A liquid-cooled container power protection type dry-type transformer

Abstract

The application relates to the field of dry transformers, and discloses a liquid-cooled container power protective dry transformer, which comprises a transformer, the front face and two sides of the transformer are provided with heat dissipation pipe structures, the heat dissipation pipe structures comprise pipe bodies, main support frames, spring sheets and vice support frames, a plurality of main support frames are arranged at one side of the inner wall of the pipe body at equal intervals, the front faces of the main support frames are provided with the spring sheets, and the spring sheets are fixedly connected with the front faces of the main support frames at one end. The application has the functions of high-efficiency integrated heat dissipation and protection, improves the reliability and applicability of the equipment, the heat dissipation pipe structure is designed with an elastic pipe body, the main support frames, the spring sheets and the vice support frames are arranged in the pipe body, the heat dissipation pipe structure can be used as a liquid cooling circulation channel during normal operation, and when the heat dissipation pipe structure is subjected to external impact, the elastic pipe body can be deformed in combination with the spring sheet buffer mechanism to effectively absorb impact energy and reduce damage to the transformer body.

Description

Technical Field

[0001] This invention relates to the field of dry-type transformer technology, specifically to a liquid-cooled containerized protective dry-type transformer for power generation. Background Technology

[0002] Patent application CN107424733B includes a transformer housing with a dust removal shaft connected to a motor inside. The transformer body includes an iron core, clamps, and coil windings. A base is located at the bottom of the transformer housing, with a support seat underneath. The support seat has a T-shaped groove, and a roller groove is located below the T-shaped groove. Fixed frames are located on both sides of the transformer housing, with terminals inside the frames. A door panel is located on the front of the transformer housing, including a left door panel and a right door panel, with an air outlet at the bottom of the door panel. The advantages are: the invention occupies a small area, is easy to move and transport, has low production costs, allows for timely heat dissipation through internal gas circulation, effectively prevents dry-type transformers from burning out due to high temperatures, extends the transformer's service life, facilitates inspection and maintenance, and has high practical value.

[0003] Among the aforementioned patents and prior art, traditional transformers, while addressing heat dissipation, struggle to simultaneously prevent impacts and rodent damage. They require additional protective devices to address these issues separately, resulting in higher material and maintenance costs. Furthermore, since this solution is applicable to liquid-cooled containers, the limited internal space imposes further restrictions and requirements on the size of the protective devices, making traditional protective devices unsuitable. Summary of the Invention

[0004] The problem this invention aims to solve is that dry-type transformers lack effective protection devices and cannot simultaneously prevent animal chewing.

[0005] To solve the above-mentioned technical problems, the technical solution of the present invention is: a protective dry-type transformer for liquid-cooled containerized power generation, comprising a transformer, wherein a heat dissipation pipe structure is provided on the front and both sides of the transformer, the heat dissipation pipe structure comprising a pipe body, a main support frame, springs, and a secondary support frame, wherein a plurality of equidistantly arranged main support frames are provided on one side of the inner wall of the pipe body, a spring is provided on the front of each of the plurality of main support frames, one end of each of the plurality of springs is fixedly connected to the front of the main support frame, a secondary support frame is provided on the other end of each of the plurality of springs, the other end of each of the plurality of springs is fixedly connected to the back of the secondary support frame, the plurality of secondary support frames are adapted to the main support frames, and the front of each of the plurality of secondary support frames is in contact with the other side of the inner wall of the pipe body.

[0006] Preferably, the transformer has several support structures on its front and sides. Each support structure includes a main support rod and a secondary support rod. One end of the main support rod is fixedly connected to the front and sides of the transformer, and the other end of the main support rod is provided with a secondary support rod. One end of the secondary support rod is movably connected to the other end of the main support rod.

[0007] Preferably, the other end of the secondary support rod is provided with a baffle, the back of the baffle is fixedly connected to the other end of the secondary support rod, the front of the baffle is provided with several rollers, the two sides of the rollers are provided with roller shafts, one end of two roller shafts passes through the roller and extends into the interior, and several heat dissipation holes are opened on the surface of the roller.

[0008] Preferably, the top of the transformer is provided with a thermal sensing structure, which includes a sensing electrode, an alarm, a bracket, bolts, an expansion airbag, a power cord, a heat-conducting plate, a sensing head, and a contact head. Bolts are provided on both sides of the bottom of the bracket, and a heat-conducting plate is provided at the bottom of the bracket, with the bottom of the heat-conducting plate in contact with the top of the transformer.

[0009] Preferably, the heat-conducting plate has an expansion airbag on top, the expansion airbag has a contact head on top, two alarms are provided on both sides of the top of the bracket, the bracket has a sensing electrode on top, the sensing electrode has a contact head at the bottom, the contact head passes through the top of the bracket and extends to the outside, the contact head is adapted to the sensing head, and a power line is provided on the front of the sensing electrode, one end of the power line is electrically connected to the front of the sensing electrode.

[0010] Preferably, a cooling water tank is provided on the back of the transformer, with an inlet on one side of the top of the cooling water tank, which is fixedly connected to the cooling pipe structure. An outlet is provided on the other side of the top of the cooling water tank. A water pump is provided on one side of the cooling water tank, with one side of the water pump fixedly connected to the outlet. The top of the water pump is fixedly connected to the cooling pipe structure, and the top of the water pump is electrically connected to the other end of the power cord.

[0011] Preferably, a cooling fan is provided on the front of the heat dissipation tank.

[0012] Preferably, the heat dissipation pipe structure is an elastic buffer device, and the pipe body is made of elastic material.

[0013] Compared with the prior art, the technical solution of the present invention has the following advantages:

[0014] (1) Highly efficient integration of heat dissipation and protection functions, improving equipment reliability and applicability. This liquid-cooled containerized protective dry-type transformer for power generation innovatively integrates the heat dissipation system with the anti-collision structure, solving the problem that traditional transformers cannot balance heat dissipation and protection. The heat dissipation pipe structure adopts an elastic tube design, with a main support frame, springs, and a secondary support frame inside. During normal operation, it serves as a liquid cooling circulation channel. When encountering external impact, the elastic tube deformation combined with the spring buffer mechanism can effectively absorb the impact energy and reduce damage to the transformer body. In addition, the heat dissipation pipes are distributed on the front and sides of the transformer, ensuring uniform heat dissipation while forming an all-round protective barrier, which is especially suitable for container environments with limited space. The liquid cooling system consists of a heat dissipation tank, a water pump, and a cooling fan. When the thermal sensing structure detects an abnormal temperature, it automatically starts to ensure efficient heat dissipation. This integrated design not only reduces the installation requirements of additional protective devices but also improves the stability and service life of the equipment, making it suitable for high-load power scenarios.

[0015] (2) Intelligent temperature control and rodent-proof design enhance safety and environmental adaptability. This transformer effectively solves the shortcomings of traditional equipment in temperature management and biological protection through intelligent temperature control and rodent-proof structure. The heat-sensing structure consists of a heat-conducting plate, an expansion airbag, and a sensing electrode. When the transformer temperature rises, the heat is conducted to the expansion airbag, causing it to expand and push the contact head and sensing head to close, triggering the alarm and starting the liquid cooling system to achieve automated temperature control and avoid the risk of overheating. At the same time, multiple layers of rollers are set on the baffle. Their rotation characteristics can prevent rodents from climbing, while the heat dissipation holes on the surface of the rollers do not affect ventilation and heat dissipation, thus taking into account both rodent-proof and auxiliary heat dissipation functions. This design is particularly suitable for environments with frequent rodent infestations, such as field substations and industrial plants, avoiding the problem of traditional rodent-proof nets hindering heat dissipation. The combination of intelligent temperature control and physical rodent prevention significantly improves the safety and environmental adaptability of the equipment and reduces failures caused by biological attacks or temperature runaway.

[0016] (3) Modular elastic support structure optimizes seismic performance and reduces maintenance costs. The elastic design of the transformer's support structure and heat dissipation pipes significantly improves seismic resistance and maintainability. The support structure adopts a movable connection between the main support rod and the auxiliary support rod, combined with baffles to form a buffer layer. When subjected to impact, the impact force is dispersed through deformation, reducing the impact on the transformer body. The elastic material and internal springs of the heat dissipation pipe structure further enhance seismic resistance, making it suitable for areas prone to transportation vibrations or earthquakes. In addition, the modular design means that when there is local damage such as baffle deformation or support rod breakage, only the corresponding parts need to be replaced, without the need for overall disassembly, which greatly reduces maintenance costs and time. The independent design of the cooling water tank and water pump also facilitates coolant replacement and system maintenance. Overall, this solution improves the maintainability and economy of the equipment while ensuring protective performance through optimized structural design and material selection, making it suitable for power application scenarios with high requirements for reliability and cost control. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0018] Figure 2 This is a schematic diagram of the overall structure of the present invention;

[0019] Figure 3 This is a schematic diagram of the overall structure of the present invention;

[0020] Figure 4 This is a schematic diagram of the heat dissipation structure of the present invention;

[0021] Figure 5 This is a cross-sectional view of the pipe support structure of the present invention;

[0022] Figure 6 This is a cross-sectional view of the pipe support structure of the present invention;

[0023] Figure 7 This is a schematic diagram of the pipe support structure of the present invention;

[0024] Figure 8 For the present invention Figure 2 A magnified view of a portion at point A shown;

[0025] Figure 9 This is a schematic diagram of the thermal sensing structure of the present invention;

[0026] Figure 10 This is a schematic diagram of the support rod structure of the present invention;

[0027] Figure 11 This is a schematic diagram of the roller structure of the present invention.

[0028] In the diagram: 1. Transformer; 2. Baffle; 3. Roller; 4. Cooling water tank; 5. Cooling fan; 6. Water pump; 7. Support structure; 701. Main support rod; 702. Secondary support rod; 8. Cooling pipe structure; 801. Pipe body; 802. Main support frame; 803. Spring; 804. Secondary support frame; 9. Thermal sensing structure; 901. Sensing electrode; 902. Alarm; 903. Bracket; 904. Bolt; 905. Inflatable airbag; 906. Power cord; 907. Heat-conducting plate; 908. Sensing head; 909. Contact head; 10. Roller. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this disclosure clearer, the technical solutions of the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this disclosure. All other embodiments obtained by those skilled in the art based on the described embodiments of this disclosure without creative effort are within the scope of protection of this disclosure.

[0030] Unless otherwise defined, the technical or scientific terms used in this disclosure shall have the ordinary meaning understood by one of ordinary skill in the art to which this disclosure pertains. The terms "comprising" or "including," and similar terms used in this disclosure, mean that an element or object preceding the term encompasses the elements or objects listed following the term and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; these relative positional relationships may change accordingly when the absolute position of the described objects changes.

[0031] like Figures 1 to 11 As shown, the present invention provides a liquid-cooled containerized protective dry-type transformer for power generation, comprising a transformer 1. The transformer 1 has a heat dissipation pipe structure 8 on its front and both sides. The heat dissipation pipe structure 8 includes a pipe body 801, a main support frame 802, spring plates 803, and secondary support frames 804. A plurality of equidistantly arranged main support frames 802 are arranged on one side of the inner wall of the pipe body 801. Spring plates 803 are arranged on the front of each of the main support frames 802. One end of each spring plate 803 is fixedly connected to the front of the main support frame 802. A secondary support frame 804 is arranged on the other end of each spring plate 803. The other end of each spring plate 803 is fixedly connected to the back of the secondary support frame 804. The secondary support frames 804 are adapted to the main support frames 802, and their front surfaces are in contact with the other side of the inner wall of the pipe body 801.

[0032] The transformer 1 has several support structures 7 on its front and sides. The support structures 7 include a main support rod 701 and a secondary support rod 702. One end of the main support rod 701 is fixedly connected to the front and sides of the transformer 1, and the other end of the main support rod 701 is provided with a secondary support rod 702. One end of the secondary support rod 702 is movably connected to the other end of the main support rod 701.

[0033] The other end of the auxiliary support rod 702 is provided with a baffle 2. The back of the baffle 2 is fixedly connected to the other end of the auxiliary support rod 702. Several rollers 3 are provided on the front of the baffle 2. Rollers 10 are provided on both sides of the rollers 3. One end of each roller 10 passes through the roller 3 and extends into the interior. Several heat dissipation holes are provided on the surface of the roller 3.

[0034] A thermal sensing structure 9 is provided on the top of the transformer 1. The thermal sensing structure 9 includes a sensing electrode 901, an alarm 902, a bracket 903, bolts 904, an expansion airbag 905, a power cord 906, a heat-conducting plate 907, a sensing head 908, and a contact head 909. Bolts 904 are provided on both sides of the bottom of the bracket 903. The bottom of the bracket 903 is provided with a heat-conducting plate 907, and the bottom of the heat-conducting plate 907 is in contact with the top of the transformer 1.

[0035] An expansion airbag 905 is provided on the top of the heat-conducting plate 907, and a contact head 909 is provided on the top of the expansion airbag 905. Two alarms 902 are provided on both sides of the top of the bracket 903. A sensing electrode 901 is provided on the top of the bracket 903, and a contact head 909 is provided at the bottom of the sensing electrode 901. The contact head 909 passes through the top of the bracket 903 and extends to the outside. The contact head 909 is compatible with the sensing head 908. A power line 906 is provided on the front of the sensing electrode 901, and one end of the power line 906 is connected to the circuit on the front of the sensing electrode 901.

[0036] A cooling water tank 4 is provided on the back of the transformer 1. A water inlet is provided on one side of the top of the cooling water tank 4, and the water inlet is fixedly connected to the heat dissipation pipe structure 8. A water outlet is provided on the other side of the top of the cooling water tank 4. A water pump 6 is provided on one side of the cooling water tank 4. One side of the water pump 6 is fixedly connected to the water outlet. The top of the water pump 6 is fixedly connected to the heat dissipation pipe structure 8. The top of the water pump 6 is connected to the other end of the power line 906 in the circuit.

[0037] A cooling fan 5 is installed on the front of the heat dissipation tank 4.

[0038] The heat pipe structure 8 is an elastic buffer device, and the pipe body 801 is made of elastic material.

[0039] The working principle and usage process of this invention: This invention combines a liquid cooling system with an anti-impact shock absorption device. Under normal operating conditions, the liquid cooling system does not work. When the temperature exceeds the normal range, the heat sensing structure 9 located on top of the transformer 1 starts to work. The specific process is as follows: When the heat of the transformer 1 is transferred to the expansion bladder 905 through the heat conduction plate 907, it expands. During the expansion process, the contact head 909 on the top of the expansion bladder 905 moves upward continuously and contacts the sensing head 908, triggering the sensing electrode 901. The switch then powers the water pump 6 and the cooling fan 5 through the power line 906, enabling the liquid cooling system to start working. At the same time, the alarms 902 on both sides of the sensing electrode 901 start to alarm, notifying the staff that the transformer 1 temperature has risen and that they need to pay close attention to prevent malfunctions. During the operation of the liquid cooling system, the cooling water tank 4 pumps coolant into the heat dissipation pipe structure 8 through the water pump 6. The coolant flows in the pipe body 801, absorbs the heat generated by the transformer 1, and then flows back to the cooling water tank 4 for cooling. The cooling fan 5 accelerates the heat dissipation of the cooling water tank 4, forming a highly efficient liquid cooling circulation system. The tube body 801 also contains several anti-collision devices consisting of a main support frame 802, a spring 803, and a secondary support frame 804. Because the tube body 801 is made of elastic material, it can deform upon impact. The main support frame 802 and secondary support frame 804 move closer together, stretching the spring 803. This process dissipates the impact potential energy and mitigates damage to the transformer 1. Several baffles 2 are installed outside the transformer 1. The baffle 2 and the transformer 1 body are directly connected through the support structure 7. When an impact occurs, the baffle 2 makes contact with the impact immediately, causing the support structure 7 to undergo compression deformation. The hydraulic characteristics generate damping to further reduce the impact force. The baffle 2 and the heat dissipation pipe structure 7 work together to reduce the impact. The baffle 2 is also equipped with multiple layers of rollers 3 for rodent prevention. When rodents attempt to climb the outer baffle 2 of the transformer 1, they will be unable to climb due to the rotation of the rollers 3. The multiple layers of rollers 3 ensure safety. At the same time, the surface of the rollers 3 is provided with several heat dissipation holes to further help dissipate heat.

[0040] The above embodiments are merely exemplary embodiments of the present invention and are not intended to limit the present invention. The scope of protection of the present invention is defined by the claims. Those skilled in the art can make various modifications or equivalent substitutions to the present invention within its spirit and scope of protection, and such modifications or equivalent substitutions should also be considered to fall within the scope of protection of the present invention.

Claims

1. A liquid-cooled containerized power protection dry-type transformer comprising a transformer (1), characterized in that: The front and both sides of the transformer (1) are provided with heat dissipation pipe structures (8), the heat dissipation pipe structure (8) comprises a pipe body (801), a main support frame (802), a reed (803), a vice support frame (804), a plurality of main support frames (802) are arranged at one side of the inner wall of the pipe body (801), a plurality of reeds (803) are arranged on the front of the main support frame (802), one end of the plurality of reeds (803) is fixedly connected with the front of the main support frame (802), the other end of the plurality of reeds (803) is provided with a vice support frame (804), the other end of the plurality of reeds (803) is fixedly connected with the back of the vice support frame (804), the plurality of vice support frames (804) are matched with the main support frame (802), the front of the plurality of vice support frames (804) is in contact with the other side of the inner wall of the pipe body (801), the top of the transformer (1) is provided with a heat induction structure (9), the heat induction structure (9) comprises an induction electrode (901), an alarm (902), a support (903), a bolt (904), an inflatable air bag (905), a power line (906), a heat conduction plate (907), an induction head (908), a contact head (909), the two sides of the bottom of the support (903) are provided with bolts (904), the bottom of the support (903) is provided with a heat conduction plate (907), the bottom of the heat conduction plate (907) is in contact with the top of the transformer (1), the top of the heat conduction plate (907) is provided with an inflatable air bag (905), the top of the inflatable air bag (905) is provided with a contact head (909), the top of the support (903) is provided with two alarms (902), the top of the support (903) is provided with an induction electrode (901), the bottom of the induction electrode (901) is provided with a contact head (909), the contact head (909) penetrates through the top of the support (903) and extends to the outside, the contact head (909) is matched with the induction head (908), the front of the induction electrode (901) is provided with a power line (906), one end of the power line (906) is electrically connected with the front of the induction electrode (901), the heat dissipation pipe structure (8) is an elastic buffering device, and the pipe body (801) is made of elastic material.

2. A liquid cooled containment dry-type transformer for electrical power use in a container according to claim 1, characterized in that: The front and both sides of the transformer (1) are provided with a plurality of support structures (7), the plurality of support structures (7) comprise a main support rod (701) and a vice support rod (702), one end of the main support rod (701) is fixedly connected with the front and both sides of the transformer (1), the other end of the main support rod (701) is provided with a vice support rod (702), and one end of the vice support rod (702) is movably connected with the other end of the main support rod (701).

3. A liquid cooled containment dry-type transformer for electrical power use in a container according to claim 2, characterized in that: The other end of the auxiliary support rod (702) is provided with a baffle (2), the back of the baffle (2) is fixedly connected with the other end of the auxiliary support rod (702), the front of the baffle (2) is provided with a plurality of rollers (3), both sides of the roller (3) are provided with a roller shaft (10), and the corresponding one end of the two roller shafts (10) penetrates through the roller (3) and extends to the inside; a plurality of heat dissipation holes are formed in the surface of the roller (3).

4. A liquid cooled containerized electrically shielded dry-type transformer according to claim 1, characterized in that: The back of the transformer (1) is provided with a heat dissipation water tank (4), one side of the top of the heat dissipation water tank (4) is provided with a water inlet, the water inlet is fixedly communicated with a heat dissipation pipe structure (8), the other side of the top of the heat dissipation water tank (4) is provided with a water outlet, one side of the heat dissipation water tank (4) is provided with a water pump (6), one side of the water pump (6) is fixedly communicated with the water outlet, the top of the water pump (6) is fixedly communicated with the heat dissipation pipe structure (8), and the top of the water pump (6) is electrically connected with the other end of the power line (906).

5. A liquid cooled containment dry-type transformer for electrical power use in a container according to claim 4, characterized in that: The front of the heat dissipation water tank (4) is provided with a heat dissipation fan (5).

Images