Assembly type steel structure node integral welding system

Abstract

The invention discloses an assembly type steel structure joint integral welding system, which belongs to the technical field of steel structure welding, and comprises a welding main body, a top pressing unit arranged on one side of the top of the welding main body, and an auxiliary conveying unit mounted on one side of the welding main body and arranged at the center position of the welding main body. According to the system, the contour change of the corrugated web can be automatically sensed in real time in a full-automatic mode, the posture of the telescopic welding gun head is accurately adjusted according to the contour change, and it is ensured that the telescopic welding gun head can be strictly perpendicular to the surface of a welding seam joint where the corrugated web and a flange plate intersect all the time on the whole corrugated web and flange plate welding joint path; the welding arc can optimally act on the root node of the welding seam, the fusion quality and the structural integrity of the root of the joint are greatly improved, the penetration depth of the whole welding seam is highly uniform and consistent, and therefore the system obtains the optimal welding process state.

Description

Technical Field

[0001] The present invention belongs to the technical field of steel structure welding, and in particular relates to an integral welding system for assembled steel structure nodes. Background Art

[0002] In the field of engineering construction, corrugated web H-shaped steel is a new type of high-efficiency profile. The corrugated web H-shaped steel is composed of a corrugated web and upper and lower flange plates welded together. The welding nodes of the corrugated web are mainly concentrated in the connection between the crest and trough and the flange plates, as well as the longitudinal butt joints of the corrugated web. The welding quality of these nodes directly determines the shear resistance and fatigue life of the structure.

[0003] For example, the Chinese patent document (CN102773642A) discloses an online conveying device and automatic welding equipment for corrugated web H-shaped steel. The automatic welding equipment consists of a support frame, a cable drag chain, a drive mechanism, a workbench, a welding machine, and a control system. The welding machine and the controller are respectively installed on the workbench surface. The bottom surface of the workbench is connected to the top surface of the support frame by a drive mechanism. The workbench carries the welding machine and the controller on the table, and is driven by the drive mechanism to run on the top surface of the support frame. At the same time, the photoelectric sensor transmits its photoelectric scanning signal to the controller, and the controller transmits the processed control signal to the welding machine. The welding gun of the welding machine is controlled to perform online precise welding on the interface between the corrugated web and the flange plate of the online corrugated web H-shaped steel. However, during the use of the equipment, the scanning accuracy of its photoelectric sensor may be affected by the spatter, light, and smoke generated during the welding process, resulting in an impact on the welding node accuracy of the weld between the corrugated web and the flange plate. Therefore, improvement is needed. Summary of the Invention

[0004] The purpose of the present invention is to propose an integrated welding system for assembled steel structure nodes in order to solve the problem that during use of the existing technology, the scanning accuracy of its photoelectric sensor may be affected by spatter, light and smoke generated during the welding process, resulting in an impact on the accuracy of the weld node between the corrugated web and the flange plate.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] An assembled steel structure node integral welding system includes a welding body, a top pressure unit is provided on one side of the top of the welding body, and further includes:

[0007] The auxiliary conveying unit is installed on one side of the welding body and is set at the center of the welding body;

[0008] Two connection boxes are symmetrically installed on both sides of the auxiliary conveying unit;

[0009] Two telescopic welding gun heads and two wire feeding units are symmetrically installed on both sides of the auxiliary conveying unit, and the wire feeding unit is arranged on one side of the telescopic welding gun head;

[0010] Two adaptive adjustment assemblies are symmetrically mounted on both sides of the auxiliary conveying unit and arranged on one side of the connection box, and are used for the adaptive adjustment assemblies to adjust the weld curve between the telescopic welding gun head and the two wire feeding units relative to the corrugated web and the flange plate;

[0011] Two wire feeding adaption assemblies are symmetrically mounted on both sides of the auxiliary conveying unit, and the wire feeding adaption assemblies are arranged on one side of the wire feeding unit, and are used for the wire feeding adaption assemblies to adjust the wire feeding speed of the wire feeding unit relative to the troughs of the corrugated web and flange plates;

[0012] Two parallel adjustment components are symmetrically installed on both sides of the auxiliary conveying unit and are used to adjust the curves of the adjustment components relative to different corrugated web welds.

[0013] As a further description of the above technical solution:

[0014] The adaptive adjustment component includes:

[0015] The installation box is fixedly connected to one side of the outside of the connection box through a connecting frame, and circular through holes are opened on opposite sides of the two installation boxes;

[0016] A guide rod is slidably connected inside the circular through hole and one end of the guide rod extends to the outside of the installation box;

[0017] A roller is arranged outside the mounting box, and one side of the roller is fixedly connected to the outer wall of the guide rod, and the roller and the telescopic welding gun head are arranged on the same axis;

[0018] A sliding block is slidably connected to the interior of the installation box, and one end of the sliding block is fixedly connected to the outer wall of the guide rod;

[0019] The first spring is sleeved on the outer peripheral side of the guide rod, and two sides of the first spring are respectively fixedly connected to one side of the sliding block and the inner wall of the installation box.

[0020] As a further description of the above technical solution:

[0021] The cavity is located on one side of the inner portion of the sliding block, and the cross-sectional shape of the cavity is set to be rectangular;

[0022] A second spring is disposed inside the cavity, and one side of the second spring is fixedly connected to the inner wall of the sliding block;

[0023] A first vertical plate is slidably connected to the interior of the cavity, and one side of the first vertical plate is fixedly connected to the outer wall of the second spring;

[0024] A rack is fixedly connected to one side of the first vertical plate, and one side of the rack is meshed with a gear;

[0025] The connecting shaft is fixedly connected to the inside of the gear, and a torsion spring is sleeved on the outer circumference of the connecting shaft, and both sides of the torsion spring are fixedly connected to the inner wall of the installation box through the connecting seat;

[0026] The fixed shaft is fixedly connected to the bottom end of the connecting shaft, and the bottom end of the fixed shaft extends to the outside of the mounting box and is fixedly connected to a mounting sleeve. The mounting sleeve is arranged on the outer peripheral side of the telescopic welding gun head, and the fixed shaft is rotatably connected to the inside of the mounting box.

[0027] As a further description of the above technical solution:

[0028] A fixed block is slidably connected to the interior of the installation box and is arranged below the first vertical plate;

[0029] The travel groove is located on the top side of the fixed block, and the travel groove is composed of a long straight line segment, an oblique line segment and a short straight line segment;

[0030] The limiting slide bar is slidably connected to the interior of the travel groove, and the top end of the limiting slide bar is fixedly connected to the bottom end of the first vertical plate.

[0031] As a further description of the above technical solution:

[0032] The wire feeding adaptation assembly includes:

[0033] A rectangular box is fixed to the top of the wire feeding unit, and a third spring is fixedly connected to one side of the rectangular box. A first through hole is formed on a side of the rectangular box away from the third spring.

[0034] A rectangular slider is slidably connected inside the rectangular box, and one side of the rectangular slider is fixedly connected to one side of the third spring;

[0035] A connecting rod is slidably connected to the inside of the first through hole, and one end of the connecting rod is fixedly connected to the outer wall of the rectangular slider, and the other end of the connecting rod extends to the outside of the rectangular box and is fixedly connected to the wear-resistant block;

[0036] The friction roller is placed outside the rectangular box, and the outer peripheral side of the friction roller is in contact with the wear-resistant block;

[0037] The circular shaft is fixed inside the friction roller, and the bottom end of the circular shaft extends into the wire feeding unit and is connected to the driving unit inside the wire feeding unit. The circular shaft is rotatably connected inside the wire feeding unit.

[0038] As a further description of the above technical solution:

[0039] The main liquid capsule is placed inside the rectangular box, and the main liquid capsule is arranged on the side opposite to the third spring, and the two sides of the main liquid capsule are respectively fixedly connected to one side of the rectangular slider and the inner wall of the rectangular box;

[0040] An infusion tube, one end of which is connected to the main liquid bag, and the other end of which extends to the outside of the rectangular box and is connected to an auxiliary liquid bag. The auxiliary liquid bag is arranged inside the cavity, and the two sides of the auxiliary liquid bag are respectively fixedly connected to one side of the first vertical plate and the inner wall of the sliding block. The auxiliary liquid bag is arranged on the side away from the second spring.

[0041] As a further description of the above technical solution:

[0042] The parallel adjustment component includes:

[0043] A rectangular frame is fixed to the outside of the installation box, the rectangular frame and the installation box are in contact and a second through hole is opened;

[0044] A rectangular through hole is located at the center of the bottom of the rectangular frame;

[0045] A rectangular plate is slidably connected inside the rectangular frame;

[0046] The fixing rod slides inside the second through hole, and one end of the fixing rod is fixedly connected to the outer wall of the rectangular plate, and the other end of the fixing rod extends into the interior of the installation box and is fixedly connected to the outer wall of the fixing block.

[0047] As a further description of the above technical solution:

[0048] A second vertical plate is slidably connected to the inside of the rectangular through hole, and the top of the second vertical plate is fixedly connected to the bottom of the rectangular plate, and the bottom of the second vertical plate extends to the outside of the rectangular frame;

[0049] The horizontal plate is placed outside the rectangular frame, and the top of the horizontal plate is fixedly connected to the bottom of the second vertical plate.

[0050] As a further description of the above technical solution:

[0051] A fixed sleeve is arranged on the outer peripheral side of the wire feeding unit, and the wire feeding unit is installed on the outer peripheral side of the telescopic welding gun head through the fixed sleeve;

[0052] The two movable extrusion units are symmetrically installed on both sides of the inside of the welding body, and a linear movable unit is provided on the opposite sides of the two movable extrusion units. One side of the movable extrusion unit is fixedly connected to the outer wall of the horizontal plate.

[0053] As a further description of the above technical solution:

[0054] Two limiting pressure rollers are symmetrically installed on both sides of the connection box, and a driving source for driving the limiting pressure rollers to rotate is provided inside the connection box, and the limiting pressure rollers are rotatably connected to the inside of the connection box;

[0055] The mounting frame slides on the outer peripheral side of the connection box, and a third through hole for sliding connection of the connection frame is opened on one side of the mounting frame. A hydraulic cylinder is fixedly connected to the top side of the outer side of the mounting frame, and one end of the hydraulic cylinder output shaft is fixedly connected to the top of the connection box.

[0056] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0057] 1. In the present invention, through the adaptive adjustment component, the system can fully automatically, in real time and automatically sense the contour changes of the corrugated web, and accurately adjust the posture of the telescopic welding gun head accordingly, ensuring that throughout the entire welding node path of the corrugated web and the flange plate, the telescopic welding gun head can always be strictly perpendicular to the weld node surface where the corrugated web and the flange plate intersect, so that the welding arc can optimally act on the weld root node, greatly improving the fusion quality and structural integrity of the joint root, and making the penetration depth along the entire weld seam highly uniform, so that the system can obtain the best welding process state.

[0058] 2. In the present invention, by setting up a wire feeding adaptation component, when the roller is at the trough, the first vertical plate will transport the liquid inside the auxiliary liquid bag to the inside of the main liquid bag, causing the main liquid bag to expand and drive the rectangular slider, connecting rod and wear-resistant block to move, thereby increasing the wire feeding resistance of the driving unit inside the wire feeding unit, and then automatically and appropriately reducing the wire feeding speed of the trough. The real-time and local speed control effectively reduces the unstable state of the molten pool caused by the change of the geometric shape in the node area, and significantly improves the welding penetration consistency, weld formation quality and joint reliability in the node area.

[0059] 3. In the present invention, by setting up a parallel adjustment component, the linear moving unit synchronously drives the movable extrusion unit to move in opposite directions, so that the horizontal plate drives the second vertical plate, the rectangular plate, the fixed rod and the fixed block to move. By presetting or adjusting the relative position of the limit slide in the oblique section inside the stroke groove in real time, the end point of the motion trajectory of the fixed block can be dynamically changed, so that the entire system can accurately and conveniently set the optimal wave peak reset posture for corrugated webs of different thicknesses and different waveforms, thereby effectively improving the applicability of the system during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0060] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0061] Figure 2 It is a schematic diagram of a partial three-dimensional structure of the welding body in the present invention;

[0062] Figure 3 For the present invention Figure 2 A local enlarged structural diagram of point A;

[0063] Figure 4 This is a schematic diagram of the overall three-dimensional structure of the connection box and the adaptive adjustment component in the present invention;

[0064] Figure 5 For the present invention Figure 4 A schematic diagram of the partially enlarged structure at point B;

[0065] Figure 6 Schematic diagram of the internal three-dimensional structure of the adaptive adjustment component of the present invention;

[0066] Figure 7 For the present invention Figure 6 A schematic diagram of the partially enlarged structure at point C;

[0067] Figure 8 For the present invention Figure 6 A schematic diagram of the local enlarged structure at D;

[0068] Figure 9 A schematic diagram of the three-dimensional structure of the adaptive adjustment component of the present invention from another viewing angle;

[0069] Figure 10 It is a partial three-dimensional structural schematic diagram of the wire feeding adaptation component in the present invention.

[0070] Legend:

[0071] 1. Welding body; 2. Auxiliary conveying unit; 3. Mounting frame; 4. Connecting box; 5. Mobile extrusion unit; 6. Adaptive adjustment component; 601. Mounting box; 602. Guide rod; 603. Roller; 604. First spring; 605. Sliding block; 606. Cavity; 607. Second spring; 608. First vertical plate; 609. Rack; 610. Gear; 611. Connecting shaft; 612. Fixed shaft; 613. Mounting sleeve; 614. Connecting frame; 615. Fixed block; 616. Travel groove; 7. Wire feeding Adaptation component; 701, rectangular box; 702, third spring; 703, rectangular slider; 704, connecting rod; 705, wear-resistant block; 706, friction roller; 707, circular shaft; 708, infusion tube; 709, auxiliary liquid bag; 8, parallel adjustment component; 801, rectangular frame; 802, rectangular through hole; 803, rectangular plate; 804, fixing rod; 805, second vertical plate; 806, horizontal plate; 9, telescopic welding gun head; 10, fixing sleeve; 11, wire feeding unit; 12, limiting pressure roller; 13, top pressure unit. DETAILED DESCRIPTION

[0072] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0073] See also Figures 1-10The present invention provides a technical solution: an assembled steel structure node integral welding system, comprising a welding body 1, a top pressure unit 13 is provided on one side of the top of the welding body 1, and further comprising:

[0074] The auxiliary conveying unit 2 is installed on one side of the welding body 1 and is set at the center of the welding body 1;

[0075] Two connection boxes 4 are symmetrically installed on both sides of the auxiliary conveying unit 2;

[0076] Two telescopic welding gun heads 9 and two wire feeding units 11 are symmetrically installed on both sides of the auxiliary conveying unit 2, and the wire feeding unit 11 is arranged on one side of the telescopic welding gun head 9;

[0077] Two adaptive adjustment components 6 are symmetrically mounted on both sides of the auxiliary conveying unit 2 and arranged on one side of the connection box 4, and are used for the adaptive adjustment components 6 to adjust the weld curve between the telescopic welding gun head 9 and the two wire feeding units 11 relative to the corrugated web and the flange plate;

[0078] Two wire feeding adaption assemblies 7 are symmetrically mounted on both sides of the auxiliary conveying unit 2, and the wire feeding adaption assemblies 7 are arranged on one side of the wire feeding unit 11, and are used for the wire feeding adaption assemblies 7 to adjust the wire feeding speed of the wire feeding unit 11 relative to the troughs of the corrugated web and flange plates;

[0079] Two parallel adjustment components 8 are symmetrically mounted on both sides of the auxiliary conveying unit 2 and are used to adjust the curves of the adjustment component 6 relative to different corrugated web welds;

[0080] The adaptation and adjustment component 6 includes:

[0081] The installation box 601 is fixedly connected to one side of the outside of the connection box 4 through the connecting frame 614, and circular through holes are opened on the opposite sides of the two installation boxes 601;

[0082] A guide rod 602 is slidably connected to the inside of the circular through hole and one end of the guide rod 602 extends to the outside of the installation box 601;

[0083] The roller 603 is arranged outside the installation box 601, and one side of the roller 603 is fixedly connected to the outer wall of the guide rod 602. The roller 603 and the telescopic welding gun head 9 are arranged on the same axis;

[0084] The sliding block 605 is slidably connected to the interior of the installation box 601, and one end of the sliding block 605 is fixedly connected to the outer wall of the guide rod 602;

[0085] The first spring 604 is sleeved on the outer periphery of the guide rod 602, and both sides of the first spring 604 are fixedly connected to one side of the sliding block 605 and the inner wall of the installation box 601 respectively;

[0086] The cavity 606 is located on one side of the inner portion of the sliding block 605, and the cross-sectional shape of the cavity 606 is set to be rectangular;

[0087] The second spring 607 is disposed inside the cavity 606 , and one side of the second spring 607 is fixedly connected to the inner wall of the sliding block 605 ;

[0088] The first vertical plate 608 is slidably connected to the interior of the cavity 606, and one side of the first vertical plate 608 is fixedly connected to the outer wall of the second spring 607;

[0089] A rack 609 is fixedly connected to one side of the first vertical plate 608, and one side of the rack 609 is meshedly connected to a gear 610;

[0090] The connecting shaft 611 is fixedly connected to the inside of the gear 610, and a torsion spring is sleeved on the outer circumference of the connecting shaft 611. Both sides of the torsion spring are fixedly connected to the inner wall of the installation box 601 through the connecting seat;

[0091] The fixed shaft 612 is fixedly connected to the bottom end of the connecting shaft 611, and the bottom end of the fixed shaft 612 extends to the outside of the installation box 601 and is fixedly connected to the installation sleeve 613. The installation sleeve 613 is sleeved on the outer peripheral side of the telescopic welding gun head 9, and the fixed shaft 612 is rotatably connected to the inside of the installation box 601;

[0092] A fixing block 615 is slidably connected to the interior of the installation box 601 and is disposed below the first vertical plate 608;

[0093] The travel groove 616 is located on the top side of the fixed block 615, and the travel groove 616 is composed of a long straight line segment, an oblique line segment and a short straight line segment;

[0094] The limiting slide bar is slidably connected to the interior of the travel groove 616 , and the top end of the limiting slide bar is fixedly connected to the bottom end of the first vertical plate 608 .

[0095] Specific implementation method: first install the active conveying unit to the side of the welding body 1 away from the inside of the auxiliary conveying unit 2, first place the flange plate horizontally on the active conveying unit, and then install the corrugated web vertically to the top center of the flange plate. The active conveying unit will convey the installed flange plate and corrugated web to the top pressure unit 13, the auxiliary conveying unit 2, the mobile extrusion unit 5 and the limiting pressure roller 12 in sequence. During this process, the limiting pressure roller 12 will directly press on the top surface of the flange plate to provide sufficient downward pressure, and cooperate with the top pressure unit 13 to tightly install the corrugated web on the flange plate to ensure the welding interface fitting effect of the flange plate and the corrugated web, and the mobile extrusion unit 5 will assist in ensuring the central conveying effect of the corrugated web on the flange plate. In the above comprehensive configuration When the corrugated web and the flange plate are transported to the telescopic welding gun head 9, the roller 603 will roll close to the surface of the corrugated web. When the roller 603 moves from the trough to the crest of the corrugated web, the roller 603 drives the guide rod 602 and the sliding block 605 to move inside the installation box 601 under the action of the corrugated web, and the sliding block 605 drives the rack 609 to move through the rack 609. The linkage effect between the rack 609 and the gear 610 is used to transmit power to the gear 610, so that the gear 610 drives the connecting shaft 611, the fixed shaft 612, the mounting sleeve 613 and the telescopic welding gun head. 9 is rotated to adjust the use angle of the telescopic welding gun head 9, so that the telescopic welding gun head 9 contacts the weld position of the corrugated web and the flange plate in a vertical manner, ensuring that the welding process is always in the best process state, ensuring the fusion quality of the weld root node, and significantly and comprehensively improving the welding quality of the entire weld from the lowest point of the trough to the highest point of the peak, making it more uniform and more reliable. During this process, the first vertical plate 608 will drive the limiting slide bar to move inside the travel groove 616. As the limiting slide bar continues to move and under the cooperation of the oblique section inside the travel groove 616, when the roller 603 moves to the peak of the corrugated web, the oblique section inside the travel groove 616 will cause the limiting slide bar to drive the first vertical plate 608 and the rack 60 9 moves in the direction away from the gear 610, and under the cooperation of the torsion spring, the connecting shaft 611, the fixed shaft 612 and the mounting sleeve 613 are reset, even if the telescopic welding gun head 9 contacts the crest of the corrugated web at a vertical angle, so that the welding arc can optimally act on the root node of the weld, greatly improving the fusion quality and structural integrity of the joint root, and making the penetration depth on the entire weld highly uniform, so that the system can obtain the best welding process state. As the corrugated web moves, when the roller 603 moves from the crest of the corrugated web to the trough, the first spring 604 will drive the sliding block 605, the first vertical plate 608 and the rack 609 to reset, and during the movement of the limit slide bar inside the travel groove 616,The second spring 607 will drive the first vertical plate 608 and the rack 609 to move in the direction of the gear 610 and mesh with the gear 610, and the first vertical plate 608 will drive the gear 610 to rotate in the opposite direction through the rack 609, so that the telescopic welding gun head 9 contacts the welding position at the trough in a vertical direction with the wave crest. In summary, this system can automatically adjust the use angle of the telescopic welding gun head 9 according to the use surface of the corrugated web, so that the telescopic welding gun head 9 is always perpendicular to the entire welding node surface of the corrugated web and the flange plate, significantly and comprehensively improving the welding quality of the entire weld seam of the corrugated web and the flange plate. Among them, the transition angle and use length of the long straight section, oblique section and short straight section in the stroke groove 616 can be set according to actual needs, and a laser tracking scanning unit is provided on one side of the telescopic welding gun head 9 according to actual needs. The control system, welding system, hydraulic system and drive system involved in this system are all public technologies known to people in this field, so they are not elaborated in this application.

[0096] The wire feeding adaptation assembly 7 comprises:

[0097] The rectangular box 701 is fixed to the top of the wire feeding unit 11, and a third spring 702 is fixedly connected to one side of the rectangular box 701. A first through hole is opened on the side of the rectangular box 701 away from the third spring 702;

[0098] A rectangular slider 703 is slidably connected to the interior of the rectangular box 701, and one side of the rectangular slider 703 is fixedly connected to one side of the third spring 702;

[0099] A connecting rod 704 is slidably connected to the inside of the first through hole, and one end of the connecting rod 704 is fixedly connected to the outer wall of the rectangular slider 703, and the other end of the connecting rod 704 extends to the outside of the rectangular box 701 and is fixedly connected to the wear-resistant block 705;

[0100] The friction roller 706 is placed outside the rectangular box 701, and the outer peripheral side of the friction roller 706 contacts and cooperates with the wear-resistant block 705;

[0101] The circular shaft 707 is fixed inside the friction roller 706, and the bottom end of the circular shaft 707 extends into the wire feeding unit 11 and is connected to the driving unit therein. The circular shaft 707 is rotatably connected to the wire feeding unit 11;

[0102] The main liquid capsule is placed inside the rectangular box 701 and is arranged on the side opposite to the third spring 702. The two sides of the main liquid capsule are fixedly connected to one side of the rectangular slider 703 and the inner wall of the rectangular box 701 respectively;

[0103] One end of the infusion tube 708 is connected to the main liquid sac, and the other end of the infusion tube 708 extends to the outside of the rectangular box 701 and is connected to the auxiliary liquid sac 709. The auxiliary liquid sac 709 is arranged inside the cavity 606, and the two sides of the auxiliary liquid sac 709 are respectively fixedly connected to one side of the first vertical plate 608 and the inner wall of the sliding block 605. The auxiliary liquid sac 709 is arranged on the side away from the second spring 607.

[0104] Specific implementation: When the roller 603 is at the trough, that is, when the second spring 607 drives the first vertical plate 608 and the rack 609 to engage with the gear 610, the first vertical plate 608 will squeeze the auxiliary liquid bag 709, and transport the internal liquid of the auxiliary liquid bag 709 to the main liquid bag through the infusion tube 708, so that the main liquid bag expands and drives the rectangular slider 703, the connecting rod 704 and the wear-resistant block 705 to move, so that the wear-resistant block 705 contacts the outer surface of the friction roller 706, so as to increase the wire feeding resistance of the internal drive unit of the wire feeding unit 11, and then appropriately reduce the wire feeding speed of the trough, further ensuring the welding quality at the node of the corrugated web and the flange plate.

[0105] The parallel adjustment component 8 includes:

[0106] The rectangular frame 801 is fixed to the outside of the installation box 601, and the rectangular frame 801 and the installation box 601 are in contact and have a second through hole;

[0107] A rectangular through hole 802 is located at the bottom center of the rectangular frame 801;

[0108] Rectangular plate 803, slidably connected inside rectangular frame 801;

[0109] A fixing rod 804 slides inside the second through hole, with one end of the fixing rod 804 fixedly connected to the outer wall of the rectangular plate 803, and the other end of the fixing rod 804 extends into the interior of the installation box 601 and fixedly connected to the outer wall of the fixing block 615;

[0110] The second vertical plate 805 is slidably connected to the inside of the rectangular through hole 802, and the top of the second vertical plate 805 is fixedly connected to the bottom of the rectangular plate 803, and the bottom of the second vertical plate 805 extends to the outside of the rectangular frame 801;

[0111] The horizontal plate 806 is placed outside the rectangular frame 801, and the top of the horizontal plate 806 is fixedly connected to the bottom of the second vertical plate 805;

[0112] The fixing sleeve 10 is sleeved on the outer peripheral side of the wire feeding unit 11, and the wire feeding unit 11 is installed on the outer peripheral side of the telescopic welding gun head 9 through the fixing sleeve 10;

[0113] Two movable extrusion units 5 are symmetrically installed on both sides of the inside of the welding body 1, and a linear movable unit is provided on the opposite sides of the two movable extrusion units 5, and one side of the movable extrusion unit 5 is fixedly connected to the outer wall of the horizontal plate 806;

[0114] Two limiting pressure rollers 12 are symmetrically installed on both sides of the connection box 4, and a driving source for driving the limiting pressure rollers 12 to rotate is provided inside the connection box 4. The limiting pressure rollers 12 are rotatably connected to the inside of the connection box 4;

[0115] The mounting frame 3 slides on the outer peripheral side of the connecting box 4, and a third through hole for sliding connection of the connecting frame 614 is opened on one side of the mounting frame 3. A hydraulic cylinder is fixedly connected to the external top side of the mounting frame 3, and one end of the hydraulic cylinder output shaft is fixedly connected to the top of the connecting box 4.

[0116] Specific implementation method: According to actual needs, the linear moving units on both sides are started at the same time, and the linear moving units are used to synchronously drive the mobile extrusion units 5 to move in opposite directions, so that the two mobile extrusion units 5 can limit and fix the corrugated webs of different thicknesses. During this process, the mobile extrusion unit 5 will drive the second vertical plate 805 and the rectangular plate 803 to move through the horizontal plate 806, so that the rectangular plate 803 drives the fixed rod 804 and the fixed block 615 to move in the direction of the rectangular frame 801. The use position of the limiting slide bar relative to the internal oblique section of the stroke groove 616 can be adjusted to adjust the reset vertical angle of the wave crest, so that the system is suitable for the welding requirements of corrugated webs of different thicknesses, thereby effectively improving the applicability of the system during use.

[0117] Working principle: When in use, first install the active conveying unit to the side of the welding body 1 away from the inside of the auxiliary conveying unit 2, first place the flange plate horizontally on the active conveying unit, and then install the corrugated web vertically to the top center of the flange plate. The active conveying unit will convey the installed flange plate and corrugated web to the top pressure unit 13, the auxiliary conveying unit 2, the mobile extrusion unit 5 and the limiting pressure roller 12 in sequence. During this process, the limiting pressure roller 12 will directly press on the top surface of the flange plate to provide sufficient downward pressure, and cooperate with the top pressure unit 13 to tightly install the corrugated web on the flange plate to ensure the welding interface fitting effect of the flange plate and the corrugated web, while the mobile extrusion unit 5 will assist in ensuring the central conveying effect of the corrugated web on the flange plate;

[0118] When the corrugated web and flange plate are conveyed to the telescopic welding gun head 9, the roller 603 will roll closely against the surface of the corrugated web. When the roller 603 moves from the trough to the crest of the corrugated web, the roller 603 drives the guide rod 602 and the sliding block 605 to move inside the installation box 601 under the action of the corrugated web, and the sliding block 605 drives the rack 609 to move through the rack 609. The linkage effect between the rack 609 and the gear 610 is utilized to transmit power to the gear 610, so that the gear 610 drives the connecting shaft 611, the fixed shaft 612, the mounting sleeve 613 and the telescopic welding gun head 9 to rotate, and the use angle of the telescopic welding gun head 9 is adjusted so that the telescopic welding gun head 9 contacts the weld position of the corrugated web and flange plate in a vertical manner.

[0119] During this process, the first vertical plate 608 will drive the limiting slide bar to move inside the travel groove 616. As the limiting slide bar continues to move and under the cooperation of the internal oblique section of the travel groove 616, when the roller 603 moves to the crest of the corrugated web, the internal oblique section of the travel groove 616 will cause the limiting slide bar to drive the first vertical plate 608 and the rack 609 to move away from the gear 610. Under the cooperation of the torsion spring, the connecting shaft 611, the fixed shaft 612 and the mounting sleeve 613 are reset, even if the telescopic welding gun head 9 contacts the crest of the corrugated web at a vertical angle. As the corrugated web moves, when the roller 603 moves from the crest of the corrugated web to the trough, the first spring 604 drives the sliding block 605, the first vertical plate 608 and the rack 609 to reset, and when the limit slide bar moves inside the travel groove 616, the second spring 607 drives the first vertical plate 608 and the rack 609 to move in the direction of the gear 610 and mesh with the gear 610, and the first vertical plate 608 drives the gear 610 to rotate in the opposite direction through the rack 609, so that the telescopic welding gun head 9 contacts the welding position at the crest to the trough in a vertical direction;

[0120] When the roller 603 is at the trough, that is, when the second spring 607 drives the first vertical plate 608 and the rack 609 to engage with the gear 610, the first vertical plate 608 will squeeze the auxiliary liquid capsule 709, and the liquid inside the auxiliary liquid capsule 709 will be transported to the main liquid capsule through the infusion tube 708, so that the main liquid capsule will expand and drive the rectangular slider 703, the connecting rod 704 and the wear-resistant block 705 to move, so that the wear-resistant block 705 contacts the outer surface of the friction roller 706, so as to increase the wire feeding resistance of the internal drive unit of the wire feeding unit 11, thereby appropriately reducing the wire feeding speed at the trough;

[0121] According to actual needs, the linear moving units on both sides are started at the same time, and the linear moving units synchronously drive the mobile extrusion units 5 to move in opposite directions, so that the two mobile extrusion units 5 can limit and fix the corrugated webs of different thicknesses. During this process, the mobile extrusion unit 5 will drive the second vertical plate 805 and the rectangular plate 803 to move through the horizontal plate 806, so that the rectangular plate 803 drives the fixed rod 804 and the fixed block 615 to move in the direction of the rectangular frame 801, and adjust the use position of the limit slide relative to the internal oblique section of the stroke groove 616, so that the system is suitable for the welding requirements of corrugated webs of different thicknesses.

[0122] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. An assembled steel structure node integral welding system, comprising a welding body (1), wherein a top pressure unit (13) is provided on one side of the top of the welding body (1), characterized in that: Also includes: An auxiliary conveying unit (2) is installed on one side of the welding body (1) and is arranged at the center of the welding body (1); Two connection boxes (4) are symmetrically installed on both sides of the auxiliary conveying unit (2); Two telescopic welding gun heads (9) and two wire feeding units (11) are symmetrically mounted on both sides of the auxiliary conveying unit (2), and the wire feeding unit (11) is arranged on one side of the telescopic welding gun head (9); Two adaptive adjustment components (6) are symmetrically mounted on both sides of the auxiliary conveying unit (2) and arranged on one side of the connection box (4), and are used for the adaptive adjustment components (6) to adjust the weld curve between the telescopic welding gun head (9) and the two wire feeding units (11) relative to the corrugated web and the flange plate; Two wire feeding adaption assemblies (7) are symmetrically mounted on both sides of the auxiliary conveying unit (2), and the wire feeding adaption assemblies (7) are arranged on one side of the wire feeding unit (11), and are used for the wire feeding adaption assemblies (7) to adjust the wire feeding speed of the wire feeding unit (11) relative to the troughs of the corrugated web and flange plate; Two parallel adjustment components (8) are symmetrically mounted on both sides of the auxiliary conveying unit (2) and are used to adjust the curves of the adaptive adjustment component (6) relative to different corrugated web welds.

2. The assembled steel structure node integral welding system according to claim 1, characterized in that: The adaptive adjustment component (6) includes: The installation box (601) is fixedly connected to one side of the outside of the connection box (4) via a connection frame (614), and circular through holes are provided on opposite sides of the two installation boxes (601); A guide rod (602) is slidably connected to the inside of the circular through hole, and one end of the guide rod (602) extends to the outside of the installation box (601); A roller (603) is arranged outside the installation box (601), and one side of the roller (603) is fixedly connected to the outer wall of the guide rod (602), and the roller (603) and the telescopic welding gun head (9) are arranged on the same axis; A sliding block (605) is slidably connected to the interior of the installation box (601), and one end of the sliding block (605) is fixedly connected to the outer wall of the guide rod (602); The first spring (604) is sleeved on the outer peripheral side of the guide rod (602), and both sides of the first spring (604) are fixedly connected to one side of the sliding block (605) and the inner wall of the installation box (601) respectively.

3. The assembled steel structure node integral welding system according to claim 2, characterized in that: The adaptive adjustment component (6) further includes: The cavity (606) is located on one side of the interior of the sliding block (605), and the cross-sectional shape of the cavity (606) is set to be rectangular; A second spring (607) is disposed inside the cavity (606), and one side of the second spring (607) is fixedly connected to the inner wall of the sliding block (605); A first vertical plate (608) is slidably connected to the interior of the cavity (606), and one side of the first vertical plate (608) is fixedly connected to the outer wall of the second spring (607); A rack (609) is fixedly connected to one side of the first vertical plate (608), and one side of the rack (609) is meshedly connected to a gear (610); The connecting shaft (611) is fixedly connected to the inside of the gear (610), and a torsion spring is sleeved on the outer circumference of the connecting shaft (611), and both sides of the torsion spring are fixedly connected to the inner wall of the installation box (601) through the connecting seat; The fixed shaft (612) is fixedly connected to the bottom end of the connecting shaft (611), and the bottom end of the fixed shaft (612) extends to the outside of the installation box (601) and is fixedly connected to a mounting sleeve (613), wherein the mounting sleeve (613) is sleeved on the outer peripheral side of the telescopic welding gun head (9), and the fixed shaft (612) is rotatably connected to the inside of the installation box (601).

4. The assembled steel structure node integral welding system according to claim 3, characterized in that: The adaptive adjustment component (6) further includes: A fixed block (615) is slidably connected to the interior of the installation box (601), and the fixed block (615) is arranged below the first vertical plate (608); A travel groove (616) is located on the top side of the fixed block (615), and the travel groove (616) is composed of a long straight line segment, an oblique line segment and a short straight line segment; The limiting slide rod is slidably connected to the interior of the travel groove (616), and the top end of the limiting slide rod is fixedly connected to the bottom end of the first vertical plate (608).

5. The assembled steel structure node integral welding system according to claim 4, characterized in that: The wire feeding adaptation component (7) comprises: A rectangular box (701) is fixed to the top of the wire feeding unit (11), and a third spring (702) is fixedly connected to one side of the interior of the rectangular box (701), and a first through hole is provided on a side of the rectangular box (701) away from the third spring (702); A rectangular slider (703) is slidably connected inside the rectangular box (701), and one side of the rectangular slider (703) is fixedly connected to one side of the third spring (702); A connecting rod (704) is slidably connected to the inside of the first through hole, and one end of the connecting rod (704) is fixedly connected to the outer wall of the rectangular slider (703), and the other end of the connecting rod (704) extends to the outside of the rectangular box (701) and is fixedly connected to a wear-resistant block (705); The friction roller (706) is placed outside the rectangular box (701), and the outer peripheral side of the friction roller (706) is in contact with the wear-resistant block (705); The circular shaft (707) is fixed inside the friction roller (706), and the bottom end of the circular shaft (707) extends into the interior of the wire feeding unit (11) and is connected to the driving unit therein, and the circular shaft (707) is rotatably connected inside the wire feeding unit (11).

6. The assembled steel structure node integral welding system according to claim 5, characterized in that: The wire feeding adaptation assembly (7) further comprises: The main liquid capsule is placed inside the rectangular box (701), and the main liquid capsule is arranged on the side opposite to the third spring (702), and the two sides of the main liquid capsule are fixedly connected to one side of the rectangular slider (703) and the inner wall of the rectangular box (701) respectively; One end of the infusion tube (708) is connected to the main liquid sac, and the other end of the infusion tube (708) extends to the outside of the rectangular box (701) and is connected to the auxiliary liquid sac (709). The auxiliary liquid sac (709) is arranged inside the cavity (606), and the two sides of the auxiliary liquid sac (709) are respectively fixedly connected to one side of the first vertical plate (608) and the inner wall of the sliding block (605). The auxiliary liquid sac (709) is arranged on the side away from the second spring (607).

7. The assembled steel structure node integral welding system according to claim 4, characterized in that: The parallel adjustment component (8) includes: The rectangular frame (801) is fixed to the outside of the installation box (601), and the rectangular frame (801) and the installation box (601) are in contact with each other and are provided with a second through hole; A rectangular through hole (802) is located at the bottom center of the rectangular frame (801); A rectangular plate (803) is slidably connected inside the rectangular frame (801); A fixing rod (804) slides inside the second through hole, and one end of the fixing rod (804) is fixedly connected to the outer wall of the rectangular plate (803), and the other end of the fixing rod (804) extends into the interior of the installation box (601) and is fixedly connected to the outer wall of the fixing block (615).

8. The assembled steel structure node integral welding system according to claim 7, characterized in that: The parallel adjustment component (8) further includes: A second vertical plate (805) is slidably connected to the inside of the rectangular through hole (802), and the top of the second vertical plate (805) is fixedly connected to the bottom of the rectangular plate (803), and the bottom of the second vertical plate (805) extends to the outside of the rectangular frame (801); The horizontal plate (806) is placed outside the rectangular frame (801), and the top of the horizontal plate (806) is fixedly connected to the bottom of the second vertical plate (805).

9. The assembled steel structure node integral welding system according to claim 8, characterized in that: Also includes: A fixed sleeve (10) is sleeved on the outer peripheral side of the wire feeding unit (11), and the wire feeding unit (11) is installed on the outer peripheral side of the telescopic welding gun head (9) through the fixed sleeve (10); The two movable extrusion units (5) are symmetrically mounted on both sides of the interior of the welding body (1), and a linear movable unit is provided on opposite sides of the two movable extrusion units (5), and one side of the movable extrusion unit (5) is fixedly connected to the outer wall of the horizontal plate (806).

10. The assembled steel structure node integral welding system according to claim 9, characterized in that: Also includes: Two limiting pressure rollers (12) are symmetrically mounted on both sides of the connection box (4), and a driving source for driving the limiting pressure rollers (12) to rotate is provided inside the connection box (4), and the limiting pressure rollers (12) are rotatably connected inside the connection box (4); The mounting frame (3) slides on the outer peripheral side of the connection box (4), and a third through hole for sliding connection of the connection frame (614) is opened on one side of the mounting frame (3). A hydraulic cylinder is fixedly connected to the top side of the outer side of the mounting frame (3), and one end of the hydraulic cylinder output shaft is fixedly connected to the top of the connection box (4).

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