Intelligent maintenance equipment for door lock
Through the design of intelligent maintenance equipment, the automatic oiling, oil pressing and coating processes of the lock cylinder are realized, which solves the time-consuming and labor-intensive maintenance problems of existing door locks and improves the oiling quality and maintenance efficiency of the lock cylinder.
Patent Information
- Application Number
- CN202510909257.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-02
- Publication Date
- 2025-09-26
AI Technical Summary
Existing door locks are prone to malfunction after long-term use, and the existing oiling maintenance is time-consuming and labor-intensive, low-efficiency, and cannot effectively maintain the lock core.
An intelligent maintenance device for door locks is designed, which includes a transportation component and a processing component. The electronically controlled flip component and a multi-function board realize the automatic oiling, oil pressing, and coating processes of the lock cylinder. The camera component monitors the oiling amount and impurity situation in real time, and optimizes the oiling process to improve the oiling quality of the lock cylinder surface.
It achieves efficient oiling of the lock cylinder surface, reduces resource waste, improves maintenance effects and equipment reliability, simplifies operating procedures, and improves maintenance efficiency.
Smart Images

Figure CN120696042A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of door lock maintenance, and in particular relates to an intelligent maintenance device for door locks. Background Art
[0002] Nowadays, most door locks will have various abnormalities during long-term use. The essence of this is that many users do not perform maintenance on the door locks. The interior of the lock core is made of metal material, and long-term use without maintenance will cause malfunctions. For the door locks on the market, the lock core can be recycled, and the lock core can be disassembled and processed again, so that it can continue to be used.
[0003] Regular oiling maintenance of the lock cylinder can promptly detect and address minor problems inside the lock cylinder, such as slight sticking or wear, thereby preventing more serious malfunctions during the long-term use of the door lock. However, oiling the lock cylinder for maintenance is time-consuming and labor-intensive, and the efficiency of a single maintenance is too low. Therefore, it is necessary to design an intelligent maintenance device for door locks. Summary of the Invention
[0004] The purpose of the present invention is to provide an intelligent maintenance device for door locks in accordance with the existing devices, so as to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an intelligent maintenance device for a door lock, comprising a first bracket and a second bracket, wherein a transport component is provided on the top of the first bracket, and a processing component is provided on the top of the second bracket;
[0006] The transport assembly includes a first load-bearing plate and a second load-bearing plate fixedly mounted on the top of the first bracket, and a limit plate is provided on the top of each of the first load-bearing plate and the second load-bearing plate;
[0007] Two partition plates 1 are fixedly installed on the top of the carrier plate 1. The two partition plates 1 divide the top space of the carrier plate 1 into three transmission slots. The three transmission slots are respectively used to place lock cylinders of different specifications. At the end of each partition plate 1, a baffle plate 1 and a baffle plate 2 are respectively provided for an electrically controlled bearing.
[0008] Two partition plates 2 are fixedly installed on the top of the carrier plate 2. The two partition plates 2 divide the top space of the carrier plate 2 into three transmission slots. The three transmission slots respectively place lock cylinders of different specifications. At the end of each partition plate 2, a baffle plate 3 and a baffle plate 4 are respectively provided with an electronically controlled bearing.
[0009] The processing assembly includes processing trough 1 and processing trough 2 fixedly installed on the top of bracket 2. The end of processing trough 1 is connected to transfer trough 1, and the end of processing trough 2 is connected to transfer trough 2. Transfer trough 1 and transfer trough 2 are connected by a conveyor belt.
[0010] According to the above technical solution, an electrically controlled flipping assembly is installed in the side wall of the supporting plate 1, and a multi-function board is fixedly installed on the electrically controlled flipping assembly. Two areas are set on the multi-function board, namely the cleaning area and the reflow area. Three rows of air holes are set on the cleaning area, and a dust collector is set on the back of the cleaning area.
[0011] According to the above technical solution, several oil holes are set on the reflux area, a pump is set on the back of the reflux area, an oil barrel is set on the second bracket, a reflux pipe is set on the side wall of the oil barrel, and the reflux pipe is connected to the pump.
[0012] According to the above technical solution, an oiling seat is provided on the processing tank, a shooting component is provided on the oiling seat, an oil pump is provided on the oiling seat, a connecting hole is provided on the top of the oil pump, the connecting hole and the oil barrel are connected by a hose, and an oil outlet pipe is provided at the bottom of the oil pump.
[0013] According to the above technical solution, base one and base two are set on one side of the oiling seat, shooting component two and shooting component three are respectively set on base one and base two, power supply component one is set on base one, and an oil pressure component is set at the bottom of power supply component one, and the oil pressure component includes a lifting rod one fixed on base one, and a cotton disk is set at the bottom of the lifting rod one.
[0014] According to the above technical solution, a power supply component 2 is provided on the base 2, a smearing component is provided at the bottom of the power supply component 2, the smearing component includes a lifting rod 2 fixed on the base 2, a motor is provided at the bottom of the lifting rod 2, and a smearing plate is fixedly installed on the output end of the motor.
[0015] According to the above technical solution, the operation process of the multifunctional board includes:
[0016] Specifically, the lock cylinder enters the equipment from the initial end of the carrier plate 1. During the transportation process, the lock cylinder first passes through the cleaning area below it, and after the dust on the surface is sucked out by the dust collector and the exhaust hole, the lock cylinder is continued to be transported to the processing tank 1 through the carrier plate 1 for maintenance and processing. During the maintenance and processing, when the lock cylinder is in the oiling operation, the shooting component 1 detects that a large amount of oil residue appears at the oiling seat, the electronically controlled flipping component receives the signal transmitted by the shooting component 1, automatically moves to the side of the processing tank 1, and flips it. The lock cylinder transported from the processing tank 2 is recycled by the pump on the reflux area. When the lock cylinder enters the carrier plate 2 through the shooting component 2, the multi-function board starts to move synchronously with the lock cylinder on the transmission tank, thereby tracking the lock cylinder that has completed the main maintenance operation, absorbing the oil on the surface, and avoiding a large amount of residual oil adhering to the surface of the lock cylinder;
[0017] Similarly, when the lock core has too much oil during the oil pressure operation, the multi-function board starts to move synchronously with the lock core entering the processing groove 2 through the signal transmitted by the shooting component 2, and absorbs the excess oil for recovery operation.
[0018] According to the above technical solution, the operation process of the multifunctional board further includes:
[0019] In addition, when the lock core is manually placed into the initial end of the carrier plate, if the operator finds that there are too many impurities on the lock core, the oiling program is controlled to make the multi-function plate and the transmission slot move synchronously, so as to track and adsorb the lock core with too many impurities, ensuring that the external dust has been basically removed when it enters the processing slot.
[0020] Since the second shooting component is provided to monitor the number of times the oil outlet pipe stops discharging oil for lubrication, the operator is reminded to debug the equipment, so there is no need for the multi-function board to move back and forth multiple times to achieve the tracking adsorption effect. The multi-function board as an auxiliary tool can play a certain maintenance supplement effect in the maintenance process without requiring too many complicated operating procedures.
[0021] Finally, in order to prevent the conflict between dust removal and oil recovery operations, that is, the two situations occur at the same time, when the multi-function plate is at the initial end position of the carrier plate one, the lock cylinder with excessive impurities is tracked and adsorbed first, and the electric-controlled crawler on the processing tank two stops transporting work until the multi-function plate moves to the end position of the carrier plate one. The electric-controlled crawler on the processing tank two resumes work and tracks and adsorbs the lock cylinder that needs oil recovery.
[0022] When the multi-function plate is at the terminal end position of the carrier plate 1 at this time, the lock core with excessive oil volume is tracked and adsorbed first, and the electric-controlled track on the processing groove 1 stops transporting work until the multi-function plate moves to the initial end of the carrier plate 1. The electric-controlled track on the processing groove 1 resumes work and tracks and adsorbs the lock core with excessive impurities.
[0023] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, by providing a transport component and a processing component, first performs the oiling, oil pressing, and smearing processes in processing tank one, and then performs the smearing, oil pressing, and oiling processes after being transferred to processing tank two. The interval between the two oiling processes is relatively long, which provides sufficient time for the first oiling to completely cover the lock core, and oiling is applied again before exiting the processing component process. The two oilings make the oiling quality of the lock core surface higher. At the same time, through the previous oil pressing and smearing processes, the impurities on the lock core surface are cleaned again, and the last oiling ensures that the oiling effect of the lock core is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0025] Figure 1 1 is a schematic diagram of the overall front structure of an embodiment of the present invention;
[0026] Figure 2 is a schematic diagram of a top view of the structure of a device according to an embodiment of the present invention;
[0027] Figure 3 is a schematic diagram of the overall structure of the processing assembly of an embodiment of the present invention;
[0028] Figure 4 is a schematic diagram of an exploded structure of a processing assembly according to an embodiment of the present invention;
[0029] Figure 5 is an enlarged schematic diagram of region A of an embodiment of the present invention;
[0030] Figure 6 2 is a schematic structural diagram of an oil pressure assembly according to an embodiment of the present invention;
[0031] Figure 7 is a schematic structural diagram of a smearing assembly according to an embodiment of the present invention;
[0032] Figure: 1. Bracket 1; 2. Transport assembly; 3. Processing assembly; 4. Bracket 2; 5. Oil drum; 6. Return pipe; 7. Multi-function board; 8. Oil hole; 9. Electric control flip assembly; 10. Carrier plate 1; 11. Carrier plate 2; 12. Partition 1; 13. Partition 2; 14. Baffle 1; 15. Baffle 2; 16. Baffle 3; 17. Baffle 4; 18. Processing trough 1; 19. Processing trough 2; 20. Transfer trough 1; 21. Transfer trough 2; 22. Base 2; 23. Power supply component 2; 24. Applicator component; 25. Base 1; 26. Power supply component 1; 27. Oil pressure component; 28. Oil pump; 29. Oil outlet pipe; 30. Connecting hole; 31. Oiling seat; 32. Return area; 33. Cleaning area; 34. Exhaust hole; 35. Lifting rod 1; 36. Cotton disc; 37. Lifting rod 2; 38. Motor; 39. Applicator disc. DETAILED DESCRIPTION
[0033] The following is a non-limiting detailed description of the technical solutions of the present invention in conjunction with preferred embodiments and the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.
[0034] The embodiment of the present invention provides: an intelligent maintenance device for door locks, Figure 1 FIG. 1 is a schematic structural diagram of an intelligent maintenance device for door locks according to an embodiment of the present invention. Figure 1 、 2 As shown, the intelligent maintenance device for door locks includes a bracket 1 and a bracket 2 4. There is no connection between the bracket 1 and the bracket 2 4, and they are arranged side by side. A transport component 2 is set on the top of the bracket 1, and a processing component 3 is set on the top of the bracket 2 4.
[0035] The transport assembly 2 includes a load plate 10 and a load plate 2 11 fixedly mounted on the top of the bracket 1. Limiting plates are provided on the tops of the load plate 10 and the load plate 2 11 to prevent the lock core placed on the load plates from falling. A corresponding transmission mechanism is also provided at the initial end of the load plate 10.
[0036] like Figure 5 As shown, two partition plates 12 are fixedly installed on the top of the supporting plate 10. The two partition plates 12 divide the top space of the supporting plate 10 into three transmission slots. The three transmission slots respectively place lock cores of different specifications. At the end of each partition plate 12, a baffle plate 14 and a baffle plate 2 15 are respectively set for the electronically controlled bearing.
[0037] Two partition plates 2 13 are fixedly installed on the top of the carrier plate 2 11. The two partition plates 2 13 divide the top space of the carrier plate 2 11 into three transmission grooves. The three transmission grooves respectively place lock cores of different specifications. At the end of each partition plate 2 13, a baffle 3 16 and a baffle 4 17 are respectively set for electronically controlled bearings.
[0038] The processing assembly 3 includes a processing trough 18 and a processing trough 2 19 fixedly mounted on the top of the bracket 2 4. The end of the processing trough 18 is connected to the transfer trough 1 20, and the end of the processing trough 2 19 is connected to the transfer trough 2 21. The transfer trough 1 20 and the transfer trough 2 21 are connected by a conveyor belt, so that the lock core transported out through the processing trough 18 is transferred to the processing trough 2 19 (the conveyor belt is an existing transportation equipment, not shown in the figure).
[0039] After the lock cores are manually distinguished, the lock cores are transported forward in sequence through the transmission mechanism at the initial end of the carrier plate 10, and the positions of the baffle 14 and the baffle 2 15 are controlled by the program so that only one lock core enters the processing groove 18 at a time. Similarly, the positions of the baffle 3 16 and the baffle 4 17 are controlled by the program so that only one lock core enters the processing groove 2 19 at a time. The processing groove 18 and the processing groove 2 19 are both provided with electric control tracks, which are connected to the oiling program signal. The lock cores on the processing groove 2 19 are transported to the carrier plate 2 11 in sequence through the electric control tracks provided on the processing groove 2 19. The processing groove 18 and the carrier plate 10 are connected by a limit plate, and the processing groove 2 19 and the carrier plate 2 11 are connected by a limit plate, so that the lock cores are The core passes through the supporting plate 10, processing groove 18, transfer groove 20, transfer groove 21, processing groove 2 19 and supporting plate 2 in sequence to complete the maintenance process of the lock core. The electric control tracks are set on the processing groove 18 and processing groove 2 19 because the lock core only undergoes the maintenance process in the processing groove 18 and processing groove 2 19. The oiling program needs to be used to accurately control the position of each lock core to improve the accuracy of lock core maintenance. The equipment on the processing groove 18 and processing groove 2 19 is symmetrically arranged. The lock core first undergoes the oiling, oil pressing and oiling processes in the processing groove 18, and then is transferred to the processing groove 2 19 to undergo the oiling, oil pressing and oiling processes. The interval between the two oiling processes is relatively long, which provides enough time for the first oiling to completely cover the lock core. The two oilings make the oiling quality of the lock core surface higher. For the lock core that needs maintenance, it is placed in different transfer grooves in sequence according to the degree of use of the lock core. With the attached Figure 2 For example, the transmission slots on the carrier plate 10 are the first slot, the second slot, and the third slot from top to bottom, and the new and old lock cylinders are placed accordingly. The lock cylinder with the shortest usage time is placed in the first slot, and the lock cylinder with the longest usage time is placed in the third slot. The lock cylinders are distinguished by their usage time, and then targeted maintenance is performed on lock cylinders of different specifications to different degrees. The unified maintenance process is cancelled and a differentiated maintenance process is adopted, which saves maintenance costs while still performing refined maintenance on the lock cylinders.
[0040] In some preferred embodiments, an electrically controlled flipping assembly 9 is installed in the side wall of the carrier plate 10, and the electrically controlled flipping assembly 9 realizes reciprocating displacement through a linear motor. At the same time, the electrically controlled flipping assembly 9 and the linear motor are connected to the oiling program signal. A multi-function board 7 is fixedly installed on the electrically controlled flipping assembly 9, and two areas are set on the multi-function board 7, namely a cleaning area 33 and a reflow area 32. Three air holes 34 are set on the cleaning area 33, and a dust collector is set on the back of the cleaning area 33. The dust collector collects dust on the surface of the lock cylinder through the exhaust holes 34, and performs the first step of the dust removal process on the lock cylinder to prepare for the subsequent oiling of the lock cylinder. If there are too many impurities on the surface of the lock cylinder, the oiling effect of the lock cylinder is poor.
[0041] In some preferred embodiments, a plurality of oil holes 8 are provided on the reflux area 32, a pump is provided on the back of the reflux area 32, an oil barrel 5 is provided on the bracket 2 4, a reflux pipe 6 is provided on the side wall of the oil barrel 5, and the reflux pipe 6 is connected to the pump. The pump removes excess oil from the surface of the lock core that has been maintained and oiled, thereby avoiding unnecessary waste of oil. At the same time, too much oil applied to the lock core will cause too many impurities to adhere to the surface of the lock core. During actual operation, the multi-function board 7 will be flipped by the electronically controlled flip component 9 to a state that is parallel to and does not intersect with the supporting plate 10, so that the exhaust hole 34 is aligned with the lock core, and the oil hole 8 is aligned with the lock core that has been maintained and oiled.
[0042] Under normal circumstances, the multifunctional plate 7 is flipped at the initial end of the carrier plate 10 to perform normal dust collection and excess oil recovery operations on the lock cylinder. When there is a special situation where there is too much oil or too many impurities on the surface of the lock cylinder, the electrically controlled flip component 9 will slide on one side of the carrier plate 10 and move synchronously with the transmission mechanism provided on the carrier plate 10, thereby achieving the effect of tracking adsorption.
[0043] In certain preferred embodiments, Figure 3 、 4 As shown, an oiling seat 31 is provided on the processing groove 18, a shooting component 1 is provided on the oiling seat 31, an oil pump 28 is provided on the oiling seat 31, a connecting hole 30 is provided on the top of the oil pump 28, the connecting hole 30 and the oil barrel 5 are connected by a hose, an oil outlet pipe 29 is provided at the bottom of the oil pump 28, when the lock core moves to the bottom of the oil outlet pipe 29, the oil pump 28 draws the oil in the oil barrel 5 out and discharges it to the lock core through the oil outlet pipe 29, completing the preliminary maintenance and oiling process of the lock core, wherein the amount of oil discharged by the oil outlet pipe 29 for lock cores of different specifications is different, the longer the lock core is used, the more oil it discharges, and the amount of oil discharged is controlled by the oiling program, and at the same time, the entire process of the above-mentioned lock core maintenance and oiling is realized by manual cooperation with the oiling program.
[0044] In some preferred embodiments, a base 1 25 and a base 2 22 are provided on one side of the oiling seat 31, and a shooting component 2 and a shooting component 3 are provided on the base 1 25 and the base 2 22 respectively. A power supply component 1 26 is provided on the base 1 25, and an oil pressure component 27 is provided at the bottom of the power supply component 1 26. Figure 6 The oil pressure component 27 includes a lifting rod 35 fixed on the base 25, and a cotton disc 36 is set at the bottom of the lifting rod 35. The cotton disc 36 can prevent some internal recesses of the lock core from being coated with oil. When the lock core is transported to the bottom of the cotton disc 36 on the processing groove 18, the power supply component 26 drives the lifting rod 35 to descend, and the lifting rod 35 descends and drives the cotton disc 36 to descend. The cotton disc 36 descends and presses on the lock core. Since the cotton disc 36 itself carries oil, and with the help of the soft nature of the cotton disc 36, the oil can completely enter the interior of the lock core, so that the internal structure of the lock core is also coated with lubricating oil.
[0045] In certain preferred embodiments, Figure 3 、 7 As shown, a power supply component 23 is provided on the base 22, and a smear component 24 is provided at the bottom of the power supply component 23. The smear component 24 includes a lifting rod 2 37 fixed on the base 22, and a motor 38 is provided at the bottom of the lifting rod 2 37. A smear plate 39 is fixedly installed on the output end of the motor 38 for smearing oil on the surface of the lock cylinder. When the lock cylinder is transported to the bottom of the smear plate 39 on the processing groove 18, the power supply component 23 drives the lifting rod 2 37 to descend, and the lifting rod 2 37 descends and drives the smear plate 39 to descend until the smear plate 39 descends and contacts the surface of the lock cylinder. Then, the motor 38 runs and drives the smear plate 39 to rotate to evenly smear the oil on the lock cylinder again, so that the amount of oil on the surface of the lock cylinder is uniform. Among them, the lifting rod 1 35 and the lifting rod 2 37 are both connected to the oiling program signal.
[0046] It should be noted that the entire process of applying, pressing oil, oiling and transporting the lock cylinder is controlled by the oiling procedure.
[0047] The above embodiment realizes the complete oiling maintenance process of the lock cylinder with different usage time of the entire equipment, improves the oiling quality of the lock cylinder surface, and at the same time, the equipment is equipped with cleaning and reflux functions, which can reduce dust on the lock cylinder surface and reduce the waste of lubricating oil, thereby improving the maintenance effect and reducing the waste of resources, and is highly functional and practical.
[0048] In some optional embodiments, since it is impossible to ensure that the oiling effect of the lock cylinder meets the standards during the oiling process, in order to save the use of human resources during the oiling process, a shooting component is used to monitor the oiling process in real time, thereby playing a role in controlling the operation of the equipment.
[0049] Specifically, the equipment controls the amount of discharged oil through the oiling program. Since the oiling program is unstable, for example, in a complex industrial environment, some external interference factors may occur, resulting in unstable oil output of the equipment. At this time, it is necessary to use the shooting component 1 set on the oiling seat 31 to monitor the oil output of the oil outlet pipe 29 during the oiling process in real time. When the shooting component 1 detects a large amount of oil residue at the oiling seat 31, an alarm signal will be issued. At the same time, the oiling, oil pressing and coating parts of the equipment will stop running. The operator needs to clean the surface of the oiling seat 31 and adjust the oiling program. Excessive oil accumulation may affect the subsequent operation of the equipment and cause pollution to the environment around the equipment. The shooting component 1 can effectively prevent the excessive discharge of oil when the program is unstable, and can also prevent excessive lubricating oil from accumulating on the oiling seat 31, causing waste and pollution.
[0050] When the shooting component detects that the amount of oil discharged from the oiling seat 31 is too small and does not meet the specifications of the lock cylinder, the shooting component also issues an alarm. The operator needs to check the remaining lubricating oil in the oil barrel 5 and debug the oiling program to solve the problem of insufficient oil discharge.
[0051] When the lock core enters the oil pressure component 27, the lock core is monitored in real time by the shooting component 2 set in the base 1 25. When the power supply component 1 26 drives the lifting rod 1 35 to descend, the lifting rod 1 35 descends and drives the cotton disc 36 to press on the lock core. The oil on the surface of the lock core is evened out by the oil contained in the cotton disc 36 itself and the soft nature of the cotton disc 36, so that the oil covers the surface of the lock core and also enters the internal structure of the lock core. At this time, the amount of oil on the surface of the lock core is monitored by the shooting component 2 to determine whether the amount of oil on the surface of the lock core after the oil pressure operation is still sufficient for the lock core to be fully coated. If the amount of oil is sufficient, the lock core enters the next maintenance step.
[0052] If the amount of oil on the surface of the lock core is detected to be too much through the second shooting component, the second shooting component sends a signal to the oiling program. When the lock core enters the second oiling, that is, when the lock core reaches the oiling seat 31 on the second processing groove 19, the oiling program controls the oil outlet pipe 29 to stop discharging oil.
[0053] When the lock core enters the smearing component 24, the lock core is monitored in real time by the shooting component 3 provided on the base 22. When the lock core moves to the bottom of the smearing plate 39, the power supply component 23 drives the lifting rod 2 37 to descend, and the lifting rod 2 37 descends, driving the smearing plate 39 to descend until the smearing plate 39 descends and contacts the surface of the lock core. Then the motor 38 runs to drive the smearing plate 39 to rotate and evenly smear the oil on the lock core on the lock core again, so that the amount of oil on the lock core is evenly smeared. At this time, the oil distribution on the surface of the lock core is monitored by the shooting component 3 to determine whether the surface of the lock core is evenly and fully smeared. If it is evenly smeared, the lock core enters the next maintenance step.
[0054] When the shooting component three detects that the oil on the surface of the lock cylinder is not evenly coated, the shooting component three transmits a signal to the oiling program to drive the coating plate 39 to descend again to contact the surface of the lock cylinder until the shooting component three detects that the surface of the lock cylinder is evenly coated with oil.
[0055] The above steps provide real-time monitoring and feedback of the oil condition on the surface of the lock cylinder, further improving the maintenance process of the lock cylinder, ensuring that the lock cylinder can be fully and thoroughly coated during the oiling process, improving the maintenance quality of the lock cylinder, avoiding insufficient maintenance of the equipment that affects the subsequent use of the lock cylinder, and greatly improving the reliability of the equipment.
[0056] In some optional embodiments, if the second camera component detects that the amount of oil on the surface of the lock cylinder is excessive, the second camera component sends a signal to the oiling program. When the lock cylinder enters the second oiling process, that is, when the lock cylinder reaches the oiling seat 31 on the second processing groove 19, the oiling program controls the oil outlet pipe 29 to stop discharging oil.
[0057] It is set that the number of times that the oiling program needs to control the oil outlet pipe 29 to stop discharging oil for oiling is N, and the actual shooting component 2 detects that the number of times that the oiling program needs to control the oil outlet pipe 29 to stop discharging oil for oiling is n. When n is greater than N, the shooting component 2 issues an alarm. At this time, the operator checks whether the amount of oil adsorbed in the cotton disc 36 is too much, resulting in excessive oil being obtained in the lock core during the oil pressing process, and thus the cotton disc 36 is replaced.
[0058] Similarly, when the camera component 3 detects that the oil on the surface of the lock cylinder is not evenly coated, the camera component 3 transmits a signal to the oiling program to drive the smear plate 39 to descend again and contact the surface of the lock cylinder until the camera component 3 detects that the surface of the lock cylinder is evenly coated with oil.
[0059] The number of times the smear plate 39 needs to be driven to descend and contact the surface of the lock cylinder is set to N'. The actual number of times the shooting component three detects that the smear plate 39 needs to be driven to descend and contact the surface of the lock cylinder is n'. When n' is greater than N', the shooting component three issues an alarm. At this time, the operator checks whether there is any quality problem with the smear plate 39 and replaces it.
[0060] The above embodiment further improves the oiling procedure, reflects the advantages of intelligent maintenance of the equipment, improves the feasibility of the equipment, and provides feedback to the operator through real-time monitoring of the shooting components, further combining manual and intelligent operations to improve the working efficiency of the equipment.
[0061] In some optional embodiments, further based on the above embodiments, for situations where there is too much oil or too many impurities that are not suitable for maintenance, the following operations are taken:
[0062] Specifically, the lock core enters the equipment from the initial end of the carrier plate 10. During the transportation process, the lock core first passes through the cleaning area 33 below it, and after the dust on the surface is sucked out by the dust collector and the exhaust hole 34, the lock core is continued to be transported to the processing tank 18 through the carrier plate 10 for maintenance and processing. During the maintenance and processing, when the lock core is in the oiling operation, the above-mentioned embodiment of "the shooting component 1 detects a large amount of oil residue at the oiling seat 31" occurs, the electronically controlled flip component 9 receives the signal transmitted by the shooting component 1, automatically moves to the side of the processing tank 18, and flips, and the oil of the lock core transported from the processing tank 2 19 is recovered by the pump machine on the reflux area 32. When the lock core enters the carrier plate 2 11 through the shooting component 2, the multi-function board 7 starts to move synchronously with the lock core on the transmission tank, thereby tracking the lock core that has completed the main maintenance operation, absorbing the oil on the surface, and avoiding a large amount of residual oil adhering to the surface of the lock core;
[0063] Similarly, when the lock core has too much oil during the oil pressure operation, the multi-function board 7 starts to move synchronously with the lock core entering the processing groove 2 19 through the signal transmitted by the second shooting component, and absorbs the excess oil for recovery operation.
[0064] In addition, when the lock core is manually placed into the initial end of the carrier plate 10, if the operator finds that there are too many impurities attached to the lock core, the operator controls the oiling program to make the multi-function plate 7 and the transmission groove move synchronously, thereby tracking and adsorbing the lock core with too many impurities attached, ensuring that the external dust has been basically removed when it enters the processing groove 18.
[0065] Since a second shooting component is provided to monitor the number of times the oil outlet pipe 29 stops discharging oil for lubrication, the operator is reminded to debug the equipment, so that there is no need for the multi-function board 7 to move back and forth multiple times to achieve the tracking adsorption effect. As an auxiliary tool, the multi-function board 7 can play a certain maintenance and supplementary role in the maintenance process without requiring too many complicated operating procedures.
[0066] Finally, in order to prevent the conflict between dust removal and oil recovery operations, that is, the two situations occurring simultaneously, when the multifunctional board 7 is at the initial end position of the carrier plate 10, the tracking and adsorption operation is performed first on the lock cylinder with excessive impurities attached, and the electric-controlled crawler on the processing groove 2 19 stops the transportation work until the multifunctional board 7 moves to the end position of the carrier plate 10, at which time the electric-controlled crawler on the processing groove 2 19 resumes operation and performs the tracking and adsorption operation on the lock cylinder that needs oil recovery;
[0067] When the multi-function board 7 is at the terminal end position of the carrier plate 10 at this time, the lock core with excessive oil volume is tracked and adsorbed first, and the electric-controlled track on the processing groove 18 stops transporting until the multi-function board 7 moves to the initial end of the carrier plate 10. The electric-controlled track on the processing groove 18 resumes work and tracks and adsorbs the lock core with excessive impurities.
[0068] The above steps play a role in real-time control of the quality of the lock core before and after maintenance through the displacement effect of the multi-function board 7. The multi-function board 7, as a component assisting in the maintenance of the lock core, greatly improves the efficiency of the lock core maintenance.
[0069] In the description of the present invention, it should be understood that the terms "up", "down", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0070] Finally, it should be noted that the above embodiments are intended only to illustrate the technical solutions of the present invention and are not intended to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will appreciate that modifications may be made to the technical solutions described in the aforementioned embodiments, or that some of the technical features may be replaced with equivalents. Such modifications or replacements do not deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. An intelligent maintenance device for a door lock, comprising a first bracket (1) and a second bracket (4), characterized in that: A transport assembly (2) is provided on the top of the first support (1), and a processing assembly (3) is provided on the top of the second support (4); The transport assembly (2) comprises a first carrier plate (10) and a second carrier plate (11) fixedly mounted on the top of the first bracket (1), and a limit plate is provided on the top of each of the first carrier plate (10) and the second carrier plate (11); Two partition plates (12) are fixedly installed on the top of the carrier plate (10), and the two partition plates (12) divide the top space of the carrier plate (10) into three transmission slots, and the three transmission slots respectively place lock cores of different specifications, and baffle plates (14) and baffle plates (15) are respectively set at the ends of each partition plate (12) for electrically controlling the bearing; Two partition plates (13) are fixedly installed on the top of the second carrier plate (11). The two partition plates (13) divide the top space of the second carrier plate (11) into three transmission slots. The three transmission slots are respectively used to place lock cores of different specifications. At the end of each partition plate (13), a baffle plate (16) and a baffle plate (17) are respectively provided for electrically controlling the bearing. The processing assembly (3) includes a processing trough 1 (18) and a processing trough 2 (19) fixedly mounted on the top of the bracket 2 (4); the end of the processing trough 1 (18) is connected to the transfer trough 1 (20); the end of the processing trough 2 (19) is connected to the transfer trough 2 (21); and the transfer trough 1 (20) and the transfer trough 2 (21) are connected by a conveyor belt.
2. The intelligent maintenance device for door locks according to claim 1, characterized in that: An electrically controlled flip assembly (9) is installed in the side wall of the first carrier plate (10), a multifunctional board (7) is fixedly installed on the electrically controlled flip assembly (9), two areas are provided on the multifunctional board (7), namely a cleaning area (33) and a reflow area (32), three air holes (34) are provided on the cleaning area (33), and a dust collector is provided on the back of the cleaning area (33).
3. The intelligent maintenance device for door locks according to claim 2, characterized in that: A plurality of oil holes (8) are provided on the reflux area (32), a pump is provided on the back of the reflux area (32), an oil barrel (5) is provided on the second bracket (4), a reflux pipe (6) is provided on the side wall of the oil barrel (5), and the reflux pipe (6) is connected to the pump.
4. The intelligent maintenance device for door locks according to claim 3, characterized in that: An oiling seat (31) is provided on the processing tank (18), a shooting assembly (1) is provided on the oiling seat (31), an oil pump (28) is provided on the oiling seat (31), a connecting hole (30) is provided on the top of the oil pump (28), the connecting hole (30) is connected to the oil barrel (5) through a hose, and an oil outlet pipe (29) is provided on the bottom of the oil pump (28).
5. The intelligent maintenance device for door locks according to claim 4, characterized in that: A base 1 (25) and a base 2 (22) are provided on one side of the oiling seat (31), and a shooting assembly 2 and a shooting assembly 3 are provided on the base 1 (25) and the base 2 (22), respectively. A power supply assembly 1 (26) is provided on the base 1 (25), and an oil pressure assembly (27) is provided at the bottom of the power supply assembly 1 (26). The oil pressure assembly (27) includes a lifting rod 1 (35) fixed on the base 1 (25), and a cotton disk (36) is provided at the bottom of the lifting rod 1 (35).
6. The intelligent maintenance device for door locks according to claim 5, characterized in that: A second power supply assembly (23) is provided on the second base (22), a smear assembly (24) is provided at the bottom of the second power supply assembly (23), the smear assembly (24) comprises a second lifting rod (37) fixed on the second base (22), a motor (38) is provided at the bottom of the second lifting rod (37), and a smear disc (39) is fixedly installed on the output end of the motor (38).
7. The intelligent maintenance device for door locks according to claim 6, characterized in that: The operation process of the multifunctional board (7) includes: The lock core enters the equipment from the initial end of the carrier plate 1 (10). During the transportation process, the lock core first passes through the cleaning area (33) below it, and after the dust on the surface is sucked out by the dust collector and the exhaust hole (34), the lock core is continued to be transported to the processing tank 1 (18) through the carrier plate 1 for maintenance processing. During the maintenance processing, when the lock core is in the oiling operation, the shooting component 1 detects that a large amount of oil residue appears at the oiling seat (31), the electric control flip component (9) receives the signal transmitted by the shooting component 1, automatically moves to the side of the processing tank 1 (18), and flips, and the oil of the lock core transported from the processing tank 2 (19) is recovered by the pump on the reflux area (32). When the lock core enters the carrier plate 2 (11) through the shooting component 2, the multi-function board (7) starts to move synchronously with the lock core on the transmission tank, thereby tracking the lock core that has completed the main maintenance operation, absorbing the oil on the surface, and avoiding a large amount of residual oil adhering to the surface of the lock core; Similarly, when the lock core has too much oil during the oil pressure operation, the multifunctional board (7) starts to move synchronously with the lock core entering the processing groove (19) through the signal transmitted by the shooting component 2, and absorbs the excess oil for recovery operation.
8. The intelligent maintenance device for door locks according to claim 7, characterized in that: The operation process of the multifunctional board (7) further includes: When the lock core is manually placed into the initial end of the carrier plate (10), if the operator finds that there are too many impurities attached to the lock core, the operator controls the oiling program to make the multi-function plate (7) and the transmission groove move synchronously, thereby tracking and adsorbing the lock core with too many impurities attached, ensuring that the external dust is basically removed when it enters the processing groove (18). Since the second shooting component is provided to monitor the number of times that the oil outlet pipe (29) no longer discharges oil for oiling, the operator is reminded to debug the equipment, so that the multifunctional board (7) does not need to be repeatedly moved back and forth to achieve the tracking adsorption effect. As a result, the multifunctional board (7) as an auxiliary tool can play a certain maintenance and supplementary role in the maintenance process without requiring too many complicated operation procedures. Finally, in order to prevent the conflict between dust removal and oil recovery operations, that is, the two situations occur at the same time, when the multifunctional plate (7) is at the initial end position of the carrier plate (10), the lock core with too much impurities attached is tracked and adsorbed first, and the electric control track on the processing groove (19) stops the transportation work until the multifunctional plate (7) moves to the end of the carrier plate (10), and the electric control track on the processing groove (19) resumes work and tracks and adsorbs the lock core that needs oil recovery; When the multifunctional board (7) is at the end position of the carrier plate (10), the lock core with excessive oil volume is tracked and adsorbed first, and the electric-controlled crawler on the processing groove (18) stops the transportation work until the multifunctional board (7) moves to the initial end of the carrier plate (10), and the electric-controlled crawler on the processing groove (18) resumes the work and tracks and adsorbs the lock core with excessive impurities.