Full-automatic packaging line for threaded rods

Through the design of a fully automatic tooth bar packaging line, the automatic sorting, bundling, film covering and winding of the tooth bars are realized, which solves the problems of manual winding of woven film that easily hurts hands, high labor intensity and low efficiency, and improves packaging efficiency and quality.

CN120698044AActive Publication Date: 2025-09-26FOCUS MASCH CO LTD
View PDF 6 Cites 0 Cited by

Patent Information

Application Number
CN202511152273.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-18
Publication Date
2025-09-26
Estimated Expiration
2045-08-18

AI Technical Summary

Technical Problem

During the tooth bar packaging process, there are problems such as manually wrapping the braided film, which can easily hurt hands, the heavy weight of the bundled tooth bars leading to high labor intensity, low efficiency of multi-step operations, and high personnel mobility.

Method used

A fully automatic tooth bar packaging line is designed, which uses equipment such as a vibrating material sorting machine, a material sorting conveyor, a bundling conveyor, a PE film packaging machine and a woven film winding machine to achieve automatic sorting, bundling, film covering and winding of tooth bars, replacing manual operations.

Benefits of technology

It improves the efficiency and quality of tooth rod packaging, reduces labor intensity and cost, reduces safety hazards, and ensures product standardization and neat and beautiful appearance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120698044A_ABST
    Figure CN120698044A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of threaded rod production equipment, in particular to a full-automatic threaded rod automatic packaging line which comprises a vibration material arranging machine. An inlet platform is arranged at the side end of the vibration material arranging machine and is used for receiving the loose-packed threaded rods; a multi-stage vibration platform for conducting vibration material arrangement on the threaded rods and enabling the threaded rods to move forwards is arranged in the vibration material arrangement machine, a material arrangement conveyor is installed on the side, away from the inlet platform, of the vibration material arrangement machine, a bundling conveyor is installed on the side, away from the vibration material arrangement machine, of the material arrangement conveyor, and a first roller conveyor is installed on the outer side of the bundling conveyor. A PE film packaging machine is installed at the side end of the first roller conveyor, a second roller conveyor is installed at the side end of the PE film packaging machine, and a lifting mechanical arm is installed on the outer side of the second roller conveyor. According to the equipment, a profile steel welding structure is adopted, a servo motor, a pneumatic element and a computer control technology are adopted, thread rods are fully automatically wound with woven films, packaged and output, and the efficiency is greatly improved; operation is stable and reliable.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of tooth rod production equipment, in particular to a full-automatic tooth rod packaging line. Background Art

[0002] Due to the particularity of the fastener thread rod industry, which is generally small, scattered, and mixed, as well as the characteristics and difficulties of the thread rod packaging process, various manufacturers have put forward more diverse requirements for thread rod packaging equipment; currently, the industry mainly adopts manual material sorting, bundling and film wrapping, and manual winding of woven film for packaging.

[0003] There are many shortcomings in manual winding woven film packaging: 1) When manually winding the material sleeve, the burrs on the thread of the tooth bar are sharp and can easily hurt your hands.

[0004] 2) The bundled tooth bars in the industry generally weigh 15-30 kg, and manual packaging is very labor-intensive.

[0005] 3) The packaging of tooth bars is divided into too many steps, and manual packaging is inefficient and consumes a lot of manpower.

[0006] 4) The turnover rate of the packaging workers who have been engaged in strip material wrapping for a long time is high.

[0007] Therefore, in order to address the above-mentioned problems of manual winding of braided film, the burrs on the tooth bar threads can easily hurt the hands, the heavy weight of bundled tooth bars leads to high labor intensity, the multi-step operation results in low efficiency and high labor demand, and the high-intensity operation leads to high personnel mobility, resulting in low processing efficiency, high cost, unstable quality and safety hazards, a fully automatic tooth bar automatic packaging line can be designed. Summary of the Invention

[0008] In order to overcome the problems of traditional manual winding of braided membranes, the burrs on the thread of the tooth rods can easily hurt the hands, the weight of the bundled tooth rods is heavy, resulting in high labor intensity, and the multi-step operation makes the efficiency low and requires a lot of manpower. At the same time, the high-intensity operation leads to high personnel mobility.

[0009] The technical solution is as follows: a fully automatic tooth bar automatic packaging line, including a vibrating material sorting machine; an entrance platform is provided at the side end of the vibrating material sorting machine for receiving bulk tooth bars; a multi-stage vibrating platform is provided inside the vibrating material sorting machine for vibrating the tooth bars and moving them forward, a material sorting conveyor is installed on the side of the vibrating material sorting machine away from the entrance platform, a bundling conveyor is installed on the side of the material sorting conveyor away from the vibrating material sorting machine, a first roller conveyor is installed on the outside of the bundling conveyor, a PE film packaging machine is installed on the side end of the first roller conveyor, a second roller conveyor is installed on the side end of the PE film packaging machine, a lifting manipulator is installed on the outside of the second roller conveyor, and a woven film winding machine is installed on the side end of the lifting manipulator.

[0010] Furthermore, a vibrating conveying platform is provided inside the material sorting conveyor for further vibrating and sorting the tooth bars and arranging them neatly, and a weighing hopper is provided inside the material sorting conveyor for receiving the tooth bars according to the set quantity or weight.

[0011] Furthermore, a material receiving trolley is provided under the bundling conveyor for receiving and conveying the whole bundle of tooth bars, a bundling positioning mechanism for fixing the tooth bars is provided inside the bundling conveyor, and bundling mechanisms that can be rotated to bundle and disconnect the two ends of the tooth bars are provided at both ends of the bundling conveyor; a material discharge trolley is provided under the bundling mechanism.

[0012] Furthermore, a first conveyor belt is installed on the first roller conveyor, and a discharge trolley is used to deliver the bundled tooth bars to the first conveyor belt; a lifting fork is installed between the first conveyor belt and the first roller conveyor, and a conveying roller is provided on the outside of the first roller conveyor at one end of the first conveyor belt.

[0013] Furthermore, a second conveyor belt is installed on the side end of the conveying roller, and a film-wrapping mechanism is installed inside the PE film packaging machine at the side end of the second conveyor belt. The tooth bar after the PE film packaging machine is wrapped with film is taken over by the second roller conveyor.

[0014] Furthermore, a film-wrapped feeding conveyor belt is installed at the side end of the second roller conveyor for conveying the toothed strips with film wrapped thereon grabbed by the lifting robot; a material dividing fork is correspondingly provided on the film-wrapped feeding conveyor belt.

[0015] Furthermore, a double-station film wrapping unit is provided inside the braided film wrapping machine, and the material dividing fork is used to receive the tooth bar on the film wrapping feeding conveyor belt, and turn left or right according to actual conditions to feed the double-station film wrapping unit.

[0016] Furthermore, a material rack is installed at the side end of the material dividing fork, and driving chucks are provided on both sides of the material rack. The driving chucks are used to clamp one end of the tooth bar for rotation.

[0017] Furthermore, a film roll trolley is provided at the side end of the driving chuck, which is used to place the film and move synchronously to one side, cut the film roll and close the end with tape; a third conveyor belt is installed under the film roll trolley to transport the toothed strip after film wrapping for discharge.

[0018] Furthermore, the vibrating material sorting machine, the material sorting conveyor, the bundling conveyor, the first roller conveyor and the second roller conveyor all adopt a steel section welded structure.

[0019] The beneficial effects are as follows: the present invention can realize the preliminary sorting and conveying of bulk threaded rods by using the vibrating material sorting machine and the multi-stage vibrating platform, replacing manual material sorting, avoiding hand injuries caused by thread burrs on the threaded rods, and providing orderly arranged materials for subsequent processes, thereby improving material sorting efficiency and quality and reducing material damage; The material handling conveyor, vibrating conveying platform and weighing hopper can further finely sort and arrange the tooth bars, accurately measure them according to the set quantity or weight, ensure the consistency of the specifications of each bundle of tooth bars, improve packaging accuracy and product standardization, and reduce manual measurement errors and labor intensity. The use of the bundling conveyor, the material receiving trolley, the bundling positioning mechanism, the bundling mechanism, and the material discharging trolley can automatically complete the material receiving, positioning, bundling and discharging of the toothed rods. Compared with manual bundling, it not only reduces labor intensity, but also provides stable and reliable bundling effects, avoids the problem of inconsistent tightness during manual operation, and improves bundling efficiency and product quality. The use of the first roller conveyor, the conveying roller, and the second roller conveyor can achieve stable and efficient conveying of the threaded rods between various processes, reduce manual handling, lower labor intensity, and at the same time ensure that the threaded rods are not damaged during the conveying process, thereby improving conveying efficiency and production line continuity; The PE film packaging machine can automatically complete the film packaging of tooth rods. Compared with manual film packaging, the packaging speed is fast, the quality is good, the packaging appearance is neat and beautiful, and it effectively protects the tooth rods from external contamination and damage during transportation and storage, thereby increasing the added value of the product. The lifting manipulator can accurately grasp and carry the sleeved tooth bar, replacing manual operation. It has accurate positioning and flexible movements, avoids the instability and labor intensity of manual handling, improves handling efficiency and accuracy, and reduces the risk of tooth bar falling or damage. The braided film wrapping machine is used in conjunction with a material distribution fork, a material rack, a driving chuck, and a film roll trolley to automatically wrap the braided film around the tooth strip. The alternating operation of the two workstations greatly improves the winding efficiency, and the machine automatically places the film, moves, cuts, and sticks the tape. Compared with manual winding, the winding effect is uniform and tight, and the packaging quality is high. At the same time, it reduces the time and intensity of manual operation and reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the first overall three-dimensional structure of a fully automatic tooth rod packaging line of the present invention; Figure 2 It is a schematic diagram of a second overall three-dimensional structure of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the vibrating material processing machine of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the material handling conveyor of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the bundling conveyor of the present invention; Figure 6 Schematic diagram of the three-dimensional structure of the first roller conveyor of the present invention; Figure 7 Schematic diagram of the three-dimensional structure of the PE film packaging machine of the present invention; Figure 8 It is a schematic diagram of the three-dimensional structure of the second roller conveyor of the present invention; Figure 9 It is a schematic diagram of the three-dimensional structure of the lifting manipulator of the present invention; Figure 10 It is a schematic diagram of the three-dimensional structure of the braided film winding machine of the present invention.

[0021] In the accompanying drawings: 1. Vibrating material sorting machine; 2. Material sorting conveyor; 3. Bundling conveyor; 4. First roller conveyor; 5. PE film packaging machine; 6. Second roller conveyor; 7. Lifting manipulator; 8. Braided film winding machine; 9. Tooth bar; 10. Multi-stage vibration platform; 11. Vibrating conveying platform; 12. Weighing hopper; 13. Material receiving trolley; 14. Bundling positioning mechanism; 15. Material discharge trolley; 16. First conveyor belt; 17. Lifting fork; 18. Conveying roller; 19. Second conveyor belt; 20. Film wrapping mechanism; 22. Film wrapping feeding conveyor belt; 23. Material dividing fork; 24. Material rack; 25. Driving chuck; 26. Film roll trolley; 27. Third conveyor belt. DETAILED DESCRIPTION

[0022] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0023] See also Figures 1-10 The present invention provides an embodiment: a fully automatic tooth bar automatic packaging line, comprising a vibrating material sorting machine 1; an inlet platform is provided at the side end of the vibrating material sorting machine 1 for receiving bulk tooth bars 9; a multi-stage vibrating platform 10 is provided inside the vibrating material sorting machine 1 for vibrating the tooth bars 9 and moving them forward; a material sorting conveyor 2 is installed on the side of the vibrating material sorting machine 1 away from the inlet platform; a bundling conveyor 3 is installed on the side of the material sorting conveyor 2 away from the vibrating material sorting machine 1; a first roller conveyor 4 is installed on the outside of the bundling conveyor 3; a PE film packaging machine 5 is installed on the side end of the first roller conveyor 4; a second roller conveyor 6 is installed on the side end of the PE film packaging machine 5; a lifting manipulator 7 is installed on the outside of the second roller conveyor 6; a woven film winding machine 8 is installed on the side end of the lifting manipulator 7; The multi-stage vibration platform 10 is driven by a high-precision vibration motor. The frequency and amplitude of the vibration can be precisely adjusted through variable frequency speed regulation technology. Each stage of the vibration platform is equipped with a guide baffle and a limit device. The inclination angle of the guide baffle is optimized to guide the tooth bar 9 to move in a specific direction during the vibration process. The limit device can prevent the tooth bar 9 from jumping out of the platform during the vibration process. Through the coordinated action of the multi-stage vibration platform 10, the toothed rods 9 are continuously vibrated and rolled on the platform, gradually changing from a disordered state to a preliminary orderly arrangement, and are transported forward to the side of the vibration material processing machine 1 away from the entrance platform; The side of the vibrating material processing machine 1 away from the entrance platform is connected to the material processing conveyor 2 through a high-precision docking mechanism, which can ensure that the toothed rod 9 transitions from the vibrating material processing machine 1 to the material processing conveyor 2 smoothly and without jamming.

[0024] See also Figure 2-Figure 10 In this embodiment, a vibration conveying platform 11 is provided inside the material conveyor 2 for further vibrating and arranging the tooth bars 9, and a weighing hopper 12 is provided inside the material conveyor 2 for receiving the tooth bars 9 according to a set quantity or weight; The vibrating conveying platform 11 adopts a unique composite vibration structure. It not only has a horizontal vibration function, but also produces a slight vertical vibration. This composite vibration mode enables the tooth bar 9 to adjust its posture on the platform in all directions, achieving a more neat arrangement. The surface of the vibrating conveying platform 11 is covered with a wear-resistant and non-slip rubber material, which can not only protect the surface of the tooth bar 9 from being scratched, but also increase friction to ensure stable movement of the tooth bar 9 during the vibration process. The weighing hopper 12 adopts a high-precision weighing sensor with an accuracy of up to ±0.1kg, which can quickly and accurately receive the tooth bars 9 according to the set number or weight of the tooth bars 9; the weighing hopper 12 is also equipped with automatic peeling and zeroing functions, and is connected to the control system. When the weight reaches the set value, the system will automatically send a signal to control the operation of subsequent equipment and complete accurate measurement.

[0025] A material receiving trolley 13 is provided below the bundling conveyor 3 for receiving and conveying the whole bundled tooth bar 9. A bundling positioning mechanism 14 is provided inside the bundling conveyor 3 for fixing the tooth bar 9. Bundling mechanisms that can rotate to bundle and disconnect the two ends of the tooth bar 9 are provided at both ends of the bundling conveyor 3. A material discharge trolley 15 is provided below the bundling mechanism. The receiving trolley 13 adopts an electric track design and is equipped with a high-precision servo motor and reducer, which can achieve accurate positioning and fast movement. The bearing surface of the receiving trolley 13 is specially designed, with a flat surface and a certain degree of elasticity, which can protect the tooth bar 9 from damage during the receiving process. After the receiving trolley 13 receives the whole tooth bar 9 in the weighing hopper 12, it is quickly transported along the preset track to the bundling positioning mechanism 14 inside the bundling conveyor 3; The strapping positioning mechanism 14 is composed of a plurality of adjustable positioning jaws, which are driven by a pneumatic device and can quickly adjust the clamping force and position according to the specifications of the tooth bar 9, so as to firmly fix the tooth bar 9 in the specified position; The strapping mechanisms at both ends of the strapping conveyor 3 adopt advanced rotary strapping technology, and each strapping mechanism is equipped with a strapping belt feeding device, a tightening device and a cutting device; when working, the strapping belt feeding device accurately delivers the strapping belt to both ends of the tooth bar 9, and the tightening device tightens the strapping belt through the motor and the transmission mechanism. After reaching the set tightening force, the cutting device quickly cuts the strapping belt and performs hot-melt bonding to achieve firm strapping and disconnection of the two ends of the tooth bar 9; after strapping is completed, the discharge trolley 15 under the strapping mechanism is driven by the motor to smoothly deliver the strapped tooth bar 9 along the guide rail.

[0026] A first conveyor belt 16 is installed on the first roller conveyor 4, and a discharge trolley 15 is used to deliver the bundled toothed rods 9 to the first conveyor belt 16; a lifting fork 17 is installed between the first conveyor belt 16 and the first roller conveyor 4, and a conveying roller 18 is provided on the outside of the first roller conveyor 4 at one end of the first conveyor belt 16; The first conveyor belt 16 is made of high-strength polyester canvas and is covered with a wear-resistant PVC coating, which has good wear resistance and tear resistance. After the discharge trolley 15 delivers the bundled toothed bars 9 to the first conveyor belt 16, the first conveyor belt 16 is driven by the motor and the transmission roller to transport the toothed bars 9 forward. The lifting fork 17 is composed of a lifting cylinder and a fork-shaped support plate. The lifting cylinder adopts a double-acting cylinder with the characteristics of stable stroke and adjustable lifting speed. When the toothed rod 9 is conveyed to the position of the lifting fork 17, the lifting cylinder drives the fork-shaped support plate to rise, smoothly lifting the toothed rod 9 and transferring it to the conveying roller 18 outside the first roller conveyor 4. The conveying roller 18 is composed of a plurality of closely arranged rollers, each of which is driven by an independent motor and can realize synchronous rotation. The tooth bar 9 is stably conveyed to the PE film packaging machine 5 via the second conveyor belt 19 through the rotation.

[0027] A second conveyor belt 19 is installed on the side end of the conveying roller 18. A film covering mechanism 20 is installed inside the PE film packaging machine 5 at the side end of the second conveyor belt 19. The toothed bar 9 after the PE film packaging machine 5 is covered with film is received by the second roller conveyor 6. The film wrapping mechanism 20 includes a film roll holder, a film feeding device, a film cutting device and a film wrapping forming device; the film roll holder can easily install and replace the PE film roll, the film feeding device accurately feeds the PE film through the motor and the transmission roller, and the film cutting device adopts the hot knife cutting technology, which can quickly and neatly cut the PE film; when the tooth bar 9 is transported to the film wrapping mechanism 20 through the second conveyor belt 19, the film wrapping forming device quickly wraps the PE film on the tooth bar 9 through the pneumatic clamp and the forming mold to complete the film wrapping packaging; the tooth bar 9 after film wrapping is taken over by the second roller conveyor 6. The structure and working principle of the second roller conveyor 6 are similar to those of the first roller conveyor 4, and can stably convey the tooth bar 9 after film wrapping.

[0028] The side end of the second roller conveyor 6 is equipped with a film-wrapped feeding conveyor belt 22 for conveying the film-wrapped toothed strip 9 grabbed by the lifting manipulator 7; a material dividing fork 23 is correspondingly provided on the film-wrapped feeding conveyor belt 22; The film wrapping feeding conveyor belt 22 adopts variable frequency speed regulation technology, which can flexibly adjust the conveying speed according to the needs of subsequent processes; the film wrapping feeding conveyor belt 22 is used to convey the film-wrapped toothed strip 9 grabbed by the lifting manipulator 7; The lifting manipulator 7 is a six-axis industrial robot equipped with a high-precision visual recognition system and a vacuum suction cup gripper. The visual recognition system can quickly and accurately locate the position and posture of the film-wrapped tooth bar 9. The vacuum suction cup gripper generates negative pressure through a vacuum pump, which can firmly grasp the tooth bar 9 without damaging its surface. When the film-wrapped tooth bar 9 is conveyed to the specified position, the lifting manipulator 7 accurately grasps the tooth bar 9 according to the preset program and places it on the film-wrapped feeding conveyor belt 22. The material distribution fork 23 is composed of an electric push rod and a fork-shaped material distribution arm. The electric push rod can drive the fork-shaped material distribution arm to quickly turn left or right.

[0029] A double-station film wrapping unit is provided inside the braided film wrapping machine 8. The material dividing fork 23 is used to receive the tooth bar 9 on the film wrapping feeding conveyor belt 22, and turn left or right according to the actual situation to feed the double-station film wrapping unit. The fork-shaped material dividing arm of the material dividing fork 23 is made of high-strength aluminum alloy, and the surface is anodized. It has the characteristics of light weight, high strength and corrosion resistance, and can complete the material dividing work quickly and stably.

[0030] A material rack 24 is mounted on the side end of the material fork 23, and a driving chuck 25 is provided on both sides of the material rack 24. The driving chuck 25 is used to clamp one end of the toothed rod 9 for rotation; The material rack 24 adopts a sturdy frame structure, which can withstand various forces acting on the tooth bar 9 during the film wrapping process; the driving chucks 25 arranged on both sides of the material rack 24 adopt a pneumatic chuck structure, which has the characteristics of large clamping force and high clamping precision; the driving chuck 25 can quickly clamp one end of the tooth bar 9 and rotate under the drive of the motor; the rotation speed and angle of the driving chuck 25 can be precisely adjusted by the control system to meet the film wrapping requirements of tooth bars 9 of different specifications.

[0031] A film roll trolley 26 is provided at the side end of the driving chuck 25. The film roll trolley 26 is used to place the film and move synchronously to one side, cut the film roll and close the end to stick the tape; a third conveyor belt 27 is installed below the film roll trolley 26 to convey the toothed strip 9 after the film is wrapped; The film roll trolley 26 adopts a linear guide and a ball screw transmission mechanism, which can achieve fast and smooth movement; the film roll trolley 26 is used to place the film and move synchronously to one side. During the movement, the tension of the woven film is accurately controlled by the tension control system to ensure that the wound woven film is tight and uniform; when the film wrapping is completed, the cutting device equipped with the film roll trolley 26 can quickly cut the film roll, and firmly stick the end of the film through the sticking mechanism to complete the closing operation.

[0032] The vibrating material sorting machine 1, the material sorting conveyor 2, the bundling conveyor 3, the first roller conveyor 4 and the second roller conveyor 6 all adopt a steel welded structure; this structure uses high-strength and high-quality steel as the skeleton material, and is connected through advanced welding technology. The welds undergo strict flaw detection and inspection to ensure the strength and stability of the structure; the steel welded structure has good rigidity and deformation resistance, and can withstand various loads during the operation of the equipment, ensuring the long-term and stable operation of the equipment; at the same time, the steel welded structure is easy to process and install, and can be flexibly designed and adjusted according to the different functional requirements of the equipment.

[0033] Loading and preliminary sorting: The bulk tooth bars 9 are hoisted to the entrance platform at the side end of the vibrating material processing machine 1, and the multi-stage vibration platform 10 inside the vibrating material processing machine 1 is started. The tooth bars 9 are moved on the platform by vibration, completing the preliminary material processing and conveying them forward to the side of the vibrating material processing machine 1 away from the entrance platform.

[0034] Fine material sorting and measurement: After the preliminary sorting, the tooth bars 9 enter the material sorting conveyor 2. The vibrating conveying platform 11 inside the material sorting conveyor 2 further vibrates the tooth bars 9 to sort them neatly; at the same time, the weighing hopper 12 inside the material sorting conveyor 2 receives the tooth bars 9 according to the set number or weight of the tooth bars 9 to complete the measurement.

[0035] Splicing and bundling: The material receiving trolley 13 below the bundling conveyor 3 receives the whole bundled tooth bar 9 from the weighing hopper 12 and conveys it to the bundling positioning mechanism 14 inside the bundling conveyor 3 to fix the tooth bar 9; the bundling mechanisms at both ends of the bundling conveyor 3 rotate to bundle and disconnect the two ends of the tooth bar 9; after bundling is completed, the material discharging trolley 15 below the bundling mechanism sends out the bundled tooth bar 9. Transport to the film covering process: The discharge trolley 15 delivers the bundled tooth bar 9 to the first conveyor belt 16 on the first roller conveyor 4. The lifting fork 17 between the first conveyor belt 16 and the first roller conveyor 4 lifts the tooth bar 9 and transfers it to the conveying roller 18 outside the first roller conveyor 4. The conveying roller 18 rotates to convey the tooth bar 9 to the PE film packaging machine 5 via the second conveyor belt 19.

[0036] Film packaging: The tooth bar 9 enters the PE film packaging machine 5 through the second conveyor belt 19. The film wrapping mechanism 20 located at the side end of the second conveyor belt 19 inside the PE film packaging machine 5 wraps the tooth bar 9 with film. The filmed tooth bar 9 is received by the second roller conveyor 6.

[0037] Grabbing and conveying to the wrapping process: The lifting manipulator 7 at the side end of the second roller conveyor 6 grabs the tooth bar 9 after being wrapped with film and places it on the film-wrapped feeding conveyor belt 22. The film-wrapped feeding conveyor belt 22 runs to convey the tooth bar 9 forward.

[0038] Material separation and film wrapping preparation: After the tooth bar 9 on the film wrapping feeding conveyor belt 22 runs to the corresponding position, the material dividing fork 23 receives the tooth bar 9 and turns left or right according to the actual situation to convey the tooth bar 9 to the double-station film wrapping unit inside the braided film wrapping machine 8.

[0039] Wrapping packaging: The material dividing fork 23 sends the tooth bar 9 into the material rack 24 on its side end. The driving chucks 25 on both sides of the material rack 24 clamp one end of the tooth bar 9 and rotate it. At the same time, the film roll trolley 26 on the side end of the chuck 25 is driven to release the film and move synchronously to one side to wrap the rotating tooth bar 9 with the braided film. After the winding is completed, the film roll trolley 26 cuts the film roll and closes the end with tape.

[0040] Discharge: The tooth strip 9 after film wrapping slides from under the film roll trolley 26 to the third conveyor belt 27, and the third conveyor belt 27 conveys the tooth strip 9 after film wrapping to complete the entire packaging process.

Claims

1. A fully automatic tooth rod packaging line, characterized in that: The invention comprises a vibrating material sorting machine (1); an inlet platform is provided at the side end of the vibrating material sorting machine (1) for receiving the tooth bars (9) in bulk; a multi-stage vibrating platform (10) is provided inside the vibrating material sorting machine (1) for vibrating the tooth bars (9) and moving them forward; a material sorting conveyor (2) is installed on the side of the vibrating material sorting machine (1) away from the inlet platform; a bundling conveyor (3) is installed on the side of the material sorting conveyor (2) away from the vibrating material sorting machine (1); a first roller conveyor (4) is installed on the outside of the bundling conveyor (3); a PE film packaging machine (5) is installed on the side end of the first roller conveyor (4); a second roller conveyor (6) is installed on the side end of the PE film packaging machine (5); a lifting manipulator (7) is installed on the outside of the second roller conveyor (6); and a woven film winding machine (8) is installed on the side end of the lifting manipulator (7).

2. The fully automatic tooth rod packaging line according to claim 1, characterized in that: A vibrating conveying platform (11) is provided inside the material sorting conveyor (2) for further vibrating and sorting the tooth bars (9) and arranging them neatly. A weighing hopper (12) is provided inside the material sorting conveyor (2) for receiving the tooth bars (9) according to a set quantity or weight.

3. The fully automatic tooth rod packaging line according to claim 1, characterized in that: A material receiving trolley (13) for receiving and conveying the whole bundled tooth bars (9) is provided below the bundling conveyor (3); a bundling positioning mechanism (14) for fixing the tooth bars (9) is provided inside the bundling conveyor (3); and bundling mechanisms that can rotate to bundle and disconnect the two ends of the tooth bars (9) are provided at both ends of the bundling conveyor (3); and a material discharging trolley (15) is provided below the bundling mechanism.

4. The fully automatic tooth rod packaging line according to claim 3, characterized in that: A first conveyor belt (16) is installed on the first roller conveyor (4), and a discharge trolley (15) is used to deliver the bundled toothed bars (9) to the first conveyor belt (16); a lifting fork (17) is installed between the first conveyor belt (16) and the first roller conveyor (4), and a conveying roller (18) is provided on the outside of the first roller conveyor (4) at one end of the first conveyor belt (16).

5. The fully automatic tooth rod packaging line according to claim 4, characterized in that: A second conveyor belt (19) is installed at the side end of the conveying roller (18), and a film covering mechanism (20) is installed inside the PE film packaging machine (5) at the side end of the second conveyor belt (19). The tooth bar (9) after the film is covered by the PE film packaging machine (5) is received by the second roller conveyor (6).

6. The fully automatic tooth rod packaging line according to claim 5, characterized in that: A film-wrapped feeding conveyor belt (22) is installed at the side end of the second roller conveyor (6) for conveying the toothed strip (9) behind the film-wrapped film grasped by the lifting manipulator (7); a material dividing fork (23) is correspondingly provided on the film-wrapped feeding conveyor belt (22).

7. The fully automatic tooth rod packaging line according to claim 6, characterized in that: A double-station film wrapping unit is provided inside the braided film wrapping machine (8), and a material dividing fork (23) is used to receive the tooth bar (9) on the film wrapping feeding conveyor belt (22), and to turn left or right according to actual conditions to feed the double-station film wrapping unit.

8. The fully automatic tooth rod packaging line according to claim 7, characterized in that: A material rack (24) is installed at the side end of the material distribution fork (23), and a driving chuck (25) is provided on both sides of the material rack (24). The driving chuck (25) is used to clamp one end of the tooth bar (9) for rotation.

9. The fully automatic tooth rod packaging line according to claim 8, characterized in that: A film roll trolley (26) is provided at the side end of the driving chuck (25), and the film roll trolley (26) is used to place the film and move synchronously to one side, cut the film roll and close the end to stick the tape; a third conveyor belt (27) is installed below the film roll trolley (26) to convey the toothed strip (9) after the film is wrapped to discharge the material.

10. The fully automatic tooth rod packaging line according to claim 1, characterized in that: The vibrating material sorting machine (1), the material sorting conveyor (2), the bundling conveyor (3), the first roller conveyor (4) and the second roller conveyor (6) all adopt a steel section welded structure.

Citation Information

Patent Citations

  • Full-automatic adhesive tape winding and bundling system

    CN115027730A

  • Novel full-automatic welding rod packagine machine

    CN204587378U

  • Automatic steel pipe stacking, packaging and winding production line

    CN209667530U

  • Glass tube blanking and stacking device

    CN213109920U

  • Straw forming and strapping machine

    CN217456481U