A tapping device for mechanical metal parts manufacturing

By using the automatic positioning technology of telescopic tapping tools and electromagnetic clamps, the problem of difficult positioning in the processing of large mechanical parts has been solved, achieving efficient and precise tapping processing, and reducing equipment costs and operational complexity.

CN120662887BActive Publication Date: 2025-10-24JINGJIANG HONGYUAN METALLURGICAL ELECTRICAL MACHINERY MFG CO LTD
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Patent Information

Application Number
CN202511186844.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-25
Publication Date
2025-10-24
Estimated Expiration
2045-08-25

AI Technical Summary

Technical Problem

Existing tapping technology is insufficient for efficiently and accurately positioning and processing large mechanical metal parts, resulting in low production efficiency and unstable quality.

Method used

Employing a structure including a telescopic tapping device, a moving guide rail, and an electromagnetic clamp, the device achieves automatic positioning and tapping of large mechanical parts through the automatic positioning of the positioning rod and the cooperation of the drive mechanism, adapting to parts of different sizes and shapes.

Benefits of technology

It improves the processing efficiency and precision of large mechanical parts, reduces equipment costs and operational complexity, and expands the applicability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to metal tapping technical field, especially mechanical metal parts manufacturing tapping device, including telescopic tapping ware, moving guide rail and electromagnetic clamp, the present application is through the setting of longitudinal frame, cross frame and drive mechanism and so on, can when tapping to large mechanical parts, first positioning rod is inserted into the circular cavity of parts, then drive mechanism drives positioning rod to move around, at this moment, if the center of the circle frame and the circular cavity of parts is in the state of deviation, it will be under the action of two positioning rods, extruding the circle frame on the cross frame or longitudinal frame to slide, then four positioning rods are extruded on the inside of the circular cavity of parts, so as to complete the quick positioning of telescopic tapping ware, then control ring rotating mechanism and telescopic tapping ware start to tap multiple connecting holes on the outside of parts, further realize the automatic positioning tapping of connecting hole on large parts, and can also position different size circular cavities.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of metal tapping, in particular to a tapping device for mechanical metal part manufacturing. BACKGROUND

[0002] In the field of mechanical manufacturing, with the development of industry and the wide application of large-scale mechanical equipment, the demand for large-scale mechanical metal parts is increasing. In the manufacturing process of these parts, tapping is a key processing technology used to form precise threaded holes in metal materials for subsequent assembly and connection. However, the existing tapping technology has many significant defects and shortcomings when dealing with large-scale mechanical metal parts, greatly limiting production efficiency and processing quality.

[0003] Firstly, conventional tapping machines are usually suitable for small or medium-sized parts, but large-scale mechanical metal parts are difficult to transport and position on the workbench of ordinary machine tools due to their large size and heavy weight. In this case, enterprises often need to purchase special large tapping machines, but such equipment not only has high purchase cost, but also occupies large area and is complex to maintain. For small and medium-sized manufacturing enterprises, the economic pressure of purchasing and using large machines is great.

[0004] Secondly, the existing tapping equipment is difficult to achieve self-positioning tapping for different sizes of parts when tapping large parts. Due to the irregular size and shape of large parts, traditional tapping devices usually rely on manual positioning and adjustment. This process is not only tedious and time-consuming, but also prone to tapping precision errors due to manual operation errors, affecting product quality and consistency.

[0005] Therefore, a tapping device for mechanical metal part manufacturing is proposed to solve the above problems. SUMMARY

[0006] The purpose of the present application is to solve the shortcomings in the background art and propose a tapping device for mechanical metal part manufacturing.

[0007] To achieve the above object, the technical scheme adopted by the present application is as follows: A tapping device for manufacturing mechanical metal parts, comprising a telescopic tapping device, a moving guide rail and an electromagnetic clamp, a pair of fixed frames is fixedly connected to the moving end of the moving guide rail, a lifting frame is slidably connected between the fixed frames, a lifting mechanism for driving the lifting frame to move up and down is arranged on the fixed frame, a cross frame is slidably connected in the lifting frame, a longitudinal frame is arranged beside the cross frame, a sliding block is fixedly connected to the side wall of the longitudinal frame and slides in the cross frame, a sliding frame is slidably connected to the inner side of the longitudinal frame, a circular frame is fixedly connected to the side wall of the sliding frame, an upper spring is fixedly connected between the inner wall of the cross frame and the outer wall of the sliding block on both sides, a lower spring is fixedly connected between the inner wall of the longitudinal frame and the outer wall of the sliding frame on both sides, an upper circular plate is fixedly connected to the side wall of the circular frame, four upper straight grooves are equidistantly arranged in the side wall of the upper circular plate, a positioning rod is arranged in each of the four upper straight grooves, and a driving mechanism for driving the positioning rod to move in the upper straight groove is arranged in the circular frame.

[0008] In the above technical scheme, further, an annular rotating mechanism is fixedly connected to the outer wall of the circular frame, a horizontal shifter is fixedly connected to the rotating end of the annular rotating mechanism, the telescopic tapping device is arranged beside the horizontal shifter, an electric telescopic cylinder is fixedly connected to the side wall of the lifting frame, and the output end of the electric telescopic cylinder penetrates through the inner side of the lifting frame and is fixedly connected to the side wall of the cross frame.

[0009] In the above technical scheme, further, the driving mechanism comprises a driving motor, an upper circular groove is arranged in the side wall of the circular frame, the driving motor is fixedly connected to the inner side of the upper circular groove, a middle circular plate is rotatably connected to the side wall of the upper circular plate, four arc-shaped grooves are equidistantly arranged in the side wall of the middle circular plate, the distance from the two ends of each arc-shaped groove to the center of the middle circular plate is different, a moving frame is slidably connected to the inner side of the upper straight groove, a circular frame is fixedly connected to the side wall of the moving frame relative to the arc-shaped groove, and the positioning rod is slidably connected to the inner side of the circular frame and the moving frame, a gear ring is fixedly connected to the side wall of the middle circular plate, and the output end of the driving motor is fixedly connected to a gear wheel that meshes with the gear ring.

[0010] In the above technical scheme, further, the lifting mechanism comprises a lifting motor, a lead screw is rotatably connected to the inner side of the fixed frame, the lead screw is threadedly connected to the inner side of the lifting frame, and a pair of lifting motors are arranged, the output end of the lifting motor is fixedly connected to the top end of the lead screw through the inner top end of the fixed frame.

[0011] In the above technical scheme, further, the electromagnetic clamp is arranged beside the moving guide rail, and a pair of positioning blocks for positioning the workpiece are fixedly connected to the electromagnetic clamp.

[0012] In the above technical scheme, further, the lower circular plate is fixedly connected to the inner side of the circular frame and away from the upper circular plate, the side wall of the lower circular plate is provided with a lower circular groove, the side wall of the lower circular plate is provided with four equidistant rectangular grooves, the inner side of each of the four rectangular grooves is slidably connected with a pressing block with an inclined surface, the end of the positioning rod close to the pressing block is provided with a smooth arc surface, the arc surface of the positioning rod is in close contact with the side wall of the pressing block, three pressing springs are fixedly connected between the inner side of the rectangular groove and the side wall of the pressing block, the side wall of the pressing block is fixedly connected with a right-angle block with an inclined surface, a U-shaped frame is fixedly connected to the side wall of the lower circular plate at a position beside the right-angle block, an L-shaped rod is slidably connected to the inner side of the U-shaped frame, the corner of the outer wall of the L-shaped rod is inclined, a disc is rotatably connected to the inner side of the circular frame, a rotating motor is fixedly connected to the inner side of the sliding frame, and a pair of adjusting plates are fixedly connected to the outer wall of the disc.

[0013] In the above technical scheme, further, the output end of the rotating motor is fixedly connected to the side wall of the disc through the inner side of the circular frame, the outer wall of the adjusting plate is provided with an arc surface gradually away from the center of the disc, the end of the L-shaped rod close to the disc is provided with a smooth arc surface, and a return spring is fixedly connected between the inner side of the U-shaped frame and the outer wall of the L-shaped rod.

[0014] In the above technical scheme, further, the moving end of the horizontal mover is fixedly connected with a vertical mover, the moving end of the vertical mover is fixedly connected with a moving plate, and the telescopic tapping device is fixedly connected to the side wall of the moving plate.

[0015] In the above technical scheme, further, the outer wall of the positioning rod is provided with a middle groove, a middle plate is fixedly connected to the inner side of the circular frame at a position inside the middle groove, and a return spring is fixedly connected between the side wall of the middle groove and the side wall of the middle plate.

[0016] Compared with the prior art, the present application has the following advantages:

[0017] 1、The present application is provided with a longitudinal frame, a horizontal frame and a driving mechanism, which can be used for positioning the telescopic tapping device when tapping the large mechanical parts, the positioning rod is inserted into the circular cavity of the part, then the driving mechanism drives the positioning rod to move around, if the center of the circular frame deviates from the center of the circular cavity of the part, the two positioning rods will press the circular frame to slide on the horizontal frame or the longitudinal frame, then the four positioning rods are pressed on the inner side of the circular cavity of the part, thus the telescopic tapping device is quickly positioned, then the ring rotating mechanism and the telescopic tapping device are started to tap the multiple connecting holes on the outer side of the part, thus the automatic positioning and tapping of the connecting holes on the large part are realized, and the different size circular cavities on the part can also be positioned, thus the flexibility and processing efficiency of the device are greatly improved.

[0018] 2、The present application is through the setting of the lower circular plate, rotating electrical machine and longitudinal shift ware and so on structure, can gather two positioning rods among them, further through drive mechanism to the middle extrusion other two positioning rods, make positioning rod respectively extrude and fit in the bottom end and side wall two positions of rectangular spare parts, namely can complete to the automatic positioning of rectangular work piece, once positioning is completed, the telescopic tapper can carry out tapping operation on each hole position on the rectangular work piece according to preset program, ensure the precision and consistency of thread processing, greatly improve production efficiency and processing quality, so that the equipment can be flexibly converted, improve the application range of device. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the front perspective structure schematic drawing of the tapping device of the present application;

[0020] Figure 2 It is the fixed frame, circular frame and moving guide rail partial perspective structure schematic drawing of the present application;

[0021] Figure 3 It is the circular frame and lifting frame overall appearance structure schematic drawing of the present application;

[0022] Figure 4 It is the separation perspective structure schematic drawing of the upper circular plate, middle circular plate and lower circular plate of the present application;

[0023] Figure 5 It is the schematic diagram of the partial enlarged structure of the electromagnetic clamp and the spare part with circular cavity of the present application; Figure 4

[0024] Figure 6 It is the positioning rod and extrusion block partial half cut perspective structure schematic drawing of the present application;

[0025] Figure 7 It is the positioning rod, moving frame and circular frame overall appearance structure schematic drawing of the present application;

[0026] Figure 8 It is the electromagnetic clamp and rectangular spare part overall appearance structure schematic drawing of the present application;

[0027] Figure 9 It is the electromagnetic clamp and rectangular spare part overall appearance structure schematic drawing of the present application.

[0028] ​In the figure: 1, telescopic tapping device; 2, moving guide rail; 3, electromagnetic clamp; 4, fixed frame; 5, lifting frame; 6, horizontal frame; 7, vertical frame; 8, sliding block; 9, round frame; 10, upper spring; 11, lower spring; 12, upper round plate; 13, upper straight groove; 14, moving frame; 15, positioning rod; 16, positioning block; 17, driving motor; 18, middle round plate; 19, arc-shaped groove; 20, tooth ring; 21, circular frame; 22, gear; 23, annular rotating mechanism; 24, horizontal shifter; 25, vertical shifter; 26, moving plate; 27, lifting motor; 28, screw rod; 29, lower round plate; 30, extrusion block; 31, extrusion spring; 32, right-angle block; 33, U-shaped frame; 34, L-shaped rod; 35, disc; 36, rotating motor; 37, adjusting plate; 38, return spring; 39, middle plate; 40, return spring; 41, sliding frame; 42, electric telescopic cylinder. DETAILED DESCRIPTION

[0029] In order to enable a more clear understanding of the above-mentioned objects, features and advantages of the present application, the present application will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0030] In the following description, a large number of specific details are set forth in order to provide a thorough understanding of the present application, however, the present application can also be implemented in other ways different from those described herein, therefore, the present application is not limited to the specific embodiments disclosed below.

[0031] In actual use, it is found that the existing large mechanical metal parts are difficult to carry and position on the workbench of ordinary machine tools for machining due to their large size and heavy weight, in this case, enterprises often need to purchase special large tapping machine tools, but such equipment not only has high purchase cost, but also occupies large area and is complex to maintain, for small and medium-sized manufacturing enterprises, the economic pressure of purchasing and using large machine tools is large, secondly, the existing tapping equipment is difficult to realize self-positioning tapping of different size parts, because the size and shape of large parts are irregular, the traditional tapping device usually relies on manual positioning and adjustment, this process is not only tedious and time-consuming, but also prone to tapping precision error due to manual operation error, which affects product quality and consistency, in order to solve the above problems, the structure is invented as follows.

[0032] As Figures 1-9The illustrated tapping device for mechanical metal part manufacturing includes a telescopic tapping device 1, a moving guide rail 2 and an electromagnetic clamp 3. The telescopic tapping device 1 is mainly composed of a telescopic mechanism, a tapping tool and a driving device. During operation, the tapping device is aligned with the pre-drilled hole on the workpiece, the driving device is started to drive the tapping tool to rotate, the telescopic mechanism automatically telescopes according to the preset tapping depth, the rotating tapping tool is gradually fed into the hole for thread processing, and when the set depth is reached, the telescopic mechanism automatically stops and retracts to complete the tapping. This device can adapt to holes of different depths, improve tapping efficiency and accuracy, and the moving end of the moving guide rail 2 is fixedly connected with a pair of fixed frames 4, the fixed frames 4 are slidably connected with a lifting frame 5, the fixed frames 4 are provided with a lifting mechanism for driving the lifting frame 5 to move up and down, the lifting frame 5 is slidably connected with a horizontal frame 6, a vertical frame 7 is provided beside the horizontal frame 6, the vertical frame 7 is fixedly connected with a sliding block 8 sliding in the horizontal frame 6, a sliding frame 41 is slidably connected to the inner side of the vertical frame 7, the sliding frame 41 is fixedly connected with a circular frame 9, the upper spring 10 is fixedly connected between the inner wall of the horizontal frame 6 and the outer wall of the sliding block 8, the lower spring 11 is fixedly connected between the inner wall of the vertical frame 7 and the outer wall of the sliding frame 41, the side wall of the circular frame 9 is fixedly connected with an upper circular plate 12, four upper straight grooves 13 are equidistantly formed in the side wall of the upper circular plate 12, and a positioning rod 15 is arranged in each of the four upper straight grooves 13. The circular frame 9 is provided with a driving mechanism for driving the positioning rod 15 to move in the upper straight groove 13.

[0033] The outer wall of the circular frame 9 is fixedly connected with a ring-shaped rotating mechanism 23, which is mainly composed of a motor and a rotating transmission structure and can drive the telescopic tapping device 1 to rotate beside the circular frame 9. It is a mature technology in the prior art and will not be described in detail here. The rotating end of the ring-shaped rotating mechanism 23 is fixedly connected with a horizontal shifter 24, which is mainly composed of a motor and a screw rod and can drive the telescopic tapping device 1 to move horizontally. It is a mature technology in the prior art and will not be described in detail here. The telescopic tapping device 1 is arranged beside the horizontal shifter 24, the side wall of the lifting frame 5 is fixedly connected with an electric telescopic cylinder 42, the output end of the electric telescopic cylinder 42 is fixedly connected to the side wall of the horizontal frame 6 through the inner side of the lifting frame 5, the moving end of the horizontal shifter 24 is fixedly connected with a vertical shifter 25, the moving end of the vertical shifter 25 is fixedly connected with a moving plate 26, the telescopic tapping device 1 is fixedly connected to the side wall of the moving plate 26, and the vertical shifter 25 is mainly composed of a motor and a screw rod and can drive the telescopic tapping device 1 and the moving plate 26 to move vertically. It is a mature technology in the prior art and will not be described in detail here.

[0034] The driving mechanism includes a driving motor 17. An upper circular groove is opened on the side wall of the circular frame 9. The driving motor 17 is fixedly connected to the inner side of the upper circular groove. The side wall of the upper circular plate 12 is rotatably connected to the middle circular plate 18. Four arcuate grooves 19 are opened on the side wall of the middle circular plate 18 at equal intervals. The distances from the two ends of each arcuate groove 19 to the center of the middle circular plate 18 are different. The inner side of the upper straight groove 13 is slidably connected to the moving frame 14. The side walls of the moving frame 14 are fixedly connected to the circular frame 21 relative to the arcuate groove 19, and the positioning rods 15 are slidably connected to the inner side of the circular frame 21 and the moving frame 14. The side wall of the middle circular plate 18 is fixedly connected to the gear ring 20. The output end of the driving motor 17 is fixedly connected to a gear 22 that meshes with the gear ring 20.

[0035] The lifting mechanism includes a lifting motor 27, and the inner side of the fixed frame 4 is rotatably connected to a screw rod 28, which is threadedly connected to the inner side of the lifting frame 5. A pair of lifting motors 27 are provided, and the output end of the lifting motor 27 passes through the top of the fixed frame 4 and is fixedly connected to the top of the screw rod 28. The lifting mechanism facilitates the rapid lifting of the circular frame 9 to the position where the workpiece needs to be tapped;

[0036] The electromagnetic clamp 3 is arranged beside the movable guide rail 2. A pair of positioning blocks 16 for positioning the workpiece are fixedly connected to the electromagnetic clamp 3. The positioning blocks 16 can play a positioning role for large parts to avoid deviation when the parts are placed, which affects the subsequent normal positioning.

[0037] When tapping the connecting holes around the circular cavity of a large component, first place the large component between the positioning blocks 16 on the electromagnetic clamp 3 through the overhead crane, then control the electromagnetic clamp 3 to start adsorption and fix the component, then control the lifting motor 27 to start and drive the screw rod 28 to rotate, thereby driving the threaded lifting frame 5 to slide between the fixed frame 4, and at the same time drive the circular frame 9 and the telescopic tapper 1 to move, and move the circular frame 9 to the circular cavity of the component, and then control the electric telescopic cylinder 42 to start, driving the horizontal frame 6, the vertical frame 7, the positioning rod 15 and the telescopic tapper 1 to start. The retractable tapper 1 moves so that the positioning rod 15 is inserted into the circular cavity of the component, and at the same time, the retractable tapper 1 is driven to move to the side of the component, and then the drive motor 17 is controlled to start and drive the gear 22 to rotate, thereby driving the meshing gear ring 20 to rotate, and at the same time driving the middle circular plate 18 to rotate on the side wall of the upper circular plate 12. At the same time, since the circular frame 9 is inserted into the arc groove 19, and the distance between the two ends of the arc groove 19 and the center of the middle circular plate 18 gradually increases, then under the action of the rotation of the arc groove 19, the circular frame 9, the sliding frame 41 and the positioning rod 15 will be squeezed to move away from each other;

[0038] If the center of the circular frame 9 and the circular cavity of the part is in a deviated state at this time, the two positioning rods 15 will first contact the inner side of the circular cavity of the part, and the position of the part is fixed, so under the action of the continuous pressing force of the positioning rods 15, it will push the circular frame 9 and the sliding frame 41 to move, so that the sliding frame 41 slides in the longitudinal frame 7, and the upper and lower springs 11 are compressed and stretched, or the longitudinal frame 7 or the sliding block 8 slides in the horizontal frame 6, and the upper springs 10 on both sides are compressed or stretched, until the four positioning rods 15 are pressed on the inner side of the circular cavity of the part, so as to complete the rapid positioning of the telescopic tapping device 1, that is, the driving motor 17 is controlled to stop running, and then the horizontal mover 24 is controlled to install the predetermined program to adjust the position of the telescopic tapping device 1 (it is necessary to explain that through the machining drawing of the part, the distance between the circular cavity of the part and the connecting hole can be known, so that after the position of the circular frame 9 is positioned, the telescopic tapping device 1 can be accurately controlled to move to the side of the connecting hole), then the telescopic tapping device 1 is controlled to start tapping the connecting hole, and after the processing is completed, the annular rotating mechanism 23 is controlled to start driving the horizontal mover 24, the longitudinal mover 25, the moving plate 26 and the telescopic tapping device 1 to rotate, and the telescopic tapping device 1 is rotated to the next connecting hole, and the telescopic tapping device 1 is controlled to start tapping again. In this way, the automatic positioning and tapping of the connecting holes on the part can be realized.

[0039] In summary, through the design of the above structure, when tapping the large mechanical parts, the positioning rod 15 is first inserted into the circular cavity of the part, and then the driving mechanism drives the positioning rod 15 to move around. At this time, if the center of the circular frame 9 and the circular cavity of the part is in a deviated state, the two positioning rods 15 will be pressed on the inner side of the circular cavity of the part, so as to complete the rapid positioning of the telescopic tapping device 1, and then the annular rotating mechanism 23 and the telescopic tapping device 1 are started to tap the connecting holes on the outside of the part. In this way, the automatic positioning and tapping of the connecting holes on the large part can be realized, and the positioning of the circular cavities of different sizes can also be realized, greatly improving the flexibility and processing efficiency of the device.

[0040] On the basis of the above embodiment, it is found that the above structure can only automatically position and tap the connecting holes beside the circular cavities on the large parts, which is relatively limited. In order to solve the above problem, the above structure is further improved.

[0041] The lower circular plate 29 is fixedly connected to the inner side of the circular frame 9 and away from the upper circular plate 12, the side wall of the lower circular plate 29 is provided with a lower circular groove, the lower circular groove is arranged to avoid hindering the installation of the driving motor 17, the side wall of the lower circular plate 29 is provided with four rectangular grooves at equal intervals, the inner side of each of the four rectangular grooves is slidably connected with an extrusion block 30 having an inclined surface, the end of the positioning rod 15 close to the extrusion block 30 is provided with a smooth arc surface, the arc surface of the positioning rod 15 is in close contact with the side wall of the extrusion block 30, three extrusion springs 31 are fixedly connected between the inner side of the rectangular groove and the side wall of the extrusion block 30, the side wall of the extrusion block 30 is fixedly connected with a right-angle block 32 having an inclined surface, the side wall of the lower circular plate 29 is fixedly connected with a U-shaped frame 33 at a position beside the right-angle block 32, the inner side of the U-shaped frame 33 is slidably connected with an L-shaped rod 34, the corner of the outer wall of the L-shaped rod 34 is arranged to be inclined, the inner side of the circular frame 9 is rotatably connected with a disc 35, the inner side of the sliding frame 41 is fixedly connected with a rotary motor 36, and the outer wall of the disc 35 is fixedly connected with a pair of adjusting plates 37.

[0042] The output end of the rotary motor 36 is fixedly connected with the side wall of the disc 35 through the inner side of the circular frame 9, the outer wall of the adjusting plate 37 is arranged to be an arc surface gradually away from the center of the disc 35, the end of the L-shaped rod 34 close to the disc 35 is provided with a smooth arc surface, and the inner side of the U-shaped frame 33 is fixedly connected with a return spring 38 between the outer wall of the L-shaped rod 34.

[0043] The outer wall of the positioning rod 15 is provided with a middle groove, the inner side of the circular frame 21 is fixedly connected with a middle plate 39 at a position inside the middle groove, and the side wall of the middle groove is fixedly connected with a return spring 40 between the side wall of the middle plate 39.

[0044] When the multiple connecting holes on the rectangular part need to be tapped, first, the rotary motor 36 is controlled to start to drive the disc 35 to rotate, and at the same time, the adjusting plate 37 is driven to rotate, at this time, the inclined surface of the adjusting plate 37 extrudes the arc surface of two L-shaped rods 34, so that the L-shaped rods 34 slide in the U-shaped frame 33 and compress the return springs 38, at the same time, through the movement of the L-shaped rods 34, the inclined surface of the L-shaped rod 34 extrudes the inclined surface of the right-angle block 32, so that two right-angle blocks 32 and extrusion blocks 30 slide in the rectangular groove and compress the extrusion springs 31, then the inclined surface of the extrusion block 30 moves to the side of the positioning rod 15, and gradually releases the extrusion on the positioning rod 15, then the positioning rod 15 is pulled to slide to the side of the lifting frame 5 under the elastic force of the return spring 40, at this time, the positioning rod 15 moves along the inclined surface of the extrusion block 30, and then the part of the two positioning rods 15 extending out of the upper circular plate 12 is retracted (it should be noted that, according to the shape of the part, the positioning position of the positioning rod 15 can be selected, when the other two positioning rods 15 need to be retracted, the rotary motor 36 is controlled to continue to start, and correspondingly, the L-shaped rods 34 fall off the adjusting plate 37, then the adjusting plate 37 is rotated to the other two groups of L-shaped rods 34, and the above process is repeated until the positioning rod 15 that needs to be retracted is extruded);

[0045] Then the lifting mechanism moves the round frame 9 to the side of the part connecting hole, and then controls the electric telescopic cylinder 42 to start, moves the two extended positioning rods 15 to the outside of the rectangular part, and then controls the driving motor 17 to reverse rotation, extrudes the two positioning rods 15 to the middle, and then extrudes the bottom end and the side wall of the rectangular part through the positioning rod 15, at this time, the upper spring 10 or the lower spring 11 is extruded and stretched as in the above operation, so as to determine the position of the round frame 9, finally, according to the size of the connecting hole and the outside and the top end of the part drawing, the position of the connecting hole is calculated, then the horizontal mover 24 and the vertical mover 25 are controlled to start, and the telescopic tapping device 1 is moved to the side of the connecting hole, and then the telescopic tapping device 1 is controlled to start to automatically tap the connecting hole.

[0046] In summary, through the design of the above structure, two positioning rods 15 can be retracted, and the other two positioning rods 15 are extruded to the middle through the driving mechanism, so that the positioning rods 15 are extruded and fitted on the bottom end and the side wall of the rectangular part respectively, so as to complete the automatic positioning of the rectangular workpiece, once the positioning is completed, the telescopic tapping device 1 can perform tapping operation on each hole position of the rectangular workpiece according to the preset program, ensure the accuracy and consistency of thread processing, greatly improve the production efficiency and processing quality, and make the equipment flexible, improve the application range of the device.

[0047] The above shows and describes the basic principles, main features and advantages of the present application.

[0048] Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the present application, and various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the claimed present application.

Claims

1. A tapping device for mechanical metal parts manufacturing, comprising a telescopic tapping tool (1), a moving guide rail (2) and an electromagnetic clamp (3), characterized in that: The moving end of the moving guide rail (2) is fixedly connected with a pair of fixed frames (4), the sliding connection between the fixed frames (4) is provided with a lifting frame (5), the fixed frame (4) is provided with a lifting mechanism for driving the lifting frame (5) to move up and down, the sliding connection inside the lifting frame (5) is provided with a cross frame (6), the cross frame (6) is provided with a vertical frame (7), the side wall of the vertical frame (7) is fixedly connected with a sliding block (8) sliding in the cross frame (6), the inside of the vertical frame (7) is slidingly connected with a sliding frame (41), the side wall of the sliding frame (41) is fixedly connected with a circular frame (9), the upper spring (10) is fixedly connected between the inner wall of the cross frame (6) and the outer wall of the sliding block (8), the lower spring (11) is fixedly connected between the inner wall of the vertical frame (7) and the outer wall of the sliding frame (41), the side wall of the circular frame (9) is fixedly connected with an upper circular plate (12), the side wall of the upper circular plate (12) is equidistantly provided with four upper straight grooves (13), the four upper straight grooves (13) are provided with positioning rods (15), the circular frame (9) is provided with a driving mechanism for driving the positioning rod (15) to move in the upper straight groove (13); The outer wall of the circular frame (9) is fixedly connected with a ring-shaped rotating mechanism (23), the rotating end of the ring-shaped rotating mechanism (23) is fixedly connected with a horizontal moving device (24), the telescopic tapping device (1) is arranged beside the horizontal moving device (24), the side wall of the lifting frame (5) is fixedly connected with an electric telescopic cylinder (42), the output end of the electric telescopic cylinder (42) is fixedly connected to the side wall of the cross frame (6) through the inside of the lifting frame (5); The inside of the circular frame (9) and away from the side of the upper circular plate (12) is fixedly connected with a lower circular plate (29), the side wall of the lower circular plate (29) is provided with a lower circular groove, the side wall of the lower circular plate (29) is equidistantly provided with four rectangular grooves, the inside of the four rectangular grooves is slidingly connected with an extrusion block (30) with an inclined surface, the end of the positioning rod (15) close to the extrusion block (30) is provided as a smooth circular arc surface, the circular arc surface of the positioning rod (15) is attached to the side wall of the extrusion block (30), the inside of the rectangular groove and the side wall of the extrusion block (30) are fixedly connected with three extrusion springs (31), the side wall of the extrusion block (30) is fixedly connected with a right-angle block (32) with an inclined surface, the side wall of the lower circular plate (29) is fixedly connected with a U-shaped frame (33) relative to the position beside the right-angle block (32), the inside of the U-shaped frame (33) is slidingly connected with an L-shaped rod (34), the corner of the outer wall of the L-shaped rod (34) is inclinedly arranged, the inside of the circular frame (9) is rotatably connected with a disc (35), the inside of the sliding frame (41) is fixedly connected with a rotating motor (36), the outer wall of the disc (35) is fixedly connected with a pair of adjusting plates (37); The moving end of the horizontal moving device (24) is fixedly connected with a vertical moving device (25), the moving end of the vertical moving device (25) is fixedly connected with a moving plate (26), the telescopic tapping device (1) is fixedly connected to the side wall of the moving plate (26).

2. The tapping device for manufacturing mechanical metal parts according to claim 1, characterized in that: The driving mechanism includes a driving motor (17), the upper circular groove is opened in the side wall of the circular frame (9), the driving motor (17) is fixedly connected to the inner side of the upper circular groove, the upper circular plate (12) is rotatably connected with a middle circular plate (18) in the side wall, four arc grooves (19) are equidistantly formed in the side wall of the middle circular plate (18), the distance from the two ends of each arc groove (19) to the center of the middle circular plate (18) is different, the inner side of the upper straight groove (13) is slidably connected with a moving frame (14), the side wall of the moving frame (14) is fixedly connected with a circular frame (21) relative to the arc groove (19), and the positioning rod (15) is slidably connected to the inner side of the circular frame (21) and the moving frame (14), the side wall of the middle circular plate (18) is fixedly connected with a gear ring (20), and the output end of the driving motor (17) is fixedly connected with a gear (22) engaged with the gear ring (20).

3. The tapping device for manufacturing mechanical metal parts according to claim 1, characterized in that: The lifting mechanism includes a lifting motor (27), the inner side of the fixed frame (4) is rotatably connected with a lead screw (28), the lead screw (28) is threadedly connected to the inner side of the lifting frame (5), the lifting motor (27) is provided with a pair of output ends, and the output ends of the lifting motor (27) are fixedly connected with the top end of the lead screw (28) through the inner top end of the fixed frame (4).

4. The tapping device for manufacturing mechanical metal parts according to claim 1, characterized in that: The electromagnetic clamp (3) is arranged beside the moving guide rail (2), and a pair of positioning blocks (16) for positioning the workpiece are fixedly connected to the electromagnetic clamp (3).

5. The tapping device for manufacturing mechanical metal parts according to claim 1, characterized in that: The output end of the rotating motor (36) is fixedly connected with the side wall of the disc (35) through the inner side of the circular frame (9), the outer wall of the adjusting plate (37) is arranged as an arc surface gradually away from the center of the disc (35), one end of the L-shaped rod (34) close to the disc (35) is arranged as a smooth arc surface, and the inner side of the U-shaped frame (33) and the outer wall of the L-shaped rod (34) are fixedly connected with a return spring (38).

6. The tapping device for manufacturing mechanical metal parts according to claim 2, characterized in that: The outer wall of the positioning rod (15) is provided with a middle groove, the inner side of the circular frame (21) is fixedly connected with a middle plate (39) relative to the position in the middle groove, and the return spring (40) is fixedly connected between the side wall of the middle groove and the side wall of the middle plate (39).

Citation Information

Patent Citations

  • Sheet metal component tapping machine

    CN207642436U

  • Smart energy-saving tapping machine

    JP3246769U