Battery pack disassembling device for new energy automobile
By designing a battery pack disassembly device for new energy vehicles with a servo motor and cam mechanism, the problems of outer shell damage and long repair time during battery disassembly are solved, and automated battery pack disassembly and resetting are achieved.
Patent Information
- Application Number
- CN202511140825.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-14
- Publication Date
- 2025-09-30
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the disassembly process of existing new energy vehicle batteries, traditional methods are prone to damaging the battery casing, and existing devices can only remove one row of single cells at a time, which prolongs maintenance time.
A battery pack disassembly device for new energy vehicles is designed. A servo motor and a cam mechanism are used to realize the automatic disassembly of single cells and the entire battery. The servo motor drives the worm gear mechanism and the rack and pinion mechanism to realize the automatic disassembly and reset of the battery pack.
The complete disassembly of the battery pack is achieved, which avoids damage to the battery shell, and can automatically complete the disassembly of multiple rows of single cells, shortening the maintenance time.
Smart Images

Figure CN120715599A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of new energy batteries, and in particular to a battery pack disassembly device for new energy vehicles. Background Art
[0002] Automotive batteries are a very important part of new energy vehicle technology. When installed in pure electric vehicles, the battery serves as the sole power source for the vehicle's drive system. When installed in traditional hybrid vehicles with engines and batteries, the battery can serve as both the main power source and the auxiliary power source for the vehicle's drive system, storing energy during normal driving or deceleration or braking.
[0003] When a new energy vehicle battery fails, it is usually necessary to disassemble the vehicle battery for partial replacement. Since the individual batteries are fixed with adhesive, the adhesive needs to be cut with a knife before the battery is pried out with a screwdriver. This method can easily damage the battery shell. The existing battery disassembly device can only remove one row of individual batteries at a time. Subsequent operations require manual debugging, which increases maintenance time. Summary of the Invention
[0004] In view of the shortcomings of the existing technology, the present invention provides a battery pack disassembly device for new energy vehicles, which solves the problems raised in the background technology.
[0005] To achieve the above purpose, the present invention is implemented through the following technical solutions: a battery pack disassembly device for new energy vehicles, including a placement box, wherein the inner walls of the left and right sides of the placement box are inlaid with fixed plates, and the inner wall of the rear side of the placement box is inlaid with a cleaning frame, the top of the cleaning frame is rotatably connected to a rolling wheel away from one end of the placement box, and the left end of the top of the placement box is fixedly connected to a support frame, the support frame is slidably connected to a support rod inside the support frame, the right bottom end of the support rod is slidably connected to a slide rail, the bottom end of the slide rail is fixedly connected to a guide groove, the guide groove is slidably connected to a moving rod, the right side of the moving rod is fixedly connected to a connecting rod, the bottom end of the connecting rod is fixedly connected to an insert ring, the outer surface of the connecting rod is located at the right side wall of the guide groove and is slidably connected to the connecting frame, the right side wall of the top of the connecting rod is fixedly connected to a limiting rod away from the outer surface of one end of the connecting frame, the outer surface of the limiting rod is slidably connected to a swing rod, and the left side of the top of the swing rod is located at the right side wall of the slide rail and rotates The top end of the gear assembly is fixedly connected to the movable frame, and the left end of the worm gear is fixedly connected to the movable frame.
[0006] Preferably, the fixing plate is slidably connected to the placement box, the fixing plate is connected to the external telescopic device, the cleaning frame is engaged with the inner wall of the placement box, and the outer wall of the top of the placement box is provided with a moving groove slidably connected to the rolling wheel.
[0007] Preferably, the support rod is arranged in an "L" shape, the guide groove is arranged at a right angle, a discharge groove is provided at the rear end of the insert ring, an inclined surface is provided on the outer wall of the bottom end of the insert ring, and the size of the insert ring is consistent with the size of the single battery.
[0008] Preferably, the top of the connecting frame is rotatably connected to the guide groove, a sliding groove is provided inside the swing arm to form a sliding connection with the limit rod, the load-bearing rod is fixedly connected to the side wall of the slide rail, and the drive motor is fixedly connected to the side wall of the slide rail.
[0009] Preferably, the slide rod is arranged at right angles to the slide rail, the top of the adjustment frame is arranged in a "cross" shape, the travel gear and the worm gear are connected through a rotating rod, the worm gear and the adjustment frame form a rotational connection, and the second servo motor is fixedly connected to the side wall of the adjustment frame.
[0010] Preferably, a total of five tooth plates are arranged in an array inside the tooth plate assembly, the tooth plate assembly is fixedly connected to the side wall of the placement box, and a passing slot is opened inside the movable frame.
[0011] Preferably, the toggle rod is engaged with the top end of the adjustment frame, the rotating shaft is rotationally connected to the movable frame, and the first servo motor is fixedly connected to the rear side wall of the movable frame.
[0012] The present invention has the following beneficial effects:
[0013] 1. When using the battery pack disassembly device for new energy vehicles, the battery pack is placed in the placement box, the external telescopic device limits the battery pack through the fixed plate, the driving motor drives the push rod to move through the cam, the push rod drives the swing rod to swing back and forth, the swing rod drives the connecting rod to move through the limit rod, and the connecting rod drives the insert ring to disassemble the single battery in the battery pack. The connecting rod swings back and forth 90 degrees under the action of the connecting frame. When the connecting rod drives the single battery to move to the front of the guide groove through the insert ring, the external discharging device removes the single motor through the discharging groove in the insert ring, which solves the problem of easily damaging the battery skin by prying out the battery with a knife or screwdriver in the traditional way, and has the advantage of completely disassembling the single battery.
[0014] 2. When the battery pack disassembly device for new energy vehicles is in use, the second servo motor drives the worm to rotate, the worm drives the worm wheel to rotate, the worm wheel drives the traveling gear to rotate, the traveling gear drives the adjusting frame to move through the tooth plate combination, the adjusting frame drives the slide rail to move to the right through the slide rod, and the slide rail drives the insert ring to move to the top of the next single battery through the connecting frame. When the first horizontal row of single batteries in the battery pack is disassembled, the first servo motor drives the rack to rotate, the rack drives the driving gear to rotate, the driving gear drives the rotating shaft to rotate, the rotating shaft drives the connecting gear to rotate, the connecting gear drives the toggle rod to rotate, the toggle rod pushes the traveling gear to the top of the second row of tooth plates through the adjusting frame, and the second servo motor reverses at this time, thereby realizing the overall disassembly of the battery pack, solving the problem that the existing battery disassembly device can only dismantle one row of single batteries at a time, thereby prolonging the maintenance time, and has the advantage of automatic disassembly.
[0015] 3. When the battery pack disassembly device for new energy vehicles is in use, the driving motor drives the push rod to move through the cam, and the push rod drives the connecting rod to move until it is parallel to the slide rail through the swing rod. The first servo motor drives the rack to reverse, and the rack drives the rotating shaft to rotate through the driving gear. The rotating shaft drives the toggle rod to reverse through the connecting gear. The second servo motor drives the worm to reverse, and the worm drives the traveling gear to reverse through the worm gear. The traveling gear approaches the toggle rod, and the toggle rod moves the slide rail and the guide groove to the rear end through the adjusting frame, thereby achieving reset, which has the advantage of automatic reset. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1This is the positive triaxial drawing of the structure of the present invention;
[0017] Figure 2 This is a schematic diagram of the structural support rod of the present invention;
[0018] Figure 3 This is a schematic diagram of the tooth plate assembly structure of the present invention;
[0019] Figure 4 It is a schematic diagram of the structure cleaning block of the present invention;
[0020] Figure 5 This is a schematic diagram of the mobile frame structure of the present invention;
[0021] Figure 6 This is a schematic diagram of the swing arm structure of the present invention;
[0022] Figure 7 This is a schematic diagram of the guide groove structure of the present invention;
[0023] Figure 8 This is a schematic diagram of the structural insert ring of the present invention.
[0024] Among them, 1 is a placement box, 2 a fixed plate, 3 a cleaning frame, 4 a rolling wheel, 5 a supporting frame, 6 a supporting rod, 7 a slide rail, 8 a guide groove, 9 a moving rod, 10 a connecting rod, 11 an insert ring, 12 a connecting frame, 13 a limiting rod, 14 a swing rod, 15 a bearing rod, 16 a push rod, 17 a cam, 18 a driving motor, 19 a slide rod, 20 an adjusting frame, 21 a walking gear, 22 a tooth plate assembly, 23 a moving frame, 24 a connecting gear, 25 a toggle rod, 26 a rotating shaft, 27 a driving gear, 28 a rack, 29 a first servo motor, 30 a worm gear, 31 a worm, and 32 a second servo motor. DETAILED DESCRIPTION
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] The embodiment of the present invention provides a battery pack disassembly device for new energy vehicles, such as Figure 1-8As shown, it includes a placement box 1, and the inner walls of the left and right sides of the placement box 1 are inlaid with fixed plates 2. The inner wall of the rear side of the placement box 1 is inlaid with a cleaning frame 3. The cleaning frame 3 cleans the inner wall of the placement box 1. The top of the cleaning frame 3 is rotatably connected to the end away from the placement box 1 with a rolling wheel 4. The fixed plate 2 and the placement box 1 are slidably connected. The fixed plate 2 is connected to the external telescopic device. The cleaning frame 3 is engaged with the inner wall of the placement box 1. The outer wall of the top of the placement box 1 is provided with a moving groove that is slidably connected to the rolling wheel 4. The moving groove limits the rolling wheel 4. The setting of the rolling wheel 4 makes the cleaning frame 3 easier to move.
[0027] The left end of the top of the placement box 1 is fixedly connected to a support frame 5, and a support rod 6 is slidably connected inside the support frame 5. The support frame 5 plays a fixed supporting role for the support rod 6, and a slide rail 7 is slidably connected to the bottom right end of the support rod 6. The right end of the support rod 6 supports and guides the slide rail 7. The bottom end of the slide rail 7 is fixedly connected to a guide groove 8, and a moving rod 9 is slidably connected inside the guide groove 8. The guide groove 8 plays a limiting guiding role for the moving rod 9. A connecting rod 10 is fixedly connected to the right side of the moving rod 9, and an insert ring 11 is fixedly connected to the bottom end of the connecting rod 10. The support rod 6 is arranged in an "L" shape. The arrangement of the support rod 6 facilitates the slide rail 7 to move forward and move to the right at the same time.
[0028] The guide groove 8 is set at a right angle, and a discharge groove is provided at the rear end of the insert ring 11. The setting of the discharge groove facilitates the external discharge device to move the single battery out of the insert ring 11. When the single battery is inserted into the insert ring 11, there is a certain distance between it and the bottom end of the connecting rod 10. This setting also facilitates the elevator battery to be moved out of the insert ring 11. The outer wall of the bottom end of the insert ring 11 is provided with an inclined surface. The setting of the inclined surface makes it easier for the insert ring 11 to insert the adhesive. The size of the insert ring 11 is consistent with the size of the single battery. The outer surface of the connecting rod 10 is located on the right side wall of the guide groove 8 and is slidably connected to the connecting frame 12. The top of the connecting frame 12 is rotatably connected to the guide groove 8. The outer surface of the right side wall of the top of the connecting rod 10 is fixedly connected to the limit rod 13 away from the connecting frame 12. The outer surface of the limit rod 13 is slidably connected to the swing rod 14. The swing rod 14 is provided with a sliding groove that is slidably connected to the limit rod 13. The limit rod 13 serves as a limiting guide for the swing rod 14.
[0029] The left side of the top of the swing arm 14 is located on the right side wall of the slide rail 7 and is rotatably connected to the load-bearing rod 15. The right side wall of the swing arm 14 is rotatably connected to the top rod 16. The bottom end of the top rod 16 is rotatably connected to the cam 17. The setting of the cam 17 makes it easier for the top rod 16 to drive the swing arm 14 to move. The right side of the cam 17 is located on the right side wall of the slide rail 7 and is fixedly connected to the drive motor 18. The load-bearing rod 15 is fixedly connected to the side wall of the slide rail 7. The drive motor 18 is fixedly connected to the side wall of the slide rail 7. The battery pack is placed in the placement box 1, and the external telescopic device limits the battery pack through the fixed plate 2. The drive motor 18 drives the top rod 16 to move through the cam 17, and the top rod 16 drives the swing arm 14 to reciprocate. Swing, the swing rod 14 drives the connecting rod 10 to move through the limit rod 13, and the connecting rod 10 drives the insert ring 11 to disassemble the single battery in the battery pack. The connecting rod 10 swings back and forth 90 degrees under the action of the connecting frame 12. When the connecting rod 10 drives the single battery to move to the front of the guide groove 8 through the insert ring 11, the external discharging device moves the single motor out through the discharging trough in the insert ring 11. The bottom of the rear end of the slide rail 7 is fixedly connected to a slide rod 19, and the slide rod 19 is set at a right angle to the slide rail 7. The bottom end of the slide rod 19 is fixedly connected to an adjustment frame 20, and the top of the adjustment frame 20 is set in a "cross" shape. The setting of the adjustment frame 20 is convenient for the toggle rod 25 to drive it to move.
[0030] The bottom end of the adjusting frame 20 is rotatably connected to the traveling gear 21. The bottom end of the traveling gear 21 is located at the rear side wall of the placement box 1 and is meshed with a toothed plate assembly 22. The top end of the toothed plate assembly 22 is located at the outer surface of the slide bar 19 and is fixedly connected to a moving frame 23. A total of five toothed plates are arranged in an array inside the toothed plate assembly 22. The toothed plate assembly 22 is fixedly connected to the side wall of the placement box 1. A through slot is opened inside the moving frame 23, and the setting of the through slot plays an adjusting role on the slide bar 19.
[0031] The left and right side walls of the movable frame 23 are rotatably connected to two connecting gears 24, the bottom end of the connecting gear 24 is fixedly connected to a toggle rod 25, the toggle rod 25 is meshed with the top of the adjusting frame 20, and the toggle rod 25 has an adjusting effect on the adjusting frame 20, the outer surface of the connecting gear 24 is meshed with a rotating shaft 26, and the rotating shaft 26 is rotatably connected to the movable frame 23, the rear end of the rotating shaft 26 is fixedly connected to a driving gear 27, the outer surface of the driving gear 27 is meshed with a rack 28, and the inside of the rack 28 is meshed with a first servo motor 29 away from the end of the driving gear 27, the first servo motor 29 is fixedly connected to the rear side wall of the movable frame 23, the rear end of the traveling gear 21 is fixedly connected to a worm gear 30, the top of the worm gear 30 is meshed with a worm 31, and the left side of the worm 31 is fixedly connected to a second servo motor 32, the traveling gear 21 is connected to the worm gear 30 through a rotating rod, and the worm 31 is rotatably connected to the adjusting frame 20, and the second servo The servo motor 32 is fixedly connected to the side wall of the adjusting frame 20, and the second servo motor 32 drives the worm 31 to rotate, and the worm 31 drives the worm wheel 30 to rotate, and the worm wheel 30 drives the traveling gear 21 to rotate, and the traveling gear 21 drives the adjusting frame 20 to move through the gear plate assembly 22, and the adjusting frame 20 drives the slide rail 7 to move to the right through the slide rod 19, and the slide rail 7 drives the inserting ring 11 to move to the top of the next single battery through the connecting frame 12. When the first horizontal row of single batteries in the battery pack is disassembled, the first servo motor 29 drives the rack 28 to rotate, and the rack 28 drives the driving gear 27 to rotate, and the driving gear 27 drives the rotating shaft 26 to rotate, and the rotating shaft 26 drives the connecting gear 24 to rotate, and the connecting gear 24 drives the toggle rod 25 to rotate, and the toggle rod 25 pushes the traveling gear 21 to the top of the second row of gear plates through the adjusting frame 20. At this time, the second servo motor 32 reverses, thereby realizing the overall disassembly of the battery pack.
[0032] When in use, the battery pack is placed in the placement box 1, the external telescopic device limits the battery pack through the fixed plate 2, the driving motor 18 drives the push rod 16 to move through the cam 17, the push rod 16 drives the swing rod 14 to swing back and forth, the swing rod 14 drives the connecting rod 10 to move through the limiting rod 13, the connecting rod 10 drives the insert ring 11 to disassemble the single battery in the battery pack, and the connecting rod 10 swings back and forth 90 degrees under the action of the connecting frame 12. When the connecting rod 10 drives the single battery to move to the front of the guide groove 8 through the insert ring 11, the external discharging device moves the single motor out through the discharging groove in the insert ring 11. At this time, the second servo motor 32 drives the worm 31 to rotate, and the worm 31 drives the worm gear 30 to rotate. The traveling gear 21 is driven to rotate, and the traveling gear 21 drives the adjusting frame 20 to move through the tooth plate assembly 22. The adjusting frame 20 drives the slide rail 7 to move to the right through the slide rod 19. The slide rail 7 drives the inserting ring 11 to move to the top of the next single battery through the connecting frame 12. When the first horizontal row of single batteries in the battery pack is disassembled, the first servo motor 29 drives the rack 28 to rotate, the rack 28 drives the driving gear 27 to rotate, the driving gear 27 drives the rotating shaft 26 to rotate, the rotating shaft 26 drives the connecting gear 24 to rotate, and the connecting gear 24 drives the toggle rod 25 to rotate. The toggle rod 25 pushes the traveling gear 21 to the top of the second row of tooth plates through the adjusting frame 20. At this time, the second servo motor 32 reverses, thereby realizing the overall disassembly of the battery pack.
[0033] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A battery pack disassembly device for new energy vehicles, comprising a placement box (1), characterized in that: The left and right inner walls of the placement box (1) are both inlaid with fixed plates (2), the rear inner wall of the placement box (1) is inlaid with a cleaning frame (3), the top of the cleaning frame (3) is rotatably connected to one end of the placement box (1) and is connected to a rolling wheel (4), the left end of the top of the placement box (1) is fixedly connected to a support frame (5), the inside of the support frame (5) is slidably connected to a support rod (6), the right bottom end of the support rod (6) is slidably connected to a slide rail (7), the bottom end of the slide rail (7) is fixedly connected to a guide groove (8), the inside of the guide groove (8) is slidably connected to a moving rod (9), the right side of the moving rod (9) is fixedly connected to a connecting rod (10), the bottom end of the connecting rod (10) is fixedly connected to Insert ring (11), the outer surface of the connecting rod (10) is located on the right side wall of the guide groove (8) and is slidably connected to the connecting frame (12), the outer surface of the right side wall of the top of the connecting rod (10) away from the connecting frame (12) is fixedly connected to the limiting rod (13), the outer surface of the limiting rod (13) is slidably connected to the swing rod (14), the left side of the top of the swing rod (14) is located on the right side wall of the slide rail (7) and is rotatably connected to the bearing rod (15), the right side wall of the swing rod (14) is rotatably connected to the top rod (16), the bottom end of the top rod (16) is rotatably connected to the cam (17), and the right side of the cam (17) is located on the right side wall of the slide rail (7) and is fixedly connected to the drive motor (18); The bottom of the rear end of the slide rail (7) is fixedly connected to a slide bar (19), the bottom end of the slide bar (19) is fixedly connected to an adjustment frame (20), the bottom end of the adjustment frame (20) is rotatably connected to a travel gear (21), the bottom end of the travel gear (21) is located on the rear side wall of the placement box (1) and is engaged with a tooth plate assembly (22), the top end of the tooth plate assembly (22) is located on the outer surface of the slide bar (19) and is fixedly connected to a moving frame (23), the left and right side walls of the moving frame (23) are both rotatably connected to two connecting gears (24), the bottom end of the connecting gear (24) is fixed A toggle lever (25) is connected, a rotating shaft (26) is meshed on the outer surface of the connecting gear (24), a driving gear (27) is fixedly connected to the rear end of the rotating shaft (26), a rack (28) is meshed on the outer surface of the driving gear (27), a first servo motor (29) is meshed in the rack (28) away from the end of the driving gear (27), a worm gear (30) is fixedly connected to the rear end of the traveling gear (21), a worm gear (31) is meshed on the top end of the worm gear (30), and a second servo motor (32) is fixedly connected to the left side of the worm gear (31).
2. A battery pack disassembly device for new energy vehicles according to claim 1, characterized in that: The fixing plate (2) is slidably connected to the placement box (1), the fixing plate (2) is connected to the external telescopic device, the cleaning frame (3) is engaged with the inner wall of the placement box (1), and the top outer wall of the placement box (1) is provided with a moving groove slidably connected to the rolling wheel (4).
3. The battery pack disassembly device for new energy vehicles according to claim 1, characterized in that: The support rod (6) is arranged in an L-shape, the guide groove (8) is arranged at a right angle, a discharge groove is provided at the rear end of the insert ring (11), an inclined surface is provided on the outer wall of the bottom end of the insert ring (11), and the size of the insert ring (11) is consistent with the size of the single battery.
4. The battery pack disassembly device for new energy vehicles according to claim 1, characterized in that: The top end of the connecting frame (12) is rotatably connected to the guide groove (8); a sliding groove is provided inside the swing rod (14) and is slidably connected to the limit rod (13); the bearing rod (15) is fixedly connected to the side wall of the slide rail (7); and the drive motor (18) is fixedly connected to the side wall of the slide rail (7).
5. The battery pack disassembly device for new energy vehicles according to claim 1, characterized in that: The slide bar (19) is arranged at a right angle to the slide rail (7), the top of the adjustment frame (20) is arranged in a "cross" shape, the travel gear (21) is connected to the worm wheel (30) through a rotating rod, the worm (31) and the adjustment frame (20) are connected in rotation, and the second servo motor (32) is fixedly connected to the side wall of the adjustment frame (20).
6. The battery pack disassembly device for new energy vehicles according to claim 1, characterized in that: A total of five tooth plates are arranged in an array inside the tooth plate assembly (22), the tooth plate assembly (22) is fixedly connected to the side wall of the placement box (1), and a through slot is opened inside the movable frame (23).
7. The battery pack disassembly device for new energy vehicles according to claim 1, characterized in that: The toggle rod (25) is engaged with the top end of the adjustment frame (20), the rotating shaft (26) is rotatably connected to the moving frame (23), and the first servo motor (29) is fixedly connected to the rear side wall of the moving frame (23).