and a slider is fixedly connected to one side of the first guide plate and slides in a chute in the dust removal box; A limit spring is fixed between the slider and the sliding groove in the dust removal box; A positioning guide block is fixedly connected to one side of the first guide plate, and both ends of one side of the first guide plate are fixedly connected to a limit rod, and the middle part of the limit rod is rotatably connected to the second guide plate; A connecting frame is fixedly connected to one side of the first guide plate, and a plurality of floating balls are fixedly connected to the other end of the connecting frame; The first guide plate realizes adaptive adjustment of the water level in the dust removal box through the buoyancy of the float and the thrust of the limit spring.

[0006] As a further solution of the present invention: the guiding mechanism further includes a limiting column fixedly connected to a slide groove provided in the dust removal box; The micro motor is fixedly connected to one side of one of the limit rods and the output end is fixedly connected to the second guide plate.

[0007] As a further solution of the present invention: the surface of the limit post is slidably connected to the slider, and the limit spring is sleeved on the limit post; The output end of the micro motor passes through and is rotatably connected to the middle portion of one side of the limiting rod.

[0008] As a further solution of the present invention: a collection pipe is fixedly connected to one side of the dust removal box; Clean water is provided at the bottom of the dust removal box to intercept dust in the gas; A partition plate is fixedly connected to the dust removal box, and a fan is fixedly installed on the partition plate, and the other end of the fan is fixedly connected to an exhaust pipe; Wheels are provided on both sides of the bottom of the dust removal box.

[0009] As a further solution of the present invention: an air hole is provided in the middle of the partition plate and is connected to a fan for drawing the gas flow.

[0010] As a further solution of the present invention: a guide mechanism is provided in the dust removal box for guiding the gas from the air holes.

[0011] As a further solution of the present invention: the guide mechanism includes a connecting shaft, which is rotatably connected to the middle part of the dust removal box; A guide plate is fixed to the middle of the connecting shaft and is arranged at the bottom of the partition plate in the dust removal box; The positioning plate is fixed to one side of the outside of the dust removal box, and the middle part is rotatably connected to the connecting shaft; A rotating disk is fixed to one end of the connecting shaft; The limiting pin penetrates and slides in the positioning plate and the rotating plate to realize the positioning connection between the positioning plate and the rotating plate.

[0012] As a further solution of the present invention: a cleaning mechanism is provided on the other side of the dust removal box for realizing the circulation of clean water in the dust removal box.

[0013] As a further solution of the present invention: the cleaning mechanism includes a servo motor, which is fixed to one side of the outside of the dust removal box and has a transmission shaft fixed in the middle thereof that is rotatably connected to the middle of the dust removal box; The impeller is fixed to the middle portion of the transmission shaft and is arranged on one side of the dust removal box.

[0014] As a further solution of the present invention: the cleaning mechanism further includes a dustproof net sliding in the dust removal box; a sprocket wheel 1, fixedly connected to the other end of the transmission shaft and meshingly connected with the chain; Sprocket 2 is meshedly connected to the other side of the chain and has a reciprocating screw fixedly connected to the dust removal box in the middle; The moving block is threadedly connected to the surface of the reciprocating screw and slidably connected to a slide groove provided in the dust removal box; The scraping block is fixed to the bottom of the moving block and is attached to one side of the dustproof net.

[0015] Beneficial effects of the present invention: (1) The guiding mechanism of the present invention can automatically adjust the position of the first guide plate and other components according to the water level in the dust removal box through the buoyancy of the float and the thrust of the limit spring, ensuring that when the water level changes, the gas can always follow a reasonable path through the clean water area for dust removal, effectively improving the stability of the dust removal effect. The setting of the guiding mechanism allows the inclination angle of the guide plate to be flexibly adjusted, and can control the gas flow efficiency according to actual needs, so that the gas is more evenly distributed in the dust removal box, further improving the dust removal efficiency; (2) The cleaning mechanism of the present invention realizes the circulation of clean water in the dust removal box, and effectively maintains the filtering effect of clean water by automatically cleaning the dust net, reducing the frequency of clean water replacement and the workload of dust net cleaning, and reducing maintenance costs. At the same time, the various mechanisms of the system cooperate with each other, the overall structure is reasonably designed, and the operation is stable and reliable, providing an efficient, intelligent and convenient dust removal solution for coal mining, which is of great significance to ensuring coal mine safety production and improving the working environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention Figure 1 ; Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention Figure 2 ; Figure 3 It is a schematic cross-sectional structure diagram of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the guiding mechanism in the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the cleaning mechanism of the present invention; Figure 6 It is a partial structural diagram of the guide mechanism in the present invention.

[0018] In the figure: 1. Dust removal box; 2. Collection pipe; 3. Guide mechanism; 30. First guide plate; 31. Slider; 32. Limit column; 34. Limit spring; 33. Positioning guide block; 35. Connecting frame; 36. Float; 37. Second guide plate; 38. Limit rod; 39. Micro motor; 4. Guide mechanism; 40. Guide plate; 41. Connecting shaft; 42. Positioning plate; 43. Rotating plate; 44. Limit pin; 5. Cleaning mechanism; 50. Servo motor; 51. Drive shaft; 52. Impeller; 53. Sprocket 1; 54. Chain; 55. Sprocket 2; 56. Dust net; 57. Reciprocating screw; 58. Moving block; 59. Scraper; 6. Partition plate; 8. Fan; 9. Exhaust pipe; 10. Wheel. DETAILED DESCRIPTION

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0020] Example 1 See also Figures 1-6 As shown, the present invention is a dust removal system for coal mining, comprising a dust removal box 1, a guide mechanism 3 provided on one side of the dust removal box 1, the guide mechanism 3 comprising a first guide plate 30, a slider 31 fixed to one side of the first guide plate 30 that slides in a chute in the dust removal box 1; The limit spring 34 is fixed between the slider 31 and the sliding groove in the dust removal box 1; A positioning guide block 33 is fixedly connected to one side of the first guide plate 30. Limit rods 38 are fixedly connected to both ends of one side of the first guide plate 30. The middle part of the limit rod 38 is rotatably connected to the second guide plate 37. A connecting frame 35 is fixedly connected to one side of the first guide plate 30, and a plurality of floating balls 36 are fixedly connected to the other end of the connecting frame 35; The first guide plate 30 realizes adaptive adjustment of the water level in the dust removal box 1 through the buoyancy of the float 36 and the thrust of the limit spring 34 .

[0021] It should be noted that the width of the first guide plate 30 and the positioning guide block 33 is the same as the width of the dust removal box 1, and both sides of the first guide plate 30 and the positioning guide block 33 are made of rubber strip material, so that the first guide plate 30 and the positioning guide block 33 are closely attached to the inner wall of the dust removal box 1 to prevent gas leakage and affect the gas guiding effect; The front end of the first guide plate 30 is attached to the front side of the dust removal box 1 .

[0022] In the present invention, preferably, the guiding mechanism 3 further includes a limiting column 32, which is fixed in a slide groove provided in the dust removal box 1; The micro motor 39 is fixed to one side of one of the limiting rods 38 and the output end is fixed to the second guide plate 37 .

[0023] It should be noted that a waterproof box is fixedly installed on one side of one of the limiting rods 38, and the micro motor 39 is placed inside the waterproof box to prevent the micro motor 39 from being flooded and conducting electricity.

[0024] In the present invention, preferably, the surface of the limiting post 32 is slidably connected to the slider 31, and the limiting spring 34 is sleeved on the limiting post 32; The output end of the micro motor 39 passes through and is rotatably connected to the middle portion of one side of the limiting rod 38 .

[0025] It should be noted that two groups of the sliders 31 , the limiting posts 32 , and the limiting springs 34 are provided to ensure stable movement of both sides of the first guide plate 30 .

[0026] In the present invention, preferably, a collection pipe 2 is fixedly connected to one side of the dust removal box 1; Clean water is provided at the bottom of the dust removal box 1 to intercept dust in the gas; A partition plate 6 is fixedly connected to the dust removal box 1, and a fan 8 is fixedly installed on the partition plate 6. At the same time, an exhaust pipe 9 is fixedly connected to the other end of the fan 8. Wheels 10 are provided on both sides of the bottom of the dust removal box 1 .

[0027] It should be noted that a traction fan (not shown) is provided inside the collection pipe 2 to draw dust into the dust removal box 1; The collecting pipe 2 is connected to the interior of the dust removal box 1, and a transmission hole is provided at the connection point. The transmission hole is provided below the front end of the first guide plate 30. It should be noted that the bottom of the dust removal box 1 is filled with clean water, and the clean water is transported by a water pump (not shown).

[0028] In the present invention, preferably, a wind hole is provided in the middle of the partition plate 6 and is connected to the fan 8 for drawing the gas flow.

[0029] During the implementation process, the traction fan in the collection pipe 2 rotates to suck dust and gas into the dust removal box 1. The gas and dust are guided by the first guide plate 30 and enter between the second guide plate 37 and the first guide plate 30 from the bottom of the first guide plate 30. They are transported upward along the second guide plate 37 and finally exit between the second guide plate 37 and the positioning guide block 33. During the dust guidance flow, the dust contacts the clean water in the dust removal box 1 and settles on the water surface. After the gas flows out from the positioning guide block 33 and the second guide plate 37, the fan 8 is set. The fan 8 is started to pull the gas flowing out from the positioning guide block 33 and the second guide plate 37 and discharge it through the exhaust pipe 9. A micro motor 39 is provided, and the output end of the micro motor 39 drives the second guide plate 37 to rotate along the middle of the limit rod 38. The second guide plate 37 rotates to adjust the tilt angle so that the total amount of gas and dust entering between the second guide plates 37 is regulated.

[0030] When the clean water level inside the dust removal box 1 drops, the first guide plate 30 and the slider 31 move downward due to the reverse thrust of the limit spring 34. The first guide plate 30 moves downward with the slider 31, the positioning guide block 33, the micro motor 39, and the connecting frame 35. The connecting frame 35 moves downward with the float 36 so that the surface of the float 36 is flush with the horizontal. When the water level inside the dust removal box 1 rises, the float 36 floats upward, and the float 36 moves the connecting frame 35, the first guide plate 30, the positioning guide block 33, and the second guide plate 37 upward. The first guide plate 30 moves the slider 31 upward along the slide groove and the limit column 32 inside the dust removal box 1. The first guide plate 30 , the positioning guide block 33 , and the second guide plate 37 can be automatically adjusted according to the water level to ensure the dust filtering effect.

[0031] Example 2 In the present invention, preferably, a guide mechanism 4 is provided in the dust removal box 1 for guiding the gas from the air holes.

[0032] In the present invention, preferably, the guide mechanism 4 includes a connecting shaft 41, which is rotatably connected to the middle part of the dust removal box 1; The guide plate 40 is fixed to the middle of the connecting shaft 41 and is arranged at the bottom of the partition plate 6 in the dust removal box 1; The positioning plate 42 is fixed to one side of the outside of the dust removal box 1 and is rotatably connected to the connecting shaft 41 in the middle; The rotating disk 43 is fixed to one end of the connecting shaft 41; The limiting pin 44 penetrates and slides in the positioning plate 42 and the rotating plate 43 to achieve the positioning connection between the positioning plate 42 and the rotating plate 43 .

[0033] It should be noted that the guide plate 40 is provided at the air hole at the bottom of the partition plate 6; Positioning holes are formed around the surfaces of the positioning plate 42 and the rotating plate 43 .

[0034] During the implementation process, the air holes in the middle of the partition plate 6 draw the gas and are sucked into the fan 8 through the guide plate 40 and discharged through the exhaust pipe 9. When the inclination angle of the guide plate 40 needs to be changed; Rotate the rotating disk 43, and the rotating disk 43 rotates along the middle of the positioning disk 42 with the connecting shaft 41 and the guide plate 40, thereby adjusting the inclination angle of the guide plate 40, and pass the limit pin 44 through the positioning holes of the rotating disk 43 and the positioning disk 42 to lock the rotating disk 43, so that the guide plate 40 is easier to rotate and adjust the inclination angle to control the efficiency of the gas flow.

[0035] Example 3 In the present invention, preferably, a cleaning mechanism 5 is provided on the other side of the dust removal box 1 for realizing the circulation of clean water in the dust removal box 1 .

[0036] In the present invention, preferably, the cleaning mechanism 5 includes a servo motor 50, which is fixed to one side of the outside of the dust removal box 1 and has a transmission shaft 51 fixed in the middle thereof, which is rotatably connected to the middle of the dust removal box 1; The impeller 52 is fixed to the middle portion of the transmission shaft 51 and is disposed on one side of the dust removal box 1 .

[0037] In the present invention, preferably, the cleaning mechanism 5 further includes a dustproof net 56 sliding in the dust removal box 1; Sprocket 1 53 is fixed to the other end of the transmission shaft 51 and is meshed with a chain 54; The second sprocket 55 is meshedly connected to the other side of the chain 54 and has a reciprocating screw 57 fixed in the middle thereof and rotatably connected to the dust removal box 1; The moving block 58 is threadedly connected to the surface of the reciprocating screw 57 and slidably connected to the slide groove provided in the dust removal box 1; The scraping block 59 is fixed to the bottom of the moving block 58 and is attached to one side of the dustproof net 56 .

[0038] It should be noted that the dust screen 56 is fixed with two symmetrically arranged pulling handles to facilitate pulling the dust screen 56; A cleaning brush (not shown) is provided on the side of the scraper 59 that contacts the dustproof net 56 to facilitate cleaning the dustproof net 56 .

[0039] During the implementation process, a servo motor 50 is provided. The output end of the servo motor 50 drives a transmission shaft 51 to rotate along the middle of the dust removal box 1. The rotation of the transmission shaft 51 drives an impeller 52 to rotate. The rotation of the impeller 52 pulls the clean water in the dust removal box 1, causing the clean water to circulate and filter dust through the dustproof net 56, thereby maintaining the filtering effect of the clean water and making the filtered water flowing back have a better filtering effect. As the transmission shaft 51 rotates, it drives the sprocket 1 53 to rotate, the sprocket 1 53 drives the chain 54 to rotate, the chain 54 drives the sprocket 2 55 to rotate, the sprocket 2 55 drives the reciprocating screw rod 57 to rotate, the reciprocating screw rod 57 rotates to make the moving block 58 move back and forth along the reciprocating screw rod 57 and the slide groove in the dust removal box 1, and the moving block 58 drives the scraper block 59 to move back and forth to clean the dust on the surface of the dustproof net 56, so as to prevent the dustproof net 56 from being blocked and affecting the filtering effect; Pull the handle on the dustproof net 56 to make it easier to move the dustproof net 56 out of the dust removal box 1.

[0040] The embodiments of the present invention are described in detail above, but the contents described are only preferred embodiments of the present invention and should not be considered to limit the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A dust removal system for coal mining, characterized in that: The dust removal box (1) comprises a guide mechanism (3) provided on one side of the dust removal box (1), the guide mechanism (3) comprising a first guide plate (30), and a slider (31) fixedly connected to one side of the first guide plate (30) and sliding in a slide groove in the dust removal box (1); A limit spring (34) is fixed between the slider (31) and the inner slide groove of the dust removal box (1); A positioning guide block (33) is fixedly connected to one side of the first guide plate (30), and both ends of one side of the first guide plate (30) are fixedly connected to a limiting rod (38), and the middle part of the limiting rod (38) is rotatably connected to the second guide plate (37); A connecting frame (35) is fixedly connected to one side of the first guide plate (30), and a plurality of floating balls (36) are fixedly connected to the other end of the connecting frame (35); The first guide plate (30) achieves adaptive adjustment of the water level in the dust removal box (1) through the buoyancy of the float (36) and the thrust of the limit spring (34).

2. A dust removal system for coal mining according to claim 1, characterized in that: The guiding mechanism (3) further includes a limiting column (32) fixedly connected to a sliding groove provided in the dust removal box (1); The micro motor (39) is fixedly connected to one side of one of the limiting rods (38) and has an output end fixedly connected to a second guide plate (37).

3. A dust removal system for coal mining according to claim 2, characterized in that: The surface of the limiting column (32) is slidably connected to the slider (31), and the limiting spring (34) is sleeved on the limiting column (32); The output end of the micro motor (39) passes through and is rotatably connected to the middle portion of one side of the limiting rod (38).

4. A dust removal system for coal mining according to claim 1, characterized in that: A collection pipe (2) is fixedly connected to one side of the dust removal box (1); Clean water is provided at the bottom of the dust removal box (1) for intercepting dust in the gas; A partition plate (6) is fixedly connected to the dust removal box (1), and a fan (8) is fixedly installed on the partition plate (6), and an exhaust pipe (9) is fixedly connected to the other end of the fan (8); Wheels (10) are provided on both sides of the bottom of the dust removal box (1).

5. A dust removal system for coal mining according to claim 4, characterized in that: The middle portion of the partition plate (6) is provided with an air hole which is connected to the fan (8) and is used to draw the gas flow.

6. A dust removal system for coal mining according to claim 1, characterized in that: A guide mechanism (4) is provided in the dust removal box (1) for guiding the gas from the air holes.

7. A dust removal system for coal mining according to claim 6, characterized in that: The guide mechanism (4) includes a connecting shaft (41) rotatably connected to the middle portion of the dust removal box (1); A guide plate (40) is fixed to the middle portion of the connecting shaft (41) and is disposed at the bottom of the partition plate (6) in the dust removal box (1); A positioning plate (42) is fixed to one side of the outside of the dust removal box (1) and is rotatably connected to a connecting shaft (41) in the middle; A rotating disk (43) is fixed to one end of the connecting shaft (41); The limiting pin (44) penetrates and slides in the positioning disk (42) and the rotating disk (43), thereby realizing the positioning connection between the positioning disk (42) and the rotating disk (43).

8. The dust removal system for coal mining according to claim 1, characterized in that: A cleaning mechanism (5) is provided on the other side of the dust removal box (1) for achieving a circulating flow of clean water in the dust removal box (1).

9. A dust removal system for coal mining according to claim 8, characterized in that: The cleaning mechanism (5) comprises a servo motor (50) fixed to one side of the outside of the dust removal box (1) and having a transmission shaft (51) fixed in the middle thereof and rotatably connected to the middle of the dust removal box (1); The impeller (52) is fixed to the middle portion of the transmission shaft (51) and is arranged on one side of the dust removal box (1).

10. A dust removal system for coal mining according to claim 8, characterized in that: The cleaning mechanism (5) further includes a dustproof net (56) sliding in the dust removal box (1); Sprocket 1 (53), fixed to the other end of the transmission shaft (51) and meshingly connected with the chain (54); Sprocket 2 (55) is meshedly connected to the other side of the chain (54) and has a reciprocating screw (57) fixedly connected in the middle thereof and rotatably connected to the dust removal box (1); A moving block (58) is threadedly connected to the surface of the reciprocating screw (57) and is slidably connected to a slide groove provided in the dust removal box (1); The scraping block (59) is fixed to the bottom of the moving block (58) and is attached to one side of the dustproof net (56).

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