Cable conductor forming processing equipment and cable conductor thereof

Abstract

The invention discloses cable conductor forming processing equipment and a cable conductor thereof, and relates to the technical field of cable manufacturing, the side end of an integration transposition frame is rotatably connected with a plurality of hollow twisting frames at equal intervals, and the side ends of the hollow twisting frames are provided with bearing discharging frames at equal intervals through connecting bolts; belt linkage boxes are connected to the positions, corresponding to the hollow twisting frames, of the two ends of the integration transposition frame in a clamped mode, a rotating motor is installed at one end of each belt linkage box through a motor base, and a plurality of inward-retracting spring reset rods are connected to the inner sides of the hollow twisting frames in a clamped mode at equal intervals. In the process of twisting the wire rods into the wire core, the wire rods are bent and expanded due to coiled material dislocation or hinge difference, so that in the process of twisting the wire rods into the wire core, the wire rods and the wire core can be corrected, the overall uniformity of the wire rods and the wire core is ensured, the compactness of the wire core is ensured, and the condition that the wire core is loosened or expanded is avoided; the product quality is improved while the production speed is ensured.

Description

Technical Field

[0001] The present invention relates to the technical field of cable manufacturing, in particular to a cable conductor forming and processing device and a cable conductor thereof. Background Art

[0002] A cable is a device for transmitting electrical energy or signals, usually consisting of several or several groups of conductors. Cable conductor forming refers to the process of processing single or multiple metal wires into conductive cores with the required shape, structure, tightness and dimensional stability through specific processes and equipment during the cable manufacturing process. This is a very critical process in cable manufacturing, which directly affects the electrical performance, mechanical properties, space utilization and production cost of the cable.

[0003] The patent with application number 202322982096.3 mentions "a continuous twisting, drawing and forming device for cable conductors". This patent uses a continuous twisting, drawing and forming device to automatically fix one end of the cable conductor, which is convenient and relatively safe.

[0004] However, when twisting cable conductors, the wire clamping components cannot move effectively, resulting in the wire being easily loosened during continuous movement due to material winding misalignment or twisting differences at different positions. As a result, the wire is easily bulged or detached during twisting, and there are no guiding and correction components provided, resulting in abnormal appearance of the wire core. Summary of the Invention

[0005] The present invention provides a conductor forming and processing device for a cable and a cable conductor thereof, which can effectively solve the problem raised in the above-mentioned background technology that when the cable conductor is currently twisted, the wire clamping component cannot be effectively moved, resulting in the wire being easily loosened during continuous movement due to material winding misalignment or twisting differences at different positions, causing the wire to easily bulge outward or become detached from the twist during twisting, and the lack of guiding and correcting components causes the wire core to have an abnormal appearance.

[0006] To achieve the above object, the present invention provides the following technical solutions: a conductor forming and processing device for a cable, comprising an integrated transposition frame, wherein a forward and reverse twist limit component is provided at a side end of the integrated transposition frame;

[0007] The forward and reverse twist limit assembly includes a hollow twist frame;

[0008] The side ends of the integrated transposition frame are equidistantly connected to a plurality of hollow twisted frames, and the side ends of the hollow twisted frames are equidistantly installed with load-bearing unwinding frames through connecting bolts;

[0009] A belt linkage box is clamped at the positions of the hollow twisted frame at both ends of the integrated transposition frame, and a rotating motor is installed at one end of the belt linkage box through a motor seat;

[0010] A plurality of inward spring reset rods are equidistantly connected to the inner side of the hollow twisted frame, and an outward spring reset rod is embedded in the inner side of the hollow twisted frame at a position away from the inward spring reset rod;

[0011] The side ends of the hollow twisted frame are equidistantly welded with several threading and positioning frames, and one end of the inward spring reset rod and the outward spring reset rod are both equipped with a straight push matching frame, and the side ends of the threading and positioning frame and the straight push matching frame are rotatably connected with the guide inner push wheel.

[0012] According to the above technical solution, the load-bearing unloading frame is sleeved and installed on the side end of the hollow twisted frame, the output shaft of the belt linkage box is clamped and combined with one end of the hollow twisted frame, and the output shaft of the rotating motor is clamped and connected with the input shaft of the belt linkage box.

[0013] According to the above technical solution, a plurality of dislocation spring reset rods are equidistantly embedded inside the hollow twisted frame, one end of the dislocation spring reset rod is installed with a dislocation special-shaped frame, and the inside of the dislocation special-shaped frame is rotatably connected with a dislocation clamping wheel;

[0014] The side end of the integrated transposition frame is rotatably connected to the position of the hollow twisted frame, and a threading positioning disk is installed at one end of the integrated transposition frame and the hollow twisted frame;

[0015] A plurality of clamping positioning grooves are equidistantly provided on the inner side of the threading hole plate, a clamping spring reset rod is installed at one end of the inner side of the clamping positioning groove, and a clamping arc block is installed at one end of the clamping spring reset rod;

[0016] A plurality of support operation blocks are welded at equal distances on one end of the threading hole plate, and a clamping spring reset rod is installed at both ends of the support operation block;

[0017] A clamping processing frame is installed at one end of the clamping spring reset rod, and a clamping correction wheel is rotatably connected to the inner side of the clamping processing frame.

[0018] According to the above technical solution, the straight-push matching frame and the staggered special-shaped frame are both slidably placed on the inner side of the hollow twisted frame, the multiple staggered clamping wheels and the guide inner push wheels are both slidably placed on the side ends of the hollow twisted frame, and the wire clamping arc block is slidably installed on the inner side of the clamping positioning groove.

[0019] According to the above technical solution, both ends of the integrated transposition frame are equipped with forming limiting dies, and both ends of the integrated transposition frame are welded with clamping limiting sleeves;

[0020] The side end of the clamping limit sleeve is equidistantly connected to a plurality of internal pressure hydraulic cylinders, one end of the internal pressure hydraulic cylinder is connected to an internal pressure limiting frame, and the side end of the internal pressure limiting frame is rotatably connected to an internal pressure special-shaped roller.

[0021] According to the above technical solution, the internal pressure limiting frame and the internal pressure profiled roller are placed inside the clamping limiting sleeve;

[0022] The input ends of the rotary motor and the internal pressure hydraulic cylinder are both electrically connected to the output end of the external controller;

[0023] The input end of the external controller is electrically connected to the output end of the external power supply.

[0024] According to the above technical solution, a limited matching linkage component is provided at the side end of the integrated transposition frame;

[0025] The limited-match linkage assembly includes a direct-injection storage box;

[0026] The side ends of the integrated transposition frame are clamped with a direct injection storage box, and one end of the direct injection storage box is connected through a direct injection alignment pipe rack;

[0027] A booster pump is installed at one end of the integrated transposition frame at a position corresponding to the direct injection alignment pipe rack through a motor seat, and a processing solenoid valve is embedded inside the direct injection alignment pipe rack;

[0028] The side ends of the integrated transposition frame are equidistantly connected with isolation cooling boxes, and the side ends of the isolation cooling boxes are symmetrically connected with series processing buckets;

[0029] One end of the series processing bucket is connected with an inlet and outlet operation pipe, and a cold and hot exchange box is installed inside the integrated transposition frame;

[0030] A matching condenser is installed at one end of the cold and heat exchange box, and an accelerating fan is embedded and installed at one end of the inner side of the series processing bucket;

[0031] A plurality of operating hydraulic cylinders are equidistantly connected to the side ends of the integrated transposition frame, and one end of the plurality of operating hydraulic cylinders is equipped with an operating transposition frame.

[0032] According to the above technical solution, a retractable and retractable motor is installed at one end of the operating transposition frame through a motor seat, and a retractable and retractable operating roller is clamped on the output shaft of the retractable and retractable motor;

[0033] The side end of the operation transposition frame is equidistantly connected to a plurality of clamping hydraulic cylinders, one end of the clamping hydraulic cylinder is clamped to a moving operation block, and the side end of the moving operation block is rotatably connected to a clamping and rotating processing column;

[0034] The direct injection alignment pipe rack is placed inside the hollow twisted frame, and one end of the direct injection alignment pipe rack is connected to one end of the booster pump through an adapter.

[0035] According to the above technical solution, one end of the in-and-out operation pipe is installed through one end of the hot-cold exchange box, and the retractable operation roller is rotatably installed on the inner side of the operation transposition frame;

[0036] The input ends of the booster pump, the processing solenoid valve, the matching condenser, the accelerating fan, the operating hydraulic cylinder, the retracting and discharging motor and the clamping hydraulic cylinder are all electrically connected to the output end of the external controller.

[0037] A cable conductor, and a cable conductor manufactured by a cable conductor forming and processing device.

[0038] Compared with the prior art, the present invention has the following beneficial effects: the present invention has a scientific and reasonable structure and is safe and convenient to use:

[0039] 1. A forward and reverse twist limit component is provided, which drives the hollow twisting frame to rotate through a rotating motor and a belt linkage box, and drives the threading hole disk to rotate synchronously by using the hollow twisting frame, and cooperates with the forming limit die to position and twist the wires, and moves the wires straight, and drives the guide inner push wheel to drive the straight push matching frame to move, and the wire pulls the dislocation clamping wheel to drive the dislocation special-shaped frame to move, and the spring structure in the inward spring reset rod is stretched, and the spring structure in the outward spring reset rod is compressed, and the spring structure in the dislocation spring reset rod is stretched, and the inward spring reset rod, the outward spring reset rod and the dislocation spring reset rod are reset and moved, and the wire is pulled to move in a dislocated manner, and the distance the wire moves is extended, and the wire is tightened and straightened, so that when the wire becomes loose, it can be quickly corrected to avoid the dimensional error of the twisted wire core caused by the loose wire, and the internal and external dislocation pressing processing is realized through the forward and reverse two-way rotation twisting, so as to improve the quality of the wire core;

[0040] The clamping spring reset rod pulls the clamping processing frame and the clamping correction wheel to clamp the wire. The wire drives the clamping correction wheel to rotate. At this time, the clamping correction wheel clamps and fixes the wire to correct the wire shape. The internal pressure hydraulic cylinder drives the internal pressure limiting frame and the internal pressure special-shaped roller to clamp and shape the wire core to achieve wire core clamping support. By compacting and rounding the wire and the core, the rotation and twisting are processed simultaneously to ensure the production efficiency of the core while improving the quality of the core.

[0041] Through multi-position elastic clamping guidance, offset pulling to adjust spacing, pressing correction processing, synchronous rotation processing and multi-position rotation pressing correction, the cable conductor core production can be steadily processed, which effectively solves the problem in the existing technology that the wire is bent and outward-facing due to coil misalignment or articulation differences. In the process of twisting the wires into cores, the wires and cores can be corrected to ensure the overall uniformity of the wires and cores, and the tightness of the cores, avoiding loose or outward-facing cores, ensuring production speed while improving product quality.

[0042] 2. A limited distribution linkage component is set up to extract the lubricating liquid in the direct injection storage box through the booster pump and the direct injection alignment pipe rack, and the solenoid valve is used to control the spray position of the direct injection alignment pipe rack, so that the lubricating liquid is directly sprayed to the side end of the wire to lubricate the wire. When the wire is moved and twisted, the friction of the wire movement is reduced, and the sliding damage of the wire is avoided. The stability of continuous and rapid feeding of the wire is improved, and the waste of lubricating liquid is reduced through independent spray lubrication. The air in the hot and cold exchange box is cooled by the condenser, and the air circulation in the isolation cooling box is driven by the acceleration fan, the joint processing bucket and the inlet and outlet operation pipe. Through continuous cooling and direct cooling, the temperature of the wire is reduced during twisting, and the thermal expansion of the wire caused by high temperature is avoided, thereby ensuring the quality of the wire during transportation and the quality of the twisted wire core;

[0043] The retracting and releasing motor drives the retracting and releasing operating roller to rotate, pulling the wire core for retraction and release. The clamping hydraulic cylinder drives the moving operating block to move, and the clamping and rotating processing column is moved to fit the side end of the wire core. The operating hydraulic cylinder drives the operating transposition frame and the retracting and releasing operating roller to move, so as to realize the tightness of the wire core, ensure the straightness of the wire core and the overall pressure treatment, and ensure the uniformity of the wire core shape and the tightness of the straightness.

[0044] In summary, through the cooperation between the forward and reverse twist limit components and the limit matching linkage components, through multi-stage correction processing and cooling coordination, the wire core separation caused by its own bending and twisting high temperature can be avoided, and through pulling, straightening and clamping positioning, the wire core pressing and shape correction processing can be achieved, thereby improving the quality of the wire core. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

[0046] In the attached figure:

[0047] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0048] Figure 2 2. It is a structural schematic diagram of the forward and reverse twist limit assembly of the present invention;

[0049] Figure 3 It is a schematic diagram of the installation structure of the load-bearing unloading rack of the present invention;

[0050] Figure 4 The present invention Figure 3 A schematic diagram of the enlarged structure of region A;

[0051] Figure 5 It is a schematic diagram of the installation structure of the clamping processing frame of the present invention;

[0052] Figure 6 Schematic diagram of the installation structure of the internal pressure limiting frame of the present invention;

[0053] Figure 7 It is a structural diagram of the limited allocation linkage component of the present invention;

[0054] Figure 8 It is a schematic diagram of the installation structure of the processing solenoid valve of the present invention;

[0055] Figure 9 This is a schematic diagram of the installation structure of the clamping and rotating treatment column of the present invention;

[0056] Numbers in the figure: 1. Integrated transposition frame;

[0057] 2. Forward and reverse twist limit assembly; 201. Hollow twist frame; 202. Connecting bolts; 203. Load-bearing unwinding frame; 204. Belt linkage box; 205. Rotating motor; 206. Inward spring return lever; 207. Outward spring return lever; 208. Threading and positioning frame; 209. Direct push matching frame; 210. Inward guide wheel; 211. Displacement spring return lever; 212. Displacement special-shaped frame; 213. Displacement clamping wheel; 214, threading positioning plate; 215, threading hole plate; 216, clamping positioning groove; 217, clamping spring return lever; 218, clamping arc block; 219, support operation block; 220, clamping spring return lever; 221, clamping processing frame; 222, clamping correction wheel; 223, forming limit die; 224, clamping limit sleeve; 225, internal pressure hydraulic cylinder; 226, internal pressure limit frame; 227, internal pressure special-shaped roller;

[0058] 3. Limited linkage assembly; 301. Direct injection storage box; 302. Direct injection alignment pipe rack; 303. Booster pump; 304. Processing solenoid valve; 305. Isolation cooling box; 306. Series processing bucket; 307. Inlet and outlet operation pipe; 308. Hot and cold exchange box; 309. Matching condenser; 310. Acceleration fan; 311. Operating hydraulic cylinder; 312. Operating transposition rack; 313. Retractable motor; 314. Retractable operating roller; 315. Card limit hydraulic cylinder; 316. Moving operation block; 317. Clamping and rotating processing column. DETAILED DESCRIPTION

[0059] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0060] Example: Figure 1-9 As shown, the present invention provides a technical solution, a conductor forming and processing equipment for a cable, comprising an integrated transposition frame 1, a forward and reverse twist limit component 2 being provided at a side end of the integrated transposition frame 1;

[0061] The forward and reverse twist limit assembly 2 includes a hollow twist frame 201, a connecting bolt 202, a load-bearing unwinding frame 203, a belt linkage box 204, a rotating motor 205, an inward spring return rod 206, an outward spring return rod 207, a threading positioning frame 208, a straight push matching frame 209, a guide inner push wheel 210, a dislocation spring return rod 211, a dislocation special-shaped frame 212, a dislocation clamping wheel 213, a threading positioning disk 214, a threading hole disk 215, a clamping positioning groove 216, a clamping spring return rod 217, a clamping arc block 218, a supporting operation block 219, a clamping spring return rod 220, a clamping processing frame 221, a clamping correction wheel 222, a forming limiting die 223, a clamping limit sleeve 224, an internal pressure hydraulic cylinder 225, an internal pressure limiting frame 226 and an internal pressure special-shaped roller 227;

[0062] The side ends of the integrated transposition frame 1 are equidistantly connected to a plurality of hollow twisted frames 201, and the side ends of the hollow twisted frames 201 are equidistantly installed with a load-bearing unloading frame 203 through connecting bolts 202. The load-bearing unloading frame 203 is sleeved and installed on the side ends of the hollow twisted frames 201 to achieve positioning engagement and limited support;

[0063] Belt linkage boxes 204 are connected at the positions of the hollow twisted frame 201 at both ends of the integrated transposition frame 1. A rotating motor 205 is installed at one end of the belt linkage box 204 through a motor seat. The output shaft of the belt linkage box 204 is connected to one end of the hollow twisted frame 201, and the output shaft of the rotating motor 205 is connected to the input shaft of the belt linkage box 204 to ensure steady rotation transmission and improve the accuracy of rotation positioning.

[0064] Several inward spring return rods 206 are equidistantly connected to the inner side of the hollow twist frame 201, and an outward spring return rod 207 is embedded in the inner side of the hollow twist frame 201 away from the inward spring return rod 206;

[0065] Several threading and positioning frames 208 are welded at equal intervals on the side ends of the hollow twisting frame 201. One end of the inward spring return rod 206 and the outward spring return rod 207 are both installed with a direct push matching frame 209. The side ends of the threading and positioning frames 208 and the direct push matching frame 209 are rotatably connected to the guide inward push wheel 210.

[0066] Several staggered spring return rods 211 are equidistantly embedded and installed inside the hollow twisted frame 201. A staggered shaped frame 212 is installed at one end of the staggered spring return rod 211. The straight push matching frame 209 and the staggered shaped frame 212 are both slidably placed inside the hollow twisted frame 201 to achieve mobile positioning and movement restriction. The staggered shaped frame 212 is rotatably connected to the inside of the staggered clamping wheel 213. Multiple staggered clamping wheels 213 and the guide inner push wheel 210 are all slidably placed on the side end of the hollow twisted frame 201 to ensure stable limited support for the cable wires.

[0067] The side end of the integrated transposition frame 1 is rotatably connected to the position of the hollow twist frame 201, and a threading positioning plate 214 is installed at one end of the integrated transposition frame 1 and the hollow twist frame 201;

[0068] A plurality of clamping positioning grooves 216 are equidistantly provided on the inner side of the threading hole plate 215. A clamping spring return rod 217 is installed at one end of the inner side of the clamping positioning groove 216. A clamping arc block 218 is installed at one end of the clamping spring return rod 217. The clamping arc block 218 is slidably installed on the inner side of the clamping positioning groove 216 to realize an inward push-sliding process, thereby ensuring the stability of the clamping positioning and clamping restriction.

[0069] Several support blocks 219 are welded at equal distances on one end of the threading hole plate 215, and both ends of the support blocks 219 are equipped with clamping spring reset rods 220;

[0070] A clamping processing frame 221 is installed at one end of the clamping spring reset rod 220, and a clamping correction wheel 222 is rotatably connected to the inner side of the clamping processing frame 221;

[0071] Both ends of the integrated transposition frame 1 are installed with forming limiting dies 223, and both ends of the integrated transposition frame 1 are welded with clamping limiting sleeves 224;

[0072] The side end of the clamping and limiting sleeve 224 is equidistantly connected to a number of internal pressure hydraulic cylinders 225, one end of the internal pressure hydraulic cylinder 225 is connected to an internal pressure limiting frame 226, and the side end of the internal pressure limiting frame 226 is rotatably connected to an internal pressure profiled roller 227. The internal pressure limiting frame 226 and the internal pressure profiled roller 227 are placed on the inner side of the clamping and limiting sleeve 224 to achieve internal pressure rotation cooperation, thereby ensuring steady guidance and rotation shaping of the wire core;

[0073] For stable operation of the equipment, the input terminals of the rotary motor 205 and the internal pressure hydraulic cylinder 225 are electrically connected to the output terminal of the external controller;

[0074] The input end of the external controller is electrically connected to the output end of the external power supply.

[0075] A limited distribution linkage component 3 is provided at the side end of the integrated transposition frame 1;

[0076] The limited linkage assembly 3 includes a direct injection storage box 301, a direct injection alignment pipe rack 302, a booster pump 303, a processing solenoid valve 304, an isolation cooling box 305, a series processing bucket 306, an inlet and outlet operation pipe 307, a heat exchange box 308, a matching condenser 309, an acceleration fan 310, an operating hydraulic cylinder 311, an operating transposition rack 312, a retractable motor 313, a retractable operating roller 314, a clamping hydraulic cylinder 315, a moving operating block 316, and a clamping and rotating processing column 317.

[0077] The side ends of the integrated transposition frame 1 are all clamped with a direct injection storage box 301, and one end of the direct injection storage box 301 is connected through a direct injection alignment pipe frame 302;

[0078] A booster pump 303 is installed at the position of the direct injection alignment pipe rack 302 at one end of the integrated transposition rack 1 through a motor seat. The direct injection alignment pipe rack 302 is placed inside the hollow twisted rack 201. One end of the direct injection alignment pipe rack 302 is connected to one end of the booster pump 303 through an adapter to achieve internal spray lubrication treatment and improve the overall lubrication effect. A processing solenoid valve 304 is embedded inside the direct injection alignment pipe rack 302;

[0079] The side end of the integrated transposition frame 1 is equidistantly connected with an isolation cooling box 305, and the side end of the isolation cooling box 305 is symmetrically connected with a series processing bucket 306;

[0080] One end of the series processing bucket 306 is connected through an inlet and outlet operation pipe 307, and a heat exchange box 308 is installed inside the integrated transposition frame 1. One end of the inlet and outlet operation pipe 307 is installed through one end of the heat exchange box 308 to achieve cooling treatment;

[0081] A matching condenser 309 is installed at one end of the cold and heat exchange box 308, and an accelerating fan 310 is embedded and installed at one end of the inner side of the series processing bucket 306;

[0082] The side end of the integrated transposition frame 1 is equidistantly connected with a plurality of operating hydraulic cylinders 311, and one end of the plurality of operating hydraulic cylinders 311 is mounted with an operating transposition frame 312;

[0083] A retracting and discharging motor 313 is installed at one end of the operating transposition frame 312 through a motor seat. The output shaft of the retracting and discharging motor 313 is clamped with a retracting and discharging operating roller 314. The retracting and discharging operating roller 314 is rotatably installed on the inner side of the operating transposition frame 312 to realize the rotation and tension processing of the retracting material.

[0084] The side end of the operating transposition frame 312 is equidistantly connected to a plurality of clamping hydraulic cylinders 315, one end of the clamping hydraulic cylinder 315 is clamped to a moving operation block 316, and the side end of the moving operation block 316 is rotatably connected to a clamping and rotating processing column 317;

[0085] In order to ensure stable operation of the equipment, the input ends of the booster pump 303, the processing solenoid valve 304, the matching condenser 309, the accelerating fan 310, the operating hydraulic cylinder 311, the retracting and discharging motor 313 and the limiting hydraulic cylinder 315 are all electrically connected to the output end of the external controller.

[0086] Furthermore, a cable conductor and a cable conductor manufactured by a cable conductor forming and processing device.

[0087] The working principle and use process of the present invention are as follows: when producing the cable core, the staff will insert the coiled material drum with the wire wrapped into the side end of the carrying unwinding frame 203, insert the carrying unwinding frame 203 into the side end of the hollow twisting frame 201, and fix the hollow twisting frame 201 and the carrying unwinding frame 203 by connecting bolts 202, pass the wire through the threading positioning frame 208 and the straight push matching frame 209, and rotate the wire through the guide inner pushing wheel 210 to guide the wire, and then pass the wire into the inner side of the hollow twisting frame 201, the wire passes through the dislocation special-shaped frame 212 and the dislocation clamping wheel 213, and passes into the side end of the threading hole plate 215, and passes through the clamping positioning groove 216 and the wire clamping arc block 218 to pass the wire into the position of the forming limiting die 223, so as to realize the wire feeding process;

[0088] The lubricating liquid in the direct injection storage box 301 is extracted by the booster pump 303 and the direct injection alignment pipe rack 302, and the direct injection alignment pipe rack 302 is opened in conjunction with the processing solenoid valve 304, and the lubricating liquid is directly sprayed onto the side end of the wire rod to lubricate the wire rod, thereby reducing the friction of the wire rod movement when the wire rod is moved and twisted, and improving the compactness of the wire rod when twisted. The hollow twisting rack 201 is driven to rotate by the rotating motor 205 and the belt linkage box 204, and the hollow twisting rack 201 is used to drive the threading hole disk 215 to rotate synchronously, and the forming limiting die 223 is cooperated to position and twist the wire rod, and the wire rod is twisted following the rotation of the hollow twisting rack 201;

[0089] During the twisting process, the wire pushes the guide inner push wheel 210 to drive the straight push matching frame 209 to move. At this time, the spring structure in the inward spring reset rod 206 is stretched, and the spring structure in the outward spring reset rod 207 is compressed. The wire pulls the dislocation clamping wheel 213 to drive the dislocation special-shaped frame 212 to move. At this time, the spring structure in the dislocation spring reset rod 211 is stretched, and the inward spring reset rod 206 pulls the straight push matching frame 209 and the guide inner push wheel 210 to move, and the outward spring reset rod 207 pulls the straight push matching frame 209 and the guide inner push wheel 210 to move. At this time, the threading positioning frame 208 and the guide inner push wheel 210 fix the wire, pull the wire to move and dislocate, cooperate with the dislocation spring reset rod 211 to pull the dislocation special-shaped frame 212 and the dislocation clamping wheel 213 to move, and pull the wire to move and dislocate again, so as to position the wire and realize the straightening and tightening of the wire.

[0090] During the movement of the wire, the clamping spring reset rod 220 pulls the clamping processing frame 221 to move along the supporting operation block 219, and the clamping processing frame 221 drives the clamping correction wheel 222 to clamp the wire. The wire moves along the clamping correction wheel 222 and drives the clamping correction wheel 222 to rotate. The clamping correction wheel 222 is used to clamp and fix the wire to achieve wire shape correction. When the wire is located between the two threading hole plates 215, the condenser 309 is used to cool the air in the heat exchange box 308, and the accelerating fan 310 is used to drive the air in the isolation cooling box 305 along the series processing bucket 306 and the in-and-out operation pipe 307 to achieve a circulation linkage of the air in the isolation cooling box 305. Through continuous cooling, the temperature of the wire is reduced during twisting, and the thermal expansion of the wire caused by high temperature is avoided, which affects the tightness of the twisting of the wire.

[0091] The clamping spring reset rod 217 drives the clamping arc block 218 to slide along the clamping positioning groove 216 at the position of the threading hole plate 215. The clamping arc block 218 cooperates with the threading hole plate 215 to clamp and fix the wires, so that when the wires are twisted into shape, the wires at the tail end can be positioned, reducing the waste of the tail wires due to insufficient straightening of the wire tail. The twisted cable core moves along the integrated transposition frame 1 into the inner side of the clamping limit sleeve 224, and is fixed by the clamping arc block 218. The internal pressure hydraulic cylinder 225 drives the internal pressure limiting frame 226 to move along the clamping limit sleeve 224, and the wire core is clamped and shaped by multiple sets of internal pressure profiled rollers 227 to achieve further clamping and support of the wire core, and the wire core is compacted and rounded to achieve wire core correction. The wire core is passed into the threading positioning disk 214 and combined with the second section of stranded wire. Through forward and reverse rotation twisting and continuous pressing processing, the wire core is tightly clamped, ensuring the production efficiency of the wire core while improving the quality of the wire core.

[0092] After the wire core is formed, it is pulled to the position of the retractable operating roller 314. The wire core is wound in multiple groups along the retractable operating roller 314. The retractable motor 313 drives the retractable operating roller 314 to rotate along the operating transposition frame 312, pulling the wire core for retraction and retraction processing. The clamping hydraulic cylinder 315 cooperates to drive the moving operating block 316 to move, and the clamping and rotating processing column 317 is moved to fit the side end of the wire core. The operating hydraulic cylinder 311 drives the operating transposition frame 312 and the retractable operating roller 314 to move. The wire core is clamped and fixed by the clamping and rotating processing column 317 to realize the positioning processing of the wire core and the tightness processing of the wire core, thereby ensuring that the wire core is straight and the overall pressure is evenly processed, thereby ensuring the quality of the wire core.

[0093] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A conductor forming and processing device for a cable, comprising an integrated transposition frame (1), characterized in that: The side end of the integrated transposition frame (1) is provided with a forward and reverse twist limit component (2); The forward and reverse twist limit assembly (2) comprises a hollow twist frame (201); The side ends of the integrated transposition frame (1) are equidistantly connected to a plurality of hollow twisting frames (201), and the side ends of the hollow twisting frames (201) are equidistantly installed with a load-bearing unwinding frame (203) via connecting bolts (202); A belt linkage box (204) is clamped at the positions of the hollow twisting frame (201) at both ends of the integrated transposition frame (1), and a rotating motor (205) is installed at one end of the belt linkage box (204) through a motor seat; A plurality of inward spring reset rods (206) are equidistantly connected to the inner side of the hollow twisted frame (201); an outward spring reset rod (207) is embedded in the inner side of the hollow twisted frame (201) at a position away from the inward spring reset rod (206); The side ends of the hollow twisting frame (201) are equidistantly welded with a plurality of threading positioning frames (208); one end of the inward spring return rod (206) and the outward spring return rod (207) are both installed with a direct push matching frame (209); the side ends of the threading positioning frame (208) and the direct push matching frame (209) are rotatably connected to the guide inner push wheel (210).

2. The conductor forming and processing equipment for a cable according to claim 1, characterized in that: The carrying unloading frame (203) is sleeved and installed on the side end of the hollow twisting frame (201), the output shaft of the belt linkage box (204) is clamped and assembled with one end of the hollow twisting frame (201), and the output shaft of the rotating motor (205) is clamped and connected with the input shaft of the belt linkage box (204).

3. The conductor forming and processing equipment for a cable according to claim 1, characterized in that: A plurality of dislocation spring reset rods (211) are equidistantly embedded and installed inside the hollow twisted frame (201); a dislocation special-shaped frame (212) is installed at one end of the dislocation spring reset rod (211); and a dislocation clamping wheel (213) is rotatably connected inside the dislocation special-shaped frame (212); A threading positioning disk (214) is rotatably connected to the side end of the integrated transposition frame (1) at a position corresponding to the hollow twisting frame (201), and a threading hole disk (215) is installed at one end of the integrated transposition frame (1) and the hollow twisting frame (201); A plurality of clamping positioning grooves (216) are equidistantly provided on the inner side of the threading hole plate (215); a clamping spring reset rod (217) is installed at one end of the inner side of the clamping positioning groove (216); and a clamping arc block (218) is installed at one end of the clamping spring reset rod (217); A plurality of support operation blocks (219) are welded at equal intervals on one end of the threading hole plate (215), and a clamping spring reset rod (220) is installed at both ends of the support operation block (219); A clamping processing frame (221) is installed at one end of the clamping spring reset rod (220), and a clamping correction wheel (222) is rotatably connected to the inner side of the clamping processing frame (221).

4. The conductor forming and processing equipment for a cable according to claim 3, characterized in that: The straight push matching frame (209) and the dislocation special-shaped frame (212) are both slidably placed inside the hollow twisted frame (201), the plurality of dislocation clamping wheels (213) and the flow guide inner push wheels (210) are both slidably placed on the side ends of the hollow twisted frame (201), and the clamping arc block (218) is slidably installed inside the clamping positioning groove (216).

5. The conductor forming and processing equipment for a cable according to claim 3, characterized in that: Both ends of the integrated transposition frame (1) are installed with forming limiting dies (223), and both ends of the integrated transposition frame (1) are welded with clamping limiting sleeves (224); The side end of the clamping limit sleeve (224) is equidistantly connected to a plurality of internal pressure hydraulic cylinders (225), one end of the internal pressure hydraulic cylinder (225) is connected to an internal pressure limiting frame (226), and the side end of the internal pressure limiting frame (226) is rotatably connected to an internal pressure special-shaped roller (227).

6. The conductor forming and processing equipment for a cable according to claim 5, characterized in that: The internal pressure limiting frame (226) and the internal pressure special-shaped roller (227) are placed inside the clamping limiting sleeve (224); The input ends of the rotating motor (205) and the internal pressure hydraulic cylinder (225) are both electrically connected to the output end of the external controller; The input end of the external controller is electrically connected to the output end of the external power supply.

7. The conductor forming and processing equipment for a cable according to claim 6, characterized in that: A limited matching linkage assembly (3) is provided at the side end of the integrated transposition frame (1); The limited allocation linkage component (3) includes a direct injection storage box (301); The side ends of the integrated transposition frame (1) are all clamped with a direct injection storage box (301), and one end of the direct injection storage box (301) is penetrated and connected with a direct injection alignment pipe frame (302); A booster pump (303) is installed at one end of the integrated transposition frame (1) at a position corresponding to the direct injection alignment pipe frame (302) through a motor seat, and a processing solenoid valve (304) is embedded and installed inside the direct injection alignment pipe frame (302); The side ends of the integrated transposition frame (1) are equidistantly connected with isolation cooling boxes (305), and the side ends of the isolation cooling boxes (305) are symmetrically penetrated with series processing buckets (306); One end of the series processing bucket (306) is connected through an inlet and outlet operation pipe (307), and a cold and heat exchange box (308) is installed inside the integrated transposition frame (1); A matching condenser (309) is installed at one end of the cold and heat exchange box (308), and an accelerating fan (310) is embedded and installed at one end of the inner side of the series processing bucket (306); The side end of the integrated transposition frame (1) is equidistantly connected with a plurality of operating hydraulic cylinders (311), and one end of the plurality of operating hydraulic cylinders (311) is mounted with an operating transposition frame (312).

8. The conductor forming and processing equipment for a cable according to claim 7, characterized in that: A retractable and discharging motor (313) is installed at one end of the operating transposition frame (312) through a motor seat, and a retractable and discharging operating roller (314) is clamped on the output shaft of the retractable and discharging motor (313); The side end of the operation transposition frame (312) is equidistantly connected to a plurality of clamping hydraulic cylinders (315), one end of the clamping hydraulic cylinder (315) is clamped to a moving operation block (316), and the side end of the moving operation block (316) is rotatably connected to a clamping and rotating processing column (317); The direct injection alignment pipe rack (302) is placed inside the hollow twisted frame (201), and one end of the direct injection alignment pipe rack (302) is connected to one end of the booster pump (303) via an adapter.

9. The conductor forming and processing equipment for a cable according to claim 8, characterized in that: One end of the in-and-out operating pipe (307) is installed through one end of the cold-heat exchange box (308), and the retracting and extending operating roller (314) is rotatably installed on the inner side of the operating position change frame (312); The input ends of the booster pump (303), the processing solenoid valve (304), the matching condenser (309), the accelerating fan (310), the operating hydraulic cylinder (311), the retracting and discharging motor (313) and the clamping hydraulic cylinder (315) are all electrically connected to the output end of the external controller.

10. A cable conductor, characterized in that: A cable conductor manufactured by the cable conductor forming and processing equipment according to any one of claims 1 to 9.

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