Raw material mixing device for asphalt mixture production

By introducing the first stirring mechanism and the second stirring mechanism into the asphalt mixture production device and combining the cam and chute design, the problems of low stirring efficiency and uneven mixing are solved, and efficient and uniform mixing and convenient cleaning are achieved.

CN120695697AInactive Publication Date: 2025-09-26BAODING LVSHENG ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202511047277.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-29
Publication Date
2025-09-26
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The asphalt mixing process in the existing technology is inefficient and prone to uneven raw materials.

Method used

A mixing device including a first stirring mechanism and a second stirring mechanism is adopted. The first stirring mechanism is driven by the first connecting shaft to stir in the middle of the tank body. At the same time, the second stirring mechanism at the bottom of the tank body vibrates the raw materials at the bottom of the tank body through the transmission part. Combined with the cam and slide groove design, uniform mixing of the materials is achieved.

Benefits of technology

It improves the stirring efficiency and mixing uniformity, ensures that the raw materials are fully mixed, and facilitates cleaning and maintenance of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a raw material mixing device for asphalt mixture production, and belongs to the technical field of asphalt processing, the raw material mixing device comprises a mixing tank, the top surface of the mixing tank is detachably connected with a mixing cover, the mixing cover is provided with a feed inlet, the top surface of the mixing cover is fixedly connected with a first motor, and an output shaft of the first motor extends into the mixing tank and is fixedly connected with a first connecting shaft; a first stirring mechanism is arranged on the first connecting shaft, the first stirring mechanism is located in the mixing tank, the bottom of the first connecting shaft extends to the position below the mixing tank and is fixedly connected with a second stirring mechanism, the second stirring mechanism comprises a first transmission part in transmission connection with the first connecting shaft, and the first transmission part is in transmission connection with a second stirring part; and the second stirring part is slidably connected to the bottom in the mixing tank. The first motor drives the first connecting shaft to rotate and drives the first stirring mechanism to stir in the middle of the tank body, meanwhile, the second stirring mechanism at the bottom vibrates raw materials at the bottom in the tank body through the first transmission part, the stirring effect is improved, and the discharging port is used for discharging the mixed materials.
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Description

Technical Field

[0001] The invention belongs to the technical field of asphalt processing, and in particular relates to a raw material mixing device for asphalt mixture production. Background Art

[0002] Asphalt is a dark brown complex mixture composed of hydrocarbons of different molecular weights and their non-metallic derivatives. It is a high-viscosity organic liquid that is in liquid form and has a black surface. It is mainly used in industries such as coatings, plastics, rubber, and road paving.

[0003] At present, in the existing technology, stirring and mixing is one of the key steps in asphalt processing. Usually, the asphalt raw materials are added into the device and stirred and mixed using a stirring component. However, during the stirring process, a corresponding stirring paddle is usually used to stir the raw materials inside. The stirring efficiency is relatively slow, and there is a possibility that the internal raw materials may not be mixed evenly. Summary of the Invention

[0004] The purpose of the present invention is to provide a raw material mixing device for asphalt mixture production to solve the problems existing in the above-mentioned prior art.

[0005] To achieve the above-mentioned objectives, the present invention provides the following solution: The present invention provides a raw material mixing device for asphalt mixture production, comprising a mixing tank, a mixing cover detachably connected to the top surface of the mixing tank, a feeding port provided on the mixing cover, the feeding port being connected to the interior of the mixing tank, a first motor fixedly connected to the top surface of the mixing cover, an output shaft of the first motor extending into the mixing tank and fixedly connected to a first connecting shaft, a first stirring mechanism provided on the first connecting shaft, the first stirring mechanism being located in the mixing tank, the bottom of the first connecting shaft extending to the bottom of the mixing tank and fixedly connected to a second stirring mechanism, the second stirring mechanism comprising a first transmission part drivingly connected to the first connecting shaft, the first transmission part drivingly connected to a second stirring part, the second stirring part being slidably connected to the bottom of the mixing tank, and a discharge port being provided at the bottom of one side of the mixing tank.

[0006] Preferably, the bottom of the first connecting shaft is fixedly connected to one end of the mixing tank that extends out of the mixing tank, the first transmission part includes second bevel gears symmetrically meshed on both sides of the first bevel gear, the second bevel gear is fixedly connected to the second connecting shaft on the side away from the first bevel gear, the second connecting shaft is rotatably connected to a fixing part, the fixing part is fixed to the bottom surface of the mixing tank, the second connecting shaft is fixedly connected to the side away from the second bevel gear, and the top of the cam is abutted against the second stirring part.

[0007] Preferably, the bottom of the mixing tank is symmetrically provided with a first slide groove, a mixing plate is slidably connected in the first slide groove, a first spring is fixedly connected to the bottom of the first slide groove, the top surface of the first spring is fixedly connected to the bottom surface of the mixing plate, the bottom of the mixing tank is symmetrically provided with first through holes, a third connecting shaft is slidably connected in the first through holes, the top surface of the third connecting shaft is fixedly connected to the bottom surface of the mixing plate, the bottom of the third connecting shaft extends to the outside of the mixing tank and is fixedly connected to the first connecting plate, and the first connecting plate abuts against the cam adjacent to it.

[0008] Preferably, the fixing member includes a second connecting plate fixedly connected to the bottom surface of the mixing tank, a second through hole is provided in the second connecting plate, and the second through hole is rotatably connected to the second connecting shaft.

[0009] Preferably, the mixing tank is symmetrically provided with a second slide groove arranged along the axial direction of the mixing tank, and a plurality of third slide grooves are equidistantly provided on the inner wall of the mixing tank circumferentially, and the third slide groove is perpendicular to and connected to the second slide groove. The first stirring mechanism includes a first stirring rod symmetrically fixed to the first connecting shaft, and second stirring rods are symmetrically fixed on both sides of the first stirring rod. The second stirring rods are respectively fixed to the first connecting shaft, and the first stirring rod and the second stirring rod are respectively slidably connected to the second slide groove and the third slide groove.

[0010] Preferably, a plurality of first stirring shafts are symmetrically provided on both sides of the first stirring rod, a plurality of second stirring shafts are provided on a side of the second stirring rod close to the first stirring rod, and the first stirring shafts and the second stirring shafts are staggered.

[0011] Preferably, a limiting mechanism is symmetrically provided between the mixing cover and the mixing tank, a first groove is symmetrically provided on the top of the mixing tank, the limiting mechanism includes a fourth slide groove arranged in the mixing cover, a limiting member is slidably connected in the fourth slide groove, and the limiting member is adapted to the first groove.

[0012] Preferably, the limiting member includes a first limiting rod slidably connected to the fourth slide groove, a second limiting rod is fixedly connected to the side of the first limiting rod close to the first groove, second springs are symmetrically fixedly connected to the first limiting rod and both sides of the fourth slide groove, the second springs are located on both sides of the second limiting rod, and the second limiting rod is adapted to the first groove.

[0013] Preferably, a slope is provided on a side of the second limiting rod close to the first groove.

[0014] Preferably, a plurality of legs are fixedly connected to the bottom surface of the mixing tank at equal intervals in the circumferential direction.

[0015] The present invention discloses the following technical effects: raw materials enter the tank through the feed port, a first motor drives the first connecting shaft to rotate, driving the first stirring mechanism to stir in the middle of the tank, while a second stirring mechanism at the bottom of the tank vibrates the raw materials at the bottom of the tank through the first transmission part, improving the stirring effect, and the discharge port is used to discharge the mixed materials. The first and second stirring mechanisms work together to improve mixing uniformity; the removable cover facilitates cleaning and maintenance of the interior of the mixing tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings that constitute part of this application are used to provide a further understanding of this application. The embodiments and descriptions of this application are used to explain this application and do not constitute an improper limitation of this application. In the drawings:

[0017] Figure 1 This is a schematic structural diagram of a raw material mixing device for producing asphalt mixture according to the present invention;

[0018] Figure 2 This is a schematic diagram of the internal structure of the raw material mixing device for asphalt mixture production of the present invention;

[0019] Figure 3 For the present invention Figure 2 A partial enlarged view of middle A;

[0020] Figure 4 For the present invention Figure 2 A partial enlarged view of B.

[0021] In the figure: 1. mixing tank; 2. mixing cover; 3. feed port; 4. first motor; 5. first connecting shaft; 6. discharge port; 7. first bevel gear; 8. second bevel gear; 9. second connecting shaft; 10. cam; 11. first chute; 12. mixing plate; 13. first spring; 14. first through hole; 15. third connecting shaft; 16. first connecting plate; 17. second connecting plate; 18. second chute; 19. third chute; 20. first stirring rod; 21. second stirring rod; 22. first stirring shaft; 23. second stirring shaft; 24. first groove; 25. fourth chute; 26. second spring; 27. first limiting rod; 28. second limiting rod; 29. ​​inclined surface; 30. support leg. DETAILED DESCRIPTION

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0024] Reference Figure 1-Figure 4 As shown, this embodiment provides a raw material mixing device for asphalt mixture production, including a mixing tank 1, a mixing cover 2 is detachably connected to the top surface of the mixing tank 1, a feeding port 3 is provided on the mixing cover 2, and the feeding port 3 is communicated with the mixing tank 1, a first motor 4 is fixedly connected to the top surface of the mixing cover 2, the output shaft of the first motor 4 extends into the mixing tank 1 and is fixedly connected to a first connecting shaft 5, a first stirring mechanism is provided on the first connecting shaft 5, the first stirring mechanism is located in the mixing tank 1, the bottom of the first connecting shaft 5 extends to the bottom of the mixing tank 1 and is fixedly connected to a second stirring mechanism, the second stirring mechanism includes a first transmission part that is transmission-connected to the first connecting shaft 5, the first transmission part is transmission-connected to the second stirring part, the second stirring part is slidably connected to the bottom of the mixing tank 1, and a discharge port 6 is provided at the bottom of one side of the mixing tank 1.

[0025] Raw materials enter the tank through feed port 3. A first motor 4 drives a first connecting shaft 5 to rotate, driving a first stirring mechanism to stir the material in the middle of the tank. Simultaneously, a second stirring mechanism at the bottom of the tank vibrates the raw materials through a first transmission unit, enhancing the stirring effect. A discharge port 6 is used to discharge the mixed material. The coordinated operation of the first and second stirring mechanisms enhances mixing uniformity. The removable lid facilitates cleaning and maintenance of the interior of the mixing tank 1.

[0026] To further optimize the solution, the bottom of the first connecting shaft 5 is fixedly connected to one end of the mixing tank 1 with a first bevel gear 7, and the first transmission part includes a second bevel gear 8 symmetrically meshed on both sides of the first bevel gear 7, and the second bevel gear 8 is fixedly connected to the side away from the first bevel gear 7 with a second connecting shaft 9, and a fixing part is rotatably connected to the second connecting shaft 9, and the fixing part is fixed to the bottom surface of the mixing tank 1, and a cam 10 is fixedly connected to the side of the second connecting shaft 9 away from the second bevel gear 8, and the top of the cam 10 is in contact with the second stirring part.

[0027] First bevel gear 7 at the bottom of first connecting shaft 5 drives second bevel gears 8 on either side to rotate, driving second connecting shaft 9 and cam 10. Cam 10 periodically lifts mixing plate 12, causing it to slide up and down within first chute 11. The bevel gear drive converts the power direction, while cam 10 converts the rotational motion into reciprocating vibration of mixing plate 12, preventing material from accumulating at the bottom.

[0028] To further optimize the solution, a first slide groove 11 is symmetrically provided at the bottom of the mixing tank 1, a mixing plate 12 is slidably connected in the first slide groove 11, a first spring 13 is fixed to the bottom of the first slide groove 11, the top surface of the first spring 13 is fixed to the bottom surface of the mixing plate 12, and a first through hole 14 is symmetrically provided at the bottom of the mixing tank 1, a third connecting shaft 15 is slidably connected in the first through hole 14, the top surface of the third connecting shaft 15 is fixed to the bottom surface of the mixing plate 12, and the bottom of the third connecting shaft 15 extends to the outside of the mixing tank 1 and is fixed to a first connecting plate 16, and the first connecting plate 16 abuts against the cam 10 adjacent to it.

[0029] The mixing plate 12 compresses the first spring 13 downward under the action of the raw material, and the cam 10 drives the mixing plate 12 upward, forming a vibration cycle. The third connecting shaft 15 transmits the vibration to the mixing plate 12, and the first connecting plate 16 ensures stable contact between the cam 10 and the mixing plate 12.

[0030] In a further optimized solution, the fixing member includes a second connecting plate 17 fixed to the bottom surface of the mixing tank 1 , a second through hole is provided in the second connecting plate 17 , and the second through hole is rotatably connected to the second connecting shaft 9 .

[0031] To further optimize the solution, a second chute 18 is symmetrically provided in the mixing tank 1 along the axial direction of the mixing tank 1, and a plurality of third chute 19 is equidistantly provided on the inner wall of the mixing tank 1 at circumferential intervals. The third chute 19 is perpendicular to and connected to the second chute 18. The first stirring mechanism includes a first stirring rod 20 symmetrically fixed to the first connecting shaft 5, and a second stirring rod 21 is symmetrically fixed on both sides of the first stirring rod 20. The second stirring rod 21 is respectively fixed to the first connecting shaft 5, and the first stirring rod 20 and the second stirring rod 21 are respectively slidably connected to the second chute 18 and the third chute 19.

[0032] The first stirring rod 20 and the second stirring rod 21 first enter the mixing tank 1 along the second chute 18, and then enter the third chute 19, and rotate along the axial direction of the third chute 19 to stir the raw materials.

[0033] According to a further optimized solution, a plurality of first stirring shafts 22 are symmetrically provided on both sides of the first stirring rod 20 , a plurality of second stirring shafts 23 are provided on the side of the second stirring rod 21 close to the first stirring rod 20 , and the first stirring shafts 22 and the second stirring shafts 23 are staggered.

[0034] The first and second agitator shafts 22 and 23 are staggered, creating a shear flow field during rotation. This staggered shaft design enhances material shear and convection, increasing asphalt adhesion and reducing segregation.

[0035] To further optimize the solution, a limiting mechanism is symmetrically provided between the mixing cover 2 and the mixing tank 1, a first groove 24 is symmetrically provided on the top of the mixing tank 1, and the limiting mechanism includes a fourth slide groove 25 arranged in the mixing cover 2, and a limiting member is slidably connected in the fourth slide groove 25, and the limiting member is adapted to the first groove 24.

[0036] A further optimized solution is that the limiting member includes a first limiting rod 27 slidingly connected in the fourth slide groove 25, and a second limiting rod 28 is fixedly connected to the side of the first limiting rod 27 close to the first groove 24, and second springs 26 are symmetrically fixed on both sides of the first limiting rod 27 and the fourth slide groove 25. The second springs 26 are located on both sides of the second limiting rod 28, and the second limiting rod 28 is adapted to the first groove 24.

[0037] As a further optimization solution, a slope 29 is provided on one side of the second limiting rod 28 close to the first groove 24 .

[0038] When the mixing cover 2 is closed, the limiting member slides along the fourth sliding groove 25 and the fifth sliding groove, and the second limiting rod 28 is locked in the first groove 24 of the mixing tank 1.

[0039] According to a further optimized solution, a plurality of legs 30 are fixedly connected to the bottom surface of the mixing tank 1 at equal intervals in the circumferential direction.

[0040] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0041] The embodiments described above are merely descriptions of preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by persons skilled in the art should fall within the scope of protection defined by the claims of the present invention.

Claims

1. A raw material mixing device for asphalt mixture production, characterized by: The invention comprises a mixing tank (1), wherein the top surface of the mixing tank (1) is detachably connected to a mixing cover (2), the mixing cover (2) is provided with a feed port (3), the feed port (3) is communicated with the inside of the mixing tank (1), the top surface of the mixing cover (2) is fixedly connected to a first motor (4), the output shaft of the first motor (4) extends into the mixing tank (1) and is fixedly connected to a first connecting shaft (5), the first connecting shaft (5) is provided with a first stirring mechanism, the first stirring mechanism is located in the mixing tank (1), the bottom of the first connecting shaft (5) extends to the bottom of the mixing tank (1) and is fixedly connected to a second stirring mechanism, the second stirring mechanism comprises a first transmission part that is transmission-connected to the first connecting shaft (5), the first transmission part is transmission-connected to a second stirring part, the second stirring part is slidably connected to the bottom of the mixing tank (1), and a discharge port (6) is provided at the bottom of one side of the mixing tank (1).

2. The raw material mixing device for asphalt mixture production according to claim 1, characterized in that: The bottom of the first connecting shaft (5) extends out of the mixing tank (1) and is fixedly connected to an end thereof with a first bevel gear (7). The first transmission portion comprises a second bevel gear (8) symmetrically meshed on both sides of the first bevel gear (7). The second bevel gear (8) is fixedly connected to a second connecting shaft (9) on a side away from the first bevel gear (7). A fixing member is rotatably connected to the second connecting shaft (9), and the fixing member is fixedly connected to the bottom surface of the mixing tank (1). A cam (10) is fixedly connected to a side of the second connecting shaft (9) away from the second bevel gear (8). The top of the cam (10) is in contact with the second stirring portion.

3. The raw material mixing device for asphalt mixture production according to claim 2, characterized in that: The bottom of the mixing tank (1) is symmetrically provided with a first slide groove (11), a mixing plate (12) is slidably connected in the first slide groove (11), a first spring (13) is fixedly connected to the bottom of the first slide groove (11), the top surface of the first spring (13) is fixedly connected to the bottom surface of the mixing plate (12), the bottom of the mixing tank (1) is symmetrically provided with a first through hole (14), a third connecting shaft (15) is slidably connected in the first through hole (14), the top surface of the third connecting shaft (15) is fixedly connected to the bottom surface of the mixing plate (12), the bottom of the third connecting shaft (15) extends to the outside of the mixing tank (1) and is fixedly connected to a first connecting plate (16), and the first connecting plate (16) is in contact with the cam (10) adjacent thereto.

4. The raw material mixing device for asphalt mixture production according to claim 2, characterized in that: The fixing member comprises a second connecting plate (17) fixedly connected to the bottom surface of the mixing tank (1), a second through hole is provided in the second connecting plate (17), and the second through hole is rotatably connected to the second connecting shaft (9).

5. The raw material mixing device for asphalt mixture production according to claim 1, characterized in that: The mixing tank (1) is symmetrically provided with a second chute (18) arranged along the axial direction of the mixing tank (1), and the inner wall of the mixing tank (1) is symmetrically provided with a plurality of third chute (19) at equal intervals in the circumferential direction, and the third chute (19) is perpendicular to and connected with the second chute (18), and the first stirring mechanism includes a first stirring rod (20) symmetrically fixed on the first connecting shaft (5), and second stirring rods (21) are symmetrically fixed on both sides of the first stirring rod (20), and the second stirring rod (21) is respectively fixed to the first connecting shaft (5), and the first stirring rod (20) and the second stirring rod (21) are respectively slidably connected to the second chute (18) and the third chute (19).

6. The raw material mixing device for asphalt mixture production according to claim 5, characterized in that: A plurality of first stirring shafts (22) are symmetrically provided on both sides of the first stirring rod (20), and a plurality of second stirring shafts (23) are provided on a side of the second stirring rod (21) close to the first stirring rod (20), and the first stirring shafts (22) and the second stirring shafts (23) are staggered.

7. The raw material mixing device for asphalt mixture production according to claim 1, characterized in that: A limiting mechanism is symmetrically provided between the mixing cover (2) and the mixing tank (1), and a first groove (24) is symmetrically provided on the top of the mixing tank (1). The limiting mechanism includes a fourth sliding groove (25) provided in the mixing cover (2), and a limiting member is slidably connected in the fourth sliding groove (25), and the limiting member is adapted to the first groove (24).

8. The raw material mixing device for asphalt mixture production according to claim 7, characterized in that: The limiting member includes a first limiting rod (27) slidably connected to the fourth sliding groove (25), a second limiting rod (28) is fixedly connected to one side of the first limiting rod (27) close to the first groove (24), second springs (26) are symmetrically fixedly connected to both sides of the first limiting rod (27) and the fourth sliding groove (25), the second springs (26) are located on both sides of the second limiting rod (28), and the second limiting rod (28) is adapted to the first groove (24).

9. The raw material mixing device for asphalt mixture production according to claim 8, characterized in that: A slope (29) is provided on one side of the second limiting rod (28) close to the first groove (24).

10. The raw material mixing device for asphalt mixture production according to claim 1, characterized in that: A plurality of supporting legs (30) are fixedly connected to the bottom surface of the mixing tank (1) at equal intervals in the circumferential direction.