Solid waste foam concrete block forming production equipment

Abstract

The invention relates to the technical field of concrete block forming equipment, and discloses solid waste foam concrete block forming production equipment which comprises a rotating base body system, the mold bearing systems are uniformly distributed on the rotating base body system in the circumferential direction; the double-station die set is installed on the basic positioning seat of the die bearing system, an upper die of the double-station die set is an operation station, and a lower die of the double-station die set is a preparation station; the movable operation tower system is in bridge connection with the rotary base body system and the mold bearing system, stations are switched through rotation, and synchronous operation is carried out on axial adjacent operation stations. By means of dynamic switching of an upper mold and a lower mold (an operation station and a preparation station), concurrency of continuous production and mold maintenance is achieved; and the other group is synchronously cleaned or maintained, the productivity is improved by more than 40%, the circumferential rotation of the mold group is combined with the axial movement of the mobile operation tower, the space limitation of a traditional linear production line is broken through, more stations are covered, and the production period is shortened.

Description

Technical Field

[0001] The invention relates to the technical field of concrete block forming equipment, in particular to solid waste foam concrete block forming production equipment. Background Art

[0002] Solid waste foam concrete blocks are porous lightweight building materials made from fly ash, slag, construction waste and other industrial or construction waste as the main raw materials through physical foaming and chemical excitation processes. They are environmentally friendly (using industrial solid waste to replace natural resources, reducing construction waste emissions, and complying with the concept of circular economy), lightweight and high-strength (density is usually This material boasts a high compressive strength of 3-10 MPa, making it suitable for non-load-bearing walls and thermal insulation layers, energy efficiency (low thermal conductivity of 0.1-0.3 W / (m·K), significantly reducing building energy consumption), and ease of construction (no complex masonry techniques are required, allowing it to be directly used in prefabricated buildings or cast-in-place construction). Currently, this material is widely used in municipal engineering, sponge city development, green buildings, and other fields, becoming a viable alternative to traditional solid bricks.

[0003] However, its large-scale production relies on efficient molding equipment, while traditional equipment has significant limitations in terms of process control, production efficiency and intelligence level. Traditional molding equipment mostly adopts a single-station linear production line design, relying on hydraulic presses or vibration tables to complete slurry pouring, vibration compaction, demoulding and other processes. Its core problems are concentrated in the following two aspects: (1) Low production efficiency: Linear production lines limit production capacity: The equipment must complete the "pouring-vibration-demolding-cleaning" process in sequence, and each station must wait until the previous process is completed before it can start, resulting in insufficient equipment utilization and limited output per unit time; Single-station operation mode: Traditional molds only support single-direction operation (such as only upper mold or lower mold), and cannot perform multi-station operations simultaneously. Frequent shutdowns are required to switch mold states, increasing non-production time; (2) Low intelligence level: High dependence on manual labor: Mold installation, cleaning, demoulding and other links require a lot of manual operation, which is labor-intensive and prone to unstable product quality due to operational errors; Lack of real-time monitoring: Traditional equipment lacks a sensor feedback system and cannot monitor the slurry filling status, vibration effect or demoulding force in real time. It relies on experience judgment and has poor process stability.

[0004] Traditional solid waste foam concrete block forming equipment has systematic defects in efficiency and intelligence, which are specifically manifested as follows: production capacity bottleneck: linear production lines and single-station design restrict large-scale production and make it difficult to meet the needs of efficient and continuous production; insufficient automation: manual operation accounts for a high proportion, process parameters rely on experience-based settings, and production stability is poor; lack of intelligent monitoring: lack of real-time feedback and data collection capabilities, making it difficult to achieve process optimization and quality control.

[0005] The above problems have become key factors restricting the development of the solid waste foam concrete block industry, and there is an urgent need to improve production efficiency and intelligence through technological innovation. Summary of the Invention

[0006] The object of the present invention is to provide a solid waste foam concrete block forming production equipment to solve the problems raised in the above background technology.

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: a solid waste foam concrete block forming production equipment, comprising: Rotating matrix system; The mold bearing system is evenly distributed on the rotating base system in the circumferential direction; The double-station mold set is installed on the basic positioning seat of the mold bearing system. The upper mold of the double-station mold set is the working station, and the lower mold is the preparation station; The mobile work tower system bridges the rotating base system and the mold carrying system, and switches workstations by rotation to synchronize operations on adjacent axial workstations. The zone control system triggers the following workstations based on the circumferential position of the rotating substrate system: The pouring and leveling area corresponds to the upper mold operation position; The lower mold filling area corresponds to the lower mold preparation position; The flip demoulding area corresponds to the flip position of the double-station mold group.

[0008] According to the above technical solution, the rotating base system includes: The cylindrical positioning seat is composed of a fixed inner sleeve, a rotatable outer sleeve sleeved on the outside of the fixed inner sleeve, and support legs; A circumferential drive assembly for controlling the rotation angle of the rotatable outer sleeve comprises: A main motor fixed to the bottom of the fixed inner tube; A driving gear fixed to the output end of the main motor; An annular gear ring fixed to the inner wall of the rotatable outer sleeve is meshed with the driving gear.

[0009] According to the above technical solution, the mold carrying system includes: A plurality of basic positioning seats are uniformly distributed circumferentially on the rotatable outer sleeve through a turning mechanism; Each basic positioning seat is arranged in a linear array along the axis of the rotatable outer sleeve; Each basic positioning seat is set up: RFID identification modules fixed at the center of the upper and lower ends of the basic positioning seat; The electromagnetic attraction modules and power supply interfaces are evenly distributed on the upper and lower end surfaces of the basic positioning seat; A micro vibrator fixed to the side wall of the basic positioning seat; Among them, the flip mechanism includes: an auxiliary motor fixed to the inner wall of the rotatable outer sleeve; A flip connecting rod passes through the side wall of the rotatable outer sleeve, one end of which is connected to the basic positioning seat and the other end extends into the avoidance groove of the fixed inner sleeve; A driven gear fixed to the end of the flip connecting rod; The driving gear fixed to the output end of the auxiliary motor meshes with the driven gear.

[0010] According to the above technical solution, the double-station mold set includes: The casting mold is connected to the basic positioning seat through an electromagnetic suction module, wherein the upper mold is the working station and the lower mold is the preparation station; A piezoelectric ceramic sensor fixed to the inner wall of the casting mold; The push assembly provided at the bottom of the casting mold includes: A cylinder group symmetrically arranged at the bottom of the casting mold; A honeycomb push plate fixed to the telescopic end of the cylinder group; A beveled guide edge silicone pad is provided on the surface of the honeycomb push plate.

[0011] According to the above technical solution, the mobile working tower system includes: The odd-numbered towers and even-numbered towers are fixed to the top of the inner tube; Longitudinal guide rail grooves between adjacent basic positioning seats; The lifting drive mechanism that controls the height of odd-numbered towers and even-numbered towers includes: Drive motors for the side walls of odd-numbered and even-numbered towers; A driving gear fixed to the output end of the driving motor; A spur rack fixed in the longitudinal guide groove; The odd-numbered towers have the same structure as the even-numbered towers, both including: A movable base that slides in cooperation with the longitudinal guide groove; a telescopic arm fixed to the outer wall of the base; A vertical spindle fixed to the end of the telescopic arm; The integrated working mechanism fixed on the top of the vertical spindle includes an independently rotating pouring head and a leveling vibrating knife.

[0012] According to the above technical solution, the RFID identification module includes: The reader is fixed at the center of the basic positioning seat; RFID chip fixed to the bottom of the double-station mold assembly; The conical positioning boss fixed at the center of the basic positioning seat is plugged into the positioning groove at the bottom of the double-station mold assembly to ensure accurate alignment of the reader and the RFID chip.

[0013] According to the above technical solution, the electromagnetic attraction module includes: Electromagnetic cores are evenly distributed on the surface of the basic positioning seat in the circumferential direction and arranged along the outer area of ​​the circumference of the basic positioning seat; An annular magnetic conductive sheet is embedded at the bottom of the double-station mold assembly, and its outer diameter is concentric with the distribution circle of the electromagnet core; The power interface includes: The surface of the basic positioning seat is uniformly distributed with retractable spring needle contacts; The partitioned insulating copper ring at the bottom of the double-station die set is crimped into contact with the retractable spring pin contact; The annular sealing ring arranged on the periphery of the telescopic spring pin contact forms a waterproof chamber after axial compression.

[0014] According to the above technical solution, the integrated operation mechanism further includes: Casting head drive assembly: One end of the first fixed link fixes the pouring head, and the other end is movably connected to the main shaft through the first bearing sleeve; The first servo motor is fixed to the top of the first fixed link; The first driving gear is fixed to the output shaft of the first servo motor; The first driven gear is fixedly sleeved on the outer wall of the vertical main shaft and meshes with the first driving gear; Trowel drive assembly: One end of the second fixed link is fixed to the trowel vibrating blade, and the other end is movably connected to the vertical main shaft through the second bearing sleeve; The second servo motor is fixed to the top of the second fixed link; The second driving gear is fixed to the output shaft of the second servo motor; The second driven gear is fixedly sleeved on the outer wall of the vertical main shaft and meshes with the second driving gear; Wherein, the rotation planes of the first fixed link and the second fixed link are parallel to the mounting surface of the basic positioning seat.

[0015] According to the above technical solution, a bottom auxiliary integrated operating mechanism is added to the bottom of the vertical main shaft, which has the same structure as the top integrated operating mechanism and is arranged symmetrically; Standard mode: only the top integrated operating mechanism is enabled; Efficient mode: When the bidirectional mechanism is enabled, the top and bottom mechanisms work synchronously according to the workstation allocation.

[0016] According to the above technical solution, the partition control system includes: In the pouring and leveling area, the mobile operation tower system synchronously operates the axially adjacent upper molds; The lower mold replenishment area uses an external robot to replenish the lower mold; In the demoulding area, the double-station mold group is turned over, and the solid waste foam concrete blocks inside the cast upper mold are demoulded. The solid waste foam concrete blocks are taken over by an external belt conveyor and transported to the next process. The robot demoulds the lower mold and transports it to the corresponding cleaning equipment for cleaning; Among them, the pouring and smoothing area occupies 115±5° of the circumference, the lower mold filling area occupies 80±5° of the circumference, the flipping and demoulding area occupies 165±5° of the circumference, and a 15° mechanical isolation zone is set at the boundary of each area.

[0017] Compared with the prior art, the present invention has the following beneficial effects: (1) Efficient and continuous production: Through the dynamic switching of the upper and lower molds (operating stations and preparatory stations), continuous production and mold maintenance can be achieved in parallel. When one group of molds is casting, the other group is cleaned or maintained simultaneously, thereby improving production capacity. The circumferential rotation of the mold group is combined with the axial movement of the mobile operating tower to break through the spatial limitations of the traditional linear production line, cover more stations, and shorten the production cycle. The odd-numbered tower and the even-numbered tower independently control the adjacent axial stations and process multiple mold units simultaneously, which improves efficiency by 70% compared with the single-tower system. In addition, it supports two-way synchronous operation (high-efficiency mode), which increases production capacity by another 50%.

[0018] (2) Automation and intelligence: The RFID chip records information such as mold number, number of uses, process parameters, etc., realizes automatic identity authentication, data exchange and status synchronization, supports automatic alarm of abnormal molds or locks the RFID-bound mold identity, automatically calls historical optimal parameters (such as slurry ratio, vibration frequency), and the piezoelectric ceramic sensor provides real-time feedback on the slurry density, and adjusts the pouring speed and vibration knife amplitude in a coordinated manner to realize unmanned intervention and control; the external manipulator automatically fills and demolds the mold, and the belt conveyor continuously transports the finished product, forming an unmanned assembly line for the entire process of "loading-molding-demolding-cleaning the mold".

[0019] (3) Circular collaborative layout: The three zones of casting, mold filling and demoulding are distributed in a circular pattern of 115°-80°-165°, matching the time weight of each process and eliminating the space waste of the traditional linear layout. The circular motion of the rotating base connects the zones, and the 15° mechanical isolation belt blocks process interference. The space utilization rate is increased by 60% compared with traditional equipment. The rotatable outer sleeve is precisely coupled with the dual operating towers and the robot arm to realize the continuous flow mode of "rotation is production".

[0020] (4) Modular quick-release design: The electromagnetic suction module enables mold disassembly and assembly in ≤18 seconds, which is 8 times more efficient than traditional bolt locking. Spring pin contacts, sealing rings and other wearing parts adopt a plug-in structure and do not require professional tools to disassemble.

[0021] (5) Multi-mold compatibility: The double-station mold group supports nested mold design, which can quickly switch between square, hexagonal, and special-shaped block production; the electromagnetic suction module adapts to mold thickness deviation (±5mm) and is compatible with steel molds, composite resin molds and other materials.

[0022] (6) Flexible production mode: The standard mode (single mechanism) is suitable for small-batch trial production, and the high-efficiency mode (dual mechanism) meets the needs of large-scale continuous production. The system parameter library pre-stores a variety of solid waste formulas, and can switch between raw material systems such as coal gangue, fly ash, and construction waste with one click. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 is a first perspective schematic diagram of the present invention; Figure 2 is a second perspective schematic diagram of the present invention; Figure 3 is a third perspective schematic diagram of the present invention; Figure 4 is a first partial perspective schematic diagram of the present invention; Figure 5 is a second partial perspective schematic diagram of the present invention; Figure 6 is a third partial perspective schematic diagram of the present invention; Figure 7 is a fourth partial perspective schematic diagram of the present invention; Figure 8 is a fifth partial perspective schematic diagram of the present invention; Figure 9 is a sixth partial perspective schematic diagram of the present invention; Figure 10 is a seventh partial perspective schematic diagram of the present invention; Figure 11 is an eighth partial perspective schematic diagram of the present invention; Figure 12 is a ninth partial perspective schematic diagram of the present invention; Figure 13 is a tenth partial perspective schematic diagram of the present invention; Figure 14 It is a top view of the partition diagram of the present invention; In the figure: 100-rotating base system, 110-fixed inner sleeve, 111-avoidance groove, 120-rotatable outer sleeve, 130-support leg, 140-circumferential drive assembly, 141-main motor, 142-drive gear, 143-annular gear ring, 200-mold carrying system, 210-flip mechanism, 211-auxiliary motor, 212-flip connecting rod, 213-driven gear, 214-driving gear, 220-basic positioning seat, 230-RFID identification module, 231-read Writer, 232-RFID chip, 233-conical positioning boss, 234-positioning groove, 240-electromagnetic attraction module, 241-electromagnetic core, 242-annular magnetic conductive sheet, 250-power interface, 251-telescopic spring needle contact, 252-partitioned insulating copper ring, 253-annular sealing ring, 260-micro vibrator, 300-double-station mold group, 310-casting mold, 311-upper mold, 312-lower mold, 320-piezoelectric ceramic sensor, 330-push assembly , 331-cylinder group, 332-honeycomb push plate, 333-bevel guide edge silicone pad, 400-mobile operation tower system, 410-odd tower, 420-even tower, 430-longitudinal guide groove, 440-lifting drive mechanism, 441-drive motor, 442-driving gear, 443-spur rack, 450-mobile base, 460-telescopic arm, 470-vertical spindle, 480-integrated operation mechanism, 481-casting head, 482-leveling vibration knife, 483-casting head drive assembly , 4831-first fixed link, 4832-first bearing sleeve, 4833-first servo motor, 4834-first driving gear, 4835-first driven gear, 484-smoothing knife drive assembly, 4841-second fixed link, 4842-second bearing sleeve, 4843-second servo motor, 4844-second driving gear, 4845-second driven gear, 500-partition control system, 510-pouring and smoothing area, 520-lower mold filling area, 530-flipping and demoulding area. DETAILED DESCRIPTION

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-14 The present invention provides a technical solution: a solid waste foam concrete block forming production equipment, comprising: Rotating substrate system 100; The mold carrying system 200 is evenly distributed around the rotating base system 100; The double-station mold set 300 is installed on the basic positioning seat 220 of the mold carrying system 200. The upper mold 311 of the double-station mold set 300 is the working station, and the lower mold 312 is the preparation station; The mobile work tower system 400 bridges the rotating base system 100 and the mold carrier system 200, and synchronously operates axially adjacent work stations by rotating and switching work stations; The zone control system 500 triggers the following workstation zones based on the circumferential position of the rotating substrate system 100: The pouring and smoothing area 510 corresponds to the working position of the upper mold 311; The lower mold filling area 520 corresponds to the preparation position of the lower mold 312; The flip demoulding area 530 corresponds to the flip position of the double-station mold assembly 300; Specifically, the rotating base system 100 includes: The cylindrical positioning seat is composed of a fixed inner tube 110, a rotatable outer tube 120 sleeved on the outside of the fixed inner tube 110, and a support leg 130; The circumferential drive assembly 140 for controlling the rotation angle of the rotatable outer sleeve 120 includes: A main motor 141 fixed to the bottom of the fixed inner tube 110; A driving gear 142 fixed to the output end of the main motor 141; An annular gear ring 143 fixed to the inner wall of the rotatable outer sleeve 120 meshes with the driving gear 142; The rotating base system 100 is the core motion platform of the solid waste foam concrete block forming production equipment. Its core function is to provide stable and high-precision rotation support to ensure that the mold bearing system 200 can complete circumferential motion at a predetermined angle and speed, thereby realizing the coordinated operation of multiple stations (casting and leveling area 510, lower mold filling area 520, flipping and demoulding area 530). The fixed inner tube 110 serves as the static center of the system. The fixed inner tube 110 vertically passes through the center of the equipment and is rigidly connected to the foundation through the bottom support leg 130. The inner cavity avoidance groove 111 provides installation space for internal components such as the flip connecting rod 212 and the driving gear 142, while isolating the interference of external loads on the rotational motion. The outer surface of the fixed inner tube 110 is fixed to the outer surface of the fixed inner tube 110. The precision-machined surface of the wall ensures that the coaxiality error with the rotatable outer sleeve 120 is ≤0.05mm, providing a reference axis for rotational motion. The rotatable outer sleeve 120 is placed outside the fixed inner sleeve 110 and engages with the drive gear 142 through the annular gear ring 143 to achieve rotational motion. The inner wall must have sufficient rigidity to bear the weight and dynamic load of the mold carrying system 200, and circumferential free rotation is achieved through high-precision bearings. The base positioning seat 220 of the mold carrying system 200 is evenly distributed circumferentially on the outer wall of the rotatable outer sleeve 120 to form an annular mold station carrier, and its rotation angle is precisely controlled by the circumferential drive assembly 140 to send the mold group into the pouring and smoothing area 510, the lower mold filling area 520 and the flip demolding area in sequence. 530, the cylinder adopts a double-layer steel plate welded structure, with internal ribs to enhance torsional rigidity, ensuring that the deformation of the multi-die group is less than 1mm / m under full load conditions. The support legs 130 are distributed at the bottom of the fixed inner tube 110. By strengthening the structural stability, the tilting or vibration caused by centrifugal force or uneven load during rotation is prevented. The support legs 130 are made of high-rigidity materials (such as alloy steel or cast iron) to ensure the reliability of the equipment in long-term operation. The main motor 141 is used as the rotation power source, and the output shaft drives the drive gear 142 to rotate. A DC motor (supporting stepless speed regulation) is used. Its selection must meet the requirements of high torque and low speed operation to adapt to the heavy-load rotation requirements of the die group 300, so as to accurately control the rotation angle and Speed, the driving gear 142 is fixed to the output end of the main motor 141, and the rotational power is transmitted to the rotatable outer sleeve 120 through the meshing annular gear ring 143. The gear material needs to have high wear resistance and fatigue resistance (such as carbon steel or alloy steel carburizing treatment) to cope with long-term high-frequency meshing. The annular gear ring 143 is fixed to the inner wall of the rotatable outer sleeve 120, forming a gear pair transmission with the driving gear 142. A photoelectric encoder is set on the side of the annular gear ring 143 to provide real-time feedback on the rotation angle of the rotatable outer sleeve 120. Its number of teeth and module need to match the driving gear to ensure precise control of the rotation angle. The driving gear 142 is driven by the main motor 141 to mesh with the annular gear ring 143 to achieve controllable rotation of the rotatable outer sleeve 120.The rotation angle is dynamically adjusted by the control system 500 according to the work station requirements (for example, 30° each rotation corresponds to 12 longitudinal parts). The rotation of the outer sleeve 120 allows the mold carrying system 200 to enter the pouring and smoothing area 510, the lower mold filling area 520 and the flipping and demolding area 530 in sequence. Through the periodic movement of the rotating base system 100, the continuous cycle production of the mold group is realized without the need for downtime and waiting. Specifically, the mold carrying system 200 includes: A plurality of basic positioning seats 220 uniformly distributed circumferentially on the rotatable outer sleeve 120 through the flip mechanism 210; Each basic positioning seat 220 is arranged in a linear array along the axial direction of the rotatable outer sleeve 120; Each basic positioning seat 220 is provided with: An RFID identification module 230 fixed to the center of the upper and lower ends of the basic positioning base 220; The electromagnetic attraction modules 240 and the power interface 250 are evenly distributed on the upper and lower end surfaces of the basic positioning seat 220; A micro vibrator 260 fixed to the side wall of the basic positioning seat 220; The flip mechanism 210 includes: Auxiliary motor 211 fixed to the inner wall of rotatable outer sleeve 120; The flip connecting rod 212 passes through the side wall of the rotatable outer sleeve 120, one end of which is connected to the base positioning seat 220, and the other end of which extends into the avoidance groove 111 of the fixed inner sleeve 110; A driven gear 213 fixed to the end of the flip link 212; A driving gear 214 fixed to the output end of the auxiliary motor 211 meshes with the driven gear 213; The mold bearing system 200 serves as a dynamic mold bearing and precise control unit for the block forming equipment. It integrates mold positioning, state recognition, rapid switching and process assistance functions. Through the coordinated design of mechanical and electrical components, it realizes the stable flow and precise operation of the mold group between multiple stations. Its core functions are decomposed as follows: Circumferential uniform distribution and axial array of mold groups: Several basic positioning seats 220 are evenly distributed along the circumference of the rotatable outer sleeve 120 to ensure that each mold group switches to each station area at the same angle during the rotation process. Each basic positioning seat linearly arranges multiple double-station mold groups along the axial direction to form a three-dimensional station matrix, expanding the production capacity coverage of a single rotation cycle. The axial spacing design takes into account the mold size and operating mechanism (such as casting head, vibrating knife) 213 and 214. The operation space of the flip mechanism 210 is provided to avoid interference; the station conversion of the flip mechanism 210: the auxiliary motor 211 drives the driven gear 213 through the driving gear 214, driving the flip connecting rod 212 to rotate, so that the basic positioning seat 220 and the mold group are flipped 180 degrees. This action completes the station switching of the upper and lower molds (alternating between the working position and the preparation position), and cooperates with the pushing assembly 330 to realize the demoulding of the building block. During the flipping process, the flip connecting rod 212 passes through the side wall of the rotatable outer sleeve, and its end moves freely in the avoidance groove 111 of the fixed inner sleeve 110 to ensure the continuity of rotation; identity binding of the RFID identification module 230: the RFID reader 231 fixed at the center of the upper and lower ends of the basic positioning seat 220 and the RFID chip 232 at the bottom of the mold constitute an identity Identification system, when the mold is installed on the basic positioning seat, the conical positioning boss 233 is plugged into the mold positioning groove 234 to ensure that the reader and the chip are accurately aligned. The system reads the mold number, process parameters and maintenance records in real time to achieve full life cycle tracking. Abnormal molds can automatically trigger an alarm or lock the work station; Rapid clamping of the electromagnetic suction module 240: The electromagnetic core 241 evenly distributed on the outer side of the circumference of the basic positioning seat and the annular magnetic conductive sheet 242 at the bottom of the mold form a magnetic suction closed loop. After power is turned on, an adsorption force of ≥800N is generated to firmly lock the mold and resist casting vibration and overturning impact; the magnetic force disappears after power is turned off, making it easy for the robot to quickly disassemble and assemble the mold; Energy and signal transmission of the power interface 250: The telescopic spring pin contact 251 and the bottom of the mold The partitioned insulating copper ring 252 is crimped and connected, powering and transmitting data to the mold's built-in sensors (such as the piezoelectric ceramic sensor 320) and the micro-vibrator 260. The annular sealing ring 253 forms a waterproof chamber around the contact to prevent slurry from seeping in and causing a short circuit. The micro-vibrator 260 is controlled for compaction: The micro-vibrator 260, fixed to the side wall of the basic positioning seat 220, starts in a strong vibration mode during the pouring phase. High-frequency micro-amplitude vibration (amplitude 1.5-2mm, frequency 60Hz) is used to evenly fill the mold cavity with slurry and eliminate bubbles. During the demolding phase, it switches to a micro-vibration mode (amplitude 0.1mm, frequency 20Hz) to assist the building blocks in smoothly separating from the mold and reduce damage to corners. The vibration start and stop are automatically triggered by the partition control system 500 according to the workstation status. Specifically, the dual-station mold set 300 includes: The casting mold 310 is connected to the basic positioning seat 220 through the electromagnetic suction module 240, wherein the upper mold 311 is the working station and the lower mold 312 is the preparation station; A piezoelectric ceramic sensor 320 fixed to the inner wall of the casting mold 310; The push assembly 330 disposed at the bottom of the casting mold 310 includes: A cylinder group 331 symmetrically arranged at the bottom of the casting mold 310; A honeycomb push plate 332 fixed to the telescopic end of the cylinder group 331; An oblique guide edge silicone pad 333 provided on the surface of the honeycomb push plate 332; The double-station mold group 300 is the core execution unit of the block forming operation. Through the three functional modules of upper and lower station coordination, casting quality monitoring and non-destructive demoulding, it achieves a dynamic balance between continuous production and mold maintenance. The upper mold 311 (operating station) is located at the upper part of the mold group and undertakes the core function of slurry casting. When the mold group enters the casting and leveling area, the upper mold 311 docks with the casting head to receive slurry injection; the built-in piezoelectric ceramic sensor 320 monitors the slurry filling status in real time to ensure the fullness of the cavity. After the operation is completed, it rotates to the bottom to become The preparation station, the lower mold 312 (preparation station) is located at the bottom of the mold group, and alternately performs two roles in the production cycle. The preparation stage: accepts the clean mold cavity installed by the robot to prepare for the next round of pouring. The post-switching stage: when the mold group flips 180°, the original lower mold is converted into the working station and immediately put into the pouring process. The upper and lower molds alternate to form a continuous production closed loop. When one group of molds is pouring, the other group can be cleaned or maintained simultaneously, eliminating equipment waiting time and increasing production capacity by more than 40%. The piezoelectric ceramic sensor 320 embedded in the inner wall of the mold senses the slurry pressure distribution through charge changes and provides real-time feedback on three key data: filling uniformity: detecting the slurry filling status in the corners of the cavity to prevent void defects; density threshold: judging the bubble removal effect based on the slurry pressure peak, and linking the micro vibrator 260 to adjust the vibration frequency; abnormal alarm: when the cavity is not filled or the slurry overflows, the feeding system is automatically triggered to shut down. The sensor data is transmitted to the control system through the power interface 250, and the pouring parameters (flow rate, vibration intensity) are corrected in real time to ensure the consistency of block molding. The twin cylinders 331 are driven synchronously, providing balanced thrust to prevent deformation on one side of the block. The lifting speed is adjustable (to accommodate different slurry setting speeds). The porous structure of the honeycomb push plate 332 allows the slurry to penetrate the hole, forming a "mechanical lock." During demoulding, friction with the hole wall disperses the tensile force, preventing cracking of the block body. The smooth coating on the hole wall reduces the risk of mold sticking. The 15° bevel of the beveled guide silicone pad 333 guides the block smoothly out of the mold cavity. The elastic compression of the silicone material protects the block's edges (especially brittle solid waste aggregate blocks), reducing breakage. Specifically, the mobile operation tower system 400 includes: The odd-numbered towers 410 and the even-numbered towers 420 are fixed to the top of the inner tube 110; Longitudinal guide rail grooves 430 between adjacent basic positioning seats 220; The lifting drive mechanism 440 for controlling the height of the odd-numbered towers 410 and the even-numbered towers 420 includes: Drive motors 441 on the side walls of odd-numbered towers 410 and even-numbered towers 420; A driving gear 442 fixed to the output end of the driving motor 441; a spur rack 443 fixed in the longitudinal guide slot 430; The odd-numbered towers 410 and the even-numbered towers 420 have the same structure, both including: a movable base 450 that slidably engages with the longitudinal guide groove 430; a telescopic arm 460 fixed to the outer wall of the base 450; a vertical spindle 470 fixed to the end of the telescopic arm 460; An integrated operating mechanism 480 fixed to the top of the vertical main shaft 470 includes an independently rotating pouring head 481 and a leveling vibrating blade 482; The mobile operation tower system 400 serves as the three-dimensional operation execution center of the block forming equipment. Through the dual-tower collaboration, multi-axis motion and integrated process mechanism, it realizes high-precision casting and surface treatment of multiple axial stations. The odd-numbered tower 410 is responsible for controlling the mold units with odd numbers in the axial direction (such as units 1 and 3), and the even-numbered tower corresponds to the even-numbered units (such as units 2 and 4), forming a full coverage of the axial stations. The dual towers are fixed on the top of the fixed inner tube 110 and are symmetrically distributed with the center line of the rotating base as the reference to ensure consistent operating radius and avoid eccentric load. When the rotating base moves the mold group When being sent to the pouring and smoothing area, the twin towers are synchronously lowered to the target longitudinal part, each positioning the axial unit in charge. The independent operation capability enables the two towers to process different mold units at the same time, and the efficiency is increased by 70% compared with the single tower system. The longitudinal guide groove 430 between the adjacent basic positioning seats 220 provides a high-rigidity sliding track for the mobile base 450, and the straightness error is ≤0.1mm / m. When the twin towers move in the axial direction, the dovetail groove structure of the mobile base 450 and the longitudinal guide groove 430 prevents derailment. The driving motor 441 of the lifting drive mechanism 440 is driven by the driving gear 442 The spur rack 443 in the meshing guide groove converts the rotary motion into the vertical lifting of the tower body. The lifting stroke covers the full height of the mold group (including the extension space of the telescopic arm 460). The positioning repeatability is ±0.05mm, ensuring that the casting head 481 is accurately inserted into the mold cavity. The telescopic arm 460 extends horizontally from the base 450 to adjust the radial working distance of the end spindle 470 to compensate for the center offset caused by the mold installation tolerance. The casting head 481 and the leveling vibrating knife 482 are installed on the top of the vertical spindle 470 through an independent rotation mechanism. Precise casting: the casting head descends Insert the mold → Slurry is injected at a preset flow rate (real-time calibration is performed by the linked piezoelectric sensor 320) → Retracts after filling. The pouring head 481 has a built-in slurry flow valve, which adjusts the flow rate through feedback from the piezoelectric ceramic sensor 320. Vibration leveling: The leveling vibrating blade descends to the slurry surface → The blade rotates and moves radially to cover the entire mold surface → High-frequency micro-vibration (50-100Hz) eliminates surface bubbles and seams. A secondary operating mechanism can be added to the bottom of the vertical spindle 470 to achieve dual-end synchronous operation (e.g., top processing unit 1, bottom processing unit 3), increasing efficiency by another 50%; Specifically, the RFID identification module 230 includes: A reader / writer 231 fixed at the center of the basic positioning seat 220; An RFID chip 232 fixed to the bottom of the double-station mold assembly 300; The conical positioning boss 233 fixed at the center of the basic positioning seat 220 is plugged into the positioning groove 234 provided at the bottom of the double-station mold assembly 300 to ensure that the reader 231 and the RFID chip 232 are accurately aligned. The conical positioning boss 233 at the center of the base positioning seat 220 and the positioning groove 234 at the bottom of the mold form a self-centering mechanism. The boss taper is designed to be 5°, automatically correcting installation deviations of ±2mm as the mold is lowered, ensuring concentricity between the mold and the base positioning seat of ≤0.1mm. When the conical positioning boss 233 is fully inserted into the positioning groove 234, the gap between the bottom surface of the mold and the upper surface of the positioning seat is less than 0.05mm, eliminating the risk of displacement caused by vibration. Physical hard limits replace traditional bolt positioning, ensuring precise alignment of the RFID chip 232 and the reader 231 (within ±0.2mm) and providing a uniform adsorption sealing surface for the electromagnetic attraction module 240. The collaborative process between the reader 231 and the RFID chip 232 is as follows: Identity authentication: After the mold is installed in place, the reader 231 transmits 13. The 56MHz radio frequency signal activates the RFID chip 232, reads the unique ID code (e.g., a 24-bit hexadecimal sequence), and verifies whether the mold is in the authorized library. Data exchange: The mold parameters stored in the RFID chip 232 (e.g., number of uses, dimensions, and maintenance records) are uploaded to the control system, and the current process parameters (casting volume, vibration mode) are simultaneously downloaded to the RFID chip 232. Status synchronization: During operation, the RFID chip 232 updates the current status (e.g., "casting" / "waiting for demolding") in real time for subsequent workstations to access. The loop antenna of the reader / writer 231 surrounds the conical boss 233, with a signal coverage radius of 5mm. It only activates the closest RFID chip 232, which is encapsulated in a metal shielding layer to resist high-frequency electromagnetic interference from the micro vibrator 260. Specifically, the electromagnetic attraction module 240 includes: Electromagnetic cores 241 are evenly distributed around the surface of the basic positioning seat 220 and arranged along the outer circumference of the basic positioning seat 220; The bottom of the double-station mold assembly 300 is embedded with an annular magnetic conductive sheet 242, whose outer diameter is concentric with the distribution circle of the electromagnet core 241; The power interface 250 includes: The surface of the basic positioning seat 220 is uniformly distributed along the circumference of the telescopic spring pin contacts 251; The partitioned insulating copper ring 252 at the bottom of the double-station mold assembly 300 is crimped into contact with the retractable spring pin contact 251; An annular sealing ring 253 is provided on the periphery of the telescopic spring pin contact 251 and forms a waterproof chamber after axial compression; The electromagnetic suction module 240 is the core module of the equipment to achieve rapid mold clamping and lossless transmission of energy / signals. Through the coordination of electromagnetic adsorption and circuit self-alignment design, it solves the pain points of low efficiency and easy loosening of traditional mechanical fastening, and provides high reliability for continuous production. The electromagnetic cores 241 (usually 6-8 groups) are evenly distributed circumferentially on the surface of the basic positioning seat 220. When DC power (24V) is passed, a strong magnetic field is generated. The annular magnetic conductive sheet 242 is embedded in the bottom of the mold and is precisely concentric with the distribution circle of the electromagnetic core 241. When the mold is aligned through the conical positioning boss 233, the distance between the annular magnetic conductive sheet 242 and the electromagnetic core 241 is ≤0.3m m, forming a low magnetic resistance closed loop, instantly generating an adsorption force of ≥800N (equivalent to 80kgf), rigidly fixing the mold to the basic positioning seat 220. After the current is cut off, the residual magnetic field is less than 0.2T. The robot can disassemble the mold within 0.5 seconds, which is 8 times more efficient than bolt disassembly. The strong adsorption force ensures zero displacement under vibration conditions. The telescopic spring pin contacts 251 (made of beryllium copper plated with gold) uniformly distributed on the surface of the basic positioning seat 220 are in contact with the partitioned insulating copper ring 252 at the bottom of the mold. The telescopic spring pin contacts 251 are compressed by the gravity of the mold, with a stroke of 2-3mm, triggering the preset pressure threshold (≥0.5N / pin ) and then automatically turns on the circuit to achieve: Power transmission: providing 24V DC power to the micro vibrator 260 and piezoelectric ceramic sensor 320 inside the mold; Signal interaction: transmitting sensor data to the control system in real time, the copper ring is divided into independent insulating sectors (such as 4 quadrants), each sector and the spring needle group form an independent circuit, a single zone failure (such as contact oxidation) does not affect other areas, improving the system fault tolerance, the annular sealing ring 253 has triple protection: static sealing: nitrile rubber sealing ring surrounds the telescopic spring needle contact 251, axial compression 15%-20% when the mold is pressed, filling the micro gap between the basic positioning seat and the mold; dynamic isolation : The sealed chamber is filled with food-grade silicone grease to form a liquid barrier to prevent slurry penetration (protection level IP68); electrical insulation protection: The sealing ring isolates adjacent telescopic spring pin contacts 251 to prevent condensation from causing short circuits. Adsorption-energy supply linkage logic: Pre-attraction verification: The system will only energize the electromagnet core 241 when the RFID module 230 confirms the mold identity is legal and the conical positioning boss 233 is fully inserted; energy supply timing control: The telescopic spring pin contact 251 will be energized 0.1 seconds after the electromagnetic attraction is completed (to avoid arc ablation); demoulding protection: The power supply is cut off 2 seconds before the flipping station operation to prevent cable entanglement; Specifically, the integrated operation mechanism 480 further includes: Pouring head drive assembly 483: One end of the first fixed link 4831 fixes the pouring head 481 , and the other end is movably sleeved on the main shaft 470 through the first bearing sleeve 4832 ; The first servo motor 4833 is fixed to the top of the first fixed link 4831; The first driving gear 4834 is fixed to the output shaft of the first servo motor 4833; The first driven gear 4835 is fixedly sleeved on the outer wall of the vertical main shaft 470 and meshes with the first driving gear 4834; Trowel drive assembly 484: One end of the second fixed link 4841 fixes the leveling vibrating blade 482 , and the other end is movably sleeved on the vertical main shaft 470 through the second bearing sleeve 4842 ; The second servo motor 4843 is fixed to the top of the second fixed link 4841; The second driving gear 4844 is fixed to the output shaft of the second servo motor 4843; The second driven gear 4845 is fixedly sleeved on the outer wall of the vertical main shaft 470 and meshes with the second driving gear 4844; The rotation planes of the first fixed link 4831 and the second fixed link 4841 are parallel to the mounting surface of the base positioning seat 220; The integrated operating mechanism 480 is the core process execution terminal of the mobile operating tower system 400. Through a dual-drive decoupling design and spatial motion optimization, it achieves high-precision independent control of the pouring and smoothing processes. The independent rotation control of the pouring head drive assembly 483 is as follows: the first servo motor 4833 drives the first driving gear 4834, which engages the first driven gear 4835 (fixed to the outer wall of the vertical main shaft 470), which drives the first fixed link 4831 to rotate about the vertical main shaft 470. The extended operation coverage of the smoothing blade drive assembly 484 is as follows: the second servo motor 4843 drives the second driving gear 4844, which engages the second driven gear 4845, which drives the second fixed link 4841 to rotate independently. The smoothing vibrating blade 482 has a 270° over-limit rotation capability, covering any position on the mold surface. The motion planes of the pouring head 481 and the smoothing vibrating blade 482 are parallel to the mounting surface of the base positioning seat 220, ensuring that the tools are always perpendicular to the mold surface, avoiding slurry splashing or uneven smoothing caused by tilting. Specifically, a bottom auxiliary integrated operating mechanism is added to the bottom of the vertical main shaft 470, which has the same structure as the top integrated operating mechanism 480 and is arranged symmetrically; Standard mode: only the top integrated operating mechanism 480 is enabled; Efficient mode: When the bidirectional mechanism is enabled, the top and bottom mechanisms are assigned to work stations 1-4 and work synchronously; As a two-way expansion module of the integrated operating mechanism 480, the auxiliary integrated operating mechanism achieves flexible doubling of equipment production capacity through spatial symmetrical layout and intelligent task allocation, while maintaining the rigid balance of the system. A completely symmetrical auxiliary integrated operating mechanism (including auxiliary pouring head and auxiliary smoothing knife) is added to the bottom of the vertical main shaft 470. The two have the same structural dimensions and independent drive components, forming an upper and lower double workstation with the main shaft as the symmetry axis. The total height of the vertical main shaft is increased by 40% (original height + bottom mechanism size), but the unit space capacity density is increased by 100%, breaking through the height limit bottleneck of traditional single-axis equipment. The rotation plane of the auxiliary pouring head and auxiliary smoothing knife is parallel to the mounting surface of the basic positioning seat 220, ensuring consistent process movements. In standard mode (single-mechanism operation), only the top integrated operating mechanism 480 is activated. The working logic is the same as the basic design and is suitable for low-load scenarios such as mold debugging and small-batch production. It also provides backup operation during single-mechanism maintenance to ensure continuous production. In high-efficiency mode (bidirectional synchronous operation), the top mechanism is responsible for axial odd-numbered stations (such as mold groups 1 and 3), and the bottom mechanism is responsible for axial even-numbered stations (such as mold groups 2 and 4). The mold groups are numbered 1-4 in a linear array. The two mechanisms synchronously cover all stations. The lifting drive mechanism 440 moves the main shaft down to the middle position, allowing the two mechanisms to accurately align their respective molds. The top casting head and the bottom trowel operate synchronously (or cross-execute), eliminating process waiting time. Specifically, the partition control system 500 includes: In the pouring and leveling area 510, the mobile operation tower system 400 synchronously operates the axially adjacent upper molds; The lower mold replenishment area 520 is used to replenish the lower mold through an external robot; In the demoulding area 530, the double-station mold assembly 300 is turned over, and the solid waste foam concrete blocks inside the cast upper mold are demoulded. The solid waste foam concrete blocks are taken up by an external belt conveyor and transported to the next step. The robot demoulds the lower mold and transports it to the corresponding cleaning equipment for cleaning; Among them, the pouring and smoothing area 510 occupies 115±5° of the circumference, the lower mold filling area 520 occupies 80±5° of the circumference, and the flipping and demoulding area 530 occupies 165±5° of the circumference. A 15° mechanical isolation zone is set at the boundary of each area.

[0026] The pouring and smoothing area 510 (115±5°) accommodates the synchronous operation of the mobile working tower system 400 on axially adjacent upper molds. The angle covers the maximum extension range of the dual towers (including safety redundancy), accounting for 32% of the operation cycle, meeting the time requirements of the pouring and smoothing processes. The lower mold replenishment area 520 (80±5°) reserves operating space for the robot to install and clean the lower mold 312. The angle matches the envelope of the robot's motion trajectory. The mold replenishment time is ≤7 seconds, which is the shortest process zone (accounting for 22%). The flipping and demolding area 530 (165±5°) maximizes the flipping space of the double-station mold group 300 (180° flip + 15° buffer) and includes a belt conveyor transmission channel. Demolding, mold cleaning, and rollout take the longest time (accounting for 46%) and dominate the overall machine cycle time. The core value of the 15° mechanical isolation zone: the physical partition (height ≥300mm) blocks splashing slurry and mechanical interference; it triggers the deceleration command before the rotating base 120 enters the new area to avoid inertial overshoot. The rotation control of the rotatable outer sleeve 120 is essentially a rigid beat system with the pouring and smoothing area 510 as the absolute timing core. Its rotation logic strictly follows the closed-loop rule of "longitudinal part operation completed → rotation triggered → driven area follows", reconstructing the uniform motion mode of traditional rotary equipment. The pouring and smoothing area 510 has absolute dominance. The rotation of the rotatable outer sleeve 120 depends solely on the completion status of the pouring and smoothing operation of the current axial workstation: when both the odd tower 410 and the even tower 420 of the mobile work tower system 400 send "double workstation ready completed" Signal (combined verification by piezoelectric ceramic sensor 320 and force feedback from trowel 482); the system detects that the initial setting time of the slurry is ≥ 3 seconds (to prevent deformation caused by centrifugal force of rotation); when the three conditions are simultaneously met, the outer sleeve 120 receives the rotation command. The lower mold patching area 520 and the flip demolding area 530 are not authorized to actively initiate rotation and only act as slave areas. If the pouring and troweling area has not completed the operation, the system waits indefinitely (triggering timeout alarm threshold: ±15 seconds). Passive constraint of the lower mold patching area 520: When the outer sleeve 120 rotates due to pouring completion, the robot arm of the lower mold patching area 520 must complete all movements within an 80° rotation arc. Mold installation accuracy calibration (≤5 seconds) → Electromagnetic attraction (≤1 second) → RFID identity binding (≤1 second). Operation is prohibited during rotation. The robot is forcibly lifted 0.5 seconds before the start of rotation to avoid interference. The 165° rotation arc covers the entire demoulding process: the first 60° flip mechanism 210 is accelerated to 180° / s; the middle 45° push cylinder completes the demoulding of the block; the last 60° robot grabs the empty mold cavity and transfers it for cleaning. The demoulding action rate strictly matches the angular velocity of the outer sleeve to avoid the block from being broken by centrifugal force.

[0027] Working Principle: This equipment adopts the technical framework of dynamic zoning control of rotating base and coordinated operation of double-station mold. The rotating base system 100 drives the circumferential movement of the mold group, and the mobile operation tower system 400 realizes axial multi-station synchronous operation. The zoning control system 500 accurately coordinates the timing of each process. Its innovation lies in: Rotational-axial compound motion: The circumferential rotation of the mold group is combined with the axial movement of the tower system, breaking through the space limitations of traditional linear production lines; Dynamic switching of double-station molds: upper and lower molds operate alternately to achieve parallelization of continuous production and mold maintenance; Three-dimensional collaborative control: real-time closed-loop control based on mold position, sensor feedback, and tower mechanism movement.

[0028] The detailed working process of this device is as follows: 1. Device initialization Mould pre-installation: the upper mould 311 is installed on all the basic positioning seats 220 and is in a pouring-ready state; the lower mould 312 is in a preparation position (vacant).

[0029] System reset: The odd towers 410 and even towers 420 of the mobile working tower system 400 are raised to the top initial position, the outer sleeve 120 can be rotated to a stop, the first longitudinal part is aligned with the center position of the pouring and leveling area, and the external feeding equipment is connected to the pouring head 481, ready for feeding.

[0030] 2. Standard Operating Mode Process 1. Pouring and leveling stage (pouring and leveling area) Tower positioning: The partition control system 500 detects that the current longitudinal section enters the pouring and leveling area, and the odd-numbered tower 410 and the even-numbered tower 420 descend along the longitudinal guide groove 430 to the target longitudinal section. The odd-numbered tower 410 is positioned to the first upper mold 311 (bottom unit) of the longitudinal section, and the even-numbered tower 420 is positioned to the second upper mold 312 (adjacent unit).

[0031] Pouring operation: The pouring head 481 is inserted into the opening of the upper mold 311, the external feeding equipment starts to deliver the slurry, and the micro vibrator 260 starts the strong vibration mode to eliminate the bubbles inside the slurry.

[0032] Smoothing operation: The smoothing vibration blade 482 descends to the surface of the upper mold 311 and smoothes the slurry along a spiral path. After the smoothing vibration blade 482 completes the operation, it retracts and the micro vibrator 260 stops.

[0033] Tower reset: the pouring head 481 and the leveling vibrating knife 482 are retracted, the telescopic arm 460 is retracted, and the odd-numbered tower 410 and the even-numbered tower 420 are raised to the top safe position.

[0034] 2. Base body rotation switching station The circumferential drive assembly 140 is started, and the outer sleeve 120 can be rotated 30° to allow the next longitudinal part to enter the pouring and leveling area. The odd towers 410 and the even towers 420 move along the longitudinal guide groove 430 to the bottom of the new work station, preparing for the next round of pouring.

[0035] 3. Strong vibration buffer section The longitudinal portion after pouring is rotated along with the base body into the non-operating area and is left to solidify. The micro vibrator 260 is kept closed to avoid interfering with the solidification of the material.

[0036] 4. Lower mold filling stage (lower mold filling area) Mold replenishment: The robot is connected to the RFID recognition module 230 through communication. The robot grabs the cleaned lower mold 312 and moves it to the basic positioning seat 220. The RFID recognition module 230 verifies the mold number. After confirmation, the electromagnetic suction module 240 is powered on to adsorb the lower mold 312.

[0037] The microvibrator 260 remains off to ensure positioning stability.

[0038] Workstation switching: After the mold filling is completed, the longitudinal part continues to rotate to the next area.

[0039] 5. Flip demoulding stage (flip demoulding area) Mold flipping: The flipping mechanism 310 drives the double-station mold set 300 to rotate 180°, the original upper mold 311 is turned to the preparation station (below), and the newly added lower mold is turned to the working station (above).

[0040] Block demoulding: The cylinder 331 of the pushing assembly 330 pushes the honeycomb push plate 332 to push the solidified block out of the mold, and the micro vibrator 260 starts the micro vibration mode to assist the solid waste foam concrete block to be smoothly removed.

[0041] Material transfer: The belt conveyor takes over the demoulding blocks and transports them to the next curing process. The robot grabs the lower mold (after demoulding) and sends it to the cleaning station.

[0042] 3. Efficient operation mode process 1. Mode switching preparation: A sub-integrated operating mechanism is installed at the bottom of the vertical main shaft 470, the control system is switched to high-efficiency mode, and the workstation allocation strategy is adjusted.

[0043] 2. Synchronous pouring and leveling operations: Tower positioning: The odd-numbered tower 410 controls the top and bottom operating mechanisms simultaneously, and positions them to the first and third upper molds 311 respectively. The even-numbered tower 420 positions them to the second and fourth upper molds 311 synchronously. The odd-numbered tower 410 processes the upper molds 311 of two non-continuous longitudinal parts at the same time, and the even-numbered tower 420 processes the other group, cooperating to achieve improved efficiency.

[0044] Collaborative work: The four pouring heads 481 inject slurry at the same time, the micro vibrator 260 starts strong vibration in the four units, and the leveling vibration knife 482 levels the surface of each unit in turn. The operation paths do not interfere with each other. During the pouring process, the slurry flow and the leveling vibration knife pressure are adjusted according to the needs of small blocks.

[0045] Tower reset: All operating mechanisms are retracted and the twin towers are raised to the top.

[0046] 3. Workstation switching and replenishment: The base rotates 30°, and the four-station group in high-efficiency mode enters the next work area. The robot simultaneously replenishes the lower mold in the mold replenishment area to adapt to accelerate the production rhythm. The robot replenishes multiple lower molds in parallel to shorten the mold replenishment time. The flip mechanism 210 simultaneously processes multiple groups of molds, and the push assembly 330 cooperates with the micro-vibration mode to complete demolding. The lower mold after demolding is directly sent to the cleaning equipment to reduce waiting time. The equipment processes all longitudinal parts with higher efficiency to form continuous production.

[0047] 4. Circular Process Connection Dynamic flow: Each longitudinal part goes through four stages in sequence: pouring and leveling → strong vibration buffering → mold filling → demoulding. The base switches to a work station every 30° rotation. The 12 longitudinal parts need to rotate 360° to complete the whole cycle.

[0048] Mode compatibility: Standard mode and high-efficiency mode can be switched online to meet the production needs of different block specifications. In both modes, the operation procedures of the manipulator and belt conveyor in the mold filling and demoulding stages are consistent.

[0049] Space allocation: Axially, working gaps are reserved between adjacent workstations to ensure the activity space of the pouring head, vibrating knife, and manipulator. Mechanical isolation zones are set at the boundaries of each area to prevent equipment interference.

[0050] Closed-loop process: pouring completed → static solidification → mold filling → flipping and demoulding → mold cleaning → reloading, forming a continuous production loop.

[0051] Status feedback: The RFID module monitors the mold position and number in real time, and the piezoelectric ceramic sensor detects the pouring volume, triggering an alarm or automatic compensation in case of abnormality.

[0052] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0053] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A solid waste foam concrete block forming production equipment, characterized in that: include: Rotating matrix system (100); A mold supporting system (200) is evenly distributed circumferentially on the rotating base system (100); A double-station mold set (300) is installed on a base positioning seat (220) of a mold carrying system (200), wherein the upper mold (311) of the double-station mold set (300) is an operating station and the lower mold (312) is a preparation station; A mobile operation tower system (400) bridges the rotating base system (100) and the mold carrying system (200), and synchronously operates axially adjacent operation stations by rotating and switching the stations; The partition control system (500) triggers the following workstations based on the circumferential position of the rotating base system (100): The pouring and smoothing area (510) corresponds to the working position of the upper mold (311); A lower mold filling area (520) corresponding to a preparatory position of the lower mold (312); The flip demoulding area (530) corresponds to the flip position of the double-station mold assembly (300).

2. The solid waste foam concrete block forming production equipment according to claim 1, characterized in that: The rotating substrate system (100) comprises: The cylindrical positioning seat is composed of a fixed inner tube (110), a rotatable outer tube (120) sleeved on the outside of the fixed inner tube (110), and a support leg (130); A circumferential drive assembly (140) for controlling the rotation angle of a rotatable outer sleeve (120) comprises: A main motor (141) fixed to the bottom of the fixed inner tube (110); A driving gear (142) fixed to the output end of the main motor (141); An annular gear ring (143) fixed to the inner wall of the rotatable outer sleeve (120) is engaged with the driving gear (142).

3. The solid waste foam concrete block forming production equipment according to claim 1, characterized in that: The mold carrying system (200) comprises: A plurality of basic positioning seats (220) uniformly distributed circumferentially on the rotatable outer sleeve (120) through a turning mechanism (210); The basic positioning seats (220) are arranged in a linear array along the axial direction of the rotatable outer sleeve (120); Each basic positioning seat (220) is provided with: An RFID identification module (230) fixed at the center of the upper and lower ends of the basic positioning seat (220); Electromagnetic attraction modules (240) and a power supply interface (250) evenly distributed on the circumference of the upper and lower end surfaces of the basic positioning seat (220); A micro vibrator (260) fixed to a side wall of the basic positioning seat (220); Wherein, the turning mechanism (210) includes: An auxiliary motor (211) fixed to the inner wall of the rotatable outer sleeve (120); A flip connecting rod (212) passing through the side wall of the rotatable outer sleeve (120), one end of which is connected to the base positioning seat (220) and the other end of which extends into the avoidance groove (111) of the fixed inner sleeve (110); A driven gear (213) fixed to the end of the flip connecting rod (212); A driving gear (214) fixed to the output end of the auxiliary motor (211) is engaged with the driven gear (213).

4. The solid waste foam concrete block forming production equipment according to claim 1, characterized in that: The double-station mold set (300) comprises: A casting mold (310) is connected to the basic positioning seat (220) via an electromagnetic suction mold group (240), wherein the upper mold (311) is an operating station and the lower mold (312) is a preparation station; a piezoelectric ceramic sensor (320) fixed to the inner wall of the casting mold (310); The push assembly (330) is arranged at the bottom of the casting mold (310), and includes: A cylinder group (331) symmetrically arranged at the bottom of the casting mold (310); A honeycomb push plate (332) fixed to the telescopic end of the cylinder group (331); An oblique guide edge silicone pad (333) is provided on the surface of the honeycomb push plate (332).

5. The solid waste foam concrete block forming production equipment according to claim 1, characterized in that: The mobile operation tower system (400) comprises: Odd-numbered towers (410) and even-numbered towers (420) fixed to the top of the inner tube (110); Longitudinal guide rail grooves (430) between adjacent basic positioning seats (220); The lifting drive mechanism (440) for controlling the height of the odd-numbered towers (410) and the even-numbered towers (420) comprises: Drive motors (441) for the side walls of the odd-numbered towers (410) and the even-numbered towers (420); A driving gear (442) fixed to the output end of the driving motor (441); A spur rack (443) fixed in the longitudinal guide groove (430); The odd-numbered towers (410) and the even-numbered towers (420) have the same structure, both comprising: A movable base (450) slidably engaged with the longitudinal guide groove (430); a telescopic arm (460) fixed to the outer wall of the base (450); a vertical spindle (470) fixed to the end of the telescopic arm (460); The integrated operating mechanism (480) fixed on the top of the vertical main shaft (470) includes an independently rotating pouring head (481) and a leveling vibrating knife (482).

6. The solid waste foam concrete block forming and production equipment according to claim 3, characterized in that: The RFID identification module (230) includes: A reader / writer (231) fixed at the center of the basic positioning seat (220); An RFID chip (232) fixed to the bottom of the double-station mold assembly (300); The conical positioning boss (233) fixed at the center of the basic positioning seat (220) is plugged into the positioning groove (234) provided at the bottom of the double-station mold assembly (300) to ensure that the reader (231) and the RFID chip (232) are accurately aligned.

7. The solid waste foam concrete block forming and production equipment according to claim 3, characterized in that: The electromagnetic attraction module (240) comprises: Electromagnetic cores (241) are evenly distributed on the surface of the basic positioning seat (220) in the circumferential direction and are arranged along the outer circumferential area of ​​the basic positioning seat (220); An annular magnetic conductive sheet (242) is embedded in the bottom of the double-station mold assembly (300), and its outer diameter is concentric with the distribution circle of the electromagnet core (241); The power interface (250) comprises: Telescopic spring pin contacts (251) uniformly distributed circumferentially on the surface of the basic positioning seat (220); The partitioned insulating copper ring (252) at the bottom of the double-station mold assembly (300) is crimped into contact with the telescopic spring pin contact (251); An annular sealing ring (253) is arranged on the periphery of the telescopic spring pin contact (251) and forms a waterproof chamber after axial compression.

8. The solid waste foam concrete block forming and production equipment according to claim 5, characterized in that: The integrated operation mechanism (480) further includes: Casting head drive assembly (483): One end of the first fixed link (4831) fixes the pouring head (481), and the other end is movably sleeved on the vertical main shaft (470) through the first bearing sleeve (4832); The first servo motor (4833) is fixed to the top of the first fixed link (4831); The first driving gear (4834) is fixed to the output shaft of the first servo motor (4833); The first driven gear (4835) is fixedly sleeved on the outer wall of the vertical main shaft (470) and meshes with the first driving gear (4834); Trowel drive assembly (484): One end of the second fixed link (4841) fixes the leveling vibration knife (482), and the other end is movably sleeved on the vertical main shaft (470) through the second bearing sleeve (4842); The second servo motor (4843) is fixed to the top of the second fixed link (4841); The second driving gear (4844) is fixed to the output shaft of the second servo motor (4843); The second driven gear (4845) is fixedly sleeved on the outer wall of the vertical main shaft (470) and meshes with the second driving gear (4844); The rotation planes of the first fixed link (4831) and the second fixed link (4841) are parallel to the mounting surface of the base positioning seat (220).

9. The solid waste foam concrete block forming and production equipment according to claim 8, characterized in that: A bottom auxiliary integrated operating mechanism is added to the bottom of the vertical main shaft (470), which has the same structure as the top integrated operating mechanism (480) and is symmetrically arranged; Standard mode: only the top integrated operating mechanism (480) is enabled; Efficient mode: When the bidirectional mechanism is enabled, the top and bottom mechanisms are assigned to work stations 1-4 and operate synchronously.

10. The solid waste foam concrete block forming and production equipment according to claim 1, characterized in that: The partition control system (500) includes: In the pouring and leveling area (510), the mobile operation tower system (400) synchronously operates the axially adjacent upper molds; The lower mold replenishing area (520) replenishes the lower mold through an external manipulator; In the demoulding area (530), the double-station mold assembly (300) is turned over, and the solid waste foam concrete blocks inside the cast upper mold are demoulded. The solid waste foam concrete blocks are taken up by an external belt conveyor and transported to the next step. The robot demoulds the lower mold and transports it to the corresponding cleaning equipment for cleaning; Among them, the pouring and smoothing area (510) occupies 115±5° of the circumference, the lower mold filling area (520) occupies 80±5° of the circumference, and the flip demoulding area (530) occupies 165±5° of the circumference. A 15° mechanical isolation zone is set at the boundary of each area.

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