Four-station production device for curled rolls
By simplifying the design of the four-station production device and adopting synchronously driven clamping fingers and ejection mechanisms, the maintenance difficulties caused by the complex structure of the existing technology are solved, and the effect of easy control and maintenance is achieved.
Patent Information
- Application Number
- CN202510858362.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-25
- Publication Date
- 2025-09-19
AI Technical Summary
The existing four-station winding system for rewinding has a complex structure, which makes maintenance and repair difficult.
A simplified four-station production device was designed, including a frame, conveying structure, winding structure and discharging structure. It adopts synchronously driven clamping fingers, ejection mechanism and clamping mechanism to reduce linkage components and achieve simple control and maintenance.
The structure of the four-station production device is simplified, which facilitates control and maintenance and reduces the difficulty of maintenance.
Smart Images

Figure CN120664370A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of medical dressings, and in particular relates to a four-station production device for curling and shrinking. Background Art
[0002] The pleated gauze is designed to flex and stretch as it is used. The pleated gauze roll can be used as a bandage or during surgery.
[0003] For example, the patent application number CN202111661388.1 discloses a multi-station automatic winding system for shrinking and retracting, comprising a frame, a folding feeding device at the rear of the frame, a winding device in the middle of the frame, and a discharging device at the front of the frame, wherein the winding device comprises N groups of winding units arranged side by side on the left and right and a flipping and pressing structure arranged in the left and right directions; the winding unit comprises two side panels arranged side by side on the left and right and two winding structures respectively located on the two side panels and arranged on the inner sides of the corresponding side panels, and two adjacent winding units share a side panel; the winding structure comprises The rear roller conveying mechanism, guiding mechanism, pneumatic scissors and clamping fingers are arranged in sequence from top to bottom. The folding feeding device folds 2N pieces of shrunken gauze and outputs them to 2N rear roller conveying mechanisms respectively. The rear roller conveying mechanism, guiding mechanism, pneumatic scissors and clamping fingers are all arranged in the left and right directions. The guiding mechanism can guide the shrunken gauze to the clamping fingers by blowing air and includes two guiding air ducts arranged side by side in front and back and respectively located in front of and behind the shrunken gauze. Blowing holes are provided on the guiding air ducts and facing the clamping fingers; the clamping fingers can blow the shrunken gauze The lower end is clamped and rotated and has an ejection plate on it that can move left and right and eject the curved coil on it outward, and the ejection plate is located on the side of the curved coil close to the corresponding side plate; the flipping and pressing structure includes a flipping drive shaft arranged in the left and right directions and passing through all the winding units, N vertical plates arranged vertically on the upper side of the flipping drive shaft, N horizontal plates arranged in the front and back directions on the rear side of the flipping drive shaft, and a flipping drive mechanism that drives the flipping drive shaft to rotate forward, and the two winding structures are respectively located in front and behind the flipping drive shaft, and a vertical plate is correspondingly arranged directly behind each front winding structure. , a horizontal plate is set just below each rear winding structure; when the shrink roll is about to be wound, the pneumatic scissors cut the shrink gauze, the turning drive shaft rotates forward, the vertical plate presses the shrink roll on the front winding structure, and the horizontal plate presses the shrink roll on the rear winding structure; all the ejector plates on the front winding structure are driven synchronously, all the ejector plates on the rear winding structure are driven synchronously, all the rear roller conveying mechanisms are driven synchronously, all the guiding mechanisms are driven synchronously, all the pneumatic scissors are driven synchronously, and all the clamping fingers are driven synchronously.
[0004] The device has a complex structure. For a four-station winding system, four sets of winding units are required, which makes maintenance and overhaul difficult. Summary of the Invention
[0005] In order to solve the above problems, the embodiment of the present invention provides a four-station production device and method for curling and shrinking, which is improved based on CN202111661388.1 and has a simpler structure and is easier to control and maintain. The technical solution is as follows: The embodiment of the present invention provides a four-station production device for shrinking and rolling, which includes a frame 3 and a conveying structure 4, a winding structure and a discharging structure 5 arranged on it from top to bottom in sequence; the winding structure includes a guiding mechanism, a pneumatic scissors, a clamping finger 6 and an ejecting mechanism 7, the clamping finger 6 is arranged along the left and right directions and can be opened and closed, and the ejecting mechanism 7 can move left and right; the device includes four conveying structures 4, two winding structures and a discharging structure 5, the four conveying structures 4 are arranged side by side on the left and right and are driven synchronously, and the two winding structures are arranged side by side on the left and right and are driven synchronously; each winding structure is correspondingly provided with two conveying structures 4; the discharging structure 5 is located at the rear and lower part of the two winding structures; the winding structure also includes a pressing mechanism 8, a discharging trough 9 and a discharging push plate 10; the guiding mechanism, pneumatic scissors, clamping fingers 6 and pressing mechanism 8 are arranged in sequence from top to bottom and they all process two pieces of shrinking gauze 1 at the same time to obtain two shrinking rolls 2, and two corresponding ones are arranged above each guiding mechanism Conveying structure 4; the discharging trough 9 is arranged obliquely downward from front to back, and its front part is arranged side by side with the clamping fingers 6, and its rear part is located above the discharging structure 5, and a notch is provided on the side close to the clamping fingers 6 for the passage of the curved roll 2 and the ejection mechanism 7; the discharging push plate 10 is located at the front part of the discharging trough 9, which is located in front of the curved roll 2, and is arranged in the left and right directions. It can move backward to eject the two curved rolls 2 in the discharging trough 9 backward; the two discharging push plates 10 are driven synchronously; the clamping mechanism 8 is located directly below the curved roll 2 on the clamping fingers 6, and can move upward to press on the lower side of the two curved rolls 2; the two clamping mechanisms 8 are driven synchronously; the ejection mechanism 7 can eject the two curved rolls 2 on the clamping fingers 6 to the discharging trough 9; the two ejection mechanisms 7 are driven by the same push-pull cylinder 12; the push-pull cylinder 12 is arranged in the left and right directions, and the two ejection mechanisms 7 are respectively arranged at both ends of the telescopic rod of the push-pull cylinder 12.
[0006] Among them, the discharging structure 5 in the embodiment of the present invention is a horizontally arranged discharging rack, which is located at the lower rear part of the frame 3 and has multiple round rods arranged side by side on the left and right; the distance between two adjacent round rods is less than the diameter of the curled roll 2.
[0007] Among them, the clamping finger 6 in the embodiment of the present invention includes a drive shaft 61, a tension spring 62, a pin 67, two clamping cylinders 63, two rotating plates 64, two fingers 65 and two limit assemblies 66; the two drive shafts 61 of the two clamping fingers 6 are driven synchronously; the four clamping cylinders 63 of the two clamping fingers 6 are driven synchronously; the drive shaft 61 is arranged in the left and right directions, and its rotation is arranged on the frame 3, and a strip hole is provided in the middle part along the left and right directions; the strip hole passes through the drive shaft 61 in the front and back directions; the pin 67 is arranged vertically, and is arranged at one end of the drive shaft 61 close to the discharge chute 9; the two The rotating plates 64 are respectively arranged on the upper and lower sides of the driving shaft 61, and are arranged horizontally, with their parts rotating at the upper and lower ends of the pin shaft 67 respectively; the two clamping cylinders 63 are arranged opposite to each other, the front clamping cylinder 63 is located directly in front of the rotating plate 64 on the upper side, and the rear clamping cylinder 63 is located directly behind the rotating plate 64 on the lower side; the clamping cylinder 63 is arranged on the frame 3 along the front and back directions, and the end of its telescopic rod is provided with a buffer head, which is located directly in front of or behind the end of the corresponding rotating plate 64 away from the discharge chute 9; the two fingers 65 are arranged side by side front and back; the front finger 65 is arranged on the upper side On the lower side of the rotating plate 64, the rear finger 65 is arranged on the upper side of the rotating plate 64 on the lower side; the finger 65 is arranged in the left and right directions, and is arranged at one end of the rotating plate 64 close to the discharge chute 9, and its end is above the side of the discharge chute 9 close to the clamping finger 6; the tension spring 62 is arranged in the front and back directions, and its front and rear ends are respectively connected to the opposite sides of the two rotating plates 64, and it passes through the long strip hole; two limit assemblies 66 are respectively provided on the two rotating plates 64; an adjusting bolt 68 is provided on the limit assembly 66 along the front and back directions and is arranged at the end of the corresponding rotating plate 64 away from the discharge chute 9; a limit The component 66 is arranged at the rear part of the upper rotating plate 64 and the adjusting bolt 68 thereon is against the rear side of the driving shaft 61; another limiting component 66 is arranged at the front part of the lower rotating plate 64 and the adjusting bolt 68 thereon is against the front side of the driving shaft 61; when the clamping cylinder 63 is extended, the telescopic rod of the clamping cylinder 63 is against the front side or rear side of the corresponding rotating plate 65; at this time, the two fingers 65 are open, and the two curved gauze 1 are arranged side by side between the two fingers 65; when winding, the two fingers 65 are closed, and the two curved gauze 2 are respectively wound on the left and right parts of the fingers 65.
[0008] Furthermore, a driving wheel 69 is coaxially provided at one end of the driving shaft 61 away from the discharge trough 9 in the embodiment of the present invention, and a first synchronization rod is provided at the lower part of the frame 3 and directly below the driving shaft 61. The first synchronization rod is arranged in the left and right directions and is respectively connected to the two driving wheels 69 through two first synchronization belts.
[0009] Furthermore, the lower part of the frame 3 in the embodiment of the present invention is provided with a transverse slide rail 13 along the left and right directions; the ejection mechanism 7 includes a slide 71, an ejection cylinder 72 arranged on the slide 71 and along the front-back direction, and an ejection plate 73 at the rear end of the telescopic rod of the ejection cylinder 72; the slides of the two ejection mechanisms 7 are respectively provided at both ends of the telescopic rod of the push-pull cylinder 12 and are both slidably provided on the transverse slide rail 13; the ejection plate 73 is provided along the front-back direction, and is perpendicular to the finger 65, and its rear part is provided with a front-back direction and is connected to the finger 65. 5, which is located on the side of the curved coil 2 away from the discharge chute 9, and can simultaneously eject the two curved coils 2 on the finger 65 into the discharge chute 9; when the ejection cylinder 72 is extended, the finger 65 is located in the notch; when the ejection cylinder 72 is retracted, the ejection plate 73 moves to the front of the finger 65; when the push-pull cylinder 12 drives the ejection mechanism 7 to eject the curved coil 2, the ejection cylinder 72 is extended, and the ejection plate 73 moves to the top of the discharge chute 9 and leaves the finger 65.
[0010] Among them, the clamping mechanism 8 in the embodiment of the present invention includes a clamping cylinder vertically arranged on the frame 3 and a clamping plate at the upper end of its telescopic rod; the clamping plate is arranged in the front-to-back direction, and is arranged obliquely downward from back to front, with its rear part located directly below the curved roll 2, and the inclination angle of its front part is greater than the inclination angle of its rear part, and it is arranged side by side with the discharge trough 9; the two clamping cylinders of the two clamping mechanisms 8 are driven synchronously; when the clamping cylinder is extended, the clamping plate presses against the lower side of the curved roll 2.
[0011] Among them, the pneumatic scissors in the embodiment of the present invention include two longitudinal slide rails 21, two scissor cylinders 22 and two strip cutters 23; the two longitudinal slide rails 21 are arranged side by side on the frame 3, and they are both arranged in the front-to-back direction; the two strip cutters 23 are driven toward and away from each other by the two scissor cylinders 22 respectively; the left and right ends of the front strip cutter 23 are respectively slidably arranged on the front of the two longitudinal slide rails 21; the left and right ends of the rear strip cutter 23 are respectively slidably arranged on the front of the two longitudinal slide rails 21; the two curved gauze 1 passes vertically between the two strip cutters 23; the two scissor cylinders 22 are arranged opposite to each other, and they are both arranged on the frame 3 in the front-to-back direction, and the ends of their telescopic rods are respectively connected to the middle parts of the back-to-back sides of the two strip cutters 23; the four scissor cylinders 22 of the two pneumatic scissors are driven synchronously; when the scissor cylinders 22 are extended, the two strip cutters 23 move toward each other.
[0012] Among them, the conveying structure 4 in the embodiment of the present invention includes a front traction wheel 41, a middle traction rod 42, a rear traction wheel 43 and a second pair of roller conveying mechanism, the front traction wheel 41, the middle traction rod 42 and the rear traction wheel 43 are arranged in sequence from front to back on the top of the frame 3 and are all arranged in the left and right directions, and the second pair of roller conveying mechanism is located between the front traction wheel 41 and the corresponding guide mechanism; the device also includes a second synchronization rod 44, a conveying drive structure, two first rotating shafts 45, two second rotating shafts and two second synchronous belts 46; the two first rotating shafts 45 are arranged side by side on the left and right, and are both arranged on the top of the frame 3 in the left and right directions; the two second rotating shafts are arranged side by side on the left and right, and are both arranged on the frame 3 in the left and right directions; the two rear traction wheels 43 on the left correspond to a winding structure and are arranged side by side on the first rotating shaft 45 on the left side, the two rear traction wheels 43 on the right side correspond to another winding structure and are arranged side by side on the first rotating shaft 45 on the right side; the active rollers of the two second pairs of roller conveying mechanisms on the left side are arranged side by side on the second rotating shaft on the left side, and the active rollers of the two second pairs of roller conveying mechanisms on the right side are arranged side by side on the second rotating shaft on the right side; the second synchronization rod 44 is transmission-connected with the conveying drive structure, which is arranged at the top of the frame 3 along the left-right direction; the first rotating shaft 45 on the left side and the right end of the second rotating shaft are transmission-connected with the second synchronization rod 44 through a second synchronization belt 46, and the first rotating shaft 45 on the right side and the left end of the second rotating shaft are transmission-connected with the second synchronization rod 44 through another second synchronization belt 46.
[0013] Furthermore, the device also includes four feeding structures, which are respectively located in front of the four conveying structures 4 and are arranged side by side on the left and right. The feeding structure includes a first pair of roller conveying mechanism and a chute, and the four first pair of roller conveying mechanisms are driven synchronously; the chute is arranged obliquely downward from front to back, and its front end is located adjacent to the rear of the first pair of roller conveying mechanism; the rear end of the chute is closed and located directly below the corresponding front traction wheel 41, and its rear part is arranged horizontally.
[0014] The beneficial effects brought about by the technical solution provided by the embodiment of the present invention are: the embodiment of the present invention provides a four-station production device and method for curling and shrinking, which is improved based on CN202111661388.1, has a simpler structure, is easy to control and maintain, and has fewer linkage components. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural diagram of the conveying structure; Figure 2 It is a schematic diagram of the structure when the clamping fingers are closed; Figure 3 It is a schematic diagram of the structure when the ejection mechanism ejects the two curved coils on the clamping fingers; Figure 4 This is a schematic diagram of the structure when the discharge push plate pushes out the two curved coils in the discharge chute; Figure 5 It is a schematic diagram of the structure when the clamped fingers are opened; Figure 6 yes Figure 2 A partial enlarged view of Figure 7 It is a structural diagram of pneumatic scissors.
[0016] In the figure: 1 curved gauze, 2 curved roll, 3 frame, 4 conveying structure, 5 discharging structure, 6 clamping fingers, 7 ejection mechanism, 8 pressing mechanism, 9 discharging chute, 10 discharging push plate, 11 pushing cylinder, 12 push-pull cylinder, 13 horizontal slide rail; 21 longitudinal slide rail, 22 scissor cylinder, 23 strip cutter; 41 front traction wheel, 42 middle traction rod, 43 rear traction wheel, 44 second synchronization rod, 45 first pin shaft, 46 second synchronization belt; 61 driving shaft, 62 tension spring, 63 clamping cylinder, 64 rotating plate, 65 finger, 66 limit assembly, 67 pin, 68 adjustment bolt, 69 driving wheel; 71 slide, 72 ejection cylinder, 73 ejection plate. DETAILED DESCRIPTION
[0017] In order to make the objectives, technical solutions and advantages of the present invention more clear, the present invention will be described in further detail below with reference to the accompanying drawings.
[0018] Example 1 See also Figure 1-7 , Example 1 provides a four-station production device for shrinking and rolling, which includes a frame 3, four conveying structures 4, two winding structures and a discharge structure 5. The four conveying structures 4 are arranged side by side on the left and right, and are driven synchronously. They are arranged at the top of the frame 3. The two winding structures are arranged side by side on the left and right, and are driven synchronously. They are arranged in the middle of the frame 3. Two conveying structures 4 are correspondingly arranged for each winding structure, that is, one winding structure is correspondingly arranged below the two conveying structures 4 on the left, and another winding structure is correspondingly arranged below the two conveying structures 4 on the right. The discharge structure 5 is located at the rear and lower part of the two winding structures, and is arranged at the lower part of the frame 3. The conveying structure 4, the winding structure and the discharge structure 5 are arranged in sequence from top to bottom. Specifically, one winding structure is arranged on the left side of the frame 3, and the other winding structure is arranged on the right side of the frame 3.
[0019] Among them, the winding structure includes a guiding mechanism, pneumatic scissors, clamping fingers 6, an ejection mechanism 7, a pressing mechanism 8, a discharge trough 9 and a discharge push plate 10. The guiding mechanism, pneumatic scissors, clamping fingers 6 and the pressing mechanism 8 are arranged in sequence from top to bottom and they all process two pieces of curved gauze 1 at the same time to obtain two curved rolls 2. Two conveying structures 4 are correspondingly arranged above each guiding mechanism. The guiding mechanism includes two air blowing pipes arranged side by side in front and back, which is consistent with CN202111661388.1. The two curved gauze 1 pass vertically between the two air blowing pipes. The pneumatic scissors are used to cut the curved gauze 1. The clamping fingers 6 clamp the lower end of the curved gauze 1 and rotate to form a curved roll 2. It is arranged in the left and right directions and can open and close. The ejection mechanism 7 can move left and right, and it can eject the two curved rolls 2 on the clamping fingers 6 to the discharge trough 9. The pressing mechanism 8 is used to press against the lower sides of the two shrink rolls 2 when the winding is about to be completed, so that the shrink rolls 2 are tightened.
[0020] The discharge structure 5 in this embodiment of the present invention is a horizontally arranged discharge rack. Located at the lower rear portion of the frame 3, the discharge rack features multiple round rods arranged side by side, ranging in height from 0.6 to 1.2 meters for ease of operation. The distance between adjacent round rods is less than the diameter of the coil 2 to facilitate access. (The coil 2 is positioned in a front-to-back orientation, positioned between adjacent round rods.)
[0021] The pneumatic shears consist of two longitudinal rails 21, two shear cylinders 22, and two strip cutters 23. The two longitudinal rails 21 are arranged side by side on the frame 3, both oriented in the front-to-back direction. The two strip cutters 23 are driven by two shear cylinders 22 to move toward and away from each other. The left and right ends of the front strip cutter 23 slide in front of the two longitudinal rails 21, while the left and right ends of the rear strip cutter 23 slide in front of the two longitudinal rails 21. The two shrunken gauze sheets 1 pass vertically between the two strip cutters 23. The two shear cylinders 22 are arranged opposite each other, both oriented in the front-to-back direction on the frame 3. The ends of their telescopic rods are connected to the middle of the two strip cutters 23 on opposite sides. The four shear cylinders 22 of the two pneumatic shears are driven synchronously; when the shear cylinders 22 extend, the two strip cutters 23 move toward each other to cut the shrunken gauze sheets 1.
[0022] Among them, the discharge chute 9 is arranged obliquely downward from front to back, with its front part arranged side by side with the clamping fingers 6, and its rear part is located above the discharge structure 5. The side close to the clamping fingers 6 (left or right) is provided with a gap for the bending and rolling 2 and the ejection mechanism 7 (specifically the ejection plate 73) to pass through.
[0023] The discharge push plate 10 is located at the front of the discharge chute 9, in front of the coils 2. It is arranged horizontally and can move backward to eject the two coils 2 in the discharge chute 9. It is driven forward and backward by a push cylinder 11, which is a rectangular plate. The push cylinder 11 is mounted on the frame in a front-to-back direction, with the rear end of its telescopic rod fixedly connected to the discharge push plate 10. The two push cylinders 11 are driven synchronously.
[0024] The clamping finger 6 includes a drive shaft 61, a tension spring 62, a pin 67, two clamping cylinders 63, two rotating plates 64, two fingers 65, and two limit assemblies 66. The two drive shafts 61 of the two clamping fingers 6 are driven synchronously. The four clamping cylinders 63 of the two clamping fingers 6 are driven synchronously. The drive shaft 61 is arranged in the left-right direction and is rotatably mounted on the frame 3. A strip hole is provided in the middle portion in the left-right direction. A drive wheel 69 is coaxially mounted at the end (left or right) away from the discharge chute 9. The strip hole passes through the drive shaft 61 in the front-to-back direction. The pin 67 is arranged vertically and is located at the end (left or right) of the drive shaft 61 closest to the discharge chute 9. The two rotating plates 64 are respectively arranged on the upper and lower sides of the drive shaft 61. They are arranged horizontally, and their middle portions are rotatably mounted at the upper and lower ends of the pin 67. The two clamping cylinders 63 are positioned opposite each other, with the front clamping cylinder 63 located directly in front of the upper rotating plate 64 and the rear clamping cylinder 63 located directly behind the lower rotating plate 64. The clamping cylinders 63 are mounted on the frame 3 in a front-to-back direction. The ends of their telescopic rods are equipped with buffer heads (specifically, rubber columns) located directly in front of or behind the corresponding end of the rotating plate 64 (left or right) away from the discharge chute 9. Two fingers 65 are positioned side by side in a front-to-back arrangement. The front finger 65 is located below the upper rotating plate 64, while the rear finger 65 is located above the lower rotating plate 64. The fingers 65 are arranged in a left-to-right direction, located at the end of the rotating plate 64 (left or right) closest to the discharge chute 9, with their ends (left or right) positioned above the side of the discharge chute 9 (left or right) closest to the clamping fingers 6. Tension spring 62 is arranged in a front-to-back direction, with its front and rear ends connected to opposite sides of the two rotating plates 64, extending through the elongated holes. Two stopper assemblies 66 are provided on each rotating plate 64. Each stopper assembly 66 is provided with an adjustment bolt 68 in the front-to-back direction. This adjustment bolt 68 is an L-shaped plate located at the end of the corresponding rotating plate 64 facing away from the discharge chute 9. One stopper assembly 66 is located at the rear of the upper rotating plate 64, with its adjustment bolt 68 resting against the rear side of the drive shaft 61. The other stopper assembly 66 is located at the front of the lower rotating plate 64, with its adjustment bolt 68 resting against the front side of the drive shaft 61. The degree of closure of the two fingers 65 can be adjusted by rotating the adjustment bolt 68. A first synchronization rod is provided at the lower part of the frame 3 and directly below the drive shaft 61 (driven to rotate by the corresponding structure, which allows the rotating plate 64 to stop when it rotates to the horizontal). The first synchronization rod is arranged in the left and right directions and is respectively connected to the two drive wheels 69 through two first synchronization belts (vertically arranged) to achieve synchronous driving of the two drive shafts 61.
[0025] When the clamping cylinder 63 is extended, its telescopic rod rests against the front or rear side of the corresponding rotating plate 65. At this point, the two fingers 65 open (the rear finger 65 rotates backward, while the upper rotating plate 65 rotates forward; the front finger 65 rotates forward, while the lower rotating plate 65 rotates backward), and the two curved gauze sheets 1 are placed side by side between the two fingers 65. During winding, the two fingers 65 close, clamping the lower ends of the curved gauze sheets 1. The two curved gauze sheets 2 are wound around the left and right sides of the fingers 65, respectively.
[0026] The lower portion of the frame 3 is provided with transverse slide rails 13 running horizontally. Two ejection mechanisms 7 are driven by the same push-pull cylinder 12. The ejection mechanism 7 comprises a slide 71, an ejection cylinder 72, and an ejection plate 73. The push-pull cylinder 12 is positioned horizontally, with its telescopic rod extending out of the cylinder body at either end. The slides of the two ejection mechanisms 7 are located at either end of the telescopic rod of the push-pull cylinder 12 and slide onto the transverse slide rails 13. The ejection plate 73 is positioned in a front-to-back direction, perpendicular to the fingers 65. Its rear portion is provided with a rearward-to-back notch that mates with the fingers 65 (open rearward to accommodate two fingers 65). It is located on the side of the curled roll 2 facing away from the discharge chute 9 (either the left or right side). It can simultaneously eject both curled rolls 2 on the fingers 65 into the discharge chute 9. It is located at the rear end of the telescopic rod of the ejection cylinder 72. The ejection cylinder 72 is positioned in a front-to-back direction and mounted on the slide 71. The two ejection cylinders 72 are driven synchronously. When the ejection cylinders 72 extend, the fingers 65 are positioned in the notches. When the ejection cylinders 72 retract, the ejection plate 73 moves in front of the fingers 65. When the push-pull cylinder 12 drives the ejection mechanism 7 to eject the curved reel 2, the ejection cylinders 72 extend, and the ejection plate 73 moves to directly above the discharge chute 9 and away from the fingers 65.
[0027] Among them, the clamping mechanism 8 is located directly below the two curved rolls 2 on the clamping fingers 6, and it can move upward to press on the lower side of the two curved rolls 2. Specifically, the clamping mechanism 8 includes a clamping cylinder vertically arranged on the frame 3 and a clamping plate at the upper end of its telescopic rod. The clamping plate is arranged in the front-to-back direction, and is arranged obliquely downward from back to front. Its rear part is located directly below the curved roll 2, and the inclination angle of its front part (such as 20-45°) is greater than the inclination angle of its rear part (such as 5-15°). It is arranged side by side with the discharge trough 9. The two clamping cylinders of the two clamping mechanisms 8 are driven synchronously. When the clamping cylinder is extended, the clamping plate presses on the lower side of the curved roll 2.
[0028] Example 2 See also Figure 1Example 2 provides a four-station production device for shrinking and rolling, and its structure is basically the same as that of Example 1, except that: the conveying structure 4 in this embodiment includes a front traction wheel 41, a middle traction rod 42, a rear traction wheel 43 and a second pair of roller conveying mechanism, etc. The front traction wheel 41, the middle traction rod 42 and the rear traction wheel 43 are arranged on the top of the frame 3 from front to back and are all arranged in the left and right directions. Two limit rings are provided side by side on the front traction wheel 41 and the rear traction wheel 43, and the two limit rings are respectively located on the adjacent outer sides of the left and right sides of the shrinking gauze 1. The second pair of roller conveying mechanism is located between the front traction wheel 41 and the corresponding guide mechanism, and includes a drive roller and a pressure roller arranged side by side in the front and back directions, and the drive roller and the pressure roller are both arranged in the left and right directions. The device also includes a second synchronization rod 44, a conveying drive structure, two first rotating shafts 45, two second rotating shafts and two second synchronization belts 46, etc. Two first rotating shafts 45 are arranged side by side, both located horizontally on the top of the frame 3. Two second rotating shafts are arranged side by side, both located horizontally on the frame 3. The two rear traction wheels 43 on the left correspond to one winding structure and are arranged side by side on the left first rotating shaft 45 to achieve synchronous drive. The two rear traction wheels 43 on the right correspond to another winding structure and are arranged side by side on the right first rotating shaft 45 to achieve synchronous drive. The driving rollers of the two second pairs of roller conveying mechanisms on the left are arranged side by side on the left second rotating shaft to achieve synchronous drive. The driving rollers of the two second pairs of roller conveying mechanisms on the right are arranged side by side on the right second rotating shaft to achieve synchronous drive. The second synchronization rod 44 is transmission-connected to the conveying drive structure and is arranged at the top of the frame 3 along the left-right direction; the first rotating shaft 45 on the left and the right end of the second rotating shaft are transmission-connected to the second synchronization rod 44 through a second synchronization belt 46, and the first rotating shaft 45 on the right and the left end of the second rotating shaft are transmission-connected to the second synchronization rod 44 through another second synchronization belt 46 (arranged along the front-back direction in a triangular shape).
[0029] Example 3 See also Figure 1-7 Example 3 provides a four-station production device for coiling. Its structure is essentially the same as that of Example 2, except that the device in this embodiment also includes four feed structures, each located in front of the four conveying structures 4 and arranged side by side. The feed structures include a first pair of roller conveying mechanisms and a chute, and the four first pair of roller conveying mechanisms are driven synchronously. The chute is arranged obliquely downward from front to back, with its front end located immediately behind the first pair of roller conveying mechanisms. The rear end of the chute is closed and located directly below the corresponding front traction wheel 41, and its rear end is arranged horizontally.
[0030] Example 4 See also Figure 1-7, Example 4 provides a four-station production device for bending and shrinking, and its structure is basically the same as that of Example 1, except that: the discharge trough 9 in this embodiment is arranged on the left side, and the clamping finger 6 is arranged on the right side. The driving wheel 69 is arranged on the right part of the driving shaft 61. The pin 67 is arranged at the left end of the driving shaft 61. The clamping cylinder 63 is located directly in front of or behind the right end of the corresponding rotating plate 64. The limiting assembly 66 is arranged at the right end of the rotating plate 64. The ejection plate 73 is located on the right side of the bending and shrinking roll 2. The finger 65 is arranged at the left end of the rotating plate 64, and its left end is above the right side of the discharge trough 9. A notch is provided in the front right part of the discharge trough 9.
[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A four-station production device for bending and shrinking, comprising a frame (3) and a conveying structure (4), a winding structure and a discharging structure (5) arranged thereon in order from top to bottom; the winding structure comprises a guiding mechanism, a pneumatic scissors, a clamping finger (6) and an ejection mechanism (7), the clamping finger (6) being arranged in a left-right direction and capable of opening and closing, and the ejection mechanism (7) being capable of moving in a left-right direction; characterized in that: The device comprises four conveying structures (4), two winding structures and a discharging structure (5); the four conveying structures (4) are arranged side by side on the left and right and driven synchronously; the two winding structures are arranged side by side on the left and right and driven synchronously; each winding structure is provided with two conveying structures (4); the discharging structure (5) is located at the rear and lower part of the two winding structures; The winding structure further comprises a pressing mechanism (8), a discharge trough (9) and a discharge push plate (10); the guiding mechanism, the pneumatic scissors, the clamping fingers (6) and the pressing mechanism (8) are arranged in sequence from top to bottom and all process two pieces of shrunk gauze (1) at the same time to obtain two shrunk rolls (2); two conveying structures (4) are correspondingly arranged above each guiding mechanism; The discharge chute (9) is arranged obliquely downward from front to back, with its front portion arranged side by side with the clamping fingers (6), and its rear portion located above the discharge structure (5). A notch is provided on the side close to the clamping fingers (6) for the curved coil (2) and the ejection mechanism (7) to pass through; the discharge push plate (10) is located in the front portion of the discharge chute (9), in front of the curved coil (2), and is arranged in the left-right direction. It can move backward to eject the two curved coils (2) in the discharge chute (9) backward; the two discharge push plates (10) are driven synchronously; The clamping mechanism (8) is located directly below the curved coils (2) on the clamping fingers (6), and can move upward to press against the lower sides of the two curved coils (2); the two clamping mechanisms (8) are driven synchronously; The ejection mechanism (7) can eject the two curved coils (2) on the clamping fingers (6) to the discharge trough (9); the two ejection mechanisms (7) are driven by the same push-pull cylinder (12); the push-pull cylinder (12) is arranged in the left and right directions, and the two ejection mechanisms (7) are respectively arranged at the two ends of the telescopic rod of the push-pull cylinder (12).
2. The four-station production device for curling and shrinking according to claim 1 is characterized in that: The discharging structure (5) is a horizontally arranged discharging rack, which is located at the lower rear portion of the frame (3) and has a plurality of round rods arranged side by side on the left and right sides; the distance between two adjacent round rods is smaller than the diameter of the coil (2).
3. The four-station production device for curling and shrinking according to claim 1 is characterized in that: The clamping finger (6) comprises a drive shaft (61), a tension spring (62), a pin (67), two clamping cylinders (63), two rotating plates (64), two fingers (65) and two limit assemblies (66); the two drive shafts (61) of the two clamping fingers (6) are driven synchronously; the four clamping cylinders (63) of the two clamping fingers (6) are driven synchronously; The driving shaft (61) is arranged in the left-right direction and is rotatably arranged on the frame (3), and a strip hole is provided in the middle portion thereof in the left-right direction; the strip hole penetrates the driving shaft (61) in the front-back direction; the pin shaft (67) is arranged vertically and is arranged at one end of the driving shaft (61) close to the discharge chute (9); two rotating plates (64) are respectively arranged at the upper and lower sides of the driving shaft (61), and are arranged horizontally, and their middle portions are rotatably arranged at the upper and lower ends of the pin shaft (67); The two clamping cylinders (63) are arranged opposite to each other, the front clamping cylinder (63) is located in front of the upper rotating plate (64), and the rear clamping cylinder (63) is located behind the lower rotating plate (64); the clamping cylinder (63) is arranged on the frame (3) in the front-back direction, and the end of the telescopic rod thereof is provided with a buffer head, which is located in front of or behind the end of the corresponding rotating plate (64) away from the discharge chute (9); The two fingers (65) are arranged side by side in front and back; the front finger (65) is arranged on the lower side of the upper rotating plate (64), and the rear finger (65) is arranged on the upper side of the lower rotating plate (64); the fingers (65) are arranged in the left and right directions, and are arranged at one end of the rotating plate (64) close to the discharge chute (9), and the end thereof is above the side of the discharge chute (9) close to the clamping finger (6); The tension spring (62) is arranged in the front-back direction, and its front and rear ends are respectively connected to the opposite sides of the two rotating plates (64), and pass through the long strip hole; Two limiting assemblies (66) are respectively provided on the two rotating plates (64); an adjusting bolt (68) is provided on the limiting assemblies (66) along the front-back direction and is provided at one end of the corresponding rotating plate (64) away from the discharge chute (9); one limiting assembly (66) is provided at the rear of the upper rotating plate (64) and the adjusting bolt (68) thereon abuts against the rear side of the driving shaft (61); the other limiting assembly (66) is provided at the front of the lower rotating plate (64) and the adjusting bolt (68) thereon abuts against the front side of the driving shaft (61); When the clamping cylinder (63) is extended, the telescopic rod of the clamping cylinder (63) is pressed against the front side or the rear side of the corresponding rotating plate (65); at this time, the two fingers (65) are opened, and the two curved gauze (1) are arranged side by side between the two fingers (65); when winding, the two fingers (65) are closed, and the two curved gauze (2) are respectively wound on the left and right parts of the fingers (65).
4. The four-station production device for curling and shrinking according to claim 3 is characterized in that: A driving wheel (69) is coaxially provided at one end of the driving shaft (61) away from the discharge trough (9), and a first synchronization rod is provided at the lower part of the frame (3) and directly below the driving shaft (61). The first synchronization rod is arranged in the left and right directions and is respectively connected to the two driving wheels (69) through two first synchronization belts.
5. The four-station production device for curling and shrinking according to claim 3 is characterized in that: The lower part of the frame (3) is provided with a transverse slide rail (13) along the left and right directions; the ejection mechanism (7) comprises a slide seat (71), an ejection cylinder (72) arranged on the slide seat (71) along the front-back direction, and an ejection plate (73) at the rear end of the telescopic rod of the ejection cylinder (72); the slide seats of the two ejection mechanisms (7) are respectively provided at the two ends of the telescopic rod of the push-pull cylinder (12) and are both slidably provided on the transverse slide rail (13); the ejection plate (73) is provided along the front-back direction, is perpendicular to the finger (65), and has a notch at its rear end along the front-back direction for cooperating with the finger (65). Located on the side of the curved coil (2) away from the discharge trough (9), it can simultaneously eject the two curved coils (2) on the finger (65) to the discharge trough (9); when the ejection cylinder (72) is extended, the finger (65) is located in the gap; when the ejection cylinder (72) is retracted, the ejection plate (73) moves to the front of the finger (65); when the push-pull cylinder (12) drives the ejection mechanism (7) to eject the curved coil (2), the ejection cylinder (72) is extended, and the ejection plate (73) moves to the top of the discharge trough (9) and leaves the finger (65).
6. The four-station production device for curling and shrinking according to claim 1, characterized in that: The clamping mechanism (8) includes a clamping cylinder vertically arranged on the frame (3) and a clamping plate at the upper end of its telescopic rod; the clamping plate is arranged in the front-to-back direction, and is arranged obliquely downward from the back to the front, with its rear portion located directly below the curved roll (2), and the inclination angle of its front portion is greater than the inclination angle of its rear portion, and it is arranged side by side with the discharge trough (9); the two clamping cylinders of the two clamping mechanisms (8) are driven synchronously; when the clamping cylinders are extended, the clamping plate presses against the lower side of the curved roll (2).
7. The four-station production device for curling and shrinking according to claim 1, characterized in that: The pneumatic scissors include two longitudinal slide rails (21), two scissor cylinders (22) and two strip cutters (23); the two longitudinal slide rails (21) are arranged side by side on the frame (3) and are arranged in the front-back direction; the two strip cutters (23) are driven by the two scissor cylinders (22) to move toward and away from each other; the left and right ends of the front strip cutter (23) are respectively slidably arranged on the front of the two longitudinal slide rails (21); the left and right ends of the rear strip cutter (23) are respectively The two pneumatic scissors are respectively slidably arranged at the front of the two longitudinal slide rails (21); the two curved gauze (1) passes vertically between the two strip cutters (23); the two scissor cylinders (22) are arranged opposite to each other and are both arranged on the frame (3) in the front-back direction, and the ends of the telescopic rods are respectively connected to the middle parts of the back-to-back sides of the two strip cutters (23); the four scissor cylinders (22) of the two pneumatic scissors are synchronously driven; when the scissor cylinders (22) are extended, the two strip cutters (23) move toward each other.
8. The four-station production device for curling and shrinking according to claim 1, characterized in that: The conveying structure (4) comprises a front traction wheel (41), a middle traction rod (42), a rear traction wheel (43) and a second pair of roller conveying mechanisms, wherein the front traction wheel (41), the middle traction rod (42) and the rear traction wheel (43) are sequentially arranged on the top of the frame (3) from front to back and are all arranged in the left and right directions, and the second pair of roller conveying mechanisms are located between the front traction wheel (41) and the corresponding guide mechanism; The device further comprises a second synchronous rod (44), a conveying drive structure, two first rotating shafts (45), two second rotating shafts and two second synchronous belts (46); the two first rotating shafts (45) are arranged side by side on the left and right sides and are both arranged on the top of the frame (3) in the left and right directions; the two second rotating shafts are arranged side by side on the left and right sides and are both arranged on the frame (3) in the left and right directions; the two rear traction wheels (43) on the left side correspond to one winding structure and are arranged side by side on the first rotating shaft (45) on the left side, and the two rear traction wheels (43) on the right side correspond to another winding structure and are arranged side by side on the first rotating shaft (45) on the right side. The driving rollers of the two second pairs of roller conveying mechanisms on the left are arranged side by side on the second rotating shaft on the left, and the driving rollers of the two second pairs of roller conveying mechanisms on the right are arranged side by side on the second rotating shaft on the right; the second synchronous rod (44) is connected to the conveying drive structure in a transmission manner and is arranged on the top of the frame (3) along the left and right directions; the first rotating shaft (45) on the left and the right end of the second rotating shaft are connected to the second synchronous rod (44) in a transmission manner through a second synchronous belt (46), and the first rotating shaft (45) on the right and the left end of the second rotating shaft are connected to the second synchronous rod (44) in a transmission manner through another second synchronous belt (46).
9. The four-station production device for curling and shrinking according to claim 1, characterized in that: The device also includes four feeding structures, which are respectively located in front of the four conveying structures (4) and arranged side by side on the left and right. The feeding structures include a first pair of roller conveying mechanism and a chute, and the four first pair of roller conveying mechanisms are driven synchronously; the chute is arranged obliquely downward from front to back, and its front end is located adjacent to the rear of the first pair of roller conveying mechanism; the rear end of the chute is closed and located directly below the corresponding front traction wheel (41), and its rear part is arranged horizontally.