Gas generator set with purification assembly
By designing a double-layer filter and a liquid pump system, the problems of waste of chemical solution and frequent cleaning of the filter device in gas generator sets are solved, realizing the recycling of chemical solution and long-term operation of the filter device, thus improving the working efficiency of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-23
- Publication Date
- 2026-03-17
AI Technical Summary
In the current process of exhaust gas purification, some of the purification solution drips to the bottom of the equipment and is wasted without participating in the reaction. In addition, the filter device needs to be cleaned frequently, which affects the efficiency of the equipment.
A gas generator set with purification components was designed, which adopts a double-layer filter structure and a liquid pump system. The second liquid pump recovers the liquid at the bottom of the purification housing, and multiple filters and a removal device are used to extend the cleaning time of the filters.
This enabled the recycling of the liquid medicine, extended the cleaning cycle of the filtration device, and improved the working efficiency of the equipment and the utilization rate of the liquid medicine.
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Figure CN120667232B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of gas generator set technology, and more particularly to a gas generator set with a purification component. Background Technology
[0002] Gas generator sets produce a large amount of exhaust gas during operation, containing nitrogen oxides (NOx), sulfur oxides (SOx), particulate matter, and other harmful gases. Directly releasing this exhaust gas into the air would cause serious environmental pollution and may also adversely affect human health. Therefore, exhaust gas purification devices are needed. Currently, wet scrubbing technology is widely used. It primarily works by spraying a chemical solution to react with pollutants in the exhaust gas, thereby achieving denitrification, desulfurization, and dust removal. However, in actual operation, some of the purifying solution that participates in the reaction drips to the bottom of the purification equipment and is discharged from the system without fully participating in the reaction, resulting in waste of the solution. Summary of the Invention
[0003] To achieve the above objectives, the present invention provides a gas generator set with a purification component, comprising a gas generator set, a hollow purification shell disposed on one side of the gas generator set, the gas generator set being connected to the interior of the purification shell via an exhaust gas pipe, an exhaust gas impurity filter screen being fixedly disposed in the middle of the purification shell, an exhaust gas outlet pipe being disposed at the top of the purification shell and communicating with the interior of the purification shell, a medicine tank being fixedly disposed on one side of the purification shell, a first liquid pump being fixedly disposed at the top of the medicine tank, the first liquid pump being connected to the interior of the purification shell via a first liquid outlet pipe, a spray head being fixedly disposed on the first liquid outlet pipe, a first liquid inlet pipe being disposed on the first liquid pump and entering the medicine tank, a second liquid pump being disposed on the outside of the medicine tank, a second liquid outlet pipe being connected to the interior of the medicine tank by the second liquid pump, and a second liquid inlet pipe being disposed on the second liquid pump and extending into the bottom of the purification shell.
[0004] The second inlet pipe is equipped with a filter device for filtering impurities in the liquid medicine during recovery; the filter device includes a first filter screen and a second filter screen that can reciprocate within the second inlet pipe, and when the first filter screen and the second filter screen reciprocate within the second inlet pipe, the outer peripheral wall of the first filter screen, the outer peripheral wall of the second filter screen, and the inner peripheral wall of the second inlet pipe are all sealed.
[0005] The first filter screen and the second filter screen are respectively provided with a first removal device and a second removal device with the same structure; the first removal device includes a limiting groove provided on the first filter screen, a reciprocating limiting block provided in the limiting groove, a square tube fixedly provided on the limiting block, a reciprocating square rod provided in the square tube, a first spring fixedly provided between the square rod and the square tube, a straight rod fixedly provided on the inner wall of the second liquid inlet pipe, the straight rod being fixedly connected to the square rod, and a second spring fixedly provided between the limiting block and the limiting groove;
[0006] A fitting housing is fixedly installed on the second liquid inlet pipe, and a third filter screen is fixedly installed inside the second liquid inlet pipe. The third filter screen is located on the side of the second filter screen away from the first filter screen. A first gap and a second gap are provided inside the fitting housing. The first gap is located between the first filter screen and the second filter screen, and the second gap is located between the second filter screen and the third filter screen.
[0007] The purification housing is provided with a maintenance port that communicates with the interior of the purification housing, and the maintenance port is provided with an electrically controlled sealing door.
[0008] The mating housing is provided with a first cleaning port communicating with the first gap, a first sealing rubber plate is provided inside the first cleaning port, and a first pressure plate is fixedly provided on the first sealing rubber plate.
[0009] The mating housing is provided with a second cleaning port connected by a second gap, a second sealing rubber plate is provided inside the second cleaning port, and a second pressure plate is fixedly provided on the second sealing rubber plate.
[0010] The first pressure plate has a first threaded hole on each side, the second pressure plate has a second threaded hole on each side, and the mating housing has a third threaded hole around its perimeter. The first threaded hole and the third threaded hole are fixedly connected by a first bolt and a first nut, and the second threaded hole and the third threaded hole are fixedly connected by a second bolt and a second nut.
[0011] The limiting groove is a trapezoidal groove, and the limiting block is a trapezoidal block.
[0012] The beneficial effects of this invention are as follows:
[0013] A. The second liquid pump allows for the easy collection of spilled medicine into the medicine tank via the second inlet pipe, the second liquid pump, and the second outlet pipe, facilitating the reuse of the medicine and preventing waste.
[0014] B. By employing a structure with multiple filter screens, a first removal device, and a second removal device, the cleaning time of the filter device for particle filtration of the pharmaceutical solution can be significantly extended compared to using only one filter screen in the pipeline. This greatly extends the maintenance interval of the equipment and thus improves its working efficiency. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the gas generator set with purification components according to the present invention;
[0016] Figure 2 This is a top view of the gas generator set with purification components according to the present invention.
[0017] Figure 3 This is a three-dimensional cross-sectional view of section AA of the gas generator set with purification components according to the present invention.
[0018] Figure 4 for Figure 3 Enlarged view of point B in the image;
[0019] Figure 5 for Figure 4 Enlarged view of point C in the image;
[0020] Figure 6 This is a schematic diagram of the internal structure of the spray head;
[0021] Figure 7 This is a schematic diagram of the limiting ring structure;
[0022] Figure 8 A schematic diagram of the three-dimensional structure of the shell. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of this invention clearer, the technical solutions in the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this invention. All other embodiments obtained by those skilled in the art based on the embodiments of this invention without inventive effort are within the scope of protection of this invention. Unless otherwise defined, the technical or scientific terms used herein should have the ordinary meaning understood by those skilled in the art. The terms "comprising" and similar expressions used herein mean that the element or object preceding the word covers the element or object listed following the word and its equivalents, but do not exclude other elements or objects.
[0024] To address the problems existing in the prior art, embodiments of the present invention provide a gas generator set with a purification component, including a gas generator set 1. A hollow purification shell 2 is disposed on one side of the gas generator set 1. The gas generator set 1 and the interior of the purification shell 2 are connected via an exhaust pipe 3. An exhaust gas impurity filter screen 303 is fixedly disposed in the middle of the purification shell 2. An exhaust pipe 4, communicating with the interior of the purification shell 2, is disposed on the top of the purification shell 2. A medicine tank 5 is fixedly disposed on one side of the purification shell 2. A first liquid pump 6 is fixedly disposed on the top of the medicine tank 5. The first liquid pump 6 is connected to the interior of the purification shell 2 via a first liquid outlet pipe 7. A spray head 8 is fixedly disposed on the first liquid outlet pipe 7. A first liquid inlet pipe 9, which enters the medicine tank 5, is also disposed on the first liquid pump 6. A second liquid pump 10 is disposed on the outside of the medicine tank 5. A second liquid outlet pipe 11, which communicates with the interior of the medicine tank 5, is also disposed on the second liquid pump 10. A second liquid inlet pipe 12, which extends into the bottom of the purification shell 2, is also disposed on the second liquid pump 10.
[0025] The second inlet pipe 12 is provided with a filter device for filtering impurities in the liquid medicine during recovery; the filter device includes a first filter screen 50 and a second filter screen 51 that can reciprocate within the second inlet pipe 12, and when the first filter screen 50 and the second filter screen 51 reciprocate within the second inlet pipe 12, the outer peripheral wall of the first filter screen 50, the outer peripheral wall of the second filter screen 51, and the inner peripheral wall of the second inlet pipe 12 are all kept sealed.
[0026] The first filter screen 50 and the second filter screen 51 are respectively provided with a first removal device 100 and a second removal device 200 with the same structure; the first removal device 100 includes a limiting groove 60 provided on the first filter screen 50, a reciprocating limiting block 61 provided in the limiting groove 60, a square tube 62 fixedly provided on the limiting block 61, a reciprocating square rod 63 provided in the square tube 62, a first spring 64 fixedly provided between the square rod 63 and the square tube 62, a straight rod 65 fixedly provided on the inner wall of the second liquid inlet pipe 12, the straight rod 65 being fixedly connected to the square rod 63, and a second spring 66 fixedly provided between the limiting block 61 and the limiting groove 60;
[0027] A mating housing 310 is fixedly installed on the second liquid inlet pipe 12. A third filter screen 313 is fixedly installed inside the second liquid inlet pipe 12. The third filter screen 313 is located on the side of the second filter screen 51 away from the first filter screen 50. A first gap 311 and a second gap 312 are provided inside the mating housing 310. The first gap 311 is located between the first filter screen 50 and the second filter screen 51, and the second gap 312 is located between the second filter screen 51 and the third filter screen 313.
[0028] The purification housing 2 is provided with a maintenance port 101 that communicates with the interior of the purification housing 2, and an electrically controlled sealing door 102 is provided on the maintenance port 101. The electrically controlled sealing door facilitates regular manual maintenance when equipment maintenance is required by opening the door.
[0029] The mating housing 310 is provided with a first cleaning port 400 that communicates with the first gap 311. A first sealing rubber plate 401 is provided inside the first cleaning port 400. A first pressure plate 402 is fixedly provided on the first sealing rubber plate 401. The first sealing rubber plate 401 is used to seal the first cleaning port 400.
[0030] The housing 310 is provided with a second cleaning port 403 connected by a second gap 312. A second sealing rubber plate 404 is provided inside the second cleaning port 403. A second pressure plate 405 is fixedly provided on the second sealing rubber plate 404. The second sealing rubber plate 404 is used to seal the second cleaning port 403.
[0031] The first pressure plate 402 has first threaded holes on both sides, the second pressure plate 405 has second threaded holes on both sides, and the mating housing 310 has third threaded holes around its perimeter. The first and third threaded holes are fixedly connected by a first bolt 450 and a first nut 451, and the second and third threaded holes are fixedly connected by a second bolt 452 and a second nut. The first and second pressure plates, along with the bolt fixing mechanism, allow for easy opening of the first and second pressure plates when regular cleaning and maintenance are required, facilitating the unclogging and cleaning of the first and second filters. When the first and second filters are located in the first and second gaps respectively, the third filter can also be directly inserted into the second inlet pipe for unclogging and cleaning.
[0032] The limiting groove 60 is a trapezoidal groove, and the limiting block 61 is a trapezoidal block.
[0033] Working principle: When the exhaust gas generated by the gas generator set 1 enters the purification housing 2 through the exhaust pipe 3, the exhaust gas will first pass upward through the exhaust gas impurity filter screen 303, leaving solid particles in the exhaust gas on the filter holes at the lower end of the exhaust gas impurity filter screen 303. Then, other components in the exhaust gas will continue to move upward toward the exhaust pipe 4. At the same time, the first liquid pump 6 starts, and the liquid in the liquid tank 5 enters the spray head 8 through the first liquid pump 6 and the first liquid outlet pipe 7 and is then sprayed out to react with other harmful components in the exhaust gas in the purification housing 2, thereby achieving the effect of purifying the exhaust gas. At the same time, when the liquid is sprayed onto the exhaust gas impurity filter screen 303, it will also wash away the particles in the holes of the exhaust gas impurity filter screen 303, thus clearing the exhaust gas impurity filter screen 303.
[0034] By activating the second liquid pump 10, the liquid medicine spilled at the bottom of the purification housing 2 is collected into the liquid medicine tank 5 through the second inlet pipe 12, the second liquid pump 10, and the second outlet pipe 11, facilitating the continued use of the liquid medicine and avoiding waste. During the collection process, the liquid medicine is first filtered by a filter device. When the liquid medicine reaches the first filter screen 50, the first filter screen 50 filters out the particles in the liquid medicine, allowing the filtered liquid medicine to pass through. When the first filter screen 50 is blocked due to excessive particles remaining in the holes, the continued operation of the second liquid pump 10 will cause the first filter screen 50 to move towards the second filter screen 51 under negative pressure. The first filter screen 50 will move along the length of the square rod 63, carrying the square tube 62, overcoming the resistance of the first spring 64. When the first filter screen 50 moves to the lower side of the first gap 311, because the inner peripheral wall of the second inlet pipe 12 is no longer in contact with the outer peripheral wall of the first filter screen 50, it will be pushed upward by the reset action of the second spring 66. Entering the first gap 311, the second filter screen 51 is exposed. At this point, even after the first filter screen 50 is blocked, the liquid continues to filter particles through the second filter screen 51. The negative pressure of the second pump 10 disappears as particles are filtered through the second filter screen 51. When the second filter screen 51 becomes blocked again due to particle filtration, the negative pressure of the second pump 10 pulls the second filter screen 51 towards the third filter screen 313. When the second filter screen 51 reaches below the second gap 312, the second spring 66 pushes it upwards into the second gap 312, allowing the third filter screen 313 to continue filtering the liquid particles. This three-filter structure significantly extends the cleaning time compared to using only one filter screen in the pipeline, thus greatly extending the maintenance interval and improving equipment efficiency.
[0035] While embodiments of the present invention have been described in detail above, it will be apparent to those skilled in the art that various modifications and variations can be made to these embodiments. However, it should be understood that such modifications and variations fall within the scope and spirit of the present invention. Furthermore, the present invention described herein may have other embodiments and can be implemented or carried out in various ways.
Claims
1. A gas generator set with a purification assembly, characterized in that, The utility model provides a kind of gas generator set (1), one side of the gas generator set (1) is provided with an internal hollow purification shell (2), the gas generator set (1) is communicated with the inside of purification shell (2) by exhaust pipe (3), the inside of purification shell (2) is fixedly provided with a waste gas impurity filter screen (303), the top of the purification shell (2) is provided with a gas outlet pipe (4) being communicated with the inside of purification shell (2), one side of the purification shell (2) is fixedly provided with a liquid medicine tank (5), the top of the liquid medicine tank (5) is fixedly provided with a first liquid pump (6), the first liquid pump (6) is communicated with the inside of purification shell (2) by first liquid outlet pipe (7), a shower head (8) is fixedly provided on the first liquid outlet pipe (7), the first liquid pump (6) is also provided with first liquid inlet pipe (9) into the liquid medicine tank (5), the outside of the liquid medicine tank (5) is also provided with second liquid pump (10), the second liquid pump (10) is communicated with the inside of liquid medicine tank (5) and is provided with second liquid outlet pipe (11), the second liquid pump (10) is also provided with second liquid inlet pipe (12) that extends into the bottom of purification shell (2);The second liquid inlet pipe (12) is provided with a filter device for recovering impurities in filter liquid;The filter device includes first filter screen (50) and second filter screen (51) that can reciprocate in the second liquid inlet pipe (12), and when the first filter screen (50) and the second filter screen (51) reciprocate in the second liquid inlet pipe (12), the outer peripheral wall of the first filter screen (50), the outer peripheral wall of the second filter screen (51) and the inner peripheral wall of the second liquid inlet pipe (12) are sealed;The first filter screen (50) and the second filter screen (51) are respectively provided with first moving device (100) and second moving device (200) of same structure;The first moving device (100) includes limiting groove (60) arranged on the first filter screen (50), the limiting groove (60) is provided with a reciprocating limiting block (61), the limiting block (61) is fixedly provided with square tube (62), the square tube (62) is provided with a reciprocating square rod (63), the square rod (63) and the square tube (62) are fixedly provided with first spring (64), the second liquid inlet pipe (12) inner wall is fixedly provided with a straight rod (65), the straight rod (65) and the square rod (63) are fixedly connected, the limiting block (61) and the limiting groove (60) are fixedly provided with second spring (66). The second liquid inlet pipe (12) is fixedly provided with a matching shell (310), the second liquid inlet pipe (12) is fixedly provided with a third filter screen (313), the third filter screen (313) is located on the side, away from the first filter screen (50), of the second filter screen (51), the matching shell (310) is provided with a first gap (311) and a second gap (312), the first gap (311) is located between the first filter screen (50) and the second filter screen (51), and the second gap (312) is located between the second filter screen (51) and the third filter screen (313).
2. The gas generator set with a purification assembly according to claim 1, characterized in that The purification shell (2) is provided with a maintenance opening (101) in communication with the purification shell (2), and the maintenance opening (101) is provided with an electric control sealing door (102).
3. The gas generator set with a purification assembly according to claim 2, characterized in that The matching shell (310) is provided with a first cleaning opening (400) in communication with the first gap (311), and the first cleaning opening (400) is provided with a first sealing rubber plate (401).
4. The gas generator set with a purification assembly according to claim 3, characterized in that The matching shell (310) is provided with a second cleaning opening (403) in communication with the second gap (312), and the second cleaning opening (403) is provided with a second sealing rubber plate (404).
5. The gas generator set with a purification assembly according to claim 4, characterized in that, The first sealing rubber plate (401) is fixedly provided with a first pressing plate (402), and the second sealing rubber plate (404) is fixedly provided with a second pressing plate (405).
6. The gas generator set with a purification assembly according to claim 5, characterized in that The first pressing plate (402) is provided with first threaded holes on both sides, the second pressing plate (405) is provided with second threaded holes on both sides, the matching shell (310) is provided with third threaded holes around, the first threaded holes and the third threaded holes are fixedly connected through first bolts (450) and first nuts (451), and the second threaded holes and the third threaded holes are fixedly connected through second bolts (452) and second nuts. The limiting groove (60) is a trapezoidal groove, and the limiting block (61) is a trapezoidal block.
Citation Information
Patent Citations
Coal-fired generator set with tail gas treatment structure
CN221322507U
Fan-assisted exhaust pipe with exhaust gas and black smoke filters
FR2701513A3