Radiator of voltage regulation equipment and radiating method thereof
By introducing components such as heat dissipation housing, heat exchange components and heat dissipation fans into the transformer, the problems of insulation performance degradation and oil aging caused by increased transformer oil temperature are solved, efficient heat dissipation is achieved, and the safety and reliability of the transformer are ensured.
Patent Information
- Application Number
- CN202510884916.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-09-26
AI Technical Summary
When the transformer is operating at high power, the oil temperature rises, resulting in a decrease in insulation performance, oil aging, increased gas generation and reduced cooling effect, affecting the safety and reliability of the transformer.
The transformer body, heat dissipation shell, heat exchange component and heat dissipation component are matched to each other. The heat inside the transformer is transferred to the heat dissipation shell through the coolant and dissipated. The coolant is cooled and filtered by the cooling fan and filter component to achieve efficient heat dissipation.
It effectively improves the heat dissipation efficiency of the transformer, prevents the degradation of insulation performance and oil aging, reduces gas generation, and ensures the safety and reliability of the transformer.
Smart Images

Figure CN120709039A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of voltage regulating equipment, and in particular to a radiator of voltage regulating equipment and a heat dissipation method thereof. Background Art
[0002] A transformer is a type of voltage regulating device. It is a static electrical device that uses the principle of electromagnetic induction to transfer electrical energy between circuits of different voltage levels. It consists of two or more windings and a common magnetic core, and can change the voltage and current without changing the frequency of the electrical energy.
[0003] The transformer is mainly composed of a magnetic core, windings, insulation materials and an oil tank. The magnetic core and windings are assembled inside the oil tank, and transformer oil is injected and stored inside the oil tank to provide cooling and insulation. Transformer oil has good insulation properties and can effectively prevent current leakage and short circuits. It forms an insulating layer between the windings and the core of the transformer to protect the equipment from electric shock and damage. The transformer generates a lot of heat during operation. The oil can take away the heat through convection and heat conduction to maintain the normal operating temperature of the transformer. The flow of oil helps to transfer heat from the heat-generating components to the transformer casing, thereby achieving effective heat dissipation.
[0004] The heat dissipation method for the oil inside the transformer is usually to install multiple cooling fins on the outside of the transformer tank to dissipate the heat from the oil. However, this heat dissipation method requires the heat in the oil to be transferred to the tank, and then dissipated through the tank and the cooling fins. As a result, this heat dissipation method is limited. When the transformer is in a high-power working state for a long time, the oil inside the transformer tank will rise. The increase in oil temperature will cause the following problems:
[0005] Degradation of insulation performance: When the oil temperature rises, its insulation performance will decrease, which may cause electrical failures such as breakdown or short circuit, which will seriously affect the safety and reliability of the transformer;
[0006] Oil aging: High temperature will accelerate the oxidation process of transformer oil, causing oil aging and producing acidic substances and sediments. These aging products will reduce the insulation performance of the oil and may cause damage to the insulation material inside the transformer;
[0007] Increased gas generation: Increased oil temperature will lead to increased gas generation. The accumulation of these gases may cause increased internal pressure and even cause safety hazards such as explosion or leakage;
[0008] Reduced cooling effect: High temperature will reduce the cooling capacity of the oil, causing the transformer temperature to rise further, forming a vicious cycle that may lead to overheating and damage to the equipment;
[0009] Reduced efficiency: Due to degraded insulation and reduced cooling capacity, the operating efficiency of the transformer may be affected, resulting in energy loss and increased operating costs.
[0010] Therefore, a heat sink for a voltage regulating device and a heat dissipation method thereof are proposed to solve or alleviate the above problems. Summary of the Invention
[0011] An object of the present invention is to provide a heat sink for a voltage regulating device and a heat dissipation method thereof, so as to solve the problems raised in the above background technology.
[0012] To achieve the above object, the present invention provides the following technical solution: a heat sink for a voltage regulating device, comprising:
[0013] A transformer body, the bottom of which is mounted on the mounting assembly;
[0014] A heat dissipation housing, the heat dissipation housing being mounted on the bottom of the transformer body via a mounting assembly, wherein coolant is stored in the heat dissipation housing;
[0015] A heat exchange assembly is installed between the transformer body and the heat dissipation housing, and is used to transfer heat from the transformer body to the heat dissipation housing through a coolant;
[0016] The heat dissipation component is arranged on the heat dissipation shell and is used to dissipate heat from the coolant transferred to the inside of the heat dissipation shell by the heat exchange component.
[0017] Preferably, the heat exchange component includes:
[0018] a heat exchange tube, wherein the heat exchange tube is installed inside the transformer body, and an end of the heat exchange tube passes through the transformer body;
[0019] Heat-conducting fins, the heat-conducting fins being installed on the outside of the heat exchange tubes and being located in the oil inside the transformer body;
[0020] A liquid return pipe and a connecting cap, wherein the outer wall of the liquid return pipe is fixedly interpenetrated with the heat dissipation housing, and one end of the liquid return pipe is connected to the heat exchange pipe through the connecting cap;
[0021] A drainage hole is provided at the top of the outer wall of the liquid return pipe inside the heat dissipation housing;
[0022] An injection pipe, the outer wall of which is fixedly connected to the heat dissipation housing, and one end of which is connected to the heat exchange pipe via a connecting cap;
[0023] A water pump is provided at the bottom of the inner cavity of the heat dissipation shell with a sinking portion, the water pump is installed in the sinking portion of the heat dissipation shell, and the water outlet end of the water pump is connected to the liquid injection pipe.
[0024] Preferably, the heat dissipation component includes:
[0025] A top cover, the top cover being slidably engaged with the top of the heat dissipation housing;
[0026] A side cover, the side cover being fixedly connected to one end of the top cover, and a notch matching the side cover is formed on the back of the heat dissipation housing;
[0027] a ventilation housing, the ventilation housing being arranged at the bottom of the top cover;
[0028] A cooling fan is installed on a side of the ventilation housing facing the liquid return pipe, and is used to dissipate heat and cool the coolant discharged from the liquid return pipe;
[0029] A filter assembly is mounted on the side cover and is used to filter the air entering the ventilation housing;
[0030] A locking assembly is provided on one side of the side cover, and is used to lock the side cover and the filter assembly so as to lock the ventilation housing and the cooling fan.
[0031] Preferably, the filter assembly comprises:
[0032] An installation shell is provided, wherein an annular groove is provided on the front of the side cover, and one end of the outer wall of the installation shell is slidably sleeved with the inner cavity of the annular groove;
[0033] An air filter element, the air filter element being clamped between the mounting housing and the side cover;
[0034] A dustproof net is provided on the back of the side cover with an air inlet, and the dustproof net is fixedly installed in the air inlet.
[0035] Preferably, the filter assembly further comprises:
[0036] A connecting sleeve, one end of which is fixedly connected to the mounting housing, and a through hole corresponding to the connecting sleeve is formed on the front of the mounting housing;
[0037] a connecting pipe, one end of which is fixedly connected to the ventilation housing, one end of the outer wall of which is slidably sleeved with the inner cavity of the connecting sleeve, and the inner cavity of the mounting housing is communicated with the inner cavity of the ventilation housing through the connecting sleeve and the connecting pipe;
[0038] The sealing leather sleeve is fixedly sleeved on the interior of the connecting sleeve and sleeved on one end of the outer wall of the connecting pipe.
[0039] Preferably, the filter assembly further comprises:
[0040] a fixing frame, the fixing frame being fixedly connected to one side of the ventilation housing;
[0041] A connecting frame, the connecting frame being fixedly connected to the top of the fixing frame;
[0042] A connecting block, the connecting block is fixedly connected to the bottom of the top cover, and the outer wall of the connecting block is slidably sleeved with the connecting frame;
[0043] A connecting plate, the connecting plate being arranged on a side of the connecting frame facing away from the mounting housing;
[0044] A locking rod, one end of which is fixedly connected to the connecting plate, an outer wall of which is slidably interwoven with the connecting frame, and a locking hole matching the locking rod is formed on one side of the connecting block;
[0045] A connecting rod, one end of which is fixedly connected to the mounting housing, and an end of the connecting plate is fixedly connected to the connecting rod.
[0046] Preferably, the locking assembly comprises:
[0047] A sealing frame, the sealing frame being fixedly connected to the side of the back of the side cover and being clamped to the back of the heat dissipation housing;
[0048] A fixing block, the fixing block being fixedly connected to a side of the mounting housing;
[0049] A limiting frame, the limiting frame is fixedly connected to the interior of the heat dissipation housing and is clamped to the exterior of the fixing block;
[0050] A limiting rod, one end of which is fixedly connected to the limiting frame, and a limiting groove matching the limiting rod is provided on a side of the fixing block away from the side cover.
[0051] Preferably, the locking assembly further comprises:
[0052] A clipping member fixedly connected to the back of the heat dissipation housing;
[0053] A locking plate, the locking plate being rotatably connected to the back of the sealing frame via a pin, the outer wall of the locking plate being slidably engaged with the engaging member;
[0054] An elastic member is embedded and connected to the back side of the locking plate, and an arc groove matching the elastic member is opened on one side of the inner wall of the clamping member.
[0055] Preferably, the installation assembly includes:
[0056] A fixing seat, the fixing seat being fixedly connected to the bottom of the transformer body;
[0057] A bearing seat, wherein the bearing seat is fixedly mounted on the bottom of the bearing seat by bolts;
[0058] A fixing plate, the fixing plate being fixedly connected to the side of the heat dissipation housing, and a groove matching the fixing plate is formed on the side of the fixing seat facing the heat dissipation housing;
[0059] The positioning plate is fixedly connected to the top of the supporting seat, the outer wall of the positioning plate is slidably engaged with the inner cavity of the slot, and the positioning plate is used to limit the engagement of the fixed plate.
[0060] The present invention also provides a heat dissipation method for a voltage regulating device, comprising the following specific steps:
[0061] Step 1: When the temperature of the oil inside the transformer body rises to a certain value, the water pump transports the coolant inside the heat dissipation shell to the inside of the heat exchange tube through the liquid injection pipe. The coolant inside the heat exchange tube absorbs the heat from the oil inside the transformer body through the heat conduction fins and the heat exchange tube, and then is discharged into the heat dissipation shell through the drainage hole on the return pipe;
[0062] Step 2: When coolant is discharged from the drain hole on the return pipe, the cooling fan discharges the gas inside the ventilation housing to cool the coolant discharged from the drain hole. Under the action of negative pressure, the outside air passes through the dustproof net and air filter element and enters the interior of the ventilation housing through the installation housing, connecting sleeve and connecting pipe;
[0063] Step 3: When disassembling and cleaning the dust screen and air filter, rotate the locking plate to separate it from the clip, then you can directly slide the side cover and top cover to separate them from the heat dissipation shell, and then slide the installation shell to separate it from the side cover. The installation shell drives the connecting plate and the locking rod to slide through the connecting rod, so that the locking rod is separated from the connecting block and the connecting frame, and then you can disassemble the installation shell and the ventilation shell, and clean and maintain the dust screen and air filter.
[0064] Technical effects and advantages of the present invention:
[0065] (1) The present invention utilizes a configuration in which the transformer body, the heat dissipation housing, the heat exchange assembly and the heat dissipation assembly cooperate with each other. The heat exchange assembly can transfer the heat inside the transformer body to the inside of the heat dissipation housing, and then the heat dissipation assembly dissipates the heat of the liquid flowing back into the heat dissipation housing, thereby accelerating the efficiency of heat dissipation of the oil inside the transformer body. Moreover, when the heat exchange assembly is performing heat exchange, the liquid inside the heat exchange assembly and the oil inside the transformer body do not contact each other, thereby not affecting the normal operation of the transformer body.
[0066] (2) The present invention utilizes the arrangement of the heat dissipation assembly, which includes a top cover, a side cover, a ventilation housing, a heat dissipation fan, a filter assembly and a locking assembly. The locking assembly can lock the side cover and the filter assembly, and the locked filter assembly can also lock the ventilation housing and the heat dissipation fan. By releasing the locking state of the side cover by the locking assembly and pulling out the side cover and the top cover, the filter assembly, the ventilation housing and the heat dissipation fan can be disassembled one by one, thereby improving the convenience of their disassembly and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0067] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0068] Figure 2 This is a schematic diagram of the overall structure of the heat dissipation housing of the present invention;
[0069] Figure 3 Schematic diagram of the overall structure of the heat exchange tube of the present invention;
[0070] Figure 4 This is a schematic diagram of the internal structure of the heat dissipation housing of the present invention;
[0071] Figure 5 This is a schematic diagram of the internal structure of the heat dissipation housing portion of the present invention;
[0072] Figure 6 This is a schematic diagram of the internal structure of the heat dissipation housing of the present invention;
[0073] Figure 7 For the present invention Figure 6 A in the middle is an enlarged structural diagram;
[0074] Figure 8 It is a schematic diagram of the overall structure of the bearing seat of the present invention.
[0075] Figure: 1. Transformer body; 2. Heat dissipation housing; 3. Heat exchange assembly; 31. Heat exchange tube; 32. Heat conduction fin; 33. Liquid return pipe; 34. Liquid injection pipe; 35. Connecting cap; 36. Water pump; 37. Drain hole; 4. Heat dissipation assembly; 41. Top cover; 42. Side cover; 43. Ventilation housing; 44. Cooling fan; 45. Filter assembly; 451. Mounting housing; 452. Air filter element; 453. Dust screen; 454. Connecting sleeve ; 455. Connecting pipe; 456. Fixing frame; 457. Connecting frame; 458. Connecting block; 459. Connecting plate; 4510. Locking rod; 4511. Connecting rod; 46. Locking assembly; 461. Sealing frame; 462. Fixing block; 463. Limiting frame; 464. Limiting rod; 465. Connecting piece; 466. Locking plate; 467. Elastic piece; 61. Fixing seat; 62. Bearing seat; 63. Fixing plate; 64. Positioning plate. DETAILED DESCRIPTION
[0076] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0077] The present invention provides Figure 1-8 A heat sink for a voltage regulating device is shown.
[0078] Example 1
[0079] The heat dissipation device comprises a transformer body 1, a heat dissipation shell 2, a heat exchange component 3 and a heat dissipation component 4. The bottom of the transformer body 1 is installed on the installation component. The heat dissipation shell 2 is installed on the bottom of the transformer body 1 through the installation component. The heat dissipation shell 2 stores coolant. The heat exchange component 3 is installed between the transformer body 1 and the heat dissipation shell 2. The heat exchange component 3 is used to transfer the heat inside the transformer body 1 to the heat dissipation shell 2 through the coolant, that is, the coolant inside the heat dissipation shell 2 indirectly contacts and absorbs the heat of the oil inside the transformer body 1 through the heat exchange component 3, thereby accelerating the dissipation of the heat of the oil inside the transformer body 1. The heat dissipation component 4 is arranged on the heat dissipation shell 2. The heat dissipation component 4 is used to dissipate the coolant transferred to the inside of the heat dissipation shell 2 by the heat exchange component 3. The heat dissipation component 4 can cool the coolant inside the heat dissipation shell 2, thereby ensuring the efficiency of the coolant absorbing the heat in the oil inside the transformer body 1 through the heat exchange component 3. A temperature sensor is installed inside the transformer body 1 for collecting the heat of the oil inside the transformer body 1. The temperature sensor transmits the collected data to an external host computer through wireless transmission technology.
[0080] In particular, the heat exchange assembly 3 includes a heat exchange tube 31, a heat conducting fin 32, a return pipe 33, a connecting cap 35, a drainage hole 37, a liquid injection pipe 34 and a water pump 36. The heat exchange tube 31 is installed inside the transformer body 1, and the end of the heat exchange tube 31 passes through the transformer body 1. The heat conducting fin 32 is installed outside the heat exchange tube 31. The heat conducting fin 32 is located in the oil inside the transformer body 1, and the width of the heat conducting fin 32 and the heat exchange tube 31 is limited, so that the heat exchange tube 31 and the heat conducting fin 32 are installed inside the transformer body 1, and the oil inside the transformer body 1 has an insulating effect and will not affect the installation and use of the internal components of the transformer body 1. The outer wall of the return pipe 33 is fixedly connected with the heat dissipation shell 2. The return pipe 3 One end of the heat exchange tube 3 is connected to the heat exchange tube 31 through a connecting cap 35, and a drainage hole 37 is provided at the top of the outer wall of the return liquid pipe 33 inside the heat dissipation shell 2. The outer wall of the injection tube 34 is fixedly connected with the heat dissipation shell 2, and one end of the injection tube 34 is connected to the heat exchange tube 31 through the connecting cap 35. By rotating the connecting cap 35, the return liquid pipe 33 and the injection tube 34 can be disassembled. A sinking portion is provided at the bottom of the inner cavity of the heat dissipation shell 2, and a water pump 36 is installed in the sinking portion of the heat dissipation shell 2. The water outlet end of the water pump 36 is connected to the injection tube 34, and then the coolant inside the heat dissipation shell 2 is injected into the heat exchange tube 31 through the injection tube 34 under the action of the water pump 36, and then discharged to the interior of the heat dissipation shell 2 through the drainage hole 37 on the return liquid pipe 33.
[0081] Furthermore, the heat dissipation assembly 4 includes a top cover 41, a side cover 42, a ventilation shell 43, a heat dissipation fan 44, a filter assembly 45 and a locking assembly 46. The top cover 41 is slidably connected to the top of the heat dissipation shell 2, the side cover 42 is fixedly connected to one end of the top cover 41, and a notch matching the side cover 42 is provided on the back of the heat dissipation shell 2. The ventilation shell 43 is arranged at the bottom of the top cover 41, and the heat dissipation fan 44 is installed on the side of the ventilation shell 43 facing the return liquid pipe 33. The heat dissipation fan 44 is used to dissipate heat and cool the coolant discharged from the return liquid pipe 33, that is, the heat dissipation fan 44 can blow the airflow to the return liquid pipe 33, thereby cooling the coolant discharged from the return liquid pipe 33. The coolant discharged from the liquid hole 37 is used to dissipate heat and cool down the body. The airflow discharged from the inside of the ventilation shell 43 by the cooling fan 44 is discharged through the gap between the top cover 41, the side cover 42 and the heat dissipation shell 2, and the coolant inside the heat dissipation shell 2 is lower than the cooling fan 44, thereby preventing the coolant from entering the cooling fan 44. The filter assembly 45 is installed on the side cover 42. The filter assembly 45 is used to filter the air entering the inside of the ventilation shell 43. The locking assembly 46 is arranged on one side of the side cover 42. The locking assembly 46 is used to snap-lock the side cover 42 and the filter assembly 45 to snap-lock the ventilation shell 43 and the cooling fan 44.
[0082] Furthermore, the filter assembly 45 includes a mounting shell 451, an air filter element 452, a dust screen 453, a connecting sleeve 454, a connecting pipe 455 and a sealing leather cover. An annular groove is provided on the front of the side cover 42. One end of the outer wall of the mounting shell 451 is slidably connected with the inner cavity of the annular groove. The air filter element 452 is clamped between the mounting shell 451 and the side cover 42. An air inlet is provided on the back of the side cover 42. The dust screen 453 is fixedly installed in the air inlet. The dust screen 453 and the air filter element 452 can filter the air entering the interior of the mounting shell 451. The gas is filtered to reduce the content of dust in the outside air mixed into the coolant when the cooling fan 44 cools the coolant. One end of the connecting sleeve 454 is fixedly connected to the mounting shell 451. A through hole corresponding to the connecting sleeve 454 is provided on the front of the mounting shell 451. One end of the connecting pipe 455 is fixedly connected to the ventilation shell 43. One end of the outer wall of the connecting pipe 455 is slidably connected to the inner cavity of the connecting sleeve 454. The inner cavity of the mounting shell 451 is communicated with the inner cavity of the ventilation shell 43 through the connecting sleeve 454 and the connecting pipe 455. Figure 4 and Figure 5 As shown, there is a certain gap between the mounting shell 451 and the ventilation shell 43, so that the mounting shell 451 can drive the connecting sleeve 454 to slide relative to the connecting pipe 455, so that the mounting shell 451 can be slid and separated from the side cover 42, so as to facilitate the disassembly of the air filter element 452, and the sealing leather sleeve is fixedly sleeved on the inside of the connecting sleeve 454, and the sealing leather sleeve is sleeved on one end of the outer wall of the connecting pipe 455. The sealing leather sleeve can improve the sealing between the connecting pipe 455 and the connecting sleeve 454.
[0083] Furthermore, the filter assembly 45 also includes a fixing frame 456, a connecting frame 457, a connecting block 458, a connecting plate 459, a locking rod 4510 and a connecting rod 4511. The fixing frame 456 is fixedly connected to one side of the ventilation shell 43, the connecting frame 457 is fixedly connected to the top of the fixing frame 456, the connecting block 458 is fixedly connected to the bottom of the top cover 41, the outer wall of the connecting block 458 is slidably connected with the connecting frame 457, the connecting plate 459 is arranged on the side of the connecting frame 457 away from the installation shell 451, one end of the locking rod 4510 is fixedly connected to the connecting plate 459, the outer wall of the locking rod 4510 is slidably connected with the connecting frame 457, and a locking hole matching the locking rod 4510 is provided on one side of the connecting block 458, so that the locking rod 4510 is engaged with the locking hole on the connecting block 458. The connecting frame 457 is snap-fitted and locked to ensure the stability of the ventilation shell 43 and the cooling fan 44 installed at the bottom of the top cover 41 through the fixing frame 456. One end of the connecting rod 4511 is fixedly connected to the installation shell 451, and the end of the connecting plate 459 is fixedly connected to the connecting rod 4511. When the installation shell 451 is installed on one side of the side cover 42, the installation shell 451 can lock the connecting plate 459 and the locking rod 4510 to the connecting frame 457 through the connecting rod 4511. When the installation shell 451 is disassembled and the installation shell 451 is moved away from the side cover 42, the installation shell 451 can drive the locking rod 4510 to separate from the connecting block 458 through the connecting rod 4511 and the connecting plate 459, thereby unlocking the connecting frame 457 to disassemble and maintain the ventilation shell 43 and the cooling fan 44.
[0084] In particular, the locking assembly 46 includes a sealing frame 461, a fixing block 462, a limiting frame 463, a limiting rod 464, a clamping member 465, a locking plate 466 and an elastic member 467. The sealing frame 461 is fixedly connected to the side of the back of the side cover 42, the sealing frame 461 is clamped to the back of the heat dissipation shell 2, the fixing block 462 is fixedly connected to the side of the mounting shell 451, the limiting frame 463 is fixedly connected to the inside of the heat dissipation shell 2, the limiting frame 463 is clamped to the outside of the fixing block 462, and one end of the limiting rod 464 is fixedly connected to the limiting frame 463. Under the action of the limiting rod 464 and the limiting frame 463, the stability of the mounting shell 451 installed on the front of the side cover 42 can be guaranteed, and the fixing block 462 is away from the side cover 42. A limiting groove matching the limiting rod 464 is provided on one side, and the clip 465 is fixedly connected to the back of the heat dissipation shell 2. The locking plate 466 is rotatably connected to the back of the sealing frame 461 through a pin shaft. The outer wall of the locking plate 466 is slidably engaged with the clip 465, and the elastic member 467 is embedded in the back of the locking plate 466. An arc groove matching the elastic member 467 is provided on one side of the inner wall of the clip 465. Under the action of the elastic member 467, the stability of the locking plate 466 engaged in the clip 465 can be ensured, so that the locking plate 466 can be engaged and locked to the side cover 42 through the sealing frame 461. By rotating the locking plate 466 to separate from the clip 465, the side cover 42 and the top cover 41 can be directly pulled out.
[0085] Example 2
[0086] On the basis of Example 1, the mounting assembly includes a fixing seat 61, a bearing seat 62, a fixing plate 63 and a positioning plate 64. The fixing seat 61 is fixedly connected to the bottom of the transformer body 1, the bearing seat 62 is fixedly installed on the bottom of the bearing seat 62 by bolts, and the fixing plate 63 is fixedly connected to the side of the heat dissipation shell 2, so that the heat dissipation shell 2 can be installed on the bottom of the transformer body 1. The fixing seat 61 is provided with a slot matching the fixing plate 63 on one side facing the heat dissipation shell 2. The positioning plate 64 is fixedly connected to the top of the bearing seat 62. The outer wall of the positioning plate 64 is slidably engaged with the inner cavity of the slot. The positioning plate 64 is used to limit the engagement of the fixing plate 63, such as Figure 8 As shown, under the action of the positioning plate 64 , the stability of the fixing plate 63 being clamped inside the fixing seat 61 can be ensured, and the positioning plate 64 can also ensure the stability of the fixing seat 61 being installed on the bearing seat 62 .
[0087] The water pump 36 and the cooling fan 44 are controlled by an external host computer, which is installed on the back of the transformer body 1. The host computer has a temperature judgment system. When the oil temperature inside the transformer body 1 rises to a certain temperature, the host computer controls the water pump 36 and the cooling fan 44 to work, so that the heat exchange component 3 cooperates with the heat dissipation component 4 to cool the oil inside the transformer body 1. The temperature judgment system also includes an oil quality judgment module, which is calculated by the following formula:
[0088]
[0089] is the temperature rise of the oil, is the transformer power loss, is the mass of the oil, The specific heat capacity of the oil is one of its important thermophysical properties. It affects the ability of the oil to dissipate heat and change temperature in the transformer. The specific heat capacity of the oil is a constant value. Therefore, by detecting the temperature increase of the oil through the temperature sensor, the quality of the oil can be reversely calculated to calculate whether the quality of the oil has deteriorated or damaged. This can facilitate the subsequent replacement of the oil inside the transformer body 1 based on whether the quality of the oil has deteriorated.
[0090] The present invention also provides a heat dissipation method for a voltage regulating device, comprising the following specific steps:
[0091] Step 1: When the temperature of the oil in the transformer body 1 rises to a certain value, the water pump 36 delivers the coolant in the heat dissipation housing 2 to the interior of the heat exchange tube 31 through the liquid injection pipe 34. The coolant in the heat exchange tube 31 absorbs heat from the oil in the transformer body 1 through the heat conduction fins 32 and the heat exchange tube 31, and then is discharged into the interior of the heat dissipation housing 2 through the drainage hole 37 on the liquid return pipe 33.
[0092] Step 2: When coolant is discharged from the drain hole 37 on the liquid return pipe 33, the cooling fan 44 exhausts the gas inside the ventilation housing 43 to cool the coolant discharged from the drain hole 37. Under the action of negative pressure, the outside air is filtered by the dust screen 453 and the air filter element 452, and then enters the interior of the ventilation housing 43 through the installation housing 451, the connecting sleeve 454 and the connecting pipe 455.
[0093] Step 3: When disassembling and cleaning the dust screen 453 and the air filter element 452, rotate the locking plate 466 to separate it from the snap-on part 465, and then you can directly slide the side cover 42 and the top cover 41 to separate them from the heat dissipation shell 2, and then slide the installation shell 451 to separate it from the side cover 42. The installation shell 451 drives the connecting plate 459 and the locking rod 4510 to slide through the connecting rod 4511, and separates the locking rod 4510 from the connecting block 458 and the connecting frame 457. Then you can disassemble the installation shell 451 and the ventilation shell 43, and clean and maintain the dust screen 453 and the air filter element 452.
[0094] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A heat sink for a voltage regulating device, characterized in that: include: A transformer body (1), the bottom of the transformer body (1) being mounted on a mounting assembly; A heat dissipation housing (2), the heat dissipation housing (2) being mounted on the bottom of the transformer body (1) via a mounting assembly, and the heat dissipation housing (2) storing coolant inside; A heat exchange component (3), the heat exchange component (3) being installed between the transformer body (1) and the heat dissipation housing (2), the heat exchange component (3) being used to transfer heat inside the transformer body (1) to the heat dissipation housing (2) via a coolant; A heat dissipation component (4) is provided on the heat dissipation housing (2), and the heat dissipation component (4) is used to dissipate heat from the coolant transferred from the heat exchange component (3) to the interior of the heat dissipation housing (2).
2. The heat sink of a voltage regulating device according to claim 1, characterized in that: The heat exchange component (3) comprises: a heat exchange tube (31), the heat exchange tube (31) being installed inside the transformer body (1), and an end portion of the heat exchange tube (31) passing through the transformer body (1); Heat-conducting fins (32), the heat-conducting fins (32) being installed outside the heat exchange tube (31), and the heat-conducting fins (32) being located in the oil inside the transformer body (1); a liquid return pipe (33) and a connecting cap (35), wherein the outer wall of the liquid return pipe (33) is fixedly connected to the heat dissipation housing (2), and one end of the liquid return pipe (33) is connected to the heat exchange pipe (31) via the connecting cap (35); A drainage hole (37), the drainage hole (37) being opened at the top of the outer wall of the liquid return pipe (33) inside the heat dissipation housing (2); a liquid injection pipe (34), wherein the outer wall of the liquid injection pipe (34) is fixedly connected to the heat dissipation housing (2), and one end of the liquid injection pipe (34) is connected to the heat exchange pipe (31) via a connecting cap (35); A water pump (36) is provided at the bottom of the inner cavity of the heat dissipation housing (2) with a sinking portion, the water pump (36) is installed in the sinking portion of the heat dissipation housing (2), and the water outlet end of the water pump (36) is connected to the liquid injection pipe (34).
3. The heat sink of a voltage regulating device according to claim 2, characterized in that: The heat dissipation component (4) comprises: A top cover (41), the top cover (41) being slidably engaged with the top of the heat dissipation housing (2); A side cover (42), the side cover (42) being fixedly connected to one end of the top cover (41), and a notch matching the side cover (42) being provided on the back of the heat dissipation housing (2); A ventilation housing (43), wherein the ventilation housing (43) is arranged at the bottom of the top cover (41); a cooling fan (44), the cooling fan (44) being installed on a side of the ventilation housing (43) facing the liquid return pipe (33), and the cooling fan (44) being used to dissipate heat and cool the coolant discharged from the liquid return pipe (33); a filter assembly (45), the filter assembly (45) being mounted on the side cover (42), the filter assembly (45) being used to filter air entering the interior of the ventilation housing (43); A locking assembly (46) is provided on one side of the side cover (42), and the locking assembly (46) is used to lock the side cover (42) and the filter assembly (45) so as to lock the ventilation housing (43) and the cooling fan (44).
4. The heat sink of a voltage regulating device according to claim 3, characterized in that: The filter assembly (45) comprises: An installation shell (451), wherein an annular groove is provided on the front surface of the side cover (42), and one end of the outer wall of the installation shell (451) is slidably sleeved with the inner cavity of the annular groove; An air filter element (452), the air filter element (452) being clamped between the mounting housing (451) and the side cover (42); A dustproof net (453) is provided on the back of the side cover (42) with an air inlet hole, and the dustproof net (453) is fixedly installed in the air inlet hole.
5. The heat sink of a voltage regulating device according to claim 4, characterized in that: The filter assembly (45) further comprises: a connecting sleeve (454), one end of the connecting sleeve (454) being fixedly connected to the mounting shell (451), and a through hole corresponding to the connecting sleeve (454) being provided on the front surface of the mounting shell (451); a connecting pipe (455), one end of the connecting pipe (455) being fixedly connected to the ventilation housing (43), one end of the outer wall of the connecting pipe (455) being slidably sleeved with the inner cavity of the connecting sleeve (454), and the inner cavity of the mounting housing (451) being communicated with the inner cavity of the ventilation housing (43) via the connecting sleeve (454) and the connecting pipe (455); A sealing leather sleeve is fixedly sleeved on the interior of the connecting sleeve (454), and the sealing leather sleeve is sleeved on one end of the outer wall of the connecting tube (455).
6. The heat sink of a voltage regulating device according to claim 5, characterized in that: The filter assembly (45) further comprises: A fixing frame (456), the fixing frame (456) being fixedly connected to one side of the ventilation housing (43); A connecting frame (457), wherein the connecting frame (457) is fixedly connected to the top of the fixing frame (456); A connecting block (458), the connecting block (458) is fixedly connected to the bottom of the top cover (41), and the outer wall of the connecting block (458) is slidably connected to the connecting frame (457); a connecting plate (459), the connecting plate (459) being arranged on a side of the connecting frame (457) facing away from the mounting housing (451); A locking rod (4510), one end of the locking rod (4510) is fixedly connected to the connecting plate (459), the outer wall of the locking rod (4510) is slidably inserted and sleeved with the connecting frame (457), and a locking hole matching the locking rod (4510) is opened on one side of the connecting block (458); A connecting rod (4511), one end of the connecting rod (4511) is fixedly connected to the mounting housing (451), and an end of the connecting plate (459) is fixedly connected to the connecting rod (4511).
7. The heat sink of a voltage regulating device according to claim 6, characterized in that: The locking assembly (46) comprises: A sealing frame (461), the sealing frame (461) is fixedly connected to the side of the back of the side cover (42), and the sealing frame (461) is clamped to the back of the heat dissipation housing (2); A fixing block (462), the fixing block (462) being fixedly connected to a side of the mounting housing (451); A limiting frame (463), the limiting frame (463) is fixedly connected to the inside of the heat dissipation housing (2), and the limiting frame (463) is clamped to the outside of the fixing block (462); A limiting rod (464) has one end fixedly connected to the limiting frame (463), and a limiting groove matching the limiting rod (464) is provided on a side of the fixing block (462) facing away from the side cover (42).
8. The heat sink of a voltage regulating device according to claim 7, characterized in that: The locking assembly (46) further comprises: A clamping member (465), the clamping member (465) being fixedly connected to the back side of the heat dissipation housing (2); A locking plate (466), the locking plate (466) being rotatably connected to the back of the sealing frame (461) via a pin, and the outer wall of the locking plate (466) being slidably engaged with the clamping member (465); An elastic member (467) is embedded in the back of the locking plate (466), and an arc groove matching the elastic member (467) is formed on one side of the inner wall of the clamping member (465).
9. The heat sink of a voltage regulating device according to claim 1, characterized in that: The installation components include: A fixing seat (61), the fixing seat (61) being fixedly connected to the bottom of the transformer body (1); A bearing seat (62), wherein the bearing seat (62) is fixedly mounted on the bottom of the bearing seat (62) by bolts; A fixing plate (63), the fixing plate (63) being fixedly connected to a side of the heat dissipation housing (2), and a groove matching the fixing plate (63) is provided on a side of the fixing seat (61) facing the heat dissipation housing (2); A positioning plate (64) is fixedly connected to the top of the bearing seat (62), the outer wall of the positioning plate (64) is slidably engaged with the inner cavity of the slot, and the positioning plate (64) is used to engage and limit the fixing plate (63).
10. A heat dissipation method for a voltage regulating device, comprising: implementing a heat sink for a voltage regulating device according to any one of claims 1 to 9, wherein: The specific steps are as follows: Step 1: When the temperature of the oil in the transformer body (1) rises to a certain value, the water pump (36) transports the coolant in the heat dissipation housing (2) to the inside of the heat exchange tube (31) through the liquid injection pipe (34). The coolant in the heat exchange tube (31) absorbs the heat in the oil in the transformer body (1) through the heat conduction fins (32) and the heat exchange tube (31), and then is discharged to the inside of the heat dissipation housing (2) through the drainage hole (37) on the return pipe (33); Step 2: When the coolant is discharged from the drain hole (37) on the liquid return pipe (33), the cooling fan (44) discharges the gas inside the ventilation housing (43) to cool the coolant discharged from the drain hole (37). Under the action of negative pressure, the outside air passes through the dustproof net (453) and the air filter element (452) and enters the interior of the ventilation housing (43) through the installation housing (451), the connecting sleeve (454) and the connecting pipe (455); Step 3: When the dust screen (453) and the air filter element (452) are disassembled and cleaned, the locking plate (466) is rotated to separate from the clamping member (465), and the side cover (42) and the top cover (41) can be directly slid and separated from the heat dissipation housing (2), and then the mounting housing (451) is slid and separated from the side cover (42). The mounting housing (451) drives the connecting plate (459) and the locking rod (4510) to slide through the connecting rod (4511), so that the locking rod (4510) is separated from the connecting block (458) and the connecting frame (457), and then the mounting housing (451) and the ventilation housing (43) can be disassembled, and the dust screen (453) and the air filter element (452) can be cleaned and maintained.