Photovoltaic micro inverter

By using parallel-connected transformer primary windings and series-connected secondary windings in photovoltaic microinverters, combined with phase modulation control, the transformer's transformation ratio and the number of harmonics are reduced, solving the problem of high transformer cost in the existing technology and achieving effective cost reduction.

CN120675428APending Publication Date: 2025-09-19FONRICH (SHANGHAI) NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202410311173.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2025-09-19

AI Technical Summary

Technical Problem

Existing photovoltaic microinverters have high costs due to the high transformer ratio.

Method used

By connecting at least two transformer modules and at least two front-stage circuits in parallel, the transformer's transformation ratio is reduced through the parallel connection of the transformer's primary winding and the series connection of the secondary winding, and the number of harmonics in the output voltage is reduced through phase modulation control.

Benefits of technology

This reduces the power concentration of the transformer, lowers the performance requirements and cost of the transformer, and also reduces the performance requirements for the EMI filter in the subsequent circuit, further reducing the overall cost.

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Abstract

The invention discloses a photovoltaic micro inverter. The photovoltaic micro inverter comprises at least two transformer modules, at least two pre-stage circuits and an alternating current side circuit. The transformer module comprises a transformer, and the transformer is used for boosting voltage and comprises a primary winding and a secondary winding; wherein the primary windings are connected in parallel, and the secondary windings are connected in series; and the output ports of the at least two transformer modules are defined as boost output ports. The pre-stage circuit is used for converting direct current of the direct current port into alternating current; dC input ports of the at least two pre-stage circuits are respectively connected to two ends of DC ports of the at least two photovoltaic modules; aC output ports of the at least two pre-stage circuits are correspondingly connected with primary windings of the at least two transformers. The AC side circuit is connected to two ends of the boost output port. The alternating current side circuit is used for converting the boosted alternating current into power frequency alternating current. According to the invention, the performance requirement on the transformer is reduced, so that the cost is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic power generation, and in particular to a photovoltaic micro inverter. Background Art

[0002] The continuous implementation of green development and environmental protection concepts has driven the continuous development of new energy power facilities. Photovoltaic power generation, as a green and pollution-free source of electricity, is becoming increasingly popular. As a key component of photovoltaic power generation, the performance of photovoltaic microinverters plays a vital role in the development of photovoltaic power generation.

[0003] In the prior art, in order to convert the output voltage of the photovoltaic panel into the industrial frequency voltage, the photovoltaic micro-inverter requires a transformer with a high transformation ratio, which places high requirements on the performance of the transformer and leads to a high cost of the photovoltaic micro-inverter. Summary of the Invention

[0004] The present invention provides a photovoltaic micro-inverter to reduce the performance requirements on the transformer and reduce the cost.

[0005] According to one aspect of the present invention, there is provided a photovoltaic micro-inverter, comprising:

[0006] At least two transformer modules, each transformer module comprising a transformer, the transformer being used to boost voltage, comprising a primary winding and a secondary winding; wherein the primary windings are connected in parallel, and the secondary windings are connected in series; and output ports of the at least two transformer modules are defined as boost output ports;

[0007] At least two front-stage circuits, each configured to convert DC power from a DC port into AC power; the DC input ports of the at least two front-stage circuits being connected to both ends of the DC ports of at least two photovoltaic modules; and the AC output ports of the at least two front-stage circuits being connected to the primary windings of the at least two transformers;

[0008] An AC side circuit is connected to both ends of the boost output port; the AC side circuit is used to convert the boosted AC power into industrial frequency AC power.

[0009] Optionally, the number of the transformers in each transformer module is at least two;

[0010] Each of the front-stage circuits includes at least two sub-front-stage circuits, and the DC input ports of the sub-front-stage circuits in the same front-stage circuit are connected to both ends of the DC port of the same photovoltaic module;

[0011] The sub-pre-stage circuits in the same pre-stage circuit are connected in a one-to-one correspondence with the transformers in the corresponding transformer modules.

[0012] Optionally, the number of the transformer in each transformer module is one;

[0013] Each of the front-stage circuits includes a sub-front-stage circuit; each of the sub-front-stage circuits is connected to each of the transformers in a one-to-one correspondence.

[0014] Optionally, the sub-pre-stage circuit includes a full-bridge circuit, a DC input port of the full-bridge circuit serves as the DC input port of the sub-pre-stage circuit, and an AC output port of the full-bridge circuit serves as the AC output port of the sub-pre-stage circuit.

[0015] Optionally, the full-bridge circuit includes a first bridge arm and a second bridge arm connected in parallel;

[0016] The first bridge arm includes a first transistor and a second transistor connected in series; a connection point between the first transistor and the second transistor serves as a first output terminal of the full-bridge circuit;

[0017] The second bridge arm includes a third transistor and a fourth transistor connected in series; the connection point of the third transistor and the fourth transistor serves as the second output end of the full-bridge circuit, and the first output end and the second output end constitute the AC output port.

[0018] Optionally, at least some of the sub-pre-stage circuits in the same pre-stage circuit share one first bridge arm; or at least some of the sub-pre-stage circuits in the same pre-stage circuit share one second bridge arm.

[0019] Optionally, the sub-pre-stage circuit includes a half-bridge circuit, the DC input port of the half-bridge circuit serves as the DC input port of the sub-pre-stage circuit, and the AC output port of the half-bridge circuit serves as the AC output port of the sub-pre-stage circuit.

[0020] Optionally, the half-bridge circuit includes a first bridge arm and a second bridge arm connected in parallel;

[0021] The first bridge arm includes a first capacitor and a second capacitor connected in series; the connection point between the first capacitor and the second capacitor serves as the first output end of the half-bridge circuit;

[0022] The second bridge arm includes a third transistor and a fourth transistor connected in series; the connection point of the third transistor and the fourth transistor serves as the second output end of the half-bridge circuit, and the first output end and the second output end constitute the AC output port.

[0023] Optionally, at least some of the sub-pre-stage circuits in the same pre-stage circuit share one first bridge arm.

[0024] Optionally, the AC side circuit includes a first resonant inductor, a third bridge arm and a fourth bridge arm connected in parallel;

[0025] The first resonant inductor is connected in series with at least two secondary windings of the transformer;

[0026] The third bridge arm includes a third upper bridge arm and a third lower bridge arm, and a connection point between the third upper bridge arm and the third lower bridge arm serves as a third output end of the AC side circuit;

[0027] The fourth bridge arm includes a fourth upper bridge arm and a fourth lower bridge arm, and the connection point of the fourth upper bridge arm and the fourth lower bridge arm serves as the fourth output end of the AC side circuit; the third output end and the fourth output end constitute the industrial frequency AC power output port of the AC side circuit.

[0028] Optionally, the third upper bridge arm includes a fifth transistor and a sixth transistor connected in series, and the third lower bridge arm includes a third capacitor; the fourth upper bridge arm includes a seventh transistor and an eighth transistor connected in series, and the fourth lower bridge arm includes a fourth capacitor;

[0029] Alternatively, the third upper bridge arm includes a fifth transistor and a sixth transistor connected in series, and the third lower bridge arm includes a third capacitor; the fourth upper bridge arm includes a seventh transistor and an eighth transistor connected in series, and the fourth lower bridge arm includes a fourth capacitor and the third capacitor;

[0030] Alternatively, the third upper bridge arm includes a third capacitor, and the third lower bridge arm includes a fifth transistor and a sixth transistor connected in series; the fourth upper bridge arm includes a seventh transistor and an eighth transistor connected in series, and the fourth lower bridge arm includes a fourth capacitor.

[0031] Optionally, the industrial frequency AC power output port of the AC side circuit further includes a neutral point terminal, and a connection point between the third lower bridge arm and the fourth lower bridge arm serves as the neutral point terminal.

[0032] Optionally, the AC side circuit includes a first resonant circuit and a second resonant circuit, the first resonant circuit and the second resonant circuit have the same circuit structure, and are symmetrically connected between the boost output port and the industrial frequency AC power port, and the common point of the first resonant circuit and the second resonant circuit is connected to the connection point of at least two secondary windings of the transformer.

[0033] Optionally, the first resonant circuit includes a fifth capacitor, a ninth transistor, a tenth transistor, and a second resonant inductor connected in series across the secondary windings of a portion of the transformer, with the connection point between the fifth capacitor and the ninth transistor serving as a third output terminal of the AC side circuit; the second resonant circuit includes a sixth capacitor, an eleventh transistor, a twelfth transistor, and the second resonant inductor connected in series across the secondary windings of another portion of the transformer, with the connection point between the sixth capacitor and the eleventh transistor serving as a fourth output terminal of the AC side circuit; the third output terminal and the fourth output terminal constitute a power frequency AC power output port of the AC side circuit;

[0034] Alternatively, the first resonant circuit includes a third resonant inductor, a fifth capacitor, a ninth transistor, and a tenth transistor connected in series at both ends of a secondary winding of a portion of the transformer, and the connection point of the fifth capacitor and the ninth transistor serves as the third output end of the AC side circuit; the second resonant circuit includes a fourth resonant inductor, a sixth capacitor, an eleventh transistor, and a twelfth transistor connected in series at both ends of the secondary winding of another portion of the transformer, and the connection point of the sixth capacitor and the eleventh transistor serves as the fourth output end of the AC side circuit; the third output end and the fourth output end constitute the industrial frequency AC power output port of the AC side circuit.

[0035] The embodiment of the present invention provides at least two transformer modules, at least two front-stage circuits, and an AC-side circuit. The at least two front-stage circuits can realize parallel connection of the inputs of the at least two transformer modules and series connection of the outputs, and can connect multiple photovoltaic panels. The boost output port outputs the superimposed voltage after the at least two transformer modules are boosted, so that a single transformer can use a smaller transformation ratio. Multiple photovoltaic panels can also be connected through at least two front-stage circuits. Therefore, the embodiment of the present invention reduces the power concentration of each transformer, which is beneficial to thermal design, thereby reducing the performance requirements for the transformer and reducing costs. Furthermore, the photovoltaic micro-inverter provided by the embodiment of the present invention supports phase modulation control, which greatly reduces the number of harmonics in the output voltage, reduces the performance requirements for the EMI filter of the back-stage circuit, and further reduces costs.

[0036] It should be understood that the content described in this section is not intended to identify the key or important features of the embodiments of the present invention, nor is it intended to limit the scope of the present invention. Other features of the present invention will become readily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0038] Figure 1 is a circuit diagram of a photovoltaic micro-inverter provided according to an embodiment of the present invention;

[0039] Figure 2 is a circuit diagram of another photovoltaic micro-inverter provided according to an embodiment of the present invention;

[0040] Figure 3 is a circuit diagram of another photovoltaic micro-inverter provided according to an embodiment of the present invention;

[0041] Figure 4 is a circuit diagram of another photovoltaic micro-inverter provided according to an embodiment of the present invention;

[0042] Figure 5 is a circuit diagram of another photovoltaic micro-inverter provided according to an embodiment of the present invention;

[0043] Figure 6 is a circuit diagram of another photovoltaic micro-inverter provided according to an embodiment of the present invention;

[0044] Figure 7 is a circuit diagram of another photovoltaic micro-inverter provided according to an embodiment of the present invention;

[0045] Figure 8 is a circuit diagram of another photovoltaic micro-inverter provided according to an embodiment of the present invention;

[0046] Figure 9 is a circuit diagram of another photovoltaic micro-inverter provided according to an embodiment of the present invention;

[0047] Figure 10 is a circuit diagram of another photovoltaic micro-inverter provided according to an embodiment of the present invention;

[0048] Figure 11 is a circuit diagram of another photovoltaic micro-inverter provided according to an embodiment of the present invention;

[0049] Figure 12 is a circuit diagram of another photovoltaic micro-inverter provided according to an embodiment of the present invention;

[0050] Figure 13 is a circuit diagram of another photovoltaic micro-inverter provided according to an embodiment of the present invention;

[0051] Figure 14 is a circuit diagram of another photovoltaic micro-inverter provided according to an embodiment of the present invention. DETAILED DESCRIPTION

[0052] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0053] It should be noted that the terms "first", "second", etc. in the description and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0054] An embodiment of the present invention provides a photovoltaic micro-inverter, which can realize a one-to-two or one-to-many correspondence relationship with photovoltaic modules. Figure 1 A circuit diagram of a photovoltaic micro-inverter provided by an embodiment of the present invention. Figure 1 The photovoltaic micro-inverter includes: at least two transformer modules 1, at least two front-stage circuits 2, and an AC side circuit 3. The transformer module 1 includes a transformer, which is used to boost voltage. Specifically, each transformer includes a primary winding and a secondary winding; wherein the primary windings are connected in parallel, and the secondary windings are connected in series. The output ports of at least two transformer modules 1 are defined as boost output ports 4. The front-stage circuit 2 is used to convert the DC power from the DC port 5 into AC power; the DC input ports of at least two front-stage circuits 2 are respectively connected to the two ends of the DC ports 5 of at least two photovoltaic modules, that is, at least two front-stage circuits 2 are connected in parallel; the AC output ports 21 of at least two front-stage circuits 2 are correspondingly connected to the primary windings of at least two transformers, and this connection method enables the primary windings of at least two transformers to be connected in parallel. The AC side circuit 3 is connected to the two ends of the boost output port 4; the AC side circuit 3 is used to convert the boosted AC power into industrial frequency AC power.

[0055] Photovoltaic panels absorb solar energy to generate photovoltaic power and output a low DC voltage. To meet the grid's normal power needs, the panels need to be connected to a photovoltaic micro-inverter to invert this DC power into AC power and then boost it to a power frequency voltage. For example, in a system with two DC ports 5, two pre-stage circuits 2, and two transformer modules 1, each transformer module 1 being equipped with a transformer, the DC ports 5 of the two photovoltaic micro-inverters are connected to the two photovoltaic panels, respectively. The DC input ports of each pre-stage circuit 2 are connected to the ends of the corresponding DC port 5. The two pre-stage circuits 2 can invert the DC power inputted by the two DC ports 5, converting the DC power from the two DC ports 5 into two identical or different AC power sources. Each pre-stage circuit 2 is equipped with a corresponding transformer module 1, and the primary windings of the transformers in the two transformer modules 1 are connected in parallel. The AC power inverted by the two pre-stage circuits 2 is input to the two transformer modules 1 through their respective AC output ports 21. The two transformer modules 1 then boost the input AC power. Since the secondary windings of the two transformer modules 1 are connected in series, the voltage outputted from the boost output port 4 is the superposition of the boosted voltages of the two transformer modules 1 .

[0056] In the prior art, if a photovoltaic micro-inverter adopts a one-to-two or one-to-many mode, the primary winding and the secondary winding of the transformer are both connected in parallel, so the transformer ratio is large. In the technical solution provided by the embodiment of the present invention, the primary winding of the transformer is connected in parallel, and the secondary winding is connected in series. The boost output port 4 can output the voltage after the superposition of each transformer module 1, thereby realizing the voltage division of each transformer module 1. If a solution of two transformer modules 1 and two front-stage circuits is adopted, the transformation ratio of each transformer module 1 is half of the transformer ratio in the prior art; if a solution of three transformer modules 1 and three front-stage circuits is adopted, the transformation ratio of each transformer module 1 is one-third of the transformer ratio in the prior art. It can be seen that the embodiment of the present invention can reduce the transformation ratio of the transformer module 1, and at the same time reduce the power concentration of each transformer module 1, which is beneficial to thermal design, thereby reducing the performance requirements for the transformer module 1 and reducing costs.

[0057] Furthermore, using the circuit topology of the embodiment of the present invention, the photovoltaic micro-inverter can be controlled using either frequency modulation or phase modulation. Using frequency modulation requires real-time adjustment of the duty cycle of each switching device in the front-stage circuit 2 to achieve different equivalent voltages output by the boost output port 4 at different times, thereby generating a power frequency voltage output. However, frequency modulation generates a large number of harmonics, placing high demands on the performance of the EMI (Electromagnetic Interference) Filter 6 in the back-stage circuit.

[0058] Phase modulation control is now explained in detail. During phase modulation control, the system frequency remains unchanged. The two front-stage circuits 2 independently control their corresponding transformer modules 1, continuously adjusting the phase of the waveforms output by the two front-stage circuits 2 to adjust the equivalent voltage at the boost output port 4. For example, when the two front-stage circuits 2 are in phase, the output voltage of the boost output port 4 is equivalent to the sum of the output voltages of the two transformer modules 1, resulting in the highest output voltage. When the two front-stage circuits 2 are in phase, the output voltage of the boost output port 4 is equivalent to the mutual cancellation of the output voltages of the two transformer modules 1, resulting in a zero output voltage. When the phases of the two front-stage circuits 2 are staggered, the pulse width is reduced, and the output voltage of the boost output port 4 is between zero and the maximum voltage. Thus, by phase modulation control of the two transformer modules 1, the output voltage of the boost output port 4 can be adjusted. Because phase modulation control does not change the duty cycle of the switching devices, the number of harmonics in the output voltage is significantly reduced, lowering the performance requirements for the EMIFilter 6 in the subsequent circuit.

[0059] In other implementations, a hybrid control of frequency modulation and phase modulation may be adopted, which may be set as required in practical applications.

[0060] In summary, the embodiment of the present invention provides at least two transformer modules 1, at least two front-stage circuits 2, and an AC side circuit 3. Through the at least two front-stage circuits 2, the inputs of the at least two transformer modules 1 can be connected in parallel, and the outputs can be connected in series. The superimposed voltage after the boost of the at least two transformer modules 1 is output at the boost output port 4, so that a single transformer can adopt a smaller transformation ratio. Multiple photovoltaic panels can also be connected through the at least two front-stage circuits 2. Therefore, the embodiment of the present invention reduces the power concentration of each transformer, which is beneficial to thermal design, thereby reducing the performance requirements for the transformer and reducing costs. Furthermore, the photovoltaic micro-inverter provided by the embodiment of the present invention supports phase modulation control, which greatly reduces the number of harmonics in the output voltage, reduces the performance requirements for the EMI Filter 6 of the back-stage circuit, and further reduces costs.

[0061] In the above embodiments, there are many ways to configure the front-stage circuit 2 and the AC-side circuit 3, which are described in detail below but are not intended to limit the present invention.

[0062] In some embodiments, the transformer module 1 includes one transformer. Each pre-stage circuit 2 includes a full-bridge circuit or a half-bridge circuit, and each full-bridge circuit or half-bridge circuit corresponds to one transformer. A full-bridge circuit or a half-bridge circuit can be considered a sub-pre-stage circuit 22; each sub-pre-stage circuit 22 is connected to each transformer in a one-to-one correspondence.

[0063] Figure 2 Another photovoltaic micro-inverter circuit diagram provided by the embodiment of the present invention is shown in FIG. Figure 2 On the basis of the above embodiments, optionally, the pre-stage circuit 2 includes a full-bridge circuit, the DC input port of the full-bridge circuit serves as the DC input port of the sub-pre-stage circuit 22, and the AC output port 21 of the full-bridge circuit serves as the AC output port 21 of the sub-pre-stage circuit 22.

[0064] The front-stage circuit 2 may be configured as a full-bridge circuit, and the voltage is adjusted by the full-bridge circuit. During the adjustment process, the full-bridge circuit has a large output power and high working efficiency.

[0065] Continue to refer Figure 2 Based on the above embodiments, optionally, the full-bridge circuit includes a first bridge arm 221 and a second bridge arm 222 connected in parallel. The first bridge arm 221 includes a first transistor 2211 and a second transistor 2212 connected in series; the connection point between the first transistor 2211 and the second transistor 2212 serves as the first output terminal of the full-bridge circuit. The second bridge arm 222 includes a third transistor 2213 and a fourth transistor 2214 connected in series; the connection point between the third transistor 2213 and the fourth transistor 2214 serves as the second output terminal of the full-bridge circuit. The first output terminal and the second output terminal constitute the AC output port 21.

[0066] The first bridge arm 221 and the second bridge arm 222 are connected in parallel to form a full-bridge circuit. The first transistor 2211 and the second transistor 2212 are connected in series to form the first bridge arm 221. The third transistor 2213 and the fourth transistor 2214 are connected in series to form the second bridge arm 222. The full-bridge circuit changes the output of the AC output port 21 by controlling the on and off switching of the transistors. For example, during the positive half-cycle, the first transistor 2211 and the fourth transistor 2214 are closed, and the second transistor 2212 and the third transistor 2213 are opened. The positive electrode of the DC port 5 enters the primary winding of the transformer through the first transistor 2211 and then returns to the negative electrode of the DC port 5 through the fourth transistor 2214. During the negative half-cycle, the second transistor 2212 and the third transistor 2213 are closed, and the first transistor 2211 and the fourth transistor 2214 are opened. The negative electrode of the DC port 5 enters the primary winding of the transformer through the third transistor 2213 and then returns to the positive electrode of the DC port 5 through the second transistor 2212. This achieves DC to AC conversion.

[0067] Optionally, each transistor is a MOS tube or an IGBT.

[0068] Figure 3A circuit diagram of another photovoltaic micro-inverter provided in an embodiment of the present invention. In another embodiment of the present invention, optionally, the front-stage circuit 2 includes a half-bridge circuit, the DC input port of the half-bridge circuit serves as the DC input port of the sub-front-stage circuit 22, and the AC output port of the half-bridge circuit serves as the AC output port 21 of the sub-front-stage circuit 22.

[0069] Pre-stage circuit 2 can be configured as a half-bridge circuit, which regulates voltage. During regulation, the half-bridge circuit has a certain degree of immunity to imbalance and places low demands on circuit symmetry. Furthermore, the half-bridge circuit accommodates a wide power range, from tens of watts to kilowatts, and has lower circuit costs than a full-bridge circuit.

[0070] Continue to refer Figure 3 Based on the above embodiments, optionally, the half-bridge circuit includes a first bridge arm 221 and a second bridge arm 222 connected in parallel. The first bridge arm 221 includes a first capacitor C1 and a second capacitor C2 connected in series; the connection point between the first capacitor C1 and the second capacitor C2 serves as the first output terminal of the half-bridge circuit. The second bridge arm 222 includes a third transistor 2213 and a fourth transistor 2214 connected in series; the connection point between the third transistor 2213 and the fourth transistor 2214 serves as the second output terminal of the half-bridge circuit. The first output terminal and the second output terminal constitute the AC output port 4.

[0071] The first bridge arm 221 is composed of a first capacitor C1 and a second capacitor C2 connected in series, and the half-bridge circuit is composed of the first bridge arm 221 and the second bridge arm 222 connected in parallel. When the magnetic flux generated in the circuit is unbalanced, a DC bias current will appear in the line. When this DC bias current reaches a certain level, magnetic flux saturation will occur. By providing the first capacitor C1 and the second capacitor C2, the half-bridge circuit can prevent DC current from passing through, thereby enhancing the circuit's ability to resist imbalance. Compared to the full-bridge circuit, the use of transistors is reduced, reducing the cost of the front-stage circuit 2.

[0072] In other embodiments, the number of transformers in each transformer module 1 can be set to at least two. Each pre-stage circuit 2 includes at least two sub-pre-stage circuits 22. The DC input ports of the sub-pre-stage circuits 22 in the same pre-stage circuit 2 are connected to both ends of the DC port 5 of the same photovoltaic module. The sub-pre-stage circuits 22 in the same pre-stage circuit 2 are connected one-to-one with the transformers in the corresponding transformer module 1.

[0073] Figure 4 A circuit diagram of another photovoltaic micro-inverter provided by an embodiment of the present invention is shown in FIG. Figure 4Optionally, each pre-stage circuit 2 includes two sub-pre-stage circuits 22. The sub-pre-stage circuits 22 are arranged in a full-bridge circuit configuration. Each full-bridge circuit includes a first bridge arm 221 and a second bridge arm 222. Each transformer module 1 includes two transformers, one for each sub-pre-stage circuit 22. This configuration allows each bridge arm to operate independently, thereby adjusting the voltage.

[0074] Figure 5 A circuit diagram of another photovoltaic micro-inverter provided by an embodiment of the present invention is shown in FIG. Figure 5 In another embodiment of the present invention, optionally, at least some of the sub-pre-stage circuits 22 in the same pre-stage circuit 2 share a first bridge arm 221; or at least some of the sub-pre-stage circuits 22 in the same pre-stage circuit 2 share a second bridge arm 222.

[0075] The same effect can be achieved by sharing the first bridge arm 221 or the second bridge arm 222, and the specific settings can be made according to the actual situation. Figure 5 FIG. 2 shows a case where each of the front-stage circuits 2 shares a respective second bridge arm 222. Figure 5 As shown, each transformer module 1 is equipped with two transformers, and the two front-stage circuits 2 are equipped with a total of four transformers. In this case, the transformation ratio of each transformer is one-fourth of that of the transformer in the prior art. By sharing the second bridge arm 222, the use of transistors can be reduced, reducing the cost of the front-stage circuit 2. In other embodiments, one front-stage circuit 2 can share one second bridge arm 222, and another front-stage circuit 2 can share one first bridge arm 221, or each front-stage circuit 2 can share one first bridge arm 221.

[0076] Figure 6 A circuit diagram of another photovoltaic micro-inverter provided by an embodiment of the present invention is shown in FIG. Figure 6 Optionally, each pre-stage circuit 2 includes two sub-pre-stage circuits 22, and the sub-pre-stage circuit 22 is set up as a half-bridge circuit. Each half-bridge circuit includes a first bridge arm 221 and a second bridge arm 222. The number of transformers in each transformer module 1 is two, which are respectively set corresponding to each sub-pre-stage circuit 22.

[0077] Figure 7 A circuit diagram of another photovoltaic micro-inverter provided by an embodiment of the present invention is shown in FIG. Figure 7 Based on the above embodiments, optionally, at least some of the sub-pre-stage circuits 22 in the same pre-stage circuit 2 share a first bridge arm 221 .

[0078] Among them, at least part of the front-stage circuits 2 in the same front-stage circuit 2 share a first bridge arm 221, which can further simplify the circuit design and is consistent with the Figure 6The half-bridge circuit shown has the same functionality.

[0079] Continue to refer Figure 7 Based on the above embodiments, optionally, the AC side circuit 3 includes a first resonant inductor L1, a third bridge arm 223, and a fourth bridge arm 224 connected in parallel. The first resonant inductor L1 is connected in series with the secondary windings of at least two transformers. The third bridge arm 223 includes a third upper bridge arm 2231 and a third lower bridge arm 2232. The connection point between the third upper bridge arm 2231 and the third lower bridge arm 2232 serves as the third output terminal of the AC side circuit 3. The fourth bridge arm 224 includes a fourth upper bridge arm 2241 and a fourth lower bridge arm 2242. The connection point between the fourth upper bridge arm 2241 and the fourth lower bridge arm 2242 serves as the fourth output terminal of the AC side circuit 3. The third output terminal and the fourth output terminal constitute the industrial frequency AC power output port of the AC side circuit 3.

[0080] For example, when the voltage regulation of the front-stage circuit 2 is completed, the output voltage of the AC side circuit boost output port 4 is not the 50Hz industrial frequency AC voltage. In order to ensure the power demand of the back-end equipment, frequency regulation is required through the AC side circuit 3. The AC side circuit 3 can convert the AC voltage into a 50Hz industrial frequency AC voltage by setting a first resonant inductor L1, a third bridge arm 223 and a fourth bridge arm 224 connected in parallel, thereby realizing the supply of industrial frequency voltage.

[0081] Continue to refer Figure 7 On the basis of the above embodiments, optionally, the third upper bridge arm 2231 includes a fifth transistor 2215 and a sixth transistor 2216 connected in series, and the third lower bridge arm 2232 includes a third capacitor C3; the fourth upper bridge arm 2241 includes a seventh transistor 2217 and an eighth transistor 2218 connected in series, and the fourth lower bridge arm 2242 includes a fourth capacitor C4. Figure 8 A circuit diagram of another photovoltaic micro-inverter provided by an embodiment of the present invention is shown in FIG. Figure 8 The third upper bridge arm 2231 includes a fifth transistor 2215 and a sixth transistor 2216 connected in series, and the third lower bridge arm 2232 includes a third capacitor C3; the fourth upper bridge arm 2241 includes a seventh transistor 2217 and an eighth transistor 2218 connected in series, and the fourth lower bridge arm includes a fourth capacitor C4 and a third capacitor C3. Figure 9 A circuit diagram of another photovoltaic micro-inverter provided by an embodiment of the present invention is shown in FIG. Figure 9 The third upper bridge arm 2231 includes a third capacitor C3, and the third lower bridge arm 2232 includes a fifth transistor 2215 and a sixth transistor 2216 connected in series; the fourth upper bridge arm 2241 includes a seventh transistor 2217 and an eighth transistor 2218 connected in series, and the fourth lower bridge arm 2242 includes a fourth capacitor C4.

[0082] The first resonant inductor L1, the leakage inductance of the multiple transformers, together with the third capacitor C3 and the fourth capacitor C4 form a resonant circuit. At this point, the transistors in the AC side circuit 3 act as soft switches. By introducing resonance before and after the switching process, the voltage drops to zero before the transistor turns on, and the current drops to zero before it turns off. This eliminates voltage and current overlap during the switching process, significantly reducing or even eliminating switching losses. Furthermore, the resonance process limits the rate of change of voltage and current during the switching process, reducing switching noise. Soft switching ensures that the third bridge arm 223 and the fourth bridge arm 224 are not disconnected and connected instantly, but rather gradually connect and disconnect from low to high, making the adjustment process smoother.

[0083] Figure 10 A circuit diagram of another photovoltaic micro-inverter provided by an embodiment of the present invention is shown in FIG. Figure 10 The industrial frequency AC power output port of the AC side circuit 3 also includes a neutral point terminal N, and the connection point of the third lower bridge arm 2232 and the fourth lower bridge arm 2242 serves as the neutral point terminal N.

[0084] Among them, this setting method increases the neutral point terminal N, expands the application range of the photovoltaic microinverter, and makes it applicable to the US standard power grid.

[0085] Figure 11 A circuit diagram of another photovoltaic micro-inverter provided by an embodiment of the present invention is shown in FIG. Figure 11 Based on the above embodiments, optionally, the AC side circuit 3 includes a first resonant circuit 71 and a second resonant circuit 72. The first resonant circuit 71 and the second resonant circuit 72 have the same circuit structure and are symmetrically connected between the boost output port 4 and the industrial frequency AC power port. The common point of the first resonant circuit 71 and the second resonant circuit 72 is connected to the connection point of the secondary windings of at least two transformers.

[0086] The independently provided first resonant circuit 71 and second resonant circuit 72 can make the circuit connection relationship of the AC side circuit 3 clearer, and facilitate wiring and maintenance.

[0087] Continue to refer Figure 11Based on the above embodiments, optionally, the first resonant circuit 71 includes a fifth capacitor C5, a ninth transistor 2219, a tenth transistor 2220, and a second resonant inductor L2 connected in series across the secondary winding of a portion of the transformer, and the connection point between the fifth capacitor C5 and the ninth transistor 2219 serves as the third output terminal of the AC side circuit; the second resonant circuit 72 includes a sixth capacitor C6, an eleventh transistor 2221, a twelfth transistor 2222, and the second resonant inductor L2 connected in series across the secondary winding of another portion of the transformer, and the connection point between the sixth capacitor C6 and the eleventh transistor 2221 serves as the fourth output terminal of the AC side circuit 3; the third output terminal and the fourth output terminal constitute the industrial frequency AC power output port of the AC side circuit.

[0088] The first resonant circuit 71 and the second resonant circuit 72 share the second resonant inductor L2 , which has a simple structure and simplifies the control method of the resonant circuit.

[0089] Figure 12 A circuit diagram of another photovoltaic micro-inverter provided by an embodiment of the present invention is shown in FIG. Figure 12 The first resonant circuit 71 includes a third resonant inductor L3, a fifth capacitor C5, a ninth transistor 2219, and a tenth transistor 2220 connected in series across the secondary winding of a portion of the transformer. The connection point between the fifth capacitor C5 and the ninth transistor 2219 serves as the third output terminal of the AC side circuit 3. The second resonant circuit 72 includes a fourth resonant inductor L4, a sixth capacitor C6, an eleventh transistor 2221, and a twelfth transistor 2222 connected in series across the secondary winding of another portion of the transformer. The connection point between the sixth capacitor C6 and the eleventh transistor 2221 serves as the fourth output terminal of the AC side circuit 3. The third output terminal and the fourth output terminal constitute the industrial frequency AC power output port of the AC side circuit 3.

[0090] The first resonant circuit 71 resonates via the fifth capacitor C5, the third resonant inductor L3, and the transformer's leakage inductance. The second resonant circuit 72 resonates via the sixth capacitor C6, the fourth resonant inductor L4, and the transformer's leakage inductance. This configuration makes the first resonant circuit 71 and the second resonant circuit 72 independent of each other, making it easier to implement the resonant circuits.

[0091] Figure 13 A circuit diagram of another photovoltaic micro-inverter provided by an embodiment of the present invention is shown in FIG. Figure 13 ,exist Figure 12On the basis of the above, a seventh capacitor C7 and an eighth capacitor C8 are added. The seventh capacitor C7 is connected in parallel with the series circuit consisting of the third resonant inductor L3, the fourth resonant inductor L4, the sixth capacitor C6, and the two transformer modules 1. The eighth capacitor C8 is connected in parallel with the series circuit consisting of the third resonant inductor L3, the fourth resonant inductor L4, the fifth capacitor C5, and the two transformer modules 1. The addition of the seventh capacitor C7 and the eighth capacitor C8 allows for more capacitor options during operation of the resonant circuit, thereby increasing the number of ways to achieve resonance.

[0092] The technical solutions provided in the embodiments of the present invention are not limited to providing two pre-stage circuits 2. Multiple transformer modules 1 and multiple pre-stage circuits 2 can also be provided. For example, the number of pre-stage circuits 2 can be three, four, or five, and the number of transformer modules 1 can be correspondingly set to three, four, or five, etc. In actual use, the specific design can be based on the actual circuit output voltage and design cost. Figure 14 A circuit diagram of another photovoltaic micro-inverter provided by an embodiment of the present invention is shown in FIG. Figure 14 , showing a configuration of three pre-stage circuits 2.

[0093] It should be understood that the various forms of the processes shown above can be used to reorder, add, or delete steps. For example, the steps described in the present invention can be performed in parallel, sequentially, or in a different order, as long as the desired results of the technical solution of the present invention can be achieved. This is not limited herein.

[0094] The above specific embodiments do not limit the scope of protection of the present invention. Those skilled in the art will appreciate that various modifications, combinations, sub-combinations, and substitutions may be made based on design requirements and other factors. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention are intended to be included within the scope of protection of the present invention.

Claims

1. A photovoltaic micro-inverter, characterized in that: include: At least two transformer modules, each transformer module comprising a transformer, the transformer being used to boost voltage, comprising a primary winding and a secondary winding; wherein the primary windings are connected in parallel, and the secondary windings are connected in series; and output ports of the at least two transformer modules are defined as boost output ports; At least two front-stage circuits, each configured to convert DC power from a DC port into AC power; the DC input ports of the at least two front-stage circuits being connected to both ends of the DC ports of at least two photovoltaic modules; and the AC output ports of the at least two front-stage circuits being connected to the primary windings of the at least two transformers; An AC side circuit is connected to both ends of the boost output port; the AC side circuit is used to convert the boosted AC power into industrial frequency AC power.

2. The photovoltaic micro-inverter according to claim 1, characterized in that: The number of the transformers in each transformer module is at least two; Each of the front-stage circuits includes at least two sub-front-stage circuits, and the DC input ports of the sub-front-stage circuits in the same front-stage circuit are connected to both ends of the DC port of the same photovoltaic module; The sub-pre-stage circuits in the same pre-stage circuit are connected in a one-to-one correspondence with the transformers in the corresponding transformer modules.

3. The photovoltaic micro-inverter according to claim 1, characterized in that: The number of the transformer in each transformer module is one; Each of the front-stage circuits includes a sub-front-stage circuit; each of the sub-front-stage circuits is connected to each of the transformers in a one-to-one correspondence.

4. The photovoltaic micro-inverter according to claim 2 or 3, characterized in that: The sub-pre-stage circuit includes a full-bridge circuit, a DC input port of the full-bridge circuit serves as the DC input port of the sub-pre-stage circuit, and an AC output port of the full-bridge circuit serves as the AC output port of the sub-pre-stage circuit.

5. The photovoltaic micro-inverter according to claim 4, characterized in that: The full-bridge circuit comprises a first bridge arm and a second bridge arm connected in parallel; The first bridge arm includes a first transistor and a second transistor connected in series; a connection point between the first transistor and the second transistor serves as a first output terminal of the full-bridge circuit; The second bridge arm includes a third transistor and a fourth transistor connected in series; the connection point of the third transistor and the fourth transistor serves as the second output end of the full-bridge circuit, and the first output end and the second output end constitute the AC output port.

6. The photovoltaic micro-inverter according to claim 5, characterized in that: At least some of the sub-pre-stage circuits in the same pre-stage circuit share one first bridge arm; or at least some of the sub-pre-stage circuits in the same pre-stage circuit share one second bridge arm.

7. The photovoltaic micro-inverter according to claim 2 or 3, characterized in that: The sub-pre-stage circuit includes a half-bridge circuit, a DC input port of the half-bridge circuit serves as the DC input port of the sub-pre-stage circuit, and an AC output port of the half-bridge circuit serves as the AC output port of the sub-pre-stage circuit.

8. The photovoltaic micro-inverter according to claim 7, characterized in that: The half-bridge circuit comprises a first bridge arm and a second bridge arm connected in parallel; The first bridge arm includes a first capacitor and a second capacitor connected in series; the connection point between the first capacitor and the second capacitor serves as the first output end of the half-bridge circuit; The second bridge arm includes a third transistor and a fourth transistor connected in series; the connection point of the third transistor and the fourth transistor serves as the second output end of the half-bridge circuit, and the first output end and the second output end constitute the AC output port.

9. The photovoltaic micro-inverter according to claim 8, characterized in that: At least some of the sub-pre-stage circuits in the same pre-stage circuit share one first bridge arm.

10. The photovoltaic micro-inverter according to claim 1, characterized in that: The AC side circuit includes a first resonant inductor, a third bridge arm and a fourth bridge arm connected in parallel; The first resonant inductor is connected in series with at least two secondary windings of the transformer; The third bridge arm includes a third upper bridge arm and a third lower bridge arm, and a connection point between the third upper bridge arm and the third lower bridge arm serves as a third output end of the AC side circuit; The fourth bridge arm includes a fourth upper bridge arm and a fourth lower bridge arm, and the connection point of the fourth upper bridge arm and the fourth lower bridge arm serves as the fourth output end of the AC side circuit; the third output end and the fourth output end constitute the industrial frequency AC power output port of the AC side circuit.

11. The photovoltaic micro-inverter according to claim 10, characterized in that: The third upper bridge arm includes a fifth transistor and a sixth transistor connected in series, and the third lower bridge arm includes a third capacitor; the fourth upper bridge arm includes a seventh transistor and an eighth transistor connected in series, and the fourth lower bridge arm includes a fourth capacitor; Alternatively, the third upper bridge arm includes a fifth transistor and a sixth transistor connected in series, and the third lower bridge arm includes a third capacitor; the fourth upper bridge arm includes a seventh transistor and an eighth transistor connected in series, and the fourth lower bridge arm includes a fourth capacitor and the third capacitor; Alternatively, the third upper bridge arm includes a third capacitor, and the third lower bridge arm includes a fifth transistor and a sixth transistor connected in series; the fourth upper bridge arm includes a seventh transistor and an eighth transistor connected in series, and the fourth lower bridge arm includes a fourth capacitor.

12. The photovoltaic micro-inverter according to claim 10 or 11, characterized in that: The industrial frequency AC power output port of the AC side circuit further includes a neutral point end, and a connection point between the third lower bridge arm and the fourth lower bridge arm serves as the neutral point end.

13. The photovoltaic micro-inverter according to claim 1, characterized in that: The AC side circuit includes a first resonant circuit and a second resonant circuit. The first resonant circuit and the second resonant circuit have the same circuit structure and are symmetrically connected between the boost output port and the industrial frequency AC power port. The common point of the first resonant circuit and the second resonant circuit is connected to the connection point of at least two secondary windings of the transformer.

14. The photovoltaic micro-inverter according to claim 13, characterized in that: The first resonant circuit includes a fifth capacitor, a ninth transistor, a tenth transistor, and a second resonant inductor connected in series across a portion of the secondary winding of the transformer, wherein the connection point between the fifth capacitor and the ninth transistor serves as a third output terminal of the AC side circuit; the second resonant circuit includes a sixth capacitor, an eleventh transistor, a twelfth transistor, and the second resonant inductor connected in series across another portion of the secondary winding of the transformer, wherein the connection point between the sixth capacitor and the eleventh transistor serves as a fourth output terminal of the AC side circuit; the third output terminal and the fourth output terminal constitute a power frequency AC power output port of the AC side circuit; Alternatively, the first resonant circuit includes a third resonant inductor, a fifth capacitor, a ninth transistor, and a tenth transistor connected in series at both ends of a secondary winding of a portion of the transformer, and the connection point of the fifth capacitor and the ninth transistor serves as the third output end of the AC side circuit; the second resonant circuit includes a fourth resonant inductor, a sixth capacitor, an eleventh transistor, and a twelfth transistor connected in series at both ends of the secondary winding of another portion of the transformer, and the connection point of the sixth capacitor and the eleventh transistor serves as the fourth output end of the AC side circuit; the third output end and the fourth output end constitute the industrial frequency AC power output port of the AC side circuit.