Conductive sponge production equipment and production process thereof

Abstract

The invention relates to conductive sponge production equipment and a production process thereof, and belongs to the technical field of sponge impregnation, the conductive sponge production equipment comprises an unwinding system, a soaking system, an in-pool extrusion system, an auxiliary extrusion system and an out-pool extrusion system, the in-pool extrusion system is installed in the soaking system, and the unwinding system and the out-pool extrusion system are installed at the two ends of the soaking system respectively; the in-pool extrusion system is provided with a plurality of extrusion channels, the auxiliary extrusion system comprises two auxiliary extrusion frames, two extrusion devices and two traction wheels, the two auxiliary extrusion frames are installed in the soaking system, the extrusion devices are installed on the auxiliary extrusion frames in a liftable mode, and the two traction wheels are rotatably installed on the auxiliary extrusion frames; the surfaces of the two traction wheels protrude out of the surfaces of the auxiliary extrusion frames, the traction wheels are in transmission connection with the corresponding extrusion devices, the two auxiliary extrusion frames define two material injection cavities, the two material injection cavities are located on the two sides of the auxiliary extrusion frames respectively, the two material injection cavities extend into the corresponding extrusion channels, the material injection cavities are communicated with material injection pumps, and the conductivity of products is good.

Description

Technical Field

[0001] The invention relates to the technical field of sponge impregnation, in particular to conductive sponge production equipment and a production process thereof. Background Art

[0002] Conductive sponge is a dielectric material produced using polymer composite foaming technology. Its uniform pore size makes it soft, elastic, and non-shedding. Its conductivity is stable, long-lasting, and unaffected by temperature and humidity, with customizable resistance values. The uniform pore distribution and corrosion resistance of conductive sponge make it an ideal material for long-term storage devices. Conductive sponge is widely used in computers, communications equipment, medical devices, military applications, and aerospace.

[0003] The conductive sponge needs to be soaked to ensure conductivity. Due to the thickness of the sponge, it takes time for the conductive liquid to soak in, and there is a possibility that it may not be soaked in. Summary of the Invention

[0004] In order to overcome the technical defects of the prior art, the present invention provides a conductive sponge production device and a production process thereof, and the product has good conductive performance.

[0005] The technical solution adopted by the present invention is: Conductive sponge production equipment includes a unwinding system, an immersion system, an in-pool extrusion system, an auxiliary extrusion system and an out-pool extrusion system. The in-pool extrusion system is installed in the immersion system, and the unwinding system and the out-pool extrusion system are respectively installed at both ends of the immersion system. The in-pool extrusion system has several extrusion channels. The auxiliary extrusion system includes two auxiliary extrusion frames, two extrusion devices and two traction wheels. The two auxiliary extrusion frames are installed in the immersion system. The extrusion devices are installed on the corresponding auxiliary extrusion frames in a liftable manner. The two traction wheels are rotatably installed on the corresponding auxiliary extrusion frames. The surfaces of the two traction wheels protrude from the surfaces of the auxiliary extrusion frames. Each of the traction wheels is transmission-connected to the corresponding extrusion device. Two injection cavities are surrounded by the two auxiliary extrusion frames. The two injection cavities are respectively located on both sides of the auxiliary extrusion frame. The two injection cavities extend into the corresponding extrusion channels. The injection cavities are connected to an injection pump.

[0006] Preferably, the unwinding system includes a plurality of unwinding rollers, each of which is rotatably mounted on one side of the soaking system, and each of the unwinding rollers is transmission-connected to an unwinding motor.

[0007] Preferably, the soaking system includes a soaking pool and several soaking guide rollers, each of the soaking guide rollers is rotatably installed in the soaking pool, the in-pool extrusion system is installed in the soaking pool, and the unwinding system and the out-pool extrusion system are respectively installed at both ends of the soaking pool.

[0008] Preferably, the in-tank extrusion system comprises a plurality of pairs of in-tank extrusion rollers rolling against each other, and adjacent in-tank extrusion rollers form an extrusion channel.

[0009] Preferably, the out-pool extrusion system includes a guide groove and several pairs of out-pool extrusion rollers rolling against each other, each of the out-pool extrusion rollers is rotatably mounted on the guide groove, the guide groove is mounted on the side of the immersion system, and the side of the guide groove close to the immersion system is lower than the side away from the immersion system.

[0010] Preferably, the two auxiliary extrusion frames form a spindle shape, one of the two traction wheels protrudes from the upper surface of the auxiliary extrusion frame at the upper end of the upper auxiliary extrusion frame, and the other traction wheel protrudes from the lower surface of the auxiliary extrusion frame at the lower end of the lower auxiliary extrusion frame.

[0011] Preferably, the injection cavity is connected to the auxiliary extrusion frame and is provided with a liquid injection grid on both sides.

[0012] Preferably, the extrusion device includes an extrusion supporting plate, both ends of which extend to the extrusion channel, and the position of the extrusion supporting plate extending to the extrusion channel is provided with an extrusion plate extending from the corresponding auxiliary extrusion frame, and both sides of the extrusion plate are provided with guide inclined surfaces, and the extrusion supporting plate is provided with a plurality of sliding columns that slide along the auxiliary extrusion frame.

[0013] Preferably, the traction wheel is provided with a plurality of traction friction plates evenly arranged along the circumference, and a connecting rod is installed at an eccentric position of the traction wheel, and both ends of the connecting rod are rotatably installed on the traction wheel and the extrusion device respectively.

[0014] The conductive sponge production process, using conductive sponge production equipment, includes the following steps: S1: Unwinding system unwinds; S2: The sponge sheet enters the immersion system, which is filled with conductive liquid, and then passes through the squeezing system in the pool; S3: The sponge sheet passes along the surface of the auxiliary extrusion frame, and the sponge sheet drives the two traction wheels to rotate; S4: The traction wheel drives the corresponding extrusion device to rise and fall along the auxiliary extrusion frame, so that the extrusion device repeatedly squeezes the sponge sheet toward the extrusion system in the pool; S5: The injection cavity squeezes out the conductive liquid in the extrusion channel, and the conductive liquid flows back to the immersion system.

[0015] The beneficial effects of the present invention are: The in-pool squeezing system is installed in the immersion system, and the unwinding system and the out-pool squeezing system are respectively installed at both ends of the immersion system. The in-pool squeezing system has several squeezing channels. The immersion system is filled with conductive liquid. The in-pool squeezing system is used to squeeze the sponge sheet in the immersion system, so that the sponge sheet absorbs the conductive liquid. The auxiliary squeezing system includes two auxiliary squeezing frames, two squeezing devices and two traction wheels. The two auxiliary squeezing frames are installed in the immersion system. The squeezing devices are installed on the corresponding auxiliary squeezing frames in a liftable manner. The two traction wheels are rotatably installed on the corresponding auxiliary squeezing frames. The surfaces of the two traction wheels are protruding. Due to the surface of the auxiliary extrusion frame, each traction wheel is connected to the corresponding extrusion device in a transmission manner. Two injection chambers are formed between the two auxiliary extrusion frames. The two injection chambers are respectively located on both sides of the auxiliary extrusion frame. The two injection chambers extend into the corresponding extrusion channels. The injection chambers are connected to an injection pump. The injection pump actively injects the conductive liquid into the injection chamber and actively feeds the sponge sheet located at the extrusion channel position to ensure that the sponge sheet is soaked. The sponge sheet passes through the surface of the auxiliary extrusion frame, and the two traction wheels follow the rotation to make the extrusion device rise and fall. The sponge sheet is repeatedly squeezed into the pool extrusion system at the extrusion channel position to promote the sponge sheet to absorb the conductive liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention.

[0017] Figure 2 This is a schematic diagram of another perspective of the structure of the present invention.

[0018] Figure 3 Schematic diagram of the auxiliary extrusion system structure.

[0019] Figure 4 Schematic diagram of the extrusion device structure.

[0020] Figure 5 Schematic diagram of the auxiliary extrusion system structure.

[0021] Figure 6 Schematic diagram of the auxiliary extrusion frame structure.

[0022] Description of reference numerals: 1. Unwinding system; 2. Soaking system; 21. Soaking tank; 22. Soaking guide roller; 3. In-tank extrusion system; 31. In-tank extrusion roller; 4. Auxiliary extrusion system; 41. Auxiliary extrusion frame; 42. Injection cavity; 421. Liquid injection grid; 43. Extrusion device; 431. Extrusion bearing plate; 4311. Sliding column; 432. Extrusion plate; 44. Traction wheel; 441. Traction friction plate; 5. Extrusion system outside the pool; 51. Diversion trough; 52. Extrusion roller outside the pool; 6. Extrusion channel. DETAILED DESCRIPTION

[0023] The present invention will be further described below in conjunction with the accompanying drawings: like Figure 1 — Figure 6 As shown, this embodiment provides a conductive sponge production equipment, including a unwinding system 1, an immersion system 2, an in-pool extrusion system 3, an auxiliary extrusion system 4 and an out-pool extrusion system 5, the in-pool extrusion system 3 is installed in the immersion system 2, the unwinding system 1 and the out-pool extrusion system 5 are respectively installed at both ends of the immersion system 2, the in-pool extrusion system 3 has a plurality of extrusion channels 6, the immersion system 2 is filled with commercially available conductive liquid, the conductive liquid is commercially available and will not be described in detail here, the in-pool extrusion system 3 is used to squeeze the sponge sheet in the immersion system 2, so that the sponge sheet absorbs the conductive liquid, the auxiliary extrusion system 4 includes two auxiliary extrusion racks 41, two extrusion devices 43 and two traction wheels 44, the two auxiliary extrusion racks 41 are installed in the immersion system 2, and the extrusion device 43 is installed in the corresponding auxiliary extrusion rack 41 in a liftable manner. On the top, two traction wheels 44 are rotatably installed on the corresponding auxiliary extrusion frame 41, and the surfaces of the two traction wheels 44 protrude from the surface of the auxiliary extrusion frame 41. Each traction wheel 44 is transmission-connected to the corresponding extrusion device 43. Two injection chambers 42 are formed between the two auxiliary extrusion frames 41. The two injection chambers 42 are respectively located on both sides of the auxiliary extrusion frame 41. The two injection chambers 42 extend into the corresponding extrusion channel 6. The injection chamber 42 is connected to an injection pump, which actively injects the conductive liquid into the injection chamber 42, and actively feeds the sponge sheet located at the position of the extrusion channel 6 to ensure that the sponge sheet is soaked. The sponge sheet passes through the surface of the auxiliary extrusion frame 41, and the two traction wheels 44 follow the rotation, so that the extrusion device 43 rises and falls, and repeatedly squeezes the sponge sheet into the pool extrusion system 3 at the position of the extrusion channel 6 to promote the sponge sheet to absorb the conductive liquid.

[0024] Specifically, the unwinding system 1 includes a plurality of unwinding rollers, each of which is rotatably mounted on one side of the soaking system 2. The unwinding rollers are all connected to an unwinding motor to realize the unwinding of the sponge sheet roll.

[0025] Specifically, the soaking system 2 includes a soaking pool 21 and several soaking guide rollers 22. Each soaking guide roller 22 is rotatably installed in the soaking pool 21. The in-pool squeezing system 3 is installed in the soaking pool 21. The unwinding system 1 and the out-pool squeezing system 5 are respectively installed at both ends of the soaking pool 21 to realize the soaking of the sponge sheet.

[0026] Specifically, the in-pool squeezing system 3 includes a plurality of pairs of in-pool squeezing rollers 31 rolling against each other, and adjacent in-pool squeezing rollers 31 form squeezing channels 6, so that the sponge sheet is deformed in the soaking pool 21 to facilitate absorption of the conductive liquid.

[0027] Specifically, the out-pool extrusion system 5 includes a guide groove 51 and several pairs of out-pool extrusion rollers 52 that roll against each other. An extrusion channel 6 is formed between adjacent out-pool extrusion rollers 52. Each out-pool extrusion roller 52 is rotatably installed on the guide groove 51. The guide groove 51 is installed on the side of the immersion system 2. The soaked sponge sheet passes between the adjacent out-pool extrusion rollers 52 to squeeze out excess conductive liquid. The side of the guide groove 51 close to the immersion system 2 is lower than the side away from the immersion system 2, which facilitates the backflow of the conductive liquid.

[0028] Specifically, the two auxiliary extrusion frames 41 form a spindle shape, which is convenient for guiding the sponge sheet. One of the two traction wheels 44 above is at the upper end of the upper auxiliary extrusion frame 41 and protrudes from the upper surface of the auxiliary extrusion frame 41, and the other is at the lower end of the lower auxiliary extrusion frame 41 and protrudes from the lower surface of the auxiliary extrusion frame 41. The two auxiliary extrusion frames 41 form a spindle shape so that the sponge sheet can be fully squeezed by the corresponding traction wheel 44, ensuring the rotation of the traction wheel 44.

[0029] Specifically, the injection cavity 42 is connected to the auxiliary extrusion frame 41 on both sides and is provided with a liquid injection grid 421. The sponge sheet forms a deformation zone under the extrusion of the extrusion roller 31 in the adjacent pool. The injection cavity 42 actively injects material into the deformation area of ​​the sponge sheet through the liquid injection grid 421, so as to facilitate the sponge sheet to absorb the conductive liquid.

[0030] Specifically, the extrusion device 43 includes an extrusion supporting sheet 431, both ends of which extend to the extrusion channel 6. The position of the extrusion supporting sheet 431 extending to the extrusion channel 6 is provided with an extrusion plate 432 extending from the corresponding auxiliary extrusion frame 41. The extrusion plate 432 assists in extruding the sponge sheet to facilitate the soaking of the sponge sheet. Guide slopes are provided on both sides of the extrusion plate 432 to reduce the movement resistance of the sponge sheet. The extrusion supporting sheet 431 is provided with a number of sliding columns 4311 that slide along the auxiliary extrusion frame 41 to achieve stable lifting and lowering of the extrusion supporting sheet 431.

[0031] Specifically, the traction wheel 44 is provided with a number of traction friction plates 441 evenly arranged along the circumference. A connecting rod is installed at the eccentric position of the traction wheel 44. The two ends of the connecting rod are rotatably installed on the traction wheel 44 and the extrusion bearing plate 431 of the extrusion device 43 to realize the lifting and lowering of the extrusion device 43. The traction friction plate 441 not only rubs against the sponge plate to realize transmission, but the flow of the sponge plate also causes the conductive liquid adjacent to the sponge plate to flow, and the flowing conductive liquid also has a driving effect on the traction friction plate 441.

[0032] The conductive sponge production process, using conductive sponge production equipment, includes the following steps: S1: Unwinding system 1 unwinding; S2: The sponge sheet enters the immersion system 2, which is filled with conductive liquid. The sponge sheet passes through the squeezing system 3 in the pool and then passes through the squeezing system 3 in the pool. S3: The sponge sheet passes along the surface of the auxiliary extrusion frame 41, and the sponge sheet drives the two traction wheels 44 to rotate; S4: The traction wheel 44 drives the corresponding extrusion device 43 to rise and fall along the auxiliary extrusion frame 41, so that the extrusion device 43 repeatedly squeezes the sponge sheet toward the extrusion system 3 in the pool to ensure that the sponge sheet is soaked and the conductivity of the conductive sponge is ensured; S5 : the injection cavity 42 squeezes out the conductive liquid in the extrusion channel 6 , and the conductive liquid flows back to the immersion system 2 .

[0033] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. Conductive sponge production equipment, characterized in that, It includes an unwinding system, an immersion system, an in-pool extrusion system, an auxiliary extrusion system and an out-pool extrusion system, the in-pool extrusion system is installed in the immersion system, the unwinding system and the out-pool extrusion system are respectively installed at both ends of the immersion system, the in-pool extrusion system has a number of extrusion channels, the auxiliary extrusion system includes two auxiliary extrusion frames, two extrusion devices and two traction wheels, the two auxiliary extrusion frames are installed in the immersion system, the extrusion devices are installed on the corresponding auxiliary extrusion frames in a liftable manner, the two traction wheels are rotatably installed on the corresponding auxiliary extrusion frames, the surfaces of the two traction wheels protrude from the surfaces of the auxiliary extrusion frames, each of the traction wheels is transmission-connected to the corresponding extrusion device, two injection cavities are surrounded by the two auxiliary extrusion frames, the two injection cavities are respectively located on both sides of the auxiliary extrusion frame, the two injection cavities extend into the corresponding extrusion channels, and the injection cavities are connected to an injection pump.

2. The conductive sponge production equipment according to claim 1, characterized in that: The unwinding system includes a plurality of unwinding rollers, each of which is rotatably mounted on one side of the soaking system, and each of the unwinding rollers is transmission-connected to an unwinding motor.

3. The conductive sponge production equipment according to claim 1, characterized in that: The soaking system includes a soaking pool and a plurality of soaking guide rollers, each of the soaking guide rollers is rotatably installed in the soaking pool, the in-pool extrusion system is installed in the soaking pool, and the unwinding system and the out-pool extrusion system are respectively installed at both ends of the soaking pool.

4. The conductive sponge production equipment according to claim 1, characterized in that: The in-pool extrusion system includes a plurality of pairs of in-pool extrusion rollers that roll against each other, and adjacent in-pool extrusion rollers form an extrusion channel.

5. The conductive sponge production equipment according to claim 1, characterized in that: The out-of-pool extrusion system includes a guide groove and several pairs of out-of-pool extrusion rollers rolling against each other. Each of the out-of-pool extrusion rollers is rotatably mounted on the guide groove. The guide groove is mounted on the side of the immersion system. The side of the guide groove close to the immersion system is lower than the side away from the immersion system.

6. The conductive sponge production equipment according to claim 1, characterized in that: The two auxiliary extrusion frames form a spindle shape, one of the two traction wheels protrudes from the upper surface of the auxiliary extrusion frame at the upper end of the upper auxiliary extrusion frame, and the other traction wheel protrudes from the lower surface of the auxiliary extrusion frame at the lower end of the lower auxiliary extrusion frame.

7. The conductive sponge production equipment according to claim 1, characterized in that: The injection cavity is connected to the auxiliary extrusion frame and is provided with a liquid injection grid on both sides.

8. The conductive sponge production equipment according to claim 1, characterized in that: The extrusion device includes an extrusion supporting plate, both ends of which extend to the extrusion channel. The position of the extrusion supporting plate extending to the extrusion channel is provided with an extrusion plate extending from the corresponding auxiliary extrusion frame. Both sides of the extrusion plate are provided with guide inclined surfaces, and the extrusion supporting plate is provided with a plurality of sliding columns that slide along the auxiliary extrusion frame.

9. The conductive sponge production equipment according to claim 1, characterized in that: The traction wheel is provided with a plurality of traction friction plates evenly arranged along the circumference. A connecting rod is installed at an eccentric position of the traction wheel. Both ends of the connecting rod are rotatably installed on the traction wheel and the extrusion device respectively.

10. A conductive sponge production process, using the conductive sponge production equipment according to claim 1, characterized in that: The steps include: S1: Unwinding system unwinds; S2: The sponge sheet enters the immersion system, which is filled with conductive liquid, and then passes through the squeezing system in the pool; S3: The sponge sheet passes along the surface of the auxiliary extrusion frame, and the sponge sheet drives the two traction wheels to rotate; S4: The traction wheel drives the corresponding extrusion device to rise and fall along the auxiliary extrusion frame, so that the extrusion device repeatedly squeezes the sponge sheet toward the extrusion system in the pool; S5: The injection cavity squeezes out the conductive liquid in the extrusion channel, and the conductive liquid flows back to the immersion system.

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