Cooling device with cooling structure

Abstract

The application relates to the technical field of cooling equipment, and discloses a cooling device with a novel cooling structure, which comprises a cooling inner cylinder, the outer side of the cooling inner cylinder is wrapped with a cooling outer cylinder, a material transfer mechanism is arranged in the cooling cavity between the outer wall of the cooling inner cylinder and the inner wall of the cooling outer cylinder, the material transfer mechanism comprises multiple partitions which slide in the cooling cavity, each partition divides the cooling cavity into multiple partitions for containing raw materials, and the scaling on the surface of the cooling inner cylinder is scraped off during the sliding of the partitions; a vertical hole is vertically arranged on the cooling inner cylinder, the raw materials in the partition above the vertical hole fall downwards through the vertical hole into the partition below the vertical hole, the raw materials falling downwards change the distribution of the raw materials through overturning, the cooling efficiency of the two sides of the partition is prevented from being uneven, and a maintenance opening is arranged on one side of the empty partition of the cooling outer cylinder, so that maintenance can be carried out in the working state without removing the raw materials.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of cooling equipment, in particular to a cooling device with a cooling structure. BACKGROUND

[0002] In the field of chemical raw material production and processing, cooling devices are the core equipment to ensure the smooth progress of production processes and the quality of products. Currently, most chemical raw material cooling devices mainly rely on cooling cylinders, cooling rods and other components to achieve cooling, but many problems have been exposed in actual operation.

[0003] Firstly, the structural design of the cooling device has defects, resulting in uneven heat exchange between the cooling medium and the chemical raw materials. The raw materials close to the cooling cylinder and cooling rod can quickly dissipate heat and cool down, while the raw materials far from these cooling components cool slowly due to delayed heat transfer, seriously affecting the overall production efficiency and the stability of product quality. Secondly, from the perspective of equipment maintenance, the maintenance operation of the existing cooling device is extremely inconvenient. Once a fault occurs, the production process must be stopped, the material in the equipment must be completely emptied and cleaned before the cooling device can be repaired, which not only greatly increases the downtime and labor cost, but also seriously affects the continuity and timeliness of chemical production. Thirdly, the cooling cylinder, as the main cooling contact surface, is prone to fouling during long-term contact with chemical raw materials due to complex raw material composition and temperature changes.

[0004] Fouling not only reduces the heat transfer performance of the cooling cylinder and weakens the cooling effect, but also exacerbates equipment wear and tear, shortens the service life of the cooling device, and frequent cleaning and maintenance further increases equipment operating costs. With the increasing demand for production efficiency, product quality and equipment reliability in the chemical industry, there is an urgent need to develop a new type of cooling device that can solve the above problems and effectively improve cooling efficiency. SUMMARY

[0005] (I) Technical problems solved

[0006] In view of the shortcomings of the prior art, the present application provides a cooling device with a cooling structure, which has the advantages of significantly improved cooling uniformity, convenient and efficient maintenance, and excellent anti-fouling performance, solving the problems of uneven cooling efficiency of the cooling device in the prior art, the need to stop production and remove all materials before maintenance, and the fouling on the cooling contact surface of the cooling cylinder.

[0007] (II) Technical solutions

[0008] To achieve the above purpose, the present application provides the following technical solutions:

[0009] A cooling device with cooling structure, comprising a cooling inner cylinder, a cooling pipeline for cooling arranged inside the cooling inner cylinder, a cooling outer cylinder wrapped outside the cooling inner cylinder, a material transfer mechanism arranged in the cooling cavity between the outer wall of the cooling inner cylinder and the inner wall of the cooling outer cylinder, the material transfer mechanism comprising a plurality of partitions sliding in the cooling cavity, each partition being uniformly spaced and perpendicular to the outer surface of the cooling inner cylinder in contact with it, each partition separating the cooling cavity into a plurality of compartments for accommodating raw materials, and the partitions scraping off the scale on the surface of the cooling inner cylinder during sliding;

[0010] A vertical hole is vertically arranged on the cooling inner cylinder, the vertical hole vertically connecting the cooling cavities on the upper and lower sides of the cooling inner cylinder, the raw materials in the compartments above the vertical hole falling downward through the vertical hole into the compartments below the vertical hole, the falling raw materials changing the distribution of the raw materials by turning over, avoiding uneven cooling efficiency on the inner and outer sides of the compartments, and by arranging the vertical hole, the compartments on one side of the vertical hole are empty, and the compartments on the other side of the vertical hole are loaded with raw materials, and the cooling outer cylinder is provided with a maintenance opening on the side of the empty compartments, facilitating maintenance without removing the raw materials.

[0011] Preferably, a quantitative cylinder is arranged in the vertical hole, an inner recess is arranged on the inner wall of one side of the vertical hole and recessed into the cooling inner cylinder, the quantitative cylinder comprises four circumferentially arranged vanes, the quantitative cylinder is provided with a pressure trigger device at the rotating connection with the inner wall of the vertical hole, the pressure trigger device is used to limit the rotation frequency of the quantitative cylinder, and the quantitative cylinder rotates once when the weight of the raw materials accumulated on the vanes exceeds the expected value and the vertical hole is directly opposite the compartments below; the pressure trigger device limits the rotation of the quantitative cylinder by 90 degrees each time, and the quantitative cylinder distributes a fixed amount of raw materials into the corresponding compartments each time.

[0012] Preferably, the cooling pipeline comprises at least one cooling pipe, the front half of the cooling pipe is a liquid inlet pipe, and the rear half is a liquid outlet pipe, the terminal point of the liquid outlet pipe is located at the inner bottom of the cooling inner cylinder, the starting point of the liquid inlet pipe is located at the inner top of the cooling inner cylinder, the cooling pipe is distributed along the direction of movement of the raw materials, that is, the cooling efficiency gradually increases when the raw materials move in the cooling cavity; four vanes separate the space in the vertical hole and the inner recess into four cavities, namely, a feeding cavity, a discharging cavity, a lower inner cavity, and an upper inner cavity, one side of one of the vanes is provided with a temperature sensor, the temperature sensor is used to detect the temperature near the liquid outlet pipe when it is located in the lower inner cavity, the temperature sensor is used to detect the temperature near the liquid inlet pipe when it is located in the upper inner cavity, and the temperature sensor is used to detect the temperature of the raw materials when it is located in the feeding cavity, and the temperature gradient change of the cooling pipe and the temperature of the raw materials after each round of cooling are detected by one temperature sensor.

[0013] Preferably, in the stationary state of the metering roller, the vertical blades on the upper and lower sides are attached to the inner wall of the vertical hole, and the two horizontal blades are perpendicular to the inner wall of the vertical hole and are respectively located in the vertical hole and the inner recess.

[0014] Preferably, the cooling outer cylinder is provided with a feeding port above the corresponding vertical hole and a discharging port below the corresponding vertical hole, the raw material entering the cooling outer cylinder from the feeding port directly enters the vertical hole, the metering roller is used for metering the raw material, and the total amount of the raw material in each compartment is kept consistent.

[0015] Preferably, the pressure trigger device comprises: a rotating disc fixedly arranged on the rotating shaft of the metering roller and rotating with the metering roller, four inwardly recessed slot openings are uniformly arranged on the outer circle of the pressure trigger device; a fixed groove seat fixedly arranged on the cooling inner cylinder; a top piece with one end arranged with a chamfer and the other end slidingly arranged in the first end of the fixed groove seat; a return spring arranged in the fixed groove seat, one end of the return spring connected to one end of the top piece located in the fixed groove seat; a magnetic piece connected to the end of the return spring away from the top piece, the magnetic piece having magnetism; and an electromagnetic device fixedly installed at the tail end of the fixed groove seat, the repulsive force between the electromagnetic device and the magnetic piece is controlled by controlling the current in the electromagnetic device, so as to control the pressure of the top piece against the slot opening.

[0016] Preferably, the material transfer mechanism comprises a plurality of partitions and two groups of driving devices arranged at the front and rear positions of the cooling inner cylinder, one group of driving devices comprising a chain and four sprockets, at least one sprocket rotating as a driving sprocket driven by a sprocket motor, and the other sprockets as corner supports driven sprockets, each sprocket being installed in the corresponding sprocket installation groove on the cooling inner cylinder, and each partition being fixed at the front and rear ends of the front and rear chains, and the partitions being moved by the chains.

[0017] Preferably, the front and rear ends of the cooling outer cylinder are fixedly installed with sealing edge plates, the two ends of the partitions close to the cooling inner cylinder and the cooling outer cylinder are respectively provided with inner connecting columns and outer connecting columns, the end of the partition attached to the cooling inner cylinder is provided with a scraping edge, the inner connecting columns are fixedly connected to the chains, and the outer connecting columns are rotatably connected with rollers which slide in the sealing edge sliding grooves provided on the sealing edge plates.

[0018] Preferably, a rubber strip is arranged between the partitions and the chains, each inner connecting column passes through the corresponding through hole in the rubber strip, the rubber strip is moved when the chains and the partitions move, and the rubber strip and the sealing edge plate are used to keep the cooling cavity sealed.

[0019] Preferably, a plurality of support feet are fixedly installed at the lower positions of the two ends of the cooling inner cylinder, the support feet are symmetrically distributed, and the support feet are arranged in the sealing edge sliding grooves provided on the sealing edge plates.

[0020] End caps are fixedly installed on the end faces of the two ends of the cooling inner cylinder by bolts, and control panels connected with controllers are arranged on the end caps,

[0021] The inlet and outlet of the cooling pipeline pass through the end caps.

[0022] (Three) beneficial effects

[0023] Compared with the prior art, the cooling device with a cooling structure has the following beneficial effects:

[0024] 1. By arranging the cooling outer cylinder outside the cooling inner cylinder and arranging the material transfer mechanism comprising a plurality of partitions in the cooling cavity between the two, the cooling cavity is divided into a plurality of partitions to accommodate raw materials. On the one hand, the plurality of partitions can orderly transfer the raw materials in the cooling cavity, increase the contact area and time of the raw materials with the cooling inner cylinder, and thus improve the cooling effect. On the other hand, the partitions can scrape off the scale to prevent the formation of a heat insulation layer on the surface of the cooling inner cylinder due to scale, ensure efficient heat exchange between the cooling medium and the raw materials, and avoid the decrease of the cooling efficiency due to scale. In addition, the vertical hole is arranged to communicate the cooling cavities on the upper and lower sides of the cooling outer cylinder, so as to realize the falling and turning of the raw materials, avoid the uneven cooling efficiency in the partitions, and also make the partitions on one side of the vertical hole empty, so as to facilitate the maintenance through the maintenance opening on the cooling inner cylinder in the working state of the raw materials, reduce the downtime maintenance time, and improve the production efficiency.

[0025] 2. By arranging the quantitative roller in the vertical hole and arranging the pressure trigger device at the rotating connection between the quantitative roller and the inner wall of the vertical hole, the rotating frequency of the quantitative roller is limited, so that it rotates when the weight of the raw materials on the blade exceeds the expected value and the vertical hole below is opposite to the partition, and each rotation of 90 degrees distributes a fixed weight of raw materials to the corresponding partition, so as to achieve the effects of precise control of the raw material feeding amount and uniform cooling. The quantitative feeding can ensure that the amount of raw materials in each partition is consistent, and avoid the uneven cooling effect caused by the different thicknesses of the raw material accumulation. At the same time, the quantitative roller turns the raw materials, and the turning effect of the vertical hole on the raw materials is improved.

[0026] 3. By setting the cooling pipe containing the inlet pipe and outlet pipe, and the inlet pipe starting point is located in the cooling inner cylinder top position, the outlet pipe end point is located in the cooling inner cylinder bottom position, the cooling pipe is distributed along the raw material moving direction; At the same time, a temperature sensor is arranged on a blade of the quantitative cylinder, the gradient change of the cooling pipe temperature and the raw material temperature after each cooling are detected, the cooling process is optimized, and the cooling quality is guaranteed, the layout of the cooling pipe makes the cooling efficiency of the raw material gradually increase when moving in the cooling cavity, meets the cooling demand of the raw material, avoids energy waste, and the temperature sensor rotates with the quantitative cylinder, detects the temperature near the inlet pipe and the outlet pipe and the raw material temperature, can feedback the temperature information in the cooling process in real time, facilitates the staff to adjust the cooling parameters in time according to the data, ensures that the raw material reaches the ideal cooling effect, and improves the controllability of product quality and production process. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is a structural schematic diagram of the present application.

[0028] Figure 2 It is an exploded view of the present application.

[0029] Figure 3 It is an angle sectional view of the present application.

[0030] Figure 4 It is another angle sectional view of the present application.

[0031] Figure 5 It is a local enlarged view of the A area of the present application.

[0032] Figure 6 It is a structural schematic diagram of the material transfer mechanism 3 of the present application.

[0033] Figure 7 It is an exploded view of the material transfer mechanism 3 of the present application.

[0034] Figure 8 It is a structural schematic diagram of the partition plate 31 of the present application.

[0035] Figure 9 It is a structural schematic diagram of the rubber strip 33 of the present application.

[0036] Figure 10 It is a structural schematic diagram of the cooling outer cylinder 2 of the present application.

[0037] Figure 11 It is an exploded view of the cooling inner cylinder 1 of the present application.

[0038] Figure 12 It is a structural schematic diagram of the cooling inner cylinder 1 of the present application after removing the end cover 14.

[0039] Figure 13Structure diagram of pressure trigger device 17 of the present application.

[0040] Figure 14 Sectional view of cooling inner cylinder 1 of the present application.

[0041] Figure 15 Sectional view of cooling inner cylinder 1 of the present application after removing support feet 15.

[0042] Figure 16 Structure diagram of dosing roller 16 and rotating disc 171 arranged at the end of dosing roller 16 of the present application.

[0043] Figure 17 Structure diagram of cooling pipe 13 of the present application.

[0044] In the figure: 1, cooling inner cylinder; 11, vertical hole; 111, inner groove; 12, chain wheel mounting groove; 13, cooling pipe; 131, liquid inlet pipe; 132, liquid outlet pipe; 14, end cover; 15, support foot; 16, dosing roller; 161, blade; 162, temperature sensor; 17, pressure trigger device; 171, rotating disc; 1711, slotted opening; 172, fixing groove seat; 173, top sheet; 174, return spring; 175, magnetic sheet; 176, electromagnetic device; 181, upper feeding cavity; 182, lower feeding cavity; 183, lower inner cavity; 184, upper inner cavity; 2, cooling outer cylinder; 21, feeding inlet; 22, discharging outlet; 23, maintenance opening; 24, edge sealing plate; 241, edge sealing sliding groove; 3, material transfer mechanism; 31, partition plate; 311, inner connecting column; 312, outer connecting column; 313, edge scraping; 32, chain; 33, rubber strip; 34, chain wheel; 35, chain wheel motor; 30, partition compartment. DETAILED DESCRIPTION

[0045] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0046] In the description of the present application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0047] In addition, the fixed connection refers to the connection after fixing the parts or components without any relative movement; the transmission connection refers to a connection mode of transmitting mechanical movement or torque to other working components through a transmission part; the sliding connection refers to a connection mode that two objects are in contact but not fixed, and the two objects can slide relative to each other; and the rotating connection refers to a connection mode that two objects are in contact but not fixed, and the two objects can rotate relative to each other.

[0048] In addition, the terms "first" and "second" are only used for description purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.

[0049] Embodiment one:

[0050] The embodiment provides a cooling device with a cooling structure, which has the following technical features.

[0051] Please refer to Figures 1-17 A cooling device with a cooling structure includes a cooling inner cylinder 1, a cooling pipeline inside the cooling inner cylinder 1 is arranged for cooling, the cooling outer cylinder 2 is wrapped outside the cooling inner cylinder 1, the cooling cavity between the outer wall of the cooling inner cylinder 1 and the inner wall of the cooling outer cylinder 2 is provided with a material transfer mechanism 3, the material transfer mechanism 3 includes a plurality of partitions 31 sliding in the cooling cavity, each partition 31 is uniformly spaced and perpendicular to the outer surface of the cooling inner cylinder 1 in contact with it, each partition 31 separates the cooling cavity into a plurality of partitions 30 for containing chemical raw materials, and the scaling on the surface of the cooling inner cylinder 1 is scraped off during the sliding of the partition 31; a vertical hole 11 is vertically arranged on the cooling inner cylinder 1, the vertical hole 11 vertically connects the cooling cavities on the upper and lower sides of the cooling inner cylinder 1, and the raw materials in the partition 30 above the vertical hole 11 fall downward through the vertical hole 11 into the partition 30 below the vertical hole 11, the downward falling raw materials change the distribution of the raw materials by overturning, avoid uneven cooling efficiency between the inside and outside of the partition 30, and by arranging the vertical hole 11, the partition 30 on one side of the vertical hole 11 is empty, and the partition 30 on the other side is loaded with chemical raw materials, and the cooling outer cylinder 2 is provided with a maintenance opening 23 on the side of the empty partition 30, so that maintenance can be carried out in the working state without removing the raw materials.

[0052] In an alternative embodiment, a dosing roller 16 is arranged in the vertical hole 11, and an inner recess 111 is arranged on the inner wall of one side of the vertical hole 11 and recessed into the cooling inner cylinder 1. The dosing roller 16 comprises four circumferentially arranged blades 161. The dosing roller 16 is provided with a pressure trigger device 17 at the rotating connection with the inner wall of the vertical hole 11. The pressure trigger device 17 is used to limit the rotating frequency of the dosing roller 16, and the dosing roller 16 rotates once when the weight of the raw materials accumulated on the blades 161 exceeds the expected value and the vertical hole 11 is directly below the corresponding compartment 30. The pressure trigger device 17 limits the rotation of the dosing roller 16 to 90 degrees each time, and the dosing roller 16 dispenses a fixed amount of raw materials into the corresponding compartment 30 each time.

[0053] In an alternative embodiment, the cooling pipeline comprises at least one cooling pipe 13, the front half of the cooling pipe 13 is an inlet pipe 131, and the rear half is an outlet pipe 132. The end of the outlet pipe 132 is located at the bottom of the cooling inner cylinder 1, and the beginning of the inlet pipe 131 is located at the top of the cooling inner cylinder 1. The cooling pipe 13 is distributed along the direction of movement of the raw materials, that is, the cooling efficiency gradually increases when the raw materials move in the cooling cavity. The four blades 161 divide the space in the vertical hole 11 and the inner recess 111 into four cavities: an upper charging cavity 181, a lower charging cavity 182, a lower inner cavity 183, and an upper inner cavity 184. One side of one of the blades 161 is provided with a temperature sensor 162. When the temperature sensor 162 rotates into the lower inner cavity 183, it is used to detect the temperature near the side of the outlet pipe 132. When the temperature sensor 162 rotates into the upper inner cavity 184, it is used to detect the temperature near the side of the inlet pipe 131. When the temperature sensor 162 rotates into the upper charging cavity 181, it is used to detect the temperature of the raw materials. The temperature gradient change of the cooling pipe 13 and the temperature of the raw materials after each round of cooling are detected by one temperature sensor.

[0054] It should be noted that the wall thickness of the inner recess 111 near the cooling pipe 13 is less than 5 mm.

[0055] In an alternative embodiment, when the dosing roller 16 is stationary, the vertical blades 161 on both the upper and lower sides are attached to the inner wall of the vertical hole 11, and the two blades 161 in the horizontal state are perpendicular to the inner wall of the vertical hole 11 and are located in the vertical hole 11 and the inner recess 111, respectively.

[0056] In an alternative embodiment, the cooling outer cylinder 2 is provided with an inlet 21 above the corresponding vertical hole 11, and an outlet 22 below the corresponding vertical hole 11. The chemical raw materials entering the cooling outer cylinder 2 from the inlet 21 directly enter the vertical hole 11, are metered by the dosing roller 16, and the total amount of raw materials in each compartment 30 is kept consistent.

[0057] In an alternative embodiment, the pressure trigger device 17 comprises: a rotating disc 171 fixedly arranged on the rotating shaft of the dosing drum 16 and rotating with the dosing drum 16, four inwardly recessed slot openings 1711 evenly arranged on the outer circle of the pressure trigger device 17; a fixed slot base 172 fixedly arranged on the cooling inner cylinder 1; a top sheet 173 with one end arranged with a chamfer and abutting against the slot opening 1711 and the other end slidingly arranged in the front end of the fixed slot base 172; a return spring 174 arranged in the fixed slot base 172, with one end connected to one end of the top sheet 173 arranged in the fixed slot base 172; a magnetic sheet 175 connected to the end of the return spring 174 away from the top sheet 173, the magnetic sheet 175 having magnetic properties; and an electromagnetic device 176 fixedly arranged at the tail end of the fixed slot base 172, the repulsive force between the electromagnetic device 176 and the magnetic sheet 175 being controlled by controlling the current in the electromagnetic device 176, thereby controlling the pressure of the top sheet 173 abutting against the slot opening 1711.

[0058] It should be noted that the electromagnetic device 176 is connected to a controller, the input current of the electromagnetic device 176 includes three gears, namely zero gear, low flow gear and high flow gear, zero gear and high flow gear are respectively the closed and full power running states, low flow gear is a gear running at a preset current, in the non-working state, the electromagnetic device 176 runs at zero gear to save power; in the working state, the electromagnetic device 176 runs at high flow gear, at this time, even if the dosing drum 16 is full of raw materials, the dosing drum 16 cannot rotate; when the vertical hole 11 is directly below the partition 30, the electromagnetic device 176 runs at low flow gear, at this time, when the weight above the dosing drum 16 exceeds the preset weight, the blade 161 rotates, thereby distributing a fixed weight of raw materials into the corresponding partition 30 each time, making the weight of raw materials in each partition 30 consistent, and at the same time, adjusting the current size of the low flow gear according to the weight of raw materials needed to be filled in each partition 30.

[0059] In an alternative embodiment, the material transfer mechanism 3 comprises a plurality of partitions 31 and two groups of driving devices arranged at the front and rear positions of the cooling inner cylinder 1, one group of driving devices comprising a chain 32 and four sprockets 34, at least one sprocket 34 being driven to rotate by a sprocket motor 35 as a driving sprocket, and the other sprockets 34 being corner support driven sprockets, each sprocket 34 being installed in the corresponding sprocket installation slot 12 of the cooling inner cylinder 1, and each partition 31 being fixedly arranged at the front and rear ends of the front and rear chains 32 to move the partition 31 by the chains 32.

[0060] In an alternative embodiment, the cooling outer cylinder 2 is provided with fixed sealing edge plates 24 at both ends, the partition plate 31 is provided with inner connecting columns 311 and outer connecting columns 312 at positions close to both ends of the cooling inner cylinder 1 and the cooling outer cylinder 2, the end of the partition plate 31 abutting the cooling inner cylinder 1 is provided with a scraping edge 313, the inner connecting columns 311 are fixedly connected to the chain 32, and the outer connecting columns 312 are rotatably connected to rollers which slide in sealing edge grooves 241 provided in the sealing edge plates 24.

[0061] It should be noted that the inner connecting columns 311 are rotatably connected or welded to the chain 32.

[0062] In an alternative embodiment, rubber strips 33 are provided between the partition plate 31 and the chain 32, and each inner connecting column 311 passes through a corresponding through hole in the rubber strip 33, so that the rubber strip 33 is moved when the chain 32 and the partition plate 31 move, and the rubber strip 33 and the sealing edge plate 24 are used to maintain the sealed cooling cavity.

[0063] It should be noted that the distance from each point on the sealing edge groove 241 to the outer surface of the cooling inner cylinder 1 is the same, so that the inner end of the partition plate 31 is pulled by the chain 32, and the outer end of the partition plate 31 slides in the sealing edge groove 241.

[0064] In an alternative embodiment, a plurality of support feet 15 are symmetrically distributed and bolted at positions below both ends of the cooling inner cylinder 1, end covers 14 are bolted and installed on the end faces of both ends of the cooling inner cylinder 1, control panels connected to controllers are provided on the end covers 14, and the inlets and outlets of the cooling pipelines pass through the end covers 14.

[0065] Further, a sealing door is provided at the maintenance opening 23, a high-temperature-resistant and corrosion-resistant sealing ring is provided between the sealing door and the cooling outer cylinder 2, and the sealing door is fixedly connected to the cooling outer cylinder 2 by bolts, which can be quickly disassembled and installed during maintenance.

[0066] Further, the inner surface of the sealing edge groove 241 is provided with a wear-resistant coating, and the outer surface of the roller is wrapped with a rubber layer, which reduces the friction between the roller and the sealing edge groove 241, prolongs the service life, and reduces the operating noise.

[0067] Further, the partition plate 31 is provided with an anti-sticking coating, which is made of polytetrafluoroethylene material, to prevent chemical raw materials from adhering to the inner wall of the partition plate 31 and to avoid the influence of residual raw materials on the cooling effect, and to facilitate cleaning and maintenance.

[0068] Further provided, the cooling pipe 13 is provided with a flow regulating valve, the flow regulating valve is connected with the controller, the controller adjusts the opening of the flow regulating valve according to the temperature gradient change of the cooling pipe detected by the temperature sensor 162, controls the flow of the cooling medium, and matches the cooling efficiency with the cooling demand of the raw materials.

[0069] Working principle: when the cooling device works, the chemical raw materials enter the vertical hole 11 from the feed port, are metered by the blades 161 of the quantitative roller 16, and fall into the lower partition bin 30 according to the fixed weight. The chain 32 of the material transfer mechanism 3 drives the sliding of the partition plate 31, so that the partition bin 30 moves circularly in the cooling cavity. The partition plate 31 is scraped when it slides to remove the scale on the inner wall of the cooling inner cylinder 1. When the raw materials move to the upper side of the vertical hole 11 with the partition bin 30, they fall into the lower partition bin 30 through the vertical hole 11, and are turned over to balance the cooling efficiency. In the cooling pipeline, the cooling medium flows into the top of the inlet pipe 131 and flows out from the bottom of the outlet pipe 132, and forms a gradient cooling along the moving direction of the raw materials. The pressure trigger device 17 adjusts the pressure of the top sheet 173 through the electromagnetic device 176 to control the rotation frequency of the quantitative roller 16, so as to ensure that the quantitative roller 16 rotates 90 degrees and distributes a fixed weight of raw materials each time. The temperature sensor 162 rotates with the quantitative roller 16 to detect the temperature of the inlet and outlet of the cooling pipe 13 and the raw materials, and the controller adjusts the flow regulating valve according to the temperature data to match the flow of the cooling medium with the cooling demand of the raw materials. The maintenance opening 23 on one side of the empty partition bin 30 can be maintained without stopping, the rubber strip 33 cooperates with the sealing plate 24 to seal the cooling cavity, the anti-sticking coating of the partition plate 31 avoids the residue of the raw materials, and the efficient operation of the device is ensured.

[0070] In summary, the chemical raw material cooling device with the novel cooling structure, by setting the cooling outer cylinder 2 outside the cooling inner cylinder 1, and setting the material transfer mechanism 3 containing multiple partition plates 31 in the cooling cavity between the two, the cooling cavity is divided into multiple partition bins 30 to accommodate the chemical raw materials. On the one hand, the multiple partition bins 30 can orderly transfer the chemical raw materials in the cooling cavity, increase the contact area and time of the raw materials and the cooling inner cylinder 1, and thus improve the cooling effect; on the other hand, the partition plate 31 can scrape off the scale to prevent the formation of a heat insulation layer on the surface of the cooling inner cylinder 1 due to the scale, ensure efficient heat exchange between the cooling medium and the raw materials, and avoid the decrease of the cooling efficiency caused by the scale. In addition, the cooling cavities on the upper and lower sides of the cooling outer cylinder 2 are connected through the vertical hole 11, the raw materials are turned over by falling through the vertical hole 11, the cooling efficiency inside and outside the partition bin 30 is avoided, the partition bin 30 on one side of the vertical hole 11 is empty, the maintenance through the maintenance opening 23 on the cooling inner cylinder 1 is facilitated in the state of having raw materials, the downtime for maintenance is reduced, and the production efficiency is improved.

[0071] By setting the quantitative roller 16 in the vertical hole 11, and setting the pressure trigger device 17 at the rotating connection between the quantitative roller 16 and the inner wall of the vertical hole 11, the rotation frequency of the quantitative roller 16 is limited, so that it rotates when the weight of the raw material on the blade 161 exceeds the expected value and the vertical hole 11 is directly opposite the compartment 30 below, and each rotation of 90 degrees distributes a fixed weight of raw material to the corresponding compartment 30, achieving the effect of precise control of the raw material feeding amount and uniform cooling. The quantitative feeding can ensure that the amount of raw material in each compartment 30 is consistent, avoiding uneven cooling effects caused by different raw material accumulation thicknesses. At the same time, the quantitative roller 16 turns the raw material, improving the turning effect of the vertical hole 11 on the raw material.

[0072] By setting the cooling pipe 13 containing the liquid inlet pipe 131 and the liquid outlet pipe 132, and the starting point of the liquid inlet pipe 131 being located at the top of the cooling inner cylinder 1, the ending point of the liquid outlet pipe 132 being located at the bottom of the cooling inner cylinder 1, and the cooling pipe 13 being distributed along the direction of the raw material movement, and setting the temperature sensor 162 on one blade 161 of the quantitative roller 16, the gradient change of the temperature of the cooling pipe 13 and the temperature of the raw material after each round of cooling are detected, achieving the effect of optimizing the cooling process and ensuring the cooling quality. The layout of the cooling pipe 13 gradually enhances the cooling efficiency of the raw material when it moves in the cooling cavity, meeting the cooling demand of the raw material and avoiding energy waste. The temperature sensor 162 rotates with the quantitative roller 16, respectively detecting the temperature on the side close to the liquid inlet pipe 131 and the liquid outlet pipe 132 and the temperature of the raw material, which can real-time feedback the temperature information in the cooling process, facilitating the staff to adjust the cooling parameters in time according to the data, ensuring that the chemical raw material achieves the ideal cooling effect, and improving the controllability of product quality and production process.

[0073] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Additionally, unless otherwise specified, the use of the terms "first", "second", etc., to describe a process, method, or article, does not indicate that the process, method, or article is limited to a single element or step, but rather that the process, method, or article can include one or more elements or steps.

[0074] Although embodiments of the present application have been shown and described, it would be recognized by those of ordinary skill in the art that various changes, modifications, replacements, and alterations of the embodiments could be made without departing from the principles and spirit of the application, and the scope of the application is defined by the appended claims and their equivalents.

Claims

1. A cooling device with a cooling structure, characterized in that, It includes a cooling inner cylinder (1), which is provided with cooling pipes for cooling, and a cooling outer cylinder (2) is wrapped around the outside of the cooling inner cylinder (1). A material transfer mechanism (3) is provided in the cooling cavity between the outer wall of the cooling inner cylinder (1) and the inner wall of the cooling outer cylinder (2). The material transfer mechanism (3) includes multiple partitions (31) that slide in the cooling cavity. Each partition (31) is spaced evenly and is perpendicular to the outer surface of the cooling inner cylinder (1) that it contacts. Each partition (31) divides the cooling cavity into multiple compartments (30) for containing raw materials. During the sliding process of the partitions (31), the scale on the surface of the cooling inner cylinder (1) is scraped off. A vertical hole (11) is vertically provided on the cooling inner cylinder (1). The vertical hole (11) vertically connects the cooling chambers on the upper and lower sides of the cooling inner cylinder (1). The raw material in the compartment (30) above the vertical hole (11) falls down through the vertical hole (11) into the compartment (30) below the vertical hole (11). The falling raw material is flipped to change the distribution of the raw material, so as to avoid uneven cooling efficiency on the inner and outer sides of the compartment (30). Furthermore, by setting the vertical hole (11), the compartment (30) on one side of the vertical hole (11) is empty, and the compartment (30) on the other side is filled with raw material. The cooling inner cylinder (1) is provided with a maintenance port (23) on the side of the empty compartment (30) to facilitate maintenance without removing the raw material. A metering roller (16) is provided inside the vertical hole (11). An inner groove (111) is provided on the inner wall of one side of the vertical hole (11) and recesses into the cooling inner cylinder (1). The metering roller (16) includes four circumferentially arranged blades (161). A pressure triggering device (17) is provided at the rotational connection between the metering roller (16) and the inner wall of the vertical hole (11). The pressure triggering device (17) is used to limit the rotation frequency of the metering roller (16). It rotates once when the weight of the raw material accumulated on the blades (161) exceeds the expected value and the vertical hole (11) is directly opposite the compartment (30). The pressure triggering device (17) limits the metering roller (16) to rotate 90 degrees each time. Each rotation of the metering roller (16) distributes a fixed weight of raw material into the corresponding compartment (30). When the metering roller (16) is stationary, the vertical blades (161) located on the top and bottom sides are attached to the inner wall of the vertical hole (11), and the two blades (161) located in the horizontal state are perpendicular to the inner wall of the vertical hole (11) and are located in the vertical hole (11) and the inner groove (111) respectively. The material transfer mechanism (3) includes multiple partitions (31) and two sets of drive devices located at the front and rear positions of the cooling inner cylinder (1). Each set of drive devices includes a chain (32) and four sprockets (34). At least one sprocket (34) is driven to rotate by a sprocket motor (35) as a drive sprocket, and the other sprockets (34) serve as corner support driven sprockets. Each sprocket (34) is installed in the corresponding sprocket mounting groove (12) on the cooling inner cylinder (1). The front and rear ends of each partition (31) are fixed on the front and rear chains (32). The partitions (31) are moved by the chains (32), so that the compartments (30) circulate within the cooling chamber. The cooling outer cylinder (2) has a feed inlet (21) above the corresponding vertical hole (11) and a discharge outlet (22) below the corresponding vertical hole (11). The raw material entering the cooling outer cylinder (2) from the feed inlet (21) directly enters the vertical hole (11), and the raw material is measured by the metering roller (16) to keep the total amount of raw material in each compartment (30) consistent.

2. A cooling device with a cooling structure according to claim 1, characterized in that, The cooling pipeline includes at least one cooling pipe (13). The first half of the cooling pipe (13) is a liquid inlet pipe (131) and the second half is a liquid outlet pipe (132). The end point of the liquid outlet pipe (132) is located at the bottom of the inner cooling cylinder (1), and the starting point of the liquid inlet pipe (131) is located at the top of the inner cooling cylinder (1). The cooling pipe (13) is distributed along the direction of material movement, that is, the cooling efficiency gradually increases as the material moves in the cooling chamber. Four blades (161) divide the space within the vertical hole (11) and the inner groove (111) into four cavities: the feeding chamber (181), the discharging chamber (182), the lower inner cavity (183), and the upper inner cavity (184). A temperature sensor (162) is installed on any side of one of the blades (161). When the temperature sensor (162) rotates to the lower inner cavity (183), it is used to detect the temperature on the side near the liquid outlet pipe (132). When the temperature sensor (162) rotates to the upper inner cavity (184), it is used to detect the temperature on the side near the liquid inlet pipe (131). When the temperature sensor (162) rotates to the feeding chamber (181), it is used to detect the temperature of the raw material. The temperature gradient change of the cooling pipe (13) and the temperature of the raw material after each round of cooling are detected by a single temperature sensor.

3. A cooling device with a cooling structure according to claim 1, characterized in that, The pressure triggering device (17) includes: The turntable (171) is fixedly mounted on the shaft of the metering roller (16) and rotates with the metering roller (16). The pressure triggering device (17) has four inwardly recessed slots (1711) evenly arranged on the outer circumference. Fixed slot seat (172), the fixed slot seat (172) is fixed on the cooling inner cylinder (1); top plate (173), one end is chamfered and rests in the slot (1711), the other end is slidably disposed in the front end of the fixed slot seat (172); A reset spring (174) is provided in the fixed slot (172), and one end of the reset spring (174) is connected to the end of the top piece (173) located in the fixed slot (172); A magnetic sheet (175) is connected to the end of the return spring (174) away from the top plate (173), and the magnetic sheet (175) is magnetic; The electromagnetic device (176) is fixedly installed at the tail end of the fixed slot (172). The magnitude of the repulsive force between the electromagnetic device (176) and the magnetic sheet (175) is controlled by controlling the magnitude of the current in the electromagnetic device (176), thereby controlling the pressure of the top piece (173) against the slot (1711).

4. A cooling device with a cooling structure according to claim 1, characterized in that, The cooling outer cylinder (2) is fixed at both ends by installing edge sealing plates (24). The partition plate (31) is provided with an inner connecting column (311) and an outer connecting column (312) at the two ends near the cooling inner cylinder (1) and the cooling outer cylinder (2), respectively. The end of the partition plate (31) that is attached to the cooling inner cylinder (1) is provided with a scraping edge (313). The inner connecting column (311) is fixedly connected to the chain (32). The outer connecting column (312) is rotatably connected to a roller, which slides in the edge sealing groove (241) provided on the edge sealing plate (24).

5. A cooling device with a cooling structure according to claim 4, characterized in that, A rubber strip (33) is provided between the partition (31) and the chain (32). Each inner connecting post (311) passes through the corresponding through hole on the rubber strip (33). When the chain (32) and the partition (31) move, they drive the rubber strip (33) to move. The rubber strip (33) and the sealing plate (24) are used to maintain the sealed cooling chamber.

6. A cooling device with a cooling structure according to claim 1, characterized in that, Multiple symmetrically distributed support feet (15) are fixedly installed at the lower ends of the cooling inner cylinder (1). End caps (14) are fixedly installed on the end faces of the cooling inner cylinder (1) by bolts. A control panel for connecting the controller is provided on the end caps (14). The inlet and outlet of the cooling pipe pass through the end caps (14).

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