Low-energy-consumption hot air hood for high-speed paper machine and hot air distribution method

By designing a low-energy hot air hood for high-speed paper machines consisting of multiple components, flexible adjustment of the air outlet direction and airflow pressure is achieved, solving the problem of uneven hot air distribution, improving the uniformity and production efficiency of paper drying, and reducing energy consumption and maintenance costs.

CN120666586APending Publication Date: 2025-09-19SHANDONG OPD CHANGHUA HUALIN PAPER MASCH CO LTD
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Patent Information

Application Number
CN202511027979.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-24
Publication Date
2025-09-19

AI Technical Summary

Technical Problem

In the prior art, the air outlet direction of the hot air hood cannot be adjusted, resulting in uneven distribution of hot air, affecting the uniformity of paper drying, causing overheating or overhumidification in some areas, increasing energy consumption and maintenance costs, and being unable to adapt to the needs of different paper types.

Method used

A low-energy hot air hood for high-speed paper machines has been designed. It includes a wind deflector, diverter assembly, hot air assembly, filter assembly, support cover, angle adjustment assembly, air pressure adjustment assembly, exhaust assembly, connection assembly, and filter cleaning assembly. The angle adjustment and air pressure adjustment assemblies allow for flexible adjustment of airflow direction and pressure, ensuring uniform hot air distribution.

Benefits of technology

It achieves uniform distribution of hot air, improves the uniformity of paper drying, reduces energy consumption, reduces the risk of equipment overheating, extends equipment life, reduces maintenance costs, and improves production efficiency and equipment adaptability.

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Abstract

The invention discloses a low-energy-consumption hot air hood for a high-speed paper machine and a hot air distribution method, and belongs to the technical field of paper machine equipment. The invention relates to a low-energy-consumption hot air hood for a high-speed paper machine and a hot air distribution method, and the low-energy-consumption hot air hood comprises an equipment hood and further comprises wind shields symmetrically fixed to the two sides of the bottom of the equipment hood; the shunting assembly is arranged on the inner side of the equipment cover; the hot air assembly is arranged outside the top of the equipment cover, and the air outlet end of the hot air assembly corresponds to the air inlet end of the shunting assembly; the filtering assembly is arranged outside the top of the top air inlet end of the hot air assembly; the supporting covers are symmetrically arranged at the top of the hot air assembly; the air pressure adjusting assemblies are driven to rotate through the angle adjusting assembly, so that the air outlet direction is adjusted, meanwhile, the air outlet directions of the three sets of air pressure adjusting assemblies on the inner side wall of the equipment cover can be independently adjusted, it is ensured that hot air is evenly distributed, the paper quality is improved, the energy efficiency is optimized, energy waste is reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of paper machine equipment, in particular to a low-energy consumption hot air hood for a high-speed paper machine and a hot air distribution method. Background Art

[0002] As the pulp and paper industry continues to demand higher production efficiency, energy consumption, and environmental protection, optimizing the energy efficiency of high-speed paper machines has become a key development direction. Low-energy, high-efficiency hot air hoods and hot air distribution methods have become a research hotspot. Research focuses on optimizing the structure of hot air hoods and improving hot air utilization and distribution efficiency to achieve lower energy consumption and higher production efficiency. Furthermore, the introduction of intelligent control systems and energy-saving strategies facilitates dynamic adjustment of system operating parameters to maximize energy efficiency. These technological advances not only reduce energy consumption but also drive the papermaking industry towards green, environmentally friendly, and efficient development.

[0003] After searching, the existing patent (publication number: CN114395936B) discloses a hot air hood for a papermaking machine, including a hood body and a condensation part, wherein a first tube body and a second tube body are respectively provided in the condensation part, the first tube body is connected to one end of the heat exchange tube, and one end of the second tube body is connected to the other end of the heat exchange tube. A water collecting tank is provided at the bottom end of one side of the condensation part, and a drain pipe is connected to the bottom of the water collecting tank. A method for installing the above-mentioned hot air hood is also disclosed, including the following steps: S1, fixing the side panel to the bottom end of the hood body; S2, fixing the side panel to the mounting frame; S3, fixing the condensation part at both ends of the hood body; S4, connecting the connecting pipe, the first air inlet pipe, the second shell, the first tube body, the heat exchange tube and the second tube body. The condensation part of the present invention can condense water vapor into liquid and then flow into the water collecting tank, collect the water generated by hot drying, avoid the influence of water vapor on the papermaking production process, and improve the quality of papermaking production.

[0004] However, during the actual use of the above solution, the air outlet direction cannot be adjusted, which may lead to uneven distribution of hot air, which may cause uneven drying of the paper, affect the quality of the paper, and cause overheating or overhumidification in some areas. Secondly, since the hot air distribution cannot be flexibly adjusted, it may lead to energy waste and increase overall energy consumption. In addition, uneven hot air distribution during the drying process will reduce production efficiency, prolong the drying time, and affect the overall production speed of the paper machine. At the same time, some areas of the equipment may face the risk of failure due to overheating, increasing maintenance costs. Finally, it cannot adapt to the needs of different paper types, which limits the flexibility and adaptability of production and affects the production effect and economic benefits as a whole.

[0005] To this end, the present invention provides a low-energy consumption hot air hood and hot air distribution method for a high-speed paper machine. Summary of the Invention

[0006] The purpose of the present invention is to solve the problem in the prior art that the air outlet direction cannot be adjusted, which may lead to uneven hot air distribution and uneven drying of paper, affecting paper quality and causing overheating or overhumidification in some areas. A low-energy consumption hot air hood and hot air distribution method for high-speed paper machines are proposed.

[0007] In order to achieve the above object, the present invention adopts the following technical solutions: A low-energy hot air hood for a high-speed paper machine and a hot air distribution method, comprising an equipment hood and further comprising: Wind deflectors are symmetrically fixed on both sides of the bottom of the equipment cover; A diversion component is provided inside the equipment cover; The hot air component is arranged on the outside of the top of the equipment cover, and its air outlet corresponds to the air inlet of the diversion component; The filter assembly is arranged on the outer side of the top of the air inlet end of the hot air assembly; The support cover is symmetrically arranged on the top of the hot air assembly; First through holes are evenly arranged on the top of the support cover; An angle adjustment component is provided at the bottom of the equipment cover; The wind pressure adjustment component is arranged on the rotating end of the angle adjustment component; An exhaust assembly is provided at the bottom of the equipment cover; A connecting component is arranged on the top of the support cover; The filter cleaning component is arranged on the inner side of the air outlet end of the connecting component.

[0008] As the preferred technical solution of this application, the diversion component includes an air inlet symmetrically opened on the top of the equipment cover, a diversion bin opened in the middle of the inner side of the equipment cover, a plurality of diversion holes opened on the inner side wall of the equipment cover, and a plurality of second through holes opened on the outside of the bottom side of the equipment cover.

[0009] As the preferred technical solution of the present application, the hot air assembly includes a heating plate fixed to the top of the equipment cover, the inner side of the bottom of the heating plate is fixedly connected with evenly distributed heating wires, the inner side wall of the heating plate is symmetrically fixed with a protective net, the inner side of the top of the heating plate is symmetrically fixed with a first motor, and the output end of the first motor is fixedly connected with evenly distributed first fan blades.

[0010] As a preferred technical solution of the present application, the filter assembly includes a sealed tube symmetrically fixed to the top of the heating plate, an ash storage bin is opened inside the sealed tube, and a dust filter is fixedly connected to the top of the inner side of the sealed tube.

[0011] As the preferred technical solution of the present application, the angle adjustment assembly includes a plurality of protective boxes fixed to the outer walls of the windshields on both sides and a plurality of second transmission rods rotating on the inner side of the equipment cover. The middle section of the inner side of the protective box is rotatably connected with a connecting gear, and the two sides of the inside of the protective box are symmetrically rotatably connected with transmission gears. One side of the transmission gear outer wall is fixedly connected with a helical gear plate, and the side wall of the protective box is rotatably connected with a helical gear, and the helical gear is meshed with the helical gear plate. The outer wall of the protective box is fixedly connected with a second motor, the output end of the second motor is fixedly connected to the end of the helical gear, and the second transmission rod is fixedly connected to the end of the transmission gear close to the equipment cover.

[0012] As a preferred technical solution of the present application, the wind pressure regulating assembly includes a plurality of corrugated hoses fixed to the inner wall of the equipment cover, the position and number of the corrugated hoses correspond to the diversion holes, the bottom of the corrugated hose is fixedly connected to a support tube, the support tube is fixedly connected to the second transmission rod, the top outer side of the support tube is rotatably connected to evenly distributed electric push rods, the output end of the electric push rod is fixedly connected to a transmission ring, the bottom of the transmission ring is rotatably connected to evenly distributed limit rods, the bottom of the limit rod is rotatably connected to a guide plate, and the top side end of the guide plate is rotatably connected to the bottom of the support tube.

[0013] As a preferred technical solution of the present application, the exhaust assembly includes an exhaust fan fixed to the inner side of the second through hole and a collector cover symmetrically fixed to the outer wall of the equipment cover.

[0014] As a preferred technical solution of the present application, the connecting assembly includes a connecting pipe symmetrically fixed to the top of the confluence cover, the air outlet end of the connecting pipe is fixedly connected to a confluence joint, and the confluence joint is fixedly connected and communicated with the top of the support cover.

[0015] As a preferred technical solution of the present application, the filter cleaning assembly includes a support frame fixed to the inner side of the bottom of the junction, the inner side of the support frame is rotatably connected to a second fan blade, the bottom of the second fan blade is fixedly connected to a uniformly distributed first transmission rod, the bottom of the first transmission rod is fixedly connected to a scraper, and the scraper is slidably connected to the dust filter.

[0016] A hot air distribution method for a low-energy hot air hood for a high-speed paper machine comprises the following steps: S1. A first motor drives the first fan blade to rotate, drawing in external air through the first through-hole. The air is filtered by the dust filter and then transported to the bottom by the first fan blade. The air is heated by the gaps between the heating wires. The air then enters the diversion chamber for diversion, evenly distributing the air into each diversion hole. The air is then transported through the diversion holes into the corrugated hose and then out through the support tube to dry the paper at the bottom. During S2, the second motor drives the helical gear to rotate, which in turn drives the helical gear plate to rotate, and the transmission gear to rotate synchronously. The transmission gear then drives the connecting gear to rotate synchronously. The connecting gear then drives the transmission gear on the other side to rotate, and the transmission gears on both sides drive the second transmission rod to rotate synchronously. The second transmission rod then drives the support tube to rotate synchronously, adjusting the direction of the gas outlet. S3. During air discharge, the electric push rod drives the transmission ring along the outside of the support tube, using the support tube as the stress point. Simultaneously, the transmission ring uses the limit rod to drive the deflector plate to rotate around the connection point between the deflector plate and the support tube, thereby adjusting the size of the air outlet and thus the airflow pressure. S4. The hot air flow is blown to the surface of the paper to be dried, and the moisture on the paper is dried by the hot air, and the moisture is carried out to the outside by the air flow. After the paper is dried, the first motor stops driving, and the exhaust fan is used to extract the air with moisture inside the equipment cover and discharge it into the junction cover, and then transported into the junction joint through the connecting pipe. When the gas in the junction joint is transported into the support cover, the gas passes through the second fan blade and drives the second fan blade to rotate. Then, the scraper is driven by the first transmission rod through the second fan blade to clean the filter surface on the top of the dust filter.

[0017] Compared with the prior art, the present invention provides a low-energy consumption hot air hood and hot air distribution method for a high-speed paper machine, which has the following beneficial effects: 1. The low-energy hot air hood and hot air distribution method for a high-speed paper machine disclosed herein utilizes an angle adjustment assembly to drive the air pressure adjustment assembly to rotate, thereby adjusting the air outlet direction. Simultaneously, the air outlet directions of three sets of air pressure adjustment assemblies on the inner sidewall of the equipment hood can be adjusted individually, ensuring uniform hot air distribution and improving paper quality. This also optimizes energy efficiency, reduces energy waste, increases production efficiency, and enhances the equipment's adaptability to different paper types. Furthermore, it reduces the risk of equipment overheating, extends its service life, and reduces maintenance costs. 2. The low-energy hot air hood and hot air distribution method for high-speed paper machines disclosed herein significantly improve equipment performance by regulating the air pressure blowing onto the paper through an air pressure regulating assembly. First, precise control of air pressure helps optimize the hot air drying effect, ensuring uniform drying of the paper and avoiding uneven drying or heat waste. Second, air pressure regulation helps reduce energy consumption and improve hot air utilization efficiency, thereby reducing overall energy consumption and achieving energy savings. Furthermore, flexible air pressure adjustment allows the hood to adapt to the needs of different paper types, improving flexibility and efficiency in the production process. 3. The low-energy consumption hot air hood and hot air distribution method for a high-speed paper machine disclosed in the present invention filters the air entering the equipment through a filter assembly, effectively removing dust, impurities, and pollutants, thereby improving equipment efficiency and ensuring smooth air circulation within the hot air hood to prevent the accumulation of pollutants. This not only extends equipment life and reduces malfunctions, but also ensures paper quality and prevents impurities from adhering to the paper surface. 4. The low-energy hot air hood and hot air distribution method for a high-speed paper machine described in the present invention extracts the air with moisture inside the equipment hood through an exhaust component, and then discharges the air into a junction joint through a connecting component, thereby driving the scraper in the filter cleaning component to rotate on the top of the dust filter, thereby cleaning the dust filter. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The present invention is a three-dimensional Figure 1 ; Figure 2 The present invention is a three-dimensional Figure 2 ; Figure 3 is a cross-sectional view of the dust filter of the present invention; Figure 4 It is a cross-sectional view and an enlarged view of the equipment cover of the present invention; Figure 5 is a cross-sectional view of the sealing tube of the present invention; Figure 6 yes Figure 5 A partial enlarged view of the middle A; Figure 7 It is a partial three-dimensional schematic diagram of the scraper of the present invention; Figure 8 is a cross-sectional view of the protective box of the present invention; Figure 9 yes Figure 8 A partial enlarged view of point B in the middle; Figure 10 is a partial perspective schematic diagram of the second transmission rod of the present invention; Figure 11 It is a partial three-dimensional schematic diagram of the corrugated hose of the present invention.

[0019] In the picture: 1. Equipment cover; 11. Wind shield; 12. Air inlet; 13. Diversion chamber; 14. Diversion hole; 2. Heating plate; 21. Sealing tube; 22. Support cover; 23. First through hole; 24. First motor; 25. First fan blade; 26. Ash storage bin; 27. Dust filter; 28. Heating wire; 29. ​​Protective net; 3. Confluence joint; 31. Support frame; 32. Second fan blade; 33. First transmission rod; 34. Scraper; 4. Corrugated hose; 41. Support tube; 42. Electric push rod; 43. Transmission ring; 44. Limit rod; 45. Guide plate; 5. Protective box; 51. Second motor; 52. Bevel gear; 53. Bevel gear disc; 54. Transmission gear; 55. Connecting gear; 6. Second transmission rod; 7. Second through hole; 71. Exhaust fan; 72. Confluence cover; 73. Connecting pipe. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0021] Example Reference Figure 1-11 A low-energy hot air hood for a high-speed paper machine and a hot air distribution method, comprising a device hood 1, further comprising: The windshields 11 are symmetrically fixed on both sides of the bottom of the equipment cover 1, and the windshields 11 on both sides are supported and fixed by the equipment cover 1 at the same time; The diversion component is arranged on the inner side of the equipment cover 1, and the diversion component is opened on the inner side of the equipment cover 1; The hot air component is arranged on the outside of the top of the equipment cover 1, and its air outlet corresponds to the air inlet of the diversion component. The hot air component is supported and limited by the equipment cover 1; The filter assembly is arranged on the outside of the top of the air inlet end of the hot air assembly, and the filter assembly is supported and limited by the hot air assembly, while the air entering the inside of the hot air assembly is filtered by the filter assembly; The support cover 22 is symmetrically arranged on the top of the hot air component, and the hot air component supports and limits the support covers 22 on both sides; First through holes 23 are evenly formed on the top of the support cover 22; An angle adjustment component is provided at the bottom of the equipment cover 1, and the angle adjustment component is supported and limited by the equipment cover 1; The wind pressure regulating assembly is arranged on the rotating end of the angle regulating assembly, and supports the wind pressure regulating assembly through the angle regulating assembly and drives it to rotate; The exhaust assembly is arranged at the bottom of the equipment cover 1, and the exhaust assembly is supported and limited by the equipment cover 1, and the hot air inside the equipment cover 1 is discharged through the exhaust assembly; The connecting assembly is arranged on the top of the support cover 22, and the connecting assembly is supported and limited by the support cover 22; The filter cleaning assembly is arranged on the inner side of the air outlet end of the connecting assembly, and the filter cleaning assembly is supported and limited by the connecting assembly.

[0022] The diversion component includes an air inlet 12 symmetrically opened on the top of the equipment cover 1, a diversion bin 13 opened in the middle of the inner side of the equipment cover 1, a plurality of diversion holes 14 opened on the inner wall of the equipment cover 1, and a plurality of second through holes 7 opened on the outside of the bottom side of the equipment cover 1. By opening the air inlet 12 at the top of the equipment cover 1, the hot air discharged from the hot air component can pass through the air inlet 12 into the diversion bin 13 for diversion and be discharged through the diversion holes 14. The heated hot air carries a large amount of moisture and is discharged through the second through holes 7.

[0023] The hot air assembly includes a heating plate 2 fixed to the top of the equipment cover 1, which supports and fixes the heating plate 2 through the equipment cover 1, and is fixed with evenly distributed heating wires 28 fixedly connected to the inner side of the bottom of the heating plate 2, which supports and fixes the heating wires 28 through the heating plate 2, and is symmetrically fixed with a protective net 29 on the inner wall of the heating plate 2, which supports and fixes the protective nets 29 on both sides at the same time, and protects the heating wires 28 on the inner side of the heating plate 2 through the protective net 29, and is symmetrically fixed with a first motor 24 on the inner side of the top of the heating plate 2, which supports and fixes the first motor 24 through the heating plate 2, and is fixed with evenly distributed first fan blades 25 fixedly connected to the output end of the first motor 24, which supports and fixes the first fan blades 25 through the first motor 24.

[0024] The filter assembly includes a sealing tube 21 symmetrically fixed to the top of the heating plate 2, and the sealing tube 21 is supported and fixed by the heating plate 2. A dust storage bin 26 is opened on the inside of the sealing tube 21, and the cleaned dust is collected by the ash storage bin 26. A dust filter net 27 is fixedly connected to the top of the inner side of the sealing tube 21, and the dust filter net 27 is supported and fixed by the sealing tube 21.

[0025] The angle adjustment assembly includes a plurality of protective boxes 5 fixed to the outer walls of the windshields 11 on both sides, the protective boxes 5 are supported and fixed by the windshields 11, and a plurality of second transmission rods 6 are rotated on the inside of the equipment cover 1, and the second transmission rods 6 are connected to the middle section of the inner side of the protective box 5 by the equipment cover 1. The connecting gear 55 is limited by the protective box 5. The protective box 5 has transmission gears 54 symmetrically connected on both sides of the interior of the protective box 5. The transmission gear 54 is limited by the protective box 5. The outer wall of the transmission gear 54 on one side is fixedly connected to a bevel gear plate 53, and the bevel gear plate 53 is supported and fixed by the transmission gear 54. The protective box The side wall of the protective box 5 is rotatably connected to a bevel gear 52, which is supported and limited by the protective box 5. The bevel gear 52 is meshed with the bevel gear plate 53. The outer wall of the protective box 5 is fixedly connected to a second motor 51. The output end of the second motor 51 is fixedly connected to the end of the bevel gear 52. The bevel gear 52 is supported and fixed by the second motor 51, and the bevel gear 52 is driven to rotate by the second motor 51. The second transmission rod 6 is fixedly connected to the end of the transmission gear 54 on the side close to the equipment cover 1. The second transmission rod 6 is supported and fixed by the transmission gear 54, and the second transmission rod 6 is driven to rotate by the transmission gear 54.

[0026] The wind pressure regulating assembly includes a plurality of corrugated hoses 4 fixed to the inner wall of the equipment cover 1. The position and number of the corrugated hoses 4 correspond to the diversion hole 14. The corrugated hoses 4 are fixed to the outside of the diversion hole 14 through the equipment cover 1. The bottom of the corrugated hose 4 is fixedly connected with a support pipe 41. The diversion hole 14 and the support pipe 41 are connected through the corrugated hose 4. The support pipe 41 is fixedly connected to the second transmission rod 6. The support pipes 41 are connected and fixed by the second transmission rod 6, so that the support pipe 41 rotates synchronously under the drive of the second transmission rod 6. The outer side of the top of the support pipe 41 rotates and is connected It is connected to evenly distributed electric push rods 42, which are supported and fixed by support tubes 41. The output end of the electric push rods 42 is fixedly connected to a transmission ring 43, which is supported and fixed by the electric push rods 42. At the same time, the transmission ring 43 is driven to rise and fall by the electric push rods 42. The bottom of the transmission ring 43 is rotatably connected to evenly distributed limit rods 44, and the bottom of the limit rods 44 is rotatably connected to a guide plate 45. The top end of the guide plate 45 is rotatably connected to the bottom of the support tube 41, and the middle section of the guide plate 45 and the bottom of the support tube 41 are connected by the limit rod 44.

[0027] The exhaust assembly includes an exhaust fan 71 fixed on the inner side of the second through hole 7 and a conduit cover 72 symmetrically fixed on the outer wall of the equipment cover 1. The exhaust fan 71 is fixed through the second through hole 7, and the air outlet position of the exhaust fan 71 is sealed by the conduit cover 72, thereby converging the hot air discharged by the exhaust fan 71.

[0028] The connecting assembly includes a connecting tube 73 symmetrically fixed to the top of the collector cover 72, and the connecting tube 73 is supported and fixed by the collector cover 72. The outlet end of the connecting tube 73 is fixedly connected to a collector joint 3, and the collector joint 3 is fixedly connected and communicated with the top of the support cover 22. The connecting tubes 73 on both sides and the support cover 22 are connected through the collector joint 3.

[0029] The filter cleaning assembly includes a support frame 31 fixed to the inner side of the bottom of the bus joint 3, which supports and fixes the support frame 31 through the bus joint 3, and the second fan blade 32 is rotatably connected to the inner side of the support frame 31, and the second fan blade 32 is supported and limited by the support frame 31. At the same time, the air entering the bus joint 3 through the connecting pipe 73 drives the second fan blade 32 to rotate inside the bus joint 3. The second fan blade 32 is fixedly connected to the bottom of the second fan blade 33, and the first transmission rod 33 is supported and fixed by the second blade 32. The bottom of the first transmission rod 33 is fixedly connected to the scraper 34, and the scraper 34 is supported and fixed by the first transmission rod 33. The scraper 34 is slidably connected to the dust filter screen 27 and rotates on the top of the dust filter screen 27 through the scraper 34, thereby cleaning the impurities filtered on the surface of the dust filter screen 27 and pushing them into the outer dust storage bin 26, and storing the dust through the ash storage bin 26.

[0030] A hot air distribution method for a low-energy hot air hood for a high-speed paper machine comprises the following steps: The first motor 24 drives the first blade 25 to rotate, thereby drawing in external air through the first through-hole 23. During the process, the air is filtered by the dust filter 27, and then the air is transported to the bottom through the first blade 25, and at the same time heated by the gaps between the heating wires 28. The air then enters the diversion chamber 13 for diversion, so that the air evenly enters each diversion hole 14, and is transported into the corrugated hose 4 through the diversion hole 14. The air is then transported out through the support pipe 41 to dry the paper at the bottom. The external air is filtered by the dust filter 27 to ensure air quality and avoid paper pollution. Then, the air is heated by the heating wire 28 to ensure uniform temperature distribution and avoid uneven drying. Then, through the design of the diversion chamber 13 and the diversion hole 14, the air is evenly transported into the corrugated hose 4, ensuring that the hot air evenly covers the surface of the paper to prevent local over-drying or over-wetting. The design of the whole process improves the efficiency of hot air utilization, reduces energy consumption, and achieves energy-saving effects. During S2, the second motor 51 drives the bevel gear 52 to rotate, and the bevel gear 52 drives the bevel gear plate 53 to rotate, and drives the transmission gear 54 to rotate synchronously. At the same time, the transmission gear 54 drives the connecting gear 55 to rotate synchronously. Then, the connecting gear 55 drives the transmission gear 54 on the other side to rotate, and the transmission gears 54 on both sides drive the second transmission rod 6 to rotate synchronously, and the second transmission rod 6 drives the support tube 41 to rotate synchronously, adjusting the air outlet direction. Reasonable adjustment of the air outlet direction can directly guide the hot air to the area that needs to be heated, reduce the ineffective loss of hot air in the air, thereby reducing energy consumption and improving the utilization rate of thermal energy; S3. During air discharge, the electric push rod 42 uses the support tube 41 as the stress point to drive the transmission ring 43 to move along the outside of the support tube 41. At the same time, the transmission ring 43 uses the limit rod 44 to drive the guide plate 45 to rotate around the connection point between the guide plate 45 and the support tube 41, thereby adjusting the size of the air outlet. This adjusts the airflow pressure and optimizes the flow rate and flow rate of the hot air. By flexibly adjusting the size of the air outlet, the airflow can be evenly distributed, improving the uniformity of paper drying, avoiding local overdrying or overwetting, and improving drying efficiency. Precise airflow control not only reduces energy consumption and maximizes thermal energy utilization, but also ensures the quality and consistency of the final product, significantly improving production efficiency and hot air utilization. S4. The hot air flow is blown to the surface of the paper to be dried, and the moisture on the paper is dried by the hot air, and the moisture is carried out to the outside by the air flow. After the paper is dried, the first motor 24 stops driving, and the exhaust fan 71 is used to extract the air with moisture inside the equipment cover 1 and discharge it into the confluence cover 72, and then it is transported into the confluence joint 3 through the connecting pipe 73. When the gas in the confluence joint 3 is transported into the support cover 22, the gas passes through the second fan blade 32 and drives the second fan blade 32 to rotate. Then, the second fan blade 32 is used to drive the first transmission rod 72 to rotate the second fan blade 32. 33 drives the scraper 34 to clean the filtering surface at the top of the dust filter 27, which can effectively remove moisture and impurities inside the equipment cover 1, keep the air clean, and improve the dryness of the working environment. At the same time, the second fan blade 32 drives the scraper 34 to clean the dust filter 27, ensuring smooth airflow, preventing dust accumulation, extending the service life of the equipment and improving operating efficiency. The cleaned dust filter 27 maintains smooth airflow, helps to improve the distribution effect of hot air, and ensures that the paper is dried evenly. By reducing airflow obstruction, this method not only improves the utilization rate of thermal energy, but also reduces energy consumption, ensuring the efficient operation of the equipment and the quality of the final product.

[0031] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A low energy consumption hot air hood for a high speed paper machine, comprising an equipment hood (1), characterized in that: Also includes: Wind shields (11) are symmetrically fixed on both sides of the bottom of the equipment cover (1); A diversion assembly is arranged inside the equipment cover (1); A hot air component is arranged on the outside of the top of the equipment cover (1), and its air outlet end corresponds to the air inlet end of the diversion component; The filter assembly is arranged on the outer side of the top of the air inlet end of the hot air assembly; A support cover (22) is symmetrically arranged on the top of the hot air assembly; First through holes (23) are evenly arranged on the top of the support cover (22); An angle adjustment component is arranged at the bottom of the equipment cover (1); The wind pressure adjustment component is arranged on the rotating end of the angle adjustment component; An exhaust assembly is arranged at the bottom of the equipment cover (1); A connecting assembly is provided on the top of the support cover (22); The filter cleaning component is arranged on the inner side of the air outlet end of the connecting component.

2. A low energy consumption hot air hood for a high speed paper machine according to claim 1, characterized in that: The diversion assembly comprises an air inlet (12) symmetrically opened on the top of the equipment cover (1), a diversion chamber (13) opened in the middle of the inner side of the equipment cover (1), a plurality of diversion holes (14) opened on the inner side wall of the equipment cover (1), and a plurality of second through holes (7) opened on the outside of the bottom side of the equipment cover (1).

3. The low energy consumption hot air hood for high speed paper machine according to claim 2, characterized in that: The hot air assembly comprises a heating plate (2) fixed to the top of the equipment cover (1), the inner side of the bottom of the heating plate (2) is fixedly connected to uniformly distributed heating wires (28), the inner side wall of the heating plate (2) is symmetrically fixedly connected to a protective net (29), the inner side of the top of the heating plate (2) is symmetrically fixedly connected to a first motor (24), and the output end of the first motor (24) is fixedly connected to uniformly distributed first fan blades (25).

4. The low energy consumption hot air hood for high speed paper machine according to claim 3, characterized in that: The filter assembly comprises a sealing tube (21) symmetrically fixed to the top of the heating plate (2), an ash storage bin (26) is provided on the inner side of the sealing tube (21), and a dust filter (27) is fixedly connected to the inner top of the sealing tube (21).

5. The low energy consumption hot air hood for high speed paper machine according to claim 4, characterized in that: The angle adjustment assembly comprises a plurality of protective boxes (5) fixed to the outer walls of the windshields (11) on both sides, and a plurality of second transmission rods (6) rotating on the inner side of the equipment cover (1). The middle section of the inner side of the protective box (5) is rotatably connected to a connecting gear (55). The inner sides of the protective box (5) are symmetrically rotatably connected to transmission gears (54). The outer wall of the transmission gear (54) on one side is fixedly connected to a bevel gear plate (53). The side wall of the protective box (5) is rotatably connected to a bevel gear (52). The bevel gear (52) is meshed with the bevel gear plate (53). The outer wall of the protective box (5) is fixedly connected to a second motor (51). The output end of the second motor (51) is fixedly connected to the end of the bevel gear (52). The second transmission rod (6) is fixedly connected to the end of the transmission gear (54) on one side close to the equipment cover (1).

6. The low energy consumption hot air hood for high speed paper machine according to claim 1, characterized in that: The wind pressure regulating assembly comprises a plurality of corrugated hoses (4) fixed to the inner wall of the equipment cover (1), the position and number of the corrugated hoses (4) corresponding to the diversion holes (14), the bottom of the corrugated hose (4) is fixedly connected to a support tube (41), the support tube (41) is fixedly connected to the second transmission rod (6), the top outer side of the support tube (41) is rotatably connected to evenly distributed electric push rods (42), the output end of the electric push rod (42) is fixedly connected to a transmission ring (43), the bottom of the transmission ring (43) is rotatably connected to evenly distributed limiting rods (44), the bottom of the limiting rod (44) is rotatably connected to a guide plate (45), and the top end of the guide plate (45) is rotatably connected to the bottom of the support tube (41).

7. The low energy consumption hot air hood for high speed paper machine according to claim 1, characterized in that: The exhaust assembly comprises an exhaust fan (71) fixed to the inner side of the second through hole (7) and a confluence cover (72) symmetrically fixed to the outer wall of the equipment cover (1).

8. The low energy consumption hot air hood for high speed paper machine according to claim 7, characterized in that: The connecting assembly comprises a connecting pipe (73) symmetrically fixed to the top of the confluence cover (72); the gas outlet end of the connecting pipe (73) is fixedly connected to a confluence joint (3); and the confluence joint (3) is fixedly connected to and communicates with the top of the support cover (22).

9. The low energy consumption hot air hood for high speed paper machine according to claim 8, characterized in that: The filter cleaning assembly comprises a support frame (31) fixed to the inner side of the bottom of the junction (3); a second fan blade (32) is rotatably connected to the inner side of the support frame (31); the bottom of the second fan blade (32) is fixedly connected to a uniformly distributed first transmission rod (33); the bottom of the first transmission rod (33) is fixedly connected to a scraper (34); and the scraper (34) is slidably connected to the dust filter (27).

10. A hot air distribution method for a low energy consumption hot air hood for a high speed paper machine, characterized in that: The steps include: S1. The first motor (24) drives the first fan blade (25) to rotate, thereby drawing in external air through the first through hole (23). During the process, the air is filtered by the dust filter (27). The air is then transported to the bottom through the first fan blade (25) and heated through the gaps between the heating wires (28). The air then enters the diversion chamber (13) for diversion, so that the air evenly enters each diversion hole (14). The air is then transported into the corrugated hose (4) through the diversion hole (14), and then transported out through the support tube (41) to dry the paper at the bottom. During S2, the second motor (51) drives the helical gear (52) to rotate, and the helical gear (52) drives the helical gear plate (53) to rotate, and drives the transmission gear (54) to rotate synchronously, and the transmission gear (54) drives the connecting gear (55) to rotate synchronously, and then the connecting gear (55) drives the transmission gear (54) on the other side to rotate, and the transmission gears (54) on both sides drive the second transmission rod (6) to rotate synchronously, and the second transmission rod (6) drives the support tube (41) to rotate synchronously, so as to adjust the air outlet direction; S3. When the air is discharged, the electric push rod (42) drives the transmission ring (43) to move along the outer side of the support tube (41) with the support tube (41) as the stress point. At the same time, the transmission ring (43) drives the guide plate (45) to rotate around the connection point between the guide plate (45) and the support tube (41) by using the limit rod (44), thereby adjusting the size of the air outlet and thus adjusting the air flow pressure; S4. The hot air flow is blown to the surface of the paper to be dried, and the moisture on the paper is dried by the hot air, and the moisture is carried out to the outside by the air flow. After the paper is dried, the first motor (24) stops driving, and the exhaust fan (71) is used to extract the air with moisture inside the equipment cover (1) and discharge it into the confluence cover (72), and then transported into the confluence joint (3) through the connecting pipe (73). When the gas in the confluence joint (3) is transported into the support cover (22), the gas passes through the second fan blade (32) and drives the second fan blade (32) to rotate. Then, the scraper (34) is driven by the first transmission rod (33) through the second fan blade (32) to clean the filter surface on the top of the dust filter (27).

Citation Information

Patent Citations

  • Hot air hood for papermaking machine and installation method thereof

    CN114395936B