Full-automatic feeding mechanism for forging

Abstract

The invention relates to the technical field of forging feeding, in particular to a full-automatic feeding mechanism for forging. Comprising a base, a supporting seat is arranged above the base, a conveying platform used for feeding is arranged on the upper end face of the supporting seat, an adjusting mechanism used in cooperation with the conveying platform is arranged at the position of the conveying platform, the adjusting mechanism comprises a rotating seat, a longitudinal moving assembly shell and a transverse moving assembly, and the full-automatic feeding function is achieved. According to the full-automatic feeding mechanism for forging, due to the design of the adjusting mechanism, the direction, the longitudinal height and the transverse position of the conveying platform are adjusted according to specified requirements, so that the full-automatic feeding function is achieved, time and labor are saved, the production efficiency is improved to a certain extent, meanwhile, the phenomenon that workers are scalded by high temperature during manual operation is avoided, and the production efficiency is improved. And popularization and use are facilitated.

Description

Technical Field

[0001] The present invention relates to the technical field of forging feeding, in particular to a full-automatic feeding mechanism for forging. Background Art

[0002] Forging is a machining process that uses a forging machine to apply pressure to a metal blank, causing it to plastically deform, resulting in forgings with defined mechanical properties, shapes, and dimensions. It is one of the two main components of forging (forging and stamping). Forging eliminates defects such as as-cast porosity that occur during the metal smelting process, optimizes the microstructure, and, by preserving the metal's flow lines, generally provides forgings with superior mechanical properties compared to castings of the same material. For critical parts in machinery subjected to high loads and harsh operating conditions, forgings are often used, with the exception of simpler shapes that can be made from rolled sheet metal, profiles, or welded parts.

[0003] In the forging industry, the forging hammer, as fundamental equipment, enables part shaping and ideal internal structure. Workpiece manipulators, on the other hand, are essential tools for forging large and medium-sized forgings due to their ease of use, increased productivity, and reduced labor costs.

[0004] After searching, it was found that the existing equipment technology has the following defects: on the one hand, a large number of people are required to operate the equipment, so the labor cost is very high; on the other hand, all operations are manual, which poses potential safety hazards. Summary of the Invention

[0005] The technical solution of the present invention addresses the technical problem that the existing technical solution is too single, and provides a solution that is significantly different from the existing technology. In order to overcome the above-mentioned defects of the existing technology, the present invention provides a fully automatic feeding mechanism for forging, which aims to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides a fully automatic feeding mechanism for forging, comprising: a base, a support seat is arranged above the base, and a conveying platform for feeding is arranged on the upper end surface of the support seat, and an adjustment mechanism is provided at the conveying platform for use in conjunction with it, and the adjustment mechanism includes a rotating seat, a longitudinal moving component shell and a transverse moving component to form a fully automatic feeding function.

[0007] The design of the base serves as a fixed support for the entire device. The design of the support seat serves as a fixed support for the conveying platform. The conveying platform is used to convey the workpiece to be forged. The design of the adjustment mechanism is used to adjust the direction, longitudinal height and lateral position of the conveying platform according to specified requirements, thereby forming a fully automatic feeding function. The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in this field, and the present invention is mainly used to protect the mechanical device, so the present invention will no longer explain the control method and wiring layout in detail.

[0008] Preferably, the base is made of stainless steel and has a size of 800*500mm.

[0009] The stainless steel base has good corrosion resistance, which extends the service life of the base. The design of this specification base makes the footprint smaller, reflecting the practicality of this device.

[0010] Preferably, the bottom of the base is provided with supporting feet, a heat dissipation grille is preset on one side of the base, and a sliding door is preset on the back of the base.

[0011] The legs are designed to cooperate with the base to provide fixed support for the entire device. The heat energy inside the base is discharged to the outside through the heat dissipation grille. The sliding door is designed to form a maintenance window, which is convenient for staff to perform maintenance procedures inside the base at a later time.

[0012] Preferably, the supporting legs are symmetrically arranged in two groups about the longitudinal mid-axis of the base, and each supporting leg is preset with an internal thread type fixing hole.

[0013] The two sets of symmetrically arranged legs can evenly distribute the weight of the entire base, thereby ensuring the stability of the base's fixed support for the device. The design of the internal threaded fixing holes makes it easy for workers to insert bolts inside them to fix the legs to the external ground.

[0014] Preferably, the conveying platform is in the form of an elongated strip structure, correspondingly forming a feeding end and a driving end, and the length of the conveying platform is greater than the length of the base, and is made of high-temperature resistant metal material.

[0015] The conveying platform made of high-temperature resistant metal material is suitable for the high-temperature environment during forging, thus ensuring the service life of the conveying platform.

[0016] Preferably, a connecting piece is provided at the feeding end of the conveying platform, and a clamping tool is installed on the connecting piece; a cylinder is installed at the driving end of the conveying platform, and the output shaft of the cylinder is connected to the connecting piece.

[0017] The connector and clamping fixture are detachable via bolts, allowing for quick replacement of the fixture. A pre-installed clamping empty sensor (not shown) is included on the conveyor platform to alert staff during use. The cylinder utilizes a commercially available structure, controlling the opening and closing of the clamping fixture via the connector to facilitate the placement of forged workpieces. The cylinder is also equipped with an oil-water separation system, a well-known feature in the field and omitted for clarity.

[0018] Preferably, the rotating seat is circular in structure and is made of carbon steel, and the rotating radius of the rotating seat is 1.4m and the height is 2.4cm.

[0019] The driving source of the rotating seat is a motor, which is preset inside the base. The rotating seat is designed to drive the support base to rotate 360 ​​degrees within a radius of 1.4m, so as to pick up and place the workpiece at the specified position.

[0020] Preferably, the longitudinal moving component shell is vertically arranged on the upper end surface of the rotating seat, and a first servo motor is vertically arranged at the top of the interior of the longitudinal moving component shell, and the output end of the first servo motor is connected to a screw rod, and the screw rod is preset with a connecting shaft for connecting to the positioning block, and the connecting shaft passes through the interior of the longitudinal moving component shell to the outside, and the front surface of the positioning block is connected to a support seat.

[0021] The first servo motor adopts the existing structure available on the market in this field, and is used to drive the screw to rotate forward and reverse. When the screw rotates, the connecting shaft drives the positioning block along the thread on its outer surface to move longitudinally up and down parallel along the front surface of the longitudinal moving component shell. During movement, a limiting slide rail is preset inside the longitudinal moving component shell to limit the movement of the positioning block, so that it always moves within this plane.

[0022] Preferably, the lateral movement assembly includes a second servo motor, a gear and a rack; the second servo motor is laterally arranged on the rear end face of the positioning block, and the gear is arranged on the output shaft of the second servo motor; the rack is arranged on the lower end face of the conveying platform, and the rack and the gear are meshed.

[0023] The second servo motor adopts the existing structure available on the market in this field, and is used to rotate through gears, so that the conveying platform moves horizontally and parallelly along the upper end surface of the support base under the action of the rack.

[0024] The beneficial effects of the present invention are: When the present invention is in use, the design of the adjustment mechanism is used to adjust the direction, longitudinal height and lateral position of the conveying platform according to specified requirements, thereby forming a fully automatic feeding function. This design saves time and effort, improves production efficiency to a certain extent, and avoids the phenomenon of manual operation being burned by high temperature, which is conducive to its promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0026] Figure 1 It is a schematic diagram of the overall three-dimensional structure of a specific embodiment of the present invention; Figure 2 It is a schematic rear view structure diagram of the overall embodiment of the present invention; Figure 3 It is a schematic side view of the overall structure of a specific embodiment of the present invention; Figure 4 It is a schematic top view of the overall structure of a specific embodiment of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the longitudinal movement of the support base according to a specific embodiment of the present invention.

[0027] Part Name 1. Base; 101. Support legs; 102. Radiator grille; 103. Sliding door; 2. Support seat; 3. Conveying platform; 301. Connecting piece; 302. Clamping tool; 303. Cylinder; 4. Rotating seat; 5. Longitudinal moving component housing; 501. First servo motor; 502. Screw rod; 503. Positioning block; 6. Lateral movement assembly; 601. Second servo motor; 602. Gear; 603. Rack. DETAILED DESCRIPTION

[0028] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings. Preferably, the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, but are not to be construed as limiting the present invention.

[0029] In the description of the present invention, it should be understood that the terms "length," "width," "up," "down," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inside," "outside," and the like, indicating positions or location relationships, are based on the positions or location relationships shown in the accompanying drawings and are intended only to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. Furthermore, in the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.

[0030] See also Figures 1 to 5 The present invention provides a fully automatic feeding mechanism for forging, comprising: a base 1, a support base 2 is arranged above the base 1, and a conveying platform 3 for feeding is arranged on the upper end surface of the support base 2, and an adjusting mechanism for use with the conveying platform 3 is arranged, and the adjusting mechanism includes a rotating base 4, a longitudinal moving component shell 5 and a transverse moving component 6, forming a fully automatic feeding function. The base 1 is made of stainless steel with a specification of 800*500mm. A support leg 101 is arranged at the bottom of the base 1, and a heat dissipation grille 102 is preset on one side of the base 1, and a sliding door 103 is preset on the back of the base 1. The support legs 101 are symmetrically arranged in two groups about the longitudinal center axis of the base 1, and each support leg 101 is preset with an internal threaded fixing hole. The conveying platform 3 is a long strip structure, corresponding to a feeding end and a driving end, and the length of the conveying platform 3 is greater than the length of the base 1, and is made of high-temperature resistant metal. A connecting piece 301 is provided at the feeding end of the conveying platform 3, and a clamping tool 302 is installed on the connecting piece 301. The driving end is equipped with a cylinder 303, and the output shaft of the cylinder 303 is connected to the connecting piece 301. The rotating seat 4 is a circular structure, made of carbon steel, and has a rotation radius of 1.4m and a height of 2.4cm. The longitudinal moving component housing 5 is vertically arranged on the upper end surface of the rotating seat 4. The top of the longitudinal moving component housing 5 is vertically arranged with a first servo motor 501, and the output end of the first servo motor 501 is connected to a screw rod 502, and the screw rod 502 is preset with a positioning block. 503 is connected to the connecting shaft, and the connecting shaft extends from the interior of the longitudinal moving component housing 5 to the outside. The front surface of the positioning block 503 is connected to the support base 2. The transverse moving component 6 includes a second servo motor 601, a gear 602 and a rack 603; the second servo motor 601 is laterally arranged on the rear end surface of the positioning block 503, and the gear 602 is arranged on the output shaft of the second servo motor 601; the rack 603 is arranged on the lower end surface of the conveying platform 3, and the rack 603 and the gear 602 are meshed. Specific embodiment 1, adjusting the position of the clamping tool: In this embodiment: First, move the base 1 to the designated position and insert bolts into the preset fixing holes on the legs 101 to fix them to the ground, thereby ensuring the stability of the base 1 in fixing the device. Secondly, according to actual needs, the clamping tool 302 is installed on the connecting member 301 by bolts; Next, the rotating seat 4 is started to adjust the clamping tool 302 to the specified direction; Then, the first servo motor 501 is started, so that the first servo motor 501 drives the screw rod 502 to rotate, so that the screw rod 502 drives the positioning block 503 to move downward along the front surface of the longitudinal moving component housing 5 through the connecting shaft, thereby adjusting the clamping tool 302 to a specified height; Finally, start the second servo motor 601 so that the second servo motor 601 drives the gear 602 to rotate, so that the conveying platform 3 moves laterally parallel along the upper end surface of the support seat 2 under the action of the rack 603, thereby moving the clamping tooling 302 to the specified position through the lateral moving component 6.

[0031] Specific embodiment 2, clamping workpiece: In this embodiment: When the clamping tool 302 moves to the specified position, the cylinder 303 is started, and the clamping tool 302 is opened through the connecting piece 301, so that the clamping tool 302 performs a fixed clamping process on the workpiece to be forged. After the fixing is completed, the workpiece is sent to an external forging furnace for subsequent forging processes through the adjustment method of the specific embodiment one. After the forging is completed, the forged workpiece is placed in an external storage device for temporary storage again through the adjustment method of the specific embodiment one. This cycle is repeated to perform the feeding process on the workpiece to be forged.

[0032] Specific embodiment three, maintenance process: In this embodiment: The heat energy generated by the driving source of the rotating seat 4 inside the base 1 when working is dissipated to the outside through the heat dissipation grille 102. When not in use, the sliding door 103 can be opened to perform subsequent maintenance procedures on the inside of the base 1.

[0033] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of the rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made in accordance with the claims of the present invention are still within the scope of the invention.

Claims

1. A fully automatic feeding mechanism for forging, comprising: A base (1) is provided with a support seat (2) above the base (1), and a conveying platform (3) for feeding is provided on the upper end surface of the support seat (2), characterized in that an adjusting mechanism for use with the conveying platform (3) is provided, and the adjusting mechanism includes a rotating seat (4), a longitudinal moving component shell (5) and a transverse moving component (6), thereby forming a fully automatic feeding function.

2. The fully automatic feeding mechanism for forging according to claim 1, characterized in that: The base (1) is made of stainless steel and has a size of 800*500mm.

3. The fully automatic feeding mechanism for forging according to any one of claims 1 or 2, characterized in that: The base (1) is provided with a support foot (101) at the bottom, a heat dissipation grille (102) is preset on one side of the base (1), and a sliding door (103) is preset on the back of the base (1).

4. The fully automatic feeding mechanism for forging according to claim 3, characterized in that: The supporting legs (101) are symmetrically arranged in two groups about the longitudinal mid-axis of the base (1), and each supporting leg (101) is preset with an internal thread type fixing hole.

5. The fully automatic feeding mechanism for forging according to claim 1, characterized in that: The conveying platform (3) is in the form of an elongated strip structure, correspondingly forming a feeding end and a driving end, and the length of the conveying platform (3) is greater than the length of the base (1), and is made of a high-temperature resistant metal material.

6. The fully automatic feeding mechanism for forging according to claim 5, characterized in that: The feeding end of the conveying platform (3) is provided with a connecting piece (301), and a clamping tool (302) is installed on the connecting piece (301). The driving end of the conveying platform (3) is provided with a cylinder (303), and the output shaft of the cylinder (303) is connected to the connecting piece (301).

7. The fully automatic feeding mechanism for forging according to claim 1, characterized in that: The rotating seat (4) is a circular structure, made of carbon steel, and has a rotation radius of 1.4 m and a height of 2.4 cm.

8. The fully automatic feeding mechanism for forging according to claim 1, characterized in that: The longitudinal moving component housing (5) is vertically arranged on the upper end surface of the rotating seat (4), and a first servo motor (501) is vertically arranged at the top end of the longitudinal moving component housing (5), and the output end of the first servo motor (501) is connected to a screw rod (502), and a connecting shaft for connecting to a positioning block (503) is preset on the screw rod (502), and the connecting shaft passes through the interior of the longitudinal moving component housing (5) to the outside, and the front surface of the positioning block (503) is connected to a support seat (2).

9. The fully automatic feeding mechanism for forging according to claim 1, characterized in that: The lateral movement assembly (6) comprises a second servo motor (601), a gear (602) and a rack (603); the second servo motor (601) is arranged laterally on the rear end face of the positioning block (503), and the gear (602) is arranged on the output shaft of the second servo motor (601); the rack (603) is arranged on the lower end face of the conveying platform (3), and the rack (603) and the gear (602) are meshedly connected.

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