Detachable roller fixation machine detection device

Abstract

The invention provides a detachable detection device for a roller fixation machine. The detachable detection device comprises a base, a lifting platform and a measuring device, the measuring device comprises a support, a regular triangular prism, a positioning device, a telescopic rod and a telescopic ruler, the regular triangular prism is fixedly installed at the upper end of the support, the telescopic rod is installed at the axis position of the regular triangular prism, one end of the telescopic rod is provided with a bidirectional range finder, the other end of the telescopic rod is provided with a rotating handle, and the telescopic ruler is fixedly installed in the regular triangular prism. The extension section of the telescopic rod and the bidirectional range finder are located on the same side of the regular triangular prism, the telescopic scale comprises a plurality of telescopic graduated scales, an infrared transmitter is arranged on each telescopic graduated scale, and the telescopic scale and the telescopic rod retract into the regular triangular prism when not in use; an inclined plate is arranged on the lifting table, and the support is detachably installed on the inclined plate. A lead screw is vertically installed on the base, and the lifting table is rotationally installed on the base through the lead screw. The device can accurately measure the inner diameter and depth of the roller of the fixation machine, and is convenient to assemble and disassemble and simple and convenient to operate.

Description

Technical Field

[0001] The present invention relates to the technical field of mechanical detection in the tea industry, and in particular to a detachable detection device for a drum tea-fixing machine. Background Art

[0002] The continuous drum-type tea-withering machine, which primarily operates by stirring, is suitable for both the fine-grained withering of premium teas and the large-scale processing of bulk teas. It is currently the most widely used tea-withering equipment. It significantly improves withering efficiency and effectively reduces labor costs. The drum of a drum-withering machine is cylindrical and typically installed inside the machine. Some users also embed the entire machine into the wall, with the opening tilted downward. The drum's discharge port is a small cylindrical design with internal fan blades.

[0003] The DG / T 079-2021 "Tea Withering Machine" standard specifies the technical parameters of a drum tea withering machine, including its inner diameter and depth. The inner diameter of the drum directly determines the height and trajectory of the tea leaves within the drum, while the depth of the drum determines the thickness of the tea leaves within the drum. A suitable drum inner diameter and depth ensure a more balanced movement of the tea leaves within the drum, allowing them to fully engage with the hot air. This not only reduces heat consumption and plays a positive role in energy conservation and environmental protection, but also better preserves the tea's color and aroma, significantly improving the withering effect.

[0004] However, due to the compact internal structure of the drum and the presence of components such as guide vanes, it is difficult to manually enter the drum to measure the inner diameter and depth during on-site inspection of the withering machine. Furthermore, this measurement method has poor repeatability, making it difficult to ensure data accuracy.

[0005] In view of this, it is urgent to study a detachable drum fixing machine detection device that is simple to operate, high in precision and easy to store. Summary of the Invention

[0006] The technical problem to be solved by the present invention is to provide a detachable drum-type tea-fixing machine detection device, which can realize the accurate measurement of the inner diameter and depth of the drum of the tea-fixing machine, and is detachable for convenient installation and storage.

[0007] The problem of the present invention is achieved as follows: a detachable drum-type tea-fixing machine detection device comprises a base, a lifting platform and a measuring device;

[0008] The measuring device includes a bracket, a regular triangular prism, a positioning device, a telescopic rod, and a telescopic ruler. The regular triangular prism is fixedly mounted on the upper end of the bracket. The telescopic rod is mounted at the axis of the regular triangular prism. One end of the telescopic rod is provided with a two-way distance meter, and the other end is provided with a rotating handle. The telescopic ruler is fixedly mounted within the regular triangular prism, and its extension section is located on the same side of the regular triangular prism as the two-way distance meter. The telescopic ruler includes a plurality of retractable scale sections and an infrared emitter. The telescopic ruler and the telescopic rod are retracted into the regular triangular prism when not in use.

[0009] The lifting platform is provided with an inclined plate, a threaded rod and a connecting rod, one side of the inclined plate is rotatably mounted on the lifting platform, a fixed block is provided on the threaded rod, the movable block is threadedly connected to the threaded rod, one end of the connecting rod is rotatably connected to the fixed block, and the other end is rotatably connected to the movable block, and the angle of the inclined plate is driven by rotating the screw rod, the upper surface of the inclined plate is provided with a groove, and two parallel pins are provided in the groove, and the lower end of the bracket of the measuring device is provided with two corresponding through-holes, and the bracket is detachably mounted on the inclined plate by passing the two pins through the two through-holes;

[0010] A screw rod is vertically installed on the base, and the lifting platform is rotatably installed on the base through the screw rod.

[0011] Furthermore, the positioning device includes three triangles, which are respectively arranged on the three faces of the regular triangular prism. The side of each triangle is provided with a scale and a fixing clamp. The fixing clamp is provided with a moving rod and a fixing knob for locking the moving rod. The position of the moving rod on the scale is adjusted by the fixing clamp. When measuring, the three moving rods are aligned with the outer edge of the drum opening of the drum fixing machine so that the regular triangular prism is coaxial with the drum.

[0012] Furthermore, strip grooves for connecting with the triangular plate are provided on the three faces of the regular triangular prism, and strip protrusions for slidingly fitting with the strip grooves are provided on the triangular plate.

[0013] Furthermore, the moving rod is provided with a scale.

[0014] Furthermore, the bidirectional rangefinder is fixed to the end of the telescopic rod through a clamp, and its ranging direction is perpendicular to the telescopic rod.

[0015] Furthermore, the telescopic ruler is provided with a movable clamp, and the infrared emitter is fixed to the telescopic ruler via the movable clamp.

[0016] Furthermore, the threaded rod is provided with a rotating handle.

[0017] Furthermore, two vertical guide rods are provided on the base, the bottom of the screw rod is rotatably connected to the base, and a turntable is provided on the top of the screw rod. The lifting platform is passed through the screw rod and the two vertical guide rods. The lifting platform is slidably connected to the two vertical guide rods and is threadedly connected to the screw rod.

[0018] Furthermore, the lifting platform is provided with two transverse guide rods, which are respectively arranged on both sides of the threaded rod, and the moving blocks are respectively passed through the two transverse guide rods and are slidably connected to the two transverse guide rods.

[0019] Furthermore, four rollers are provided on the base.

[0020] The advantages of the present invention are:

[0021] 1. The device of the present invention can accurately measure the inner diameter and depth of the withering machine drum, which solves many inconveniences of traditional manual measurement methods, significantly improves measurement accuracy, and provides an efficient and reliable measurement solution for related production links. At the same time, it is easy to operate.

[0022] 2. The components of the device of the present invention are detachable and easy to carry, and are suitable for on-site measurement of outsourced projects. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0024] Figure 1 This is a schematic diagram of the three-dimensional structure of a detachable drum-type tea-fixing machine detection device of the present invention.

[0025] Figure 2 This is a structural schematic diagram of a measuring device of a detachable drum-type tea-fixing machine detection device of the present invention.

[0026] Figure 3 This is a schematic diagram of the usage status of a detachable drum-type tea-fixing machine detection device of the present invention.

[0027] 1. Bracket, 11. Perforation, 2. Regular triangular prism, 3. Positioning device, 31. Triangle, 32. Ruler, 33. Fixing clamp, 34. Moving rod, 35. Fixing knob, 4. Telescopic rod, 41. Bidirectional rangefinder, 42. Rotating handle, 43. Clamp, 5. Telescopic ruler, 51. Infrared transmitter, 52. Moving clamp, 6. Lifting platform, 61. Tilting plate, 611. Fixed block, 612. Groove, 613. Latch, 62. Threaded rod, 621. Moving block, 622. Rotating handle, 63. Connecting rod, 64. Horizontal guide rod, 7. Base, 71. Screw, 711. Turntable, 72. Vertical guide rod, 73. Roller, A. Roller. DETAILED DESCRIPTION

[0028] like Figures 1 to 3As shown, a detachable drum fixing machine detection device of the present invention includes a base 7, a lifting platform 6 and a measuring device;

[0029] The measuring device includes a bracket 1, a regular triangular prism 2, a positioning device 3, a telescopic rod 4, and a telescopic ruler 5. The regular triangular prism 2 is fixedly mounted on the upper end of the bracket 1, and the telescopic rod 4 is mounted at the axis of the regular triangular prism 2. One end of the telescopic rod 4 is provided with a two-way distance meter 41, and the other end is provided with a rotating handle 42. The telescopic ruler 5 is fixedly mounted within the regular triangular prism 2, and its extension section is located on the same side of the regular triangular prism 2 as the two-way distance meter 41. The telescopic ruler 5 includes a plurality of retractable scale sections and an infrared emitter 51. The telescopic ruler 5 and the telescopic rod 4 can be retracted into the regular triangular prism 2 when not in use.

[0030] The lifting platform 6 is provided with an inclined plate 61, a threaded rod 62 and a connecting rod 63. One side of the inclined plate 61 is rotatably mounted on the lifting platform 6. A fixed block 611 is provided on the lower surface of the inclined plate 61. A movable block 621 is provided on the threaded rod 62. The movable block 621 is threadedly connected to the threaded rod 62. One end of the connecting rod 63 is rotatably connected to the fixed block 611, and the other end is rotatably connected to the movable block 621. The angle of the inclined plate 61 is adjusted by rotating the threaded rod 62. A groove 612 is provided on the upper surface of the inclined plate 61. Two parallel pins 613 are provided in the groove 612. The lower end of the bracket 1 of the measuring device is provided with two corresponding through-holes 11. The bracket is detachably mounted on the inclined plate 61 by passing the two pins 613 through the two through-holes 11.

[0031] A screw rod 71 is vertically mounted on the base 7 , and the lifting platform 6 is rotatably mounted on the base 7 via the screw rod 71 .

[0032] Preferably, the positioning device 3 includes three triangles 31, and the three triangles 31 are respectively arranged on the three faces of the regular triangular prism 2. The side of each triangle 31 is provided with a scale 32 and a fixing clamp 33. The fixing clamp 33 is passed through a moving rod 34 and a fixing knob 35 for locking the moving rod 34. The position of the moving rod 34 on the scale 32 is adjusted by the fixing clamp 33. When measuring, the three moving rods 34 are aligned with the outer edge of the opening of the roller A of the roller fixing machine, so that the regular triangular prism 2 is coaxial with the roller A.

[0033] Preferably, strip grooves (not shown) for connecting with the triangular plate 31 are provided on the three faces of the regular triangular prism 2, and strip protrusions (not shown) that are slidably fitted with the strip grooves are provided on the triangular plate 31.

[0034] Preferably, the moving rod 34 is provided with a scale (not shown).

[0035] Preferably, the bidirectional distance meter 41 is fixed to the end of the telescopic rod through a clamp 43, and its distance measuring direction is perpendicular to the telescopic rod.

[0036] Preferably, a movable clamp 52 is provided on the telescopic ruler 5 , and the infrared emitter 51 is fixed to the telescopic ruler 5 via the movable clamp 52 .

[0037] Preferably, the end of the telescopic ruler 5 is a zero scale, and when each section of the telescopic ruler is at its maximum extension, a bayonet is provided with an adjacent telescopic ruler to prevent retraction.

[0038] Preferably, the threaded rod 62 is provided with a rotating handle 622 .

[0039] Preferably, the base 7 is further provided with two vertical guide rods 72, the bottom of the screw rod 71 is rotatably connected to the base 7, and a turntable 711 is provided on the top of the screw rod 71. The lifting platform 6 is passed through the screw rod 71 and the two vertical guide rods 72. The lifting platform 6 is slidably connected to the two vertical guide rods 72 and is threadedly connected to the screw rod 71. The lifting platform 6 is provided with an internal threaded hole that matches the screw rod thread. The screw rod is driven by the rotation of the turntable to drive the lifting platform 6 up and down.

[0040] Preferably, the lifting platform 6 is further provided with two transverse guide rods 64 , which are respectively arranged on both sides of the threaded rod 62 , and the moving blocks 621 are respectively passed through the two transverse guide rods 64 and slidably connected to the two transverse guide rods 64 .

[0041] Preferably, the base 7 is further provided with four rollers 73 .

[0042] The working principle of the present invention is described as follows:

[0043] When in use, install the three triangles 31 on the regular triangular prism 2 in sequence, and clamp the fixing clamp 33 on the triangle 31, so that the three fixing clamps 33 are in the same position as the scale 32 of the corresponding triangle 31, pass the three moving rods 34 through the fixing clamp 33, and lock the moving rods to the fixing clamp through the fixing knob 35, adjust the extended length through the scale line on the moving rod 34, and ensure that the ends of the moving rods 34 are in contact with the opening of the roller A or maintain the same spacing (about 2-3mm), and according to the principle of geometry, make the arc formed by the three fixing clamps 33 basically coaxial with the circle of the opening of the roller A of the fixing machine and the size is basically equal. If the deviation is too large, further adjust the corresponding height and inclination by adjusting the turntable 711 of the screw 71 and the rotating handle 621 of the threaded rod 62, so as to ensure that the downward-tilted roller A of the roller fixing machine is in a coaxial position with the regular triangular prism 2.

[0044] Measurement of the inner diameter of the drum: Use the clamp 43 to fix the two-way distance meter 41 so that it is at 90° to the axis of the drum, extend the two-way distance meter 41 into the specified position in the drum A of the tea withering machine through the telescopic rod 4, use the rotating handle 42 to adjust the distance measurement direction, set the two-way distance meter 41 to measure regularly and read the data, obtain multiple sets of measurement data and record the data. Since there are fan blades on the inner wall of the drum, when adjusting the rotating handle 42, it is necessary to try to avoid the two-way distance meter sensing light beam being blocked by the fan blades. When a measurement value that is significantly smaller than the drum radius appears, it should be discarded as abnormal data because it may be caused by interference from the fan blades, and such data can be directly discarded. Finally, multiple sets of valid data that match the actual radius of the drum in different directions can be screened out to obtain the final inner diameter value and ensure measurement accuracy.

[0045] Measuring the depth of the drum: Adjust the telescopic ruler 5 to the extended state and extend it into the drum A. The zero point of the telescopic ruler 5 is at its tip. When extending the telescopic ruler 5, the tail section of the telescopic ruler should be extended first. After the tail is fully extended, the adjacent telescopic rulers should be extended in sequence until the tail of the telescopic ruler reaches the bottom of the drum A. Since each section of the telescopic ruler is equipped with a latch, when the tail of the telescopic ruler touches the bottom, each section of the telescopic ruler will not retract. Then, reach into the opening of the drum A to adjust the position of the movable clamp 52 and turn on the infrared transmitter 51. Since the drum A is cylindrical and its opening gradually shrinks, the sensing beam of the infrared transmitter needs to be aimed at the intersection of the straight section of the cylinder and the shrinking section. At this time, the depth of the drum A can be determined based on the position of the movable clamp 52 on the telescopic ruler 5.

[0046] After the inspection is complete, the movable clamp 52 can be removed from the telescopic ruler 5. The telescopic rod 4 and the telescopic ruler 5 are then retracted toward the regular triangular prism 2 and finally stored inside the regular triangular prism 2. The three movable rods 34 are then removed from the fixed clamp 33. The fixed clamp 33 is then removed from the set square 31. The three set squares 31 are then removed from the regular triangular prism 2. The bracket 1 is then removed from the tilting plate 61 using the sliding latch 613. The tilting plate's angle is restored by turning the rotary handle of the threaded rod 62. The lifting platform 6 is then lowered above the base 7 using the turntable 711 of the screw rod 71. Each component is detachable, making it easy to store and carry, making it suitable for on-site measurements of outsourced projects.

[0047] In summary, the advantages of the present invention are as follows: the present invention can improve the measurement accuracy through the positioning device, and use the two-way rangefinder to rotate to obtain multiple sets of data, eliminate abnormal data, and use the infrared emitter on the telescopic ruler to accurately locate the junction of the roller and the straight cylinder, thereby further improving the measurement accuracy. In addition, the measuring and positioning parts of the present invention can be disassembled, which is convenient for storage when not in use, and is also convenient for use outside, easy to carry, and the entire operation is simple and easy to implement.

[0048] Although the specific embodiments of the present invention are described above, those skilled in the art should understand that the specific embodiments described are merely illustrative and are not intended to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included within the scope of protection of the claims of the present invention.

Claims

1. A detachable drum-type tea-fixing machine detection device, characterized by: Including base, lifting platform and measuring device; The measuring device includes a bracket, a regular triangular prism, a positioning device, a telescopic rod, and a telescopic ruler. The regular triangular prism is fixedly mounted on the upper end of the bracket. The telescopic rod is mounted at the axis of the regular triangular prism. One end of the telescopic rod is provided with a two-way distance meter, and the other end is provided with a rotating handle. The telescopic ruler is fixedly mounted within the regular triangular prism, and its extension section is located on the same side of the regular triangular prism as the two-way distance meter. The telescopic ruler includes a plurality of retractable scale sections and an infrared emitter. The telescopic ruler and the telescopic rod are retracted into the regular triangular prism when not in use. The lifting platform is provided with an inclined plate, a threaded rod and a connecting rod, one side of the inclined plate is rotatably mounted on the lifting platform, a fixed block is provided on the threaded rod, the movable block is threadedly connected to the threaded rod, one end of the connecting rod is rotatably connected to the fixed block, and the other end is rotatably connected to the movable block, and the angle of the inclined plate is driven by rotating the screw rod, the upper surface of the inclined plate is provided with a groove, and two parallel pins are provided in the groove, and the lower end of the bracket of the measuring device is provided with two corresponding through-holes, and the bracket is detachably mounted on the inclined plate by passing the two pins through the two through-holes; A screw rod is vertically installed on the base, and the lifting platform is rotatably installed on the base through the screw rod.

2. A detachable drum-type tea-fixing machine detection device according to claim 1, characterized in that: The positioning device includes three triangles, which are respectively arranged on the three faces of the regular triangular prism. A scale and a fixing clamp are provided on the side of each triangle. A moving rod and a fixing knob for locking the moving rod are passed through the fixing clamp. The position of the moving rod on the scale is adjusted by the fixing clamp. When measuring, the three moving rods are aligned with the outer edge of the drum opening of the drum fixing machine so that the regular triangular prism is coaxial with the drum.

3. The detachable drum-type tea-fixing machine detection device according to claim 1, characterized in that: The three faces of the regular triangular prism are all provided with strip grooves for connecting with the triangular plate, and the triangular plate is provided with strip protrusions that are slidably matched with the strip grooves.

4. The detachable drum-type tea-fixing machine detection device according to claim 1, characterized in that: The moving rod is provided with a scale.

5. The detachable drum-type tea-fixing machine detection device according to claim 1, characterized in that: The bidirectional distance meter is fixed to the end of the telescopic rod through a clamp, and its distance measuring direction is perpendicular to the telescopic rod.

6. The detachable drum-type tea-fixing machine detection device according to claim 1, characterized in that: The telescopic ruler is provided with a movable clamp, and the infrared emitter is fixed on the telescopic ruler through the movable clamp.

7. The detachable drum-type tea-fixing machine detection device according to claim 1, characterized in that: The threaded rod is provided with a rotating handle.

8. The detachable drum-type tea-fixing machine detection device according to claim 1, characterized in that: Two vertical guide rods are also provided on the base, the bottom of the screw rod is rotatably connected to the base, and a turntable is provided on the top of the screw rod. The lifting platform is passed through the screw rod and the two vertical guide rods. The lifting platform is slidably connected to the two vertical guide rods and is threadedly connected to the screw rod.

9. The detachable drum-type tea-fixing machine detection device according to claim 1, characterized in that: The lifting platform is further provided with two transverse guide rods, which are respectively arranged on both sides of the threaded rod, and the moving blocks are respectively passed through the two transverse guide rods and are slidably connected to the two transverse guide rods.

10. The detachable drum-type tea-fixing machine detection device according to claim 1, characterized in that: The base is also provided with four rollers.

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