Basalt fiber automatic packaging production line

Abstract

According to the basalt fiber automatic packaging production line provided by the invention, an automatic roll film pulling and pasting mechanism is specially developed according to a specific basalt fiber packaging process so as to adapt to a special coating mode of the basalt fiber; on a packaging production line, according to the technological process, a robot feeding system, a reel film coating system, a weighing and labeling system, a robot stacking system and a strapping, film winding and labeling system are matched and combined to automatically complete the whole subsequent packaging process of feeding, coating, reversing, weighing, labeling, stacking, film winding and strapping, stack label pasting and the like of basalt fiber reels. The automatic packaging machine is mainly used for automatic packaging of shaft basalt fibers, can also be used for automatic packaging production lines of other similar products such as the chemical fiber industry and the carbon fiber industry, and can greatly reduce the labor intensity of workers, save the number of operators, improve the packaging quality of the products and improve the inspection accuracy of the products.

Description

Technical Field

[0001] The present invention belongs to the technical field of automatic packaging, and in particular relates to an automatic packaging production line for basalt fiber. Background Art

[0002] Automatic packaging lines are widely used in the automated production of various products. Different products require different equipment based on their appearance, structural characteristics, and packaging process requirements. Commonly used automatic packaging equipment typically includes automatic loading, weighing, labeling, case opening and sealing, heat shrink wrapping, palletizing, and conveying. Each functional device can have distinct configurations and operating methods depending on the specific product being packaged.

[0003] my country has prioritized basalt fiber as one of the four major fiber categories (carbon fiber, aramid, ultra-high molecular weight polyethylene, and basalt fiber) for development, achieving industrialized production. Continuous basalt fiber has found widespread application in fiber-reinforced composites, friction materials, shipbuilding materials, thermal insulation materials, the automotive industry, high-temperature filter fabrics, and protective applications. However, in the automated packaging of basalt fiber, most production lines still rely heavily on manual packaging and palletizing. While a small number of automated packaging lines exist, none offer high efficiency, precision, accuracy, and packaging quality. With the increasing popularity of basalt fiber production and output, the development of an automated packaging line that meets these requirements is urgently needed. Summary of the Invention

[0004] The main purpose of the present invention is to provide an automatic packaging production line for basalt fiber in order to solve the above problems.

[0005] In order to achieve the above-mentioned object, the present invention provides an automatic basalt fiber packaging production line, the main features of which are that the production line comprises:

[0006] A robotic loading system for grabbing basalt fiber reels and placing them on the reel film wrapping system;

[0007] The roll film coating system is located in front of the robot feeding system. The roll film coating system includes an automatic roll film pulling and applying mechanism, a roll lifting mechanism, a roll rotating mechanism, a station switching mechanism, a roll film folding mechanism, and a vertical shaft mechanism. The automatic roll film pulling and applying mechanism is located above one side of the station switching mechanism, the roll lifting mechanism is installed on the station switching mechanism, the roll film folding mechanism is located on the other side of the station switching mechanism, and the vertical shaft mechanism is located below the roll film folding mechanism.

[0008] The automatic roll film pulling and applying mechanism is used to pull out the plastic film that wraps the roll and cut the plastic film after the wrapping is completed; the roll lifting mechanism is used to lift the roll on the work station switching mechanism so that the roll contacts the plastic film pulled out by the automatic roll film pulling and applying mechanism; the roll rotating mechanism is used to drive the roll to rotate after the roll contacts the plastic film so that the plastic film on the roll rotates together with the roll to achieve the wrapping of the roll; the work station switching mechanism is used to move the wrapped roll to the roll film folding mechanism; the roll film folding mechanism includes a movable pressing plate in four directions of up, down, left and right, and the pressing plate is used to press the plastic film at one end of the roll flat to the end surface of the roll to complete the folding of the plastic film on the roll; the vertical axis mechanism is used to stand the roll upright after the folded plastic film;

[0009] Robotic palletizing system for palletizing packaged basalt fiber reels.

[0010] Preferably, the automatic film roll pulling and applying mechanism includes a traction mechanism and a cutter, wherein the traction mechanism is used to pull out the plastic film and release the plastic film after the reel contacts the plastic film, the width of the plastic film is set to be greater than the length of the reel, and the excess portion of the plastic film is located at one end of the reel, and the cutter is used to cut the wrapped plastic film;

[0011] The reel rotating mechanism drives the reel to rotate together through the rotating roller.

[0012] Preferably, the production line includes a weighing and labeling system, which is located between the roll film wrapping system and the robot stacking system. The weighing and labeling system has a transition conveyor belt, an online weighing belt, and an online labeling machine. The online weighing belt and the online labeling machine are arranged in sequence on the transition conveyor belt. The transition conveyor belt is used to receive the upright rolls wrapped by the roll film wrapping system.

[0013] Preferably, the robotic palletizing system includes a palletizing robot, a palletizing robot base, a multifunctional gripper, a palletizing area conveyor roller, a partition feeding mechanism, and a pallet feeding mechanism. The robotic palletizing system is located behind the weighing and labeling system, the palletizing robot is installed on the palletizing robot base, the multifunctional gripper is installed on the palletizing robot, the palletizing area conveyor rollers are arranged in an "concave" shape on both sides and behind the palletizing robot, the partition feeding mechanism is located on one side of the palletizing robot, and the pallet feeding mechanism is close to a corner of the "concave"-shaped palletizing area conveyor roller.

[0014] Preferably, the production line includes a film wrapping, taping and labeling system, which is located behind the robot palletizing system and is used to receive the full stack of materials that have been palletized. The film wrapping, taping and labeling system includes a packaging area conveyor roller, an online film wrapping and top film laminating machine, a cross-shaped taping machine, and a stack labeling machine. The online film wrapping and top film laminating machine, the cross-shaped taping machine, and the stack labeling machine are arranged in sequence on the packaging area conveyor roller.

[0015] The basalt fiber automatic packaging production line of the present invention is based on the specific process of basalt fiber packaging and has specially developed an automatic roll film pulling and applying mechanism to adapt to its special wrapping method. On the packaging production line, according to the process flow, a robot loading system, a roll film wrapping system, a weighing and labeling system, a robot stacking system, and a tape wrapping and labeling system are used in combination to automatically complete the entire post-packaging process of the basalt fiber roll, including loading, wrapping, reversing, weighing, labeling, stacking, film wrapping, tape wrapping, and stacking labeling. It is mainly used for the automatic packaging of spooled basalt fibers, and can also be used in automatic packaging production lines for other similar products, such as in the chemical fiber industry and the carbon fiber industry. It can greatly reduce manual labor intensity, save the number of operators, improve product packaging quality, and improve product inspection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a general diagram of the basalt fiber automatic packaging production line of the present invention.

[0017] Figure 2 The figure is a schematic diagram of the structure of the robot loading system in the basalt automatic packaging production line of the present invention.

[0018] Figure 3 It is a schematic structural diagram of the roll film coating system in the basalt fiber automatic packaging production line of the present invention.

[0019] Figure 4 The figure is a schematic structural diagram of the robot palletizing system in the basalt fiber automatic packaging production line of the present invention.

[0020] Reference numerals:

[0021] 1Robot loading system

[0022] 2-roll film wrapping system

[0023] 3Weighing and labeling system

[0024] 4Robot palletizing system

[0025] 5. Wrapping, taping and labeling system

[0026] 101 loading robot

[0027] 102 silk machine

[0028] 103 loading robot gripper

[0029] 104 loading robot base

[0030] 105 loading area safety fence

[0031] 201 film roll automatic pulling and applying mechanism

[0032] 202 reel lifting mechanism

[0033] 203 reel rotation mechanism

[0034] 204 station switching mechanism

[0035] 205 film folding mechanism

[0036] 206 vertical shaft mechanism

[0037] 301 transition conveyor belt

[0038] 302 online weighing belt

[0039] 303 online labeling machine

[0040] 401 palletizing robot

[0041] 402 palletizing robot base

[0042] 403 multifunctional gripper

[0043] 404 Palletizing Area Conveyor Roller

[0044] 405 partition feeding mechanism

[0045] 406 tray feeding mechanism

[0046] 407 Palletizing Area Safety Fence

[0047] 501 packaging area conveyor roller

[0048] 502 Online Film Wrapping and Laminating Machine

[0049] 503 Tic Tac Toe Tape Machine

[0050] 504 stack labeling machine DETAILED DESCRIPTION

[0051] In order to more clearly understand the technical content of the present invention, the following embodiments are given in detail. However, it should be noted that these descriptions are only for further illustrating the features and advantages of the present invention, and are not intended to limit the claims of the invention.

[0052] like Figures 1 to 4The figure shows a specific embodiment of the basalt fiber automatic packaging production line provided by the present invention. It is capable of automatically grabbing the basalt fiber reels and completing the entire post-production packaging process on the production line, including loading, coating, reversing, weighing, labeling, stacking, film wrapping, and labeling. Specifically, the spooled basalt fiber reel is grabbed from the yarn cart by a robot and placed on the reel film wrapping system. After the wrapping is completed, the reel is upright and sent to the weighing and labeling system for single-axis weighing and labeling. After completion, it is grabbed by the robot palletizing system for palletizing. After palletizing, it enters the tape wrapping and labeling system for the final tape wrapping and labeling. This basalt fiber automatic packaging production line can greatly reduce manual labor intensity, improve product packaging quality, and enhance product inspection accuracy. This production line is mainly used for the automatic packaging of spooled basalt fiber, and can also be used in automatic packaging production lines for other similar products, such as those in the chemical fiber industry and the carbon fiber industry.

[0053] like Figure 1 and Figure 2 As shown, the production line includes a robotic loading system 1 for grabbing basalt fiber spools and placing them on the spool film coating system 2. The robotic loading system 1 specifically consists of a loading robot 101, a fiber spooling machine 102, a loading robot gripper 103, a loading robot base 104, and a loading area safety fence 105. It is used to grab basalt fiber spools from the fiber spooling machine and place them on the tooling of the spool film coating system.

[0054] In the robotic loading system 1, the loading robot 101 is mounted on a loading robot base 104. The loading robot gripper 103 is mounted on the six-axis flange of the loading robot 101. The wire carts 102 are arranged on either side of the loading robot 101, ensuring that one is in use and the other is on standby. After one cart completes its operation, the other automatically switches to the next, without affecting operational efficiency. The loading robot 101 uses a long-reach six-axis robot, which can flexibly reach any point on either side of the wire cart, eliminating the need for a separate rotating platform to accommodate loading from both sides. A loading area safety fence 105 is installed around the robotic loading system 1.

[0055] like Figure 1 and Figure 3As shown, this production line includes a roll film wrapping system 2, which is located directly in front of the robot feeding system 1. The roll film wrapping system 2 includes an automatic roll film pulling and applying mechanism 201, a roll lifting mechanism 202, a roll rotating mechanism 203, a station switching mechanism 204, a roll film folding mechanism 205, and a vertical shaft mechanism 206. The automatic roll film pulling and applying mechanism 201 is located directly above one side of the station switching mechanism 204, the roll lifting mechanism 202 is installed on the station switching mechanism 204, the roll film folding mechanism 205 is located on the other side of the station switching mechanism 204, and the vertical shaft mechanism 206 is located directly below the roll film folding mechanism 205.

[0056] The automatic film pulling and applying mechanism 201 is used to pull out the plastic film (POF\PE\PVC) that wraps the reel and cut the plastic film after the wrapping is completed; the reel lifting mechanism 202 is used to lift the reel on the work station switching mechanism 204 so that the reel contacts the plastic film pulled out by the automatic film pulling and applying mechanism 201, or in other words, to apply the plastic film to the reel; the reel rotating mechanism 203 is used to drive the reel to rotate after the reel contacts the plastic film so that the plastic film on the reel rotates together with the reel to achieve the wrapping of the reel; the work station switching mechanism 204 is used to move the wrapped reel to the reel film folding mechanism 205; the reel film folding mechanism 205 includes movable pressure plates in four directions of up, down, left and right, and the pressure plates are used to press the plastic film at one end of the reel flat to the end surface of the reel to complete the folding of the plastic film on the reel; the vertical axis mechanism 206 is used to stand the reel upright after the plastic film is folded.

[0057] The plastic film at one end of the reel can be folded by four guide rod cylinders in conjunction with a pressure plate to achieve a sealing effect; the vertical shaft mechanism can stand up the flat reel and place it on the rear conveyor belt.

[0058] The automatic film pulling and applying mechanism 201 includes a traction mechanism and a cutter. The traction mechanism is used to pull out the plastic film and release the plastic film after the reel contacts the plastic film. The width of the plastic film is set to be greater than the length of the reel, and the extended part of the width of the plastic film is located at one end of the reel. The cutter is used to cut the wrapped plastic film.

[0059] The reel rotating mechanism 203 drives the reel to rotate together through the rotating roller.

[0060] like Figure 1 and Figure 4As shown, this production line includes a robotic palletizing system 4 for palletizing packaged basalt fiber spools. The robotic palletizing system 4 comprises a palletizing robot 401, a palletizing robot base 402, a multifunctional gripper 403, a palletizing area conveyor roller 404, a partition feeding mechanism 405, a pallet feeding mechanism 406, and a palletizing area safety fence 407. The robotic palletizing system 4 is located behind the weighing and labeling system 3. The palletizing robot 401 is mounted on the palletizing robot base 402, and the multifunctional gripper 403 is mounted on the four-axis / six-axis flange of the palletizing robot 401. The palletizing area conveyor rollers 404 are arranged in a concave shape on both sides and behind the palletizing robot 401. The partition feeding mechanism 405 is located on one side of the palletizing robot 401, and the pallet feeding mechanism 406 is located near a corner of the concave palletizing area conveyor roller 404, such as the lower right corner. This layout allows the pallets of the pallet feeding mechanism to be supplied to both sides of the robot without conflicting with the output of full stacks of materials.

[0061] like Figure 1 As shown, the production line includes a weighing and labeling system 3, which is located between the roll film coating system 2 and the robot stacking system 4. The weighing and labeling system 3 has a transition conveyor belt 301, an online weighing belt 302, and an online labeling machine 303. The online weighing belt 302 and the online labeling machine 303 are arranged in sequence on the transition conveyor belt 301. The transition conveyor belt 301 is used to receive the upright roll that has been coated by the roll film coating system 2.

[0062] like Figure 1 As shown, the production line includes a film wrapping, taping and labeling system 5, which is located behind the robot palletizing system 4 and is used to receive full stacks of materials after palletizing. The film wrapping, taping and labeling system 5 includes a packaging area conveyor roller 501, an online film wrapping and laminating machine 502, a cross-shaped taping machine 503, and a stack labeling machine 504. The online film wrapping and laminating machine 502, the cross-shaped taping machine 503, and the stack labeling machine 504 are arranged in sequence on the packaging area conveyor roller 501.

[0063] The complete working cycle of the basalt fiber automatic packaging production line of the present invention is as follows: preparation, loading, roll laminating, weighing, manual inspection, roll labeling, robot palletizing, film wrapping and top film covering, tape application, and pallet labeling.

[0064] Preparation: The filament cart 102 carrying the basalt fiber reel is manually pushed to the positioning mechanism at the filament cart 102 for positioning. After positioning is completed, the person exits the robotic loading system 1 area and presses the start button.

[0065] Loading: The loading robot 101, using its gripper 103, grabs a basalt fiber spool from the yarn cart 102 and places it sideways onto the tooling on the workstation switching mechanism 204. The loading robot first loads the spool on the front of the yarn cart 102, then switches to the back to continue loading. When one cart is fully loaded, it automatically switches to the full cart on the other side to continue loading.

[0066] Reel laminating: The automatic film pulling and applying mechanism 201 pulls out a section of plastic film in advance by the traction mechanism on it. The width of the plastic film is longer than the length of the reel. At the same time, the extended part of the plastic film width is located at one end of the reel. After the loading robot 101 completes the loading, the reel lifting mechanism 202 lifts the reel. After the reel contacts the plastic film, the traction mechanism on the automatic film pulling and applying mechanism 201 releases the plastic film. The motor at the reel rotating mechanism 203 starts to rotate and drives the reel to rotate together through the rotating roller. The plastic film on the reel is rolled up on the reel together with the reel, completing the wrapping of the film on the reel. The automatic film pulling and applying mechanism The cutter of 201 then cuts the plastic film, and the workstation switching mechanism 204 moves the basalt fiber reel to the film folding mechanism 205 through the electric cylinder and the guide rail. The film folding mechanism 205 has four guide rod cylinders on the upper, lower, left and right sides, on which pressure plates are installed. The left and right cylinders first extend to smooth the plastic film to one end face of the reel, and then the upper and lower cylinders extend again to fold the remaining plastic film to the end face. After that, the left and right cylinders withdraw first, and then the upper and lower cylinders also withdraw, completing the folding of the plastic film at one end of the reel. Then, the vertical shaft mechanism 206 below stands up the flat reel and places it on the transition conveyor belt 301 of the rear weighing and labeling system 3.

[0067] Weighing: The coated basalt fiber reel is transported along the transition conveyor belt 301 of the weighing and labeling system 3 and reaches the online weighing belt 302. The system automatically weighs it and the weight data is automatically recorded and displayed on the manual operation panel.

[0068] Human verification and classification: The operator is located behind the weighing and classifies the product on the operation panel based on the weight displayed on the operation panel and the appearance of the product after weighing.

[0069] Reel labeling: The basalt fiber reel continues to be transported along the transition conveyor belt 301 of the weighing and labeling system 3 and arrives at the online labeling machine. The online labeling machine automatically generates a label through a label printer based on the preset product information, weighing results, and human verification. The label is then affixed to the outside of the basalt fiber reel by a tapping mechanism.

[0070] Robot palletizing: Partitions are manually placed in the hopper of the partition feeding mechanism 405 in advance, and the pallet feeding mechanism 406 removes two empty pallets in advance and transports them to the two sides of the palletizing robot 401 for positioning via the palletizing area conveyor roller 404. The basalt fiber reels are transported to the end positioning along the transition conveyor belt 301 of the weighing and labeling system 3. The palletizing robot 401 grabs multiple reels at a time through the multi-functional gripper 403 and stacks them on the empty pallet on one side. This cycle continues. After stacking one layer, the palletizing robot 401 grabs a partition from the partition feeding mechanism 405 through the multi-functional gripper 403 and places it on the basalt fiber reel. It then continues to stack the reels, placing one partition per layer until the stacking is completed. The palletizing robot 401 automatically switches to the other side for palletizing. The full stack of materials is sent to the conveyor roller 501 in the packaging area of ​​the rear wrapping, taping and labeling system 5 via the palletizing area conveyor roller 404.

[0071] Wrapping, covering with top film, taping and affixing of stack labels: The full stack of materials is transported backward along the conveyor roller 501 in the packaging area of ​​the wrapping, taping and labeling system 5 to the film wrapping and top film laminating machine 502, which wraps the materials with film and covers them with top film. The stack is then taped in a crisscross pattern by the taping machine 503. Finally, the stack labeling machine 504 prints the stack label through the marking machine according to the system information, and then affixes it on the top of the stack through its taping mechanism.

[0072] The basalt fiber automatic packaging production line of the present invention is based on the specific process of basalt fiber packaging and has specially developed an automatic roll film pulling and applying mechanism to adapt to its special wrapping method. On the packaging production line, according to the process flow, a robot loading system, a roll film wrapping system, a weighing and labeling system, a robot stacking system, and a tape wrapping and labeling system are used in combination to automatically complete the entire post-packaging process of the basalt fiber roll, including loading, wrapping, reversing, weighing, labeling, stacking, film wrapping, tape wrapping, and stacking labeling. It is mainly used for the automatic packaging of spooled basalt fibers, and can also be used in automatic packaging production lines for other similar products, such as in the chemical fiber industry and the carbon fiber industry. It can greatly reduce manual labor intensity, save the number of operators, improve product packaging quality, and improve product inspection accuracy.

[0073] In this specification, the present invention has been described with reference to specific embodiments thereof. However, it will be apparent that various modifications and variations may be made without departing from the spirit and scope of the present invention. Therefore, the description is to be regarded as illustrative rather than restrictive.

Claims

1. A basalt fiber automatic packaging production line, characterized in that: The production line includes: A robotic loading system for grabbing basalt fiber reels and placing them on the reel film wrapping system; The roll film coating system is located in front of the robot feeding system. The roll film coating system includes an automatic roll film pulling and applying mechanism, a roll lifting mechanism, a roll rotating mechanism, a station switching mechanism, a roll film folding mechanism, and a vertical shaft mechanism. The automatic roll film pulling and applying mechanism is located above one side of the station switching mechanism, the roll lifting mechanism is installed on the station switching mechanism, the roll film folding mechanism is located on the other side of the station switching mechanism, and the vertical shaft mechanism is located below the roll film folding mechanism. The automatic roll film pulling and applying mechanism is used to pull out the plastic film that wraps the roll and cut the plastic film after the wrapping is completed; the roll lifting mechanism is used to lift the roll on the work station switching mechanism so that the roll contacts the plastic film pulled out by the automatic roll film pulling and applying mechanism; the roll rotating mechanism is used to drive the roll to rotate after the roll contacts the plastic film so that the plastic film on the roll rotates together with the roll to achieve the wrapping of the roll; the work station switching mechanism is used to move the wrapped roll to the roll film folding mechanism; the roll film folding mechanism includes a movable pressing plate in four directions of up, down, left and right, and the pressing plate is used to press the plastic film at one end of the roll flat to the end surface of the roll to complete the folding of the plastic film on the roll; the vertical axis mechanism is used to stand the roll upright after the folded plastic film; Robotic palletizing system for palletizing packaged basalt fiber reels.

2. The basalt fiber automatic packaging production line according to claim 1 is characterized in that: The automatic film roll pulling and applying mechanism includes a traction mechanism and a cutter. The traction mechanism is used to pull out the plastic film and release the plastic film after the reel contacts the plastic film. The width of the plastic film is set to be greater than the length of the reel, and the excess part of the width of the plastic film is located at one end of the reel. The cutter is used to cut the wrapped plastic film. The reel rotating mechanism drives the reel to rotate together through the rotating roller.

3. The basalt fiber automatic packaging production line according to claim 1 is characterized in that: The production line includes a weighing and labeling system, which is located between the roll film wrapping system and the robot stacking system. The weighing and labeling system has a transition conveyor belt, an online weighing belt, and an online labeling machine. The online weighing belt and the online labeling machine are arranged in sequence on the transition conveyor belt. The transition conveyor belt is used to receive the upright rolls wrapped by the roll film wrapping system.

4. The basalt fiber automatic packaging production line according to claim 3 is characterized in that: The robotic palletizing system includes a palletizing robot, a palletizing robot base, a multifunctional gripper, a palletizing area conveyor roller, a partition feeding mechanism, and a pallet feeding mechanism. The robotic palletizing system is located behind the weighing and labeling system, the palletizing robot is installed on the palletizing robot base, the multifunctional gripper is installed on the palletizing robot, the palletizing area conveyor rollers are arranged in a concave shape on both sides and behind the palletizing robot, the partition feeding mechanism is located on one side of the palletizing robot, and the pallet feeding mechanism is close to a corner of the concave palletizing area conveyor roller.

5. The basalt fiber automatic packaging production line according to claim 1, characterized in that: The production line includes a film wrapping, taping and labeling system, which is located behind the robot palletizing system and is used to receive full stacks of materials after palletizing. The film wrapping, taping and labeling system includes a packaging area conveyor roller, an online film wrapping and top film laminating machine, a cross-shaped taping machine, and a stack labeling machine. The online film wrapping and top film laminating machine, the cross-shaped taping machine, and the stack labeling machine are arranged in sequence on the packaging area conveyor roller.

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