Automobile part detector and system
By designing and adjusting components, the automotive parts detector can adjust the detection range and placement range according to the actual part size, solving the problem of limited applicability of existing detectors and realizing flexible detection of parts of different sizes.
Patent Information
- Application Number
- CN202510957074.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-11
- Publication Date
- 2025-09-26
AI Technical Summary
Existing automotive parts detectors have large size differences between different parts, which requires the use of different types of workbenches according to the different sizes of the parts. The scope of application is limited and it cannot be used to detect parts with large size differences, making it inconvenient to operate.
An automotive parts detector is designed, which includes a testing platform and a camera. By adjusting components such as the extension bracket, screw adjustment mechanism, main platform slide, and extended slide, the detection range and placement range can be adjusted according to the actual part size, thus achieving flexible detection.
It realizes flexible inspection of automotive parts of different types and sizes, improves inspection efficiency and applicability, and is suitable for parts with large size differences.
Smart Images

Figure CN120703099A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automobile parts detection, and in particular to an automobile parts detector and system. Background Art
[0002] Appearance inspection of auto parts is a key step in automobile manufacturing and quality control. The final inspection quality directly affects the aesthetics, safety, and market competitiveness of the product. The actual inspection process mainly includes surface defect identification, dimensional and geometric tolerances, and color and logo.
[0003] Traditionally, the appearance inspection of automotive parts mostly relies on manual visual inspection, which has significant limitations. Due to its low inspection efficiency (about 30 pieces / hour) and susceptibility to subjective factors, it is only suitable for small batches of high-value parts. Therefore, in order to improve the overall inspection efficiency, machine vision inspection is now widely used.
[0004] Machine vision inspection uses computer vision technology to simulate human visual functions, and realizes automated inspection of the appearance, size, defects and other features of the target object through image acquisition, processing and analysis. Image acquisition is generally achieved through core components such as cameras and optical lenses. In the actual inspection process, the workpiece to be inspected is placed on the inspection table, and then scanned by optical components such as cameras. Finally, the scanned image is judged by image analysis equipment to obtain the corresponding inspection results.
[0005] When inspecting parts, existing automotive parts detectors often require different types of workbenches to be used according to the different sizes of the parts when using optical elements such as cameras to photograph and scan the workpiece surface due to the large differences in the sizes of the parts. This results in a limited scope of application for existing automotive parts detectors, which cannot be used to inspect parts with large size differences, making actual operation very inconvenient. Summary of the Invention
[0006] The object of the present invention is to provide an automobile parts detector and system, which can adjust the overall detection range and placement range according to the actual part size through the provided components, making the detector more flexible in actual operation and facilitating the user to detect automobile parts of different types and sizes.
[0007] To achieve the above-mentioned object, the present invention provides an automobile parts detector, comprising a detection platform and a photographing instrument, and also comprising an adjustment component;
[0008] The adjustment assembly includes an extension bracket, a screw adjustment mechanism, a main platform sliding frame, an extension sliding frame, a mounting component and a drive control component;
[0009] The extension bracket is slidably installed on one side of the detection platform, the screw adjustment mechanism is installed on the detection platform, and is used to drive the extension bracket, the main platform sliding frame is slidably installed on one side of the detection platform, and the extension sliding frame is slidably installed on one side of the extension bracket, the mounting component is connected to the main platform sliding frame, and is used to complete the installation of the shooting instrument, and the drive control component is connected to the detection platform, and is used to drive the main platform sliding frame and the extension sliding frame.
[0010] Among them, the installation component includes a flip plate, a double-track frame, a single-track frame and an adjustment component, and the two flip plates are rotatably installed on the main platform sliding frame and the extended sliding frame respectively; the double-track frame and the single-track frame are fixedly installed on the two flip plates respectively, and the double-track frame and the single-track frame can maintain mutual sliding; the adjustment component is connected to the shooting instrument for adjusting the shooting position of the shooting instrument.
[0011] Wherein, the driving and controlling component includes a synchronous driving screw, a transmission bevel gear, a synchronous component and a rotating component. The two synchronous driving screws are respectively threadedly connected to the main platform sliding frame and the extended sliding frame, and the two synchronous driving screws are respectively rotatably installed on the bottom of the detection platform and the extension bracket; the transmission bevel gear is fixedly installed on one side of each synchronous driving screw; the synchronous component is connected to the detection platform, and is used to cooperate with the transmission bevel gear to synchronously drive the two synchronous driving screws; the rotating component is connected to the flip plate, and is used to synchronously drive the two flip plates.
[0012] Among them, the mobilizing component includes a sliding block, a lower connecting frame and a mounting bracket. Rollers are provided on the upper and lower sides of the sliding block. The sliding block is set on the double-track frame; the lower connecting frame is fixedly installed at the bottom of the sliding block; the mounting bracket is connected to the shooting instrument and is slidably installed on the lower connecting frame.
[0013] Among them, the synchronous component includes a rotating sleeve, a transmission shaft, a driving bevel gear and a synchronous motor, the rotating sleeve is rotatably mounted on the detection platform; the transmission shaft is slidingly connected to the rotating sleeve and rotatably mounted on the extension bracket; the two driving bevel gears are respectively fixedly mounted on the rotating sleeve and the transmission shaft, and the driving bevel gears arranged on the rotating sleeve and the transmission shaft are respectively engaged with the driving bevel gears arranged on the sides of the two synchronous drive screws in a one-to-one correspondence; the output shaft of the synchronous motor is connected to the rotating sleeve, and the synchronous motor is fixedly mounted on one side of the detection platform.
[0014] In which, the rotating parts include a main table shaft, a sliding shaft, a linkage gear, a flip gear, a tooth chain and a flip motor, the main table shaft is rotatably mounted on the main table sliding frame; the sliding shaft is slidingly connected to the main table shaft and is rotatably mounted on the extended sliding frame; the two linkage gears are respectively fixedly mounted on the main table shaft and the sliding shaft; the two flip gears are respectively connected to the two flip plates; the linkage gear and the flip gear arranged on the same side are connected through the tooth chain; the output shaft of the flip motor is connected to the flip plate arranged on the main table sliding frame, and the flip motor is fixedly mounted on the main table sliding frame.
[0015] Among them, the mobilizing component also includes a mobilizing cylinder, a driving shaft, a track wheel and a driving motor, the output end of the mobilizing cylinder is connected to the mounting bracket, and the mobilizing cylinder is fixedly mounted on the lower frame; the driving shaft is rotatably mounted in the sliding block; the three track wheels are fixedly mounted on the driving shaft, the track wheels on both sides are adapted to the track grooves provided on both sides of the double-track frame, and the track wheel in the middle is adapted to the track groove provided on the single-track frame; the output shaft of the driving motor is connected to the driving shaft, and the driving motor is fixedly mounted on one side of the sliding block.
[0016] In which, the adjustment assembly also includes a movable loading rack, a lifting loading rack, a movable screw driving mechanism, a lifting screw driving mechanism and a clamping member, the movable loading rack is slidably installed on the extension bracket; the lifting loading rack is slidably installed on the detection platform; the movable screw driving mechanism is connected to the extension bracket for driving the movable loading rack; the lifting screw driving mechanism is connected to the detection platform for driving the lifting loading rack; two groups of the clamping members are respectively connected to the movable loading rack and the lifting loading rack.
[0017] Among them, the clamping component includes a loading base, a rotating table, a rotating motor and a bidirectional clamping mechanism, and the two loading bases are respectively installed on the movable loading frame and the lifting loading frame; the rotating table is rotatably installed above each loading base; the rotating motor is fixedly installed on each loading base, and the rotating table is driven by the rotating motor; the bidirectional clamping mechanism is provided on each rotating table, and the parts to be inspected are clamped and limited by the bidirectional clamping mechanism.
[0018] The automobile parts detector of the present invention, when actually used, the user can first drive the extension bracket through the screw adjustment mechanism according to the actual size of the part to be detected, so that the extension bracket and the detection platform form a placement area and detection area that are compatible with the part to be detected, and then the shooting instrument can cooperate with the sliding of the extension sliding frame and the main platform sliding frame through the installation component to perform a comprehensive shooting scan on the surface of the part to be detected, so that the parts can be quickly detected. When it is necessary to detect parts of different sizes, it is only necessary to readjust the extension of the extension bracket through the screw adjustment mechanism, so that the overall detection range and placement range can be adjusted according to the actual part size through the provided components, making the detector more flexible in actual operation and convenient for users to detect automobile parts of different types and sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.
[0020] Figure 1 It is a schematic diagram of the overall structure of the automobile parts detector of the present invention.
[0021] Figure 2 The present invention Figure 1 Enlarged view of point A.
[0022] Figure 3 It is a schematic diagram of the installation structure of the synchronous drive screw rod of the present invention.
[0023] Figure 4 It is a schematic structural diagram of a cutaway rotating sleeve of the present invention.
[0024] Figure 5 It is a schematic structural diagram of a cutaway detection platform of the present invention.
[0025] Figure 6 It is a schematic structural diagram of the detection platform and the main platform sliding frame of the present invention.
[0026] Figure 7 The present invention Figure 6 Enlarged view of point B.
[0027] Figure 8 It is a schematic structural diagram of the main platform sliding frame and the extended sliding frame of the present invention.
[0028] Figure 9 It is a schematic structural diagram of the main platform rotating shaft of the present invention.
[0029] Figure 10It is a schematic structural diagram of a double-track frame of the present invention.
[0030] Figure 11 The present invention Figure 10 Enlarged view of point C.
[0031] In the figure: 101-testing platform, 102-shooting instrument, 103-extension bracket, 104-screw adjustment mechanism, 105-main platform sliding frame, 106-extension sliding frame, 201-flip plate, 202-double-track frame, 203-single-track frame, 301-synchronous drive screw, 302-transmission bevel gear, 401-slide block, 402-lower frame, 403-mounting bracket, 501-rotating sleeve, 502-transmission shaft, 503-drive bevel gear, 504-synchronous motor, 6 01-main platform shaft, 602-sliding shaft, 603-linking gear, 604-flipping gear, 605-tooth chain, 606-flipping motor, 701-adjusting cylinder, 702-driving shaft, 703-track wheel, 704-driving motor, 801-movable loading rack, 802-lifting loading rack, 803-moving screw driving mechanism, 804-lifting screw driving mechanism, 901-loading base, 902-rotating platform, 903-rotating motor, 904-bidirectional clamping mechanism. DETAILED DESCRIPTION
[0032] The following describes embodiments of the present invention in detail, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and are not to be construed as limiting the present invention.
[0033] In the description of the present invention, it should be understood that “plurality” means two or more than two, unless otherwise clearly defined.
[0034] See also Figures 1 to 11The present invention provides an automobile parts detector: comprising a testing platform 101, a photographing instrument 102 and an adjustment component, the adjustment component comprising an extension bracket 103, a screw adjustment mechanism 104, a main platform sliding frame 105, an extended sliding frame 106, a mounting component and a drive control component, the mounting component comprising a flip plate 201, a double-track frame 202, a single-track frame 203 and a manipulating component, the drive control component comprising a synchronous drive screw 301, a transmission bevel gear 302, a synchronization component and a rotating component, the manipulating component comprising a sliding block 401, a lower frame 402 and a mounting bracket 403, the synchronization component comprising a rotating sleeve 501, a transmission shaft 502, a driving bevel gear 503 and a synchronous motor 504, the rotating The components include a main table rotating shaft 601, a sliding rotating shaft 602, a linkage gear 603, a flip gear 604, a tooth chain 605 and a flip motor 606. The adjustment component also includes an adjustment cylinder 701, a drive shaft 702, a track wheel 703 and a drive motor 704. The above-mentioned solution solves the problem that when existing automobile parts detectors are used to detect parts, due to the large differences in sizes of different parts, when optical elements such as cameras are used to photograph and scan the surface of the workpiece, different types of workbenches often need to be selected according to the different sizes of the parts. As a result, the existing automobile parts detectors have a limited scope of application and cannot be used to detect parts with large size differences, which makes it very inconvenient in actual operation.
[0035] Furthermore, the extension bracket 103 is slidably installed on one side of the detection platform 101, the screw adjustment mechanism 104 is installed on the detection platform 101, and is used to drive the extension bracket 103, the main platform sliding frame 105 is slidably installed on one side of the detection platform 101, and the extended sliding frame 106 is slidably installed on one side of the extension bracket 103, the mounting component is connected to the main platform sliding frame 105, and is used to complete the installation of the shooting instrument 102, and the drive control component is connected to the detection platform 101, and is used to drive the main platform sliding frame 105 and the extended sliding frame 106.
[0036] Specifically, the testing platform 101 is provided with four pillars for supporting the table top, the extension bracket 103 is slidably arranged on the side of the testing platform 101, and a corresponding inner groove is provided in the testing platform 101 for the sliding and extension of the extension bracket 103. The bottom of the support platform on the side of the extension bracket 103 is provided with a corresponding pulley, so that the extension bracket 103 can be moved and adjusted more conveniently and quickly.
[0037] The bottom side of the extension bracket 103 is also provided with a driving plate for cooperating with the screw adjustment mechanism 104. The screw adjustment mechanism 104 is composed of a corresponding screw rod and a motor. The screw rod of the screw adjustment mechanism 104 is connected with the driving plate at the bottom side of the extension bracket 103. When the screw rod provided in the screw adjustment mechanism 104 is driven by the motor, the extension bracket 103 can move under the drive of the screw rod, thereby completing the drive adjustment of the extension bracket 103.
[0038] The extended sliding frame 106 and the main platform sliding frame 105 are respectively slidingly set on the extension bracket 103 and the detection table 101. The main platform sliding frame 105 is provided with a sliding inner groove for the extended sliding frame 106 to slide. When the extension bracket 103 slides on the detection table 101, the extended sliding frame 106 can follow the extension bracket 103 to slide on the main platform sliding frame 105. When the main platform sliding frame 105 moves on the detection table 101, the extended sliding frame 106 can slide together with the main platform sliding frame 105. In this way, the sliding of the main platform sliding frame 105 on the detection table 101 and the synchronous sliding of the extended sliding frame 106 on the extension bracket 103 will not be interfered with by the sliding between the extension bracket 103 and the detection table 101.
[0039] In actual use, the user can first drive the extension bracket 103 through the screw adjustment mechanism 104 according to the actual size of the part to be inspected, so that the extension bracket 103 and the inspection table 101 form a placement area and inspection area that are compatible with the part to be inspected, and then the shooting instrument 102 can cooperate with the sliding of the extension slide 106 and the main table slide 105 through the mounting component to perform a comprehensive shooting scan of the surface of the part to be inspected, so that the rapid inspection of the parts can be completed. When it is necessary to inspect parts of different sizes, it is only necessary to readjust the extension of the extension bracket 103 through the screw adjustment mechanism 104, so that the overall inspection range and placement range can be adjusted according to the actual part size through the provided components, making the detector more flexible in actual operation and convenient for users to inspect automotive parts of different types and sizes.
[0040] Furthermore, the two flip plates 201 are rotatably mounted on the main stage sliding frame 105 and the extended sliding frame 106 respectively; the double-track frame 202 and the single-track frame 203 are fixedly mounted on the two flip plates 201 respectively, and the double-track frame 202 and the single-track frame 203 can maintain relative sliding; the adjusting component is connected to the shooting instrument 102 for adjusting the shooting position of the shooting instrument 102.
[0041] Furthermore, rollers are provided on the upper and lower sides of the sliding block 401, and the sliding block 401 is set on the double-track frame 202; the lower frame 402 is fixedly installed at the bottom of the sliding block 401; the mounting bracket 403 is connected to the shooting instrument 102 and is slidably installed on the lower frame 402.
[0042] Furthermore, the output end of the maneuvering cylinder 701 is connected to the mounting bracket 403, and the maneuvering cylinder 701 is fixedly mounted on the lower frame 402; the driving shaft 702 is rotatably mounted in the sliding block 401; the three track wheels 703 are fixedly mounted on the driving shaft 702, and the track wheels 703 on both sides are adapted to the track grooves set on both sides of the double-track frame 202, and the middle track wheel 703 is adapted to the track groove set on the single-track frame 203; the output shaft of the driving motor 704 is connected to the driving shaft 702, and the driving motor 704 is fixedly mounted on one side of the sliding block 401.
[0043] When this embodiment is in use, the flip plates 201 are rotatably installed on the top of the outer brackets of the main platform sliding frame 105 and the extended sliding frame 106, and the double-track frame 202 and the single-track frame 203 are respectively installed on the opposite sides of the two flip plates 201. Corresponding sliding grooves are provided in the double-track frame 202 for cooperating with the single-track frame 203.
[0044] The two flip plates 201 can maintain stable synchronous rotation through the cooperation between the double-track frame 202 and the single-track frame 203. The double-track frame 202 and the single-track frame 203 are both provided with corresponding sliding grooves. The sliding block 401 is convenient for matching the sliding grooves provided on the double-track frame 202 and the single-track frame 203. Corresponding rollers are provided on the upper and lower sides of the sliding block 401. The rollers provided on the upper and lower sides can abut and cooperate with the upper and lower surfaces of the sliding groove, thereby facilitating the sliding block 401 to slide freely in the sliding groove.
[0045] The lower frame 402 is fixed to the bottom of the sliding block 401, and the mounting bracket 403 is slidingly arranged below the lower frame 402. The mounting bracket 403 cooperates with the lower frame 402 through four guide columns. The lower frame 402 is also provided with the corresponding mobilizing cylinder 701 to facilitate driving the mounting bracket 403.
[0046] The photographing instrument 102 is fixed to the mounting bracket 403 by bolts, so that the user can adjust the photographing position and height of the photographing instrument 102 by sliding the sliding block 401 in cooperation with the adjusting cylinder 701 .
[0047] The driving shaft 702 is rotatably provided inside the sliding block 401, and the driving shaft 702 is driven by the driving motor 704. Three track wheels 703 are fixed on the driving shaft 702, and the three track wheels 703 are respectively adapted to the track grooves provided on the double-track frame 202 and the single-track frame 203. When the driving motor 704 drives the driving shaft 702 to rotate, the driving shaft 702 can drive the sliding block 401 by driving the track wheels 703 to cooperate with the track grooves provided on the double-track frame 202 and the single-track frame 203.
[0048] Since the extension bracket 103 needs to be moved and adjusted according to actual conditions, the mechanism installed on the extension bracket 103 will also be adjusted in position due to the movement of the extension bracket 103. In this way, the single-track frame 203 will also slide between the double-track frame 202 when the position of the extension bracket 103 changes.
[0049] Since three track wheels 703 are provided on the driving shaft 702, when the sliding block 401 only cooperates with the double-track frame 202, the track wheels 703 on both sides of the driving shaft 702 will drive the sliding block 401 to move by cooperating with the track grooves on both sides of the double-track frame 202.
[0050] As the sliding block 401 moves, when the sliding block 401 enters the area where the double-track frame 202 and the single-track frame 203 cooperate with each other, the three track wheels 703 on the driving shaft 702 will respectively cooperate with the track grooves on the double-track frame 202 and the single-track frame 203, thereby driving the sliding block to move.
[0051] Finally, when the sliding block 401 slides onto the monorail frame 203, the track wheel 703 in the middle of the drive shaft 702 can drive the sliding block to move by cooperating with the track groove on the monorail frame 203, so that the sliding block can smoothly slide from one side of the double-track frame 202 to one side of the monorail frame 203.
[0052] The double-track frame 202 and the single-track frame 203 are used in conjunction with the multiple track wheels 703 to drive the sliding block 401 to move, so that the mutual sliding between the double-track frame 202 and the single-track frame 203 will not affect the movement of the sliding block 401, and the sliding of the single-track frame 203 on the double-track frame 202 can also cooperate with the movement of the extension bracket 103 to change the shooting range of the shooting instrument 102, so as to better cooperate with the detection of the parts to be inspected. At the same time, the adjustment of the single-track frame 203 corresponds one-to-one to the adjustment of the extension bracket 103, so that the user does not need to adjust the shooting range of the shooting instrument 102.
[0053] Furthermore, the two synchronous drive screw rods 301 are respectively threadedly connected to the main platform sliding frame 105 and the extended sliding frame 106, and the two synchronous drive screw rods 301 are respectively rotatably installed on the bottom of the detection platform 101 and the extension bracket 103; the transmission bevel gear 302 is fixedly installed on one side of each of the synchronous drive screw rods 301; the synchronous component is connected to the detection platform 101, and is used to cooperate with the transmission bevel gear 302 to synchronously drive the two synchronous drive screw rods 301; the rotating component is connected to the flip plate 201, and is used to synchronously drive the two flip plates 201.
[0054] Furthermore, the rotating sleeve 501 is rotatably mounted on the detection platform 101; the transmission shaft 502 is slidingly connected to the rotating sleeve 501 and is rotatably mounted on the extension bracket 103; the two driving bevel gears 503 are respectively fixedly mounted on the rotating sleeve 501 and the transmission shaft 502, and the driving bevel gears 503 arranged on the rotating sleeve 501 and the transmission shaft 502 are respectively engaged with the transmission bevel gears 302 arranged on the sides of the two synchronous driving screw rods 301 in a one-to-one manner; the output shaft of the synchronous motor 504 is connected to the rotating sleeve 501, and the synchronous motor 504 is fixedly mounted on one side of the detection platform 101.
[0055] When this embodiment is in use, the main stage sliding frame 105 and the extended sliding frame 106 are both coordinated with the detection platform 101 and the extension bracket 103 through the plates set at the bottom, and the two synchronous drive screws 301 are respectively coordinated with the bottom plates of the main stage sliding frame 105 and the extended sliding frame 106, so as to complete the driving of the corresponding frame by rotating the corresponding synchronous drive screws 301.
[0056] The transmission bevel gear 302 is fixed on the same side of the two synchronous drive screw rods 301, and the two transmission bevel gears 302 are respectively provided with the driving bevel gear 503 for meshing. The two driving bevel gears 503 are respectively installed on the rotating sleeve 501 and the transmission shaft 502. The rotating sleeve 501 is provided with a corresponding hexagonal column groove. The hexagonal column provided at the end of the transmission shaft 502 is adapted to the hexagonal column groove of the rotating sleeve 501, so that the transmission shaft 502 and the rotating sleeve 501 can slide with each other while maintaining synchronous rotation to cooperate with the adjustment movement of the extension bracket 103 on the detection table 101.
[0057] The rotating sleeve 501 is driven by the synchronous motor 504. When the synchronous motor 504 drives the rotating sleeve 501 to rotate, the rotating sleeve 501 can drive the transmission shaft 502 to rotate, thereby making the rotating sleeve 501 and the driving bevel gear 503 on the transmission shaft 502 rotate synchronously. The transmission directions of the two driving bevel gears 503 and the corresponding transmission bevel gears 302 can be kept consistent by adjusting the matching position. Therefore, the synchronous rotation of the two driving bevel gears 503 can realize the synchronous driving of the two transmission bevel gears 302 and the two synchronous driving screws 301, and finally realize the synchronous driving of the main platform sliding frame 105 and the extended sliding frame 106.
[0058] By synchronously sliding the main stage slide 105 and the extended slide 106 on the inspection table 101 and the extension bracket 103, the left and right positions of the photographing instrument 102 can be adjusted, thereby performing more thorough and comprehensive photographic inspection of the placed parts.
[0059] Furthermore, the main stage rotating shaft 601 is rotatably mounted on the main stage sliding frame 105; the sliding rotating shaft 602 is slidingly connected to the main stage rotating shaft 601 and is rotatably mounted on the extended sliding frame 106; the two linkage gears 603 are respectively fixedly mounted on the main stage rotating shaft 601 and the sliding rotating shaft 602; the two flipping gears 604 are respectively connected to the two flipping plates 201; the linkage gear 603 and the flipping gear 604 arranged on the same side are connected through the gear chain 605; the output shaft of the flipping motor 606 is connected to the flipping plate 201 arranged on the main stage sliding frame 105, and the flipping motor 606 is fixedly mounted on the main stage sliding frame 105.
[0060] When this embodiment is in use, the main table rotating shaft 601 and the sliding rotating shaft 602 are respectively rotatably arranged on the main table sliding frame 105 and the extended sliding frame 106, and the sliding rotating shaft 602 and the main table rotating shaft 601 are also matched through hexagonal columns and hexagonal column grooves, so that the sliding rotating shaft 602 and the main table rotating shaft 601 can slide against each other accordingly while maintaining a transmission relationship, thereby cooperating with the adjustment movement of the extension bracket 103 on the detection table 101.
[0061] The linkage gear 603 is fixed on the outside of the sliding shaft 602 and the main stage shaft 601, and the flip gear 604 is fixed on the sides of the two flip plates 201. The flip gear 604 and the linkage gear 603 on the same side are connected through a gear chain 605. The flip plate 201 arranged on the main stage sliding frame 105 is driven by the flip motor 606.
[0062] When the flip motor 606 drives the flip plate 201 on the corresponding side to rotate, the flip gear 604 on the corresponding flip plate 201 can drive the main table shaft 601 to move through the corresponding tooth chain 605 and the linkage gear 603, and then complete the driving of the other flip plate 201 through the cooperation between the sliding shaft 602 and the main table shaft 601 and the corresponding linkage gear 603, the flip gear 604 and the tooth chain 605, so that the flip plates 201 on both sides can be driven synchronously and stably at the same time.
[0063] The actual shooting angle of the shooting instrument 102 can be changed by rotating the flip plates 201 on both sides, thereby facilitating the user to perform multi-directional shooting inspection according to the actual situation of the parts, so that the inspection can be completed more comprehensively and flexibly during actual operation.
[0064] Preferably, the adjustment assembly provided by the present invention also includes a movable loading frame 801, a lifting loading frame 802, a movable screw driving mechanism 803, a lifting screw driving mechanism 804 and a clamping component, and the clamping component includes a loading base frame 901, a rotating table 902, a rotating motor 903 and a bidirectional clamping mechanism 904.
[0065] Furthermore, the movable loading rack 801 is slidably mounted on the extension bracket 103; the lifting loading rack 802 is slidably mounted on the inspection platform 101; the movable screw driving mechanism 803 is connected to the extension bracket 103, for driving the movable loading rack 801; the lifting screw driving mechanism 804 is connected to the inspection platform 101, for driving the lifting loading rack 802; the two groups of the clamping components are respectively connected to the movable loading rack 801 and the lifting loading rack 802.
[0066] Furthermore, the two loading bases 901 are respectively installed on the movable loading frame 801 and the lifting loading frame 802; the rotating table 902 is rotatably installed above each loading base 901; the rotating motor 903 is fixedly installed on each loading base 901, and the rotating table 902 is driven by the rotating motor 903; each rotating table 902 is provided with the bidirectional clamping mechanism 904, and the parts to be inspected are clamped and limited by the bidirectional clamping mechanism 904.
[0067] When this embodiment is in use, the movable loading rack 801 and the lifting loading rack 802 are matched with the connecting mechanisms provided on the extension bracket 103 and the detection platform 101 respectively. The movable loading rack 801 and the lifting loading rack 802 are both provided with loading grooves for installing the loading base 901, and corresponding threaded holes are also provided on the side walls of the loading grooves so that the user can install the loading base 901 on the movable loading rack 801 and the lifting loading rack 802 by using bolts.
[0068] The movable loading rack 801 and the lifting loading rack 802 are driven respectively by the movable screw driving mechanism 803 and the lifting screw driving mechanism 804. The movable screw driving mechanism 803 and the lifting screw driving mechanism 804 are both composed of corresponding screws and their motors. The corresponding racks are driven by the motor-driven screws. Then, the clamping position on the extension bracket 103 is adjusted by the movement of the movable loading rack 801, and the clamping height on the detection platform 101 is adjusted by the movement of the lifting loading rack 802.
[0069] The rotating table 902 is rotatably mounted on the loading base frame 901, and the rotating table 902 is driven by the rotating motor 903. The bidirectional clamping mechanism 904 is arranged on the rotating table 902. The bidirectional clamping mechanism 904 consists of two clamping plates and a bidirectional screw driving mechanism that drives the two clamping plates to clamp. The bidirectional screw driving mechanism consists of a screw with opposite threads at both ends and a motor that drives the corresponding screw. The motor drives the screw with opposite threads at both ends to rotate, and then drives the plates arranged on both sides of the corresponding screw to move relative to each other, so that the parts placed on the rotating table 902 can be clamped.
[0070] When clamping parts, users can also adjust the clamping position and height of both ends of the parts in advance by correspondingly moving the mobile loading frame 801 and the lifting loading frame 802 according to the specific shape and size of the parts. At the same time, the rotating motor 903 can be used to drive the rotating table 902 to adjust the clamping angles on both sides, so as to facilitate more flexible and stable clamping according to the actual size and shape of the parts, thereby ensuring the stability of the position of the parts themselves during the subsequent inspection process, and avoiding the impact of shaking of the parts during the inspection process on the final inspection quality.
[0071] Meanwhile, an automobile parts detector system includes the automobile parts detector.
[0072] The above disclosure is merely one or more preferred embodiments of the present application and is not intended to limit the scope of the present application. A person skilled in the art will understand that all or part of the processes of the above embodiments and equivalent changes made in accordance with the claims of the present application are still within the scope of the present application.
Claims
1. An automobile parts detector, comprising a detection platform and a photographing instrument, characterized in that: Also included are adjustment components; The adjustment assembly includes an extension bracket, a screw adjustment mechanism, a main platform sliding frame, an extension sliding frame, a mounting component and a drive control component; The extension bracket is slidably installed on one side of the detection platform, the screw adjustment mechanism is installed on the detection platform, and is used to drive the extension bracket, the main platform sliding frame is slidably installed on one side of the detection platform, and the extension sliding frame is slidably installed on one side of the extension bracket, the mounting component is connected to the main platform sliding frame, and is used to complete the installation of the shooting instrument, and the drive control component is connected to the detection platform, and is used to drive the main platform sliding frame and the extension sliding frame.
2. The automobile parts detector according to claim 1, wherein: The mounting structure includes a flip plate, a double-track frame, a single-track frame and an adjusting component. The two flip plates are rotatably mounted on the main platform sliding frame and the extended sliding frame respectively; the double-track frame and the single-track frame are fixedly mounted on the two flip plates respectively, and the double-track frame and the single-track frame can slide relative to each other; the adjusting component is connected to the shooting instrument for adjusting the shooting position of the shooting instrument.
3. The automobile parts detector according to claim 2, characterized in that: The drive control component includes a synchronous drive screw, a transmission bevel gear, a synchronous component and a rotating component. The two synchronous drive screws are respectively threadedly connected to the main platform sliding frame and the extended sliding frame, and the two synchronous drive screws are respectively rotatably installed on the bottom of the detection platform and the extension bracket; the transmission bevel gear is fixedly installed on one side of each synchronous drive screw; the synchronous component is connected to the detection platform, and is used to cooperate with the transmission bevel gear to synchronously drive the two synchronous drive screws; the rotating component is connected to the flip plate, and is used to synchronously drive the two flip plates.
4. The automobile parts detector according to claim 2, wherein: The mobilizing component includes a sliding block, a lower connecting frame and a mounting bracket. Rollers are provided on the upper and lower sides of the sliding block. The sliding block is set on the double-track frame; the lower connecting frame is fixedly installed at the bottom of the sliding block; the mounting bracket is connected to the shooting instrument and is slidably installed on the lower connecting frame.
5. The automobile parts detector according to claim 3, wherein: The synchronous component includes a rotating sleeve, a transmission shaft, a driving bevel gear and a synchronous motor. The rotating sleeve is rotatably mounted on the detection platform; the transmission shaft is slidingly connected to the rotating sleeve and rotatably mounted on the extension bracket; the two driving bevel gears are respectively fixedly mounted on the rotating sleeve and the transmission shaft, and the driving bevel gears arranged on the rotating sleeve and the transmission shaft are respectively engaged with the driving bevel gears arranged on the sides of the two synchronous drive screws in a one-to-one correspondence; the output shaft of the synchronous motor is connected to the rotating sleeve, and the synchronous motor is fixedly mounted on one side of the detection platform.
6. The automobile parts detector according to claim 3, wherein: The rotating parts include a main table shaft, a sliding shaft, a linkage gear, a flip gear, a tooth chain and a flip motor. The main table shaft is rotatably mounted on the main table sliding frame; the sliding shaft is slidingly connected to the main table shaft and is rotatably mounted on the extended sliding frame; the two linkage gears are respectively fixedly mounted on the main table shaft and the sliding shaft; the two flip gears are respectively connected to the two flip plates; the linkage gear and the flip gear arranged on the same side are connected through the tooth chain; the output shaft of the flip motor is connected to the flip plate arranged on the main table sliding frame, and the flip motor is fixedly mounted on the main table sliding frame.
7. The automobile parts detector according to claim 4, wherein: The mobilizing component also includes a mobilizing cylinder, a driving shaft, a track wheel and a driving motor. The output end of the mobilizing cylinder is connected to the mounting bracket, and the mobilizing cylinder is fixedly mounted on the lower frame; the driving shaft is rotatably mounted in the sliding block; the three track wheels are fixedly mounted on the driving shaft, and the track wheels on both sides are adapted to the track grooves provided on both sides of the double-track frame, and the track wheel in the middle is adapted to the track groove provided on the single-track frame; the output shaft of the driving motor is connected to the driving shaft, and the driving motor is fixedly mounted on one side of the sliding block.
8. The automobile parts detector according to claim 1, wherein: The adjustment assembly also includes a movable loading rack, a lifting loading rack, a movable screw driving mechanism, a lifting screw driving mechanism and a clamping member. The movable loading rack is slidably mounted on the extension bracket; the lifting loading rack is slidably mounted on the detection platform; the movable screw driving mechanism is connected to the extension bracket for driving the movable loading rack; the lifting screw driving mechanism is connected to the detection platform for driving the lifting loading rack; two groups of the clamping members are respectively connected to the movable loading rack and the lifting loading rack.
9. The automobile parts detector according to claim 8, characterized in that: The clamping component includes a loading base, a rotating table, a rotating motor and a bidirectional clamping mechanism. The two loading bases are respectively installed on the movable loading frame and the lifting loading frame; the rotating table is rotatably installed above each loading base; the rotating motor is fixedly installed on each loading base, and the rotating table is driven by the rotating motor; the bidirectional clamping mechanism is provided on each rotating table, and the parts to be inspected are clamped and limited by the bidirectional clamping mechanism.
10. An automobile parts detection system, characterized in that: The invention comprises the automobile parts detector as claimed in claim 1.