Copper strip processing device and processing method
The integrated copper strip processing device solves the problems of low copper strip processing efficiency and unstable quality in the prior art, realizes efficient and clean copper strip processing, and reduces labor costs.
Patent Information
- Application Number
- CN202511065919.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2025-09-30
AI Technical Summary
The existing copper strip processing method is time-consuming, labor-intensive, and inefficient. The multiple steps and scattered operations lead to uneven processing quality. In addition, the debris particles generated during welding and grinding are difficult to clean, affecting the environment and cleaning effect.
A copper strip processing device integrating bending, welding, grinding and cleaning is designed, which includes a bending unit, a welding unit and a dust suction unit. It adopts adjustable bending rollers and a flexible movable welding gun, combined with a dust suction fan and a filtration system to integrate the copper strip processing process.
It improves processing efficiency, reduces workers' labor intensity, ensures the stability of processing quality and the cleanliness of the environment, and reduces labor costs.
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Figure CN120715633A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of copper strip processing, in particular to a copper strip processing device and a processing method. Background Art
[0002] During transformer installation, installing copper rings (also known as grounding rings or grounding grids) on the floor is a crucial safety measure, one of the most important measures to ensure stable operation and improve safety of power systems. It not only helps protect expensive electrical equipment from damage, but also provides a safer working environment for personnel.
[0003] In production practice, flat copper strips are used as raw materials. In the existing technology, a purely manual processing method is adopted. In order to avoid damaging the shape of the copper strip after bending, the workers first overlap the head and tail ends of the copper strip and then weld them. Then, the welded parts are polished and bent. In order to ensure good quality of the finished product, it is also necessary to strictly clean it before packaging. The existing processing method adopts multi-process decentralized operations. Frequent manual handling is not conducive to improving production efficiency, and it requires repeated positioning, which is time-consuming and labor-intensive. In addition, the multi-process decentralized operation method also has the problem of large space occupation and poor economy, and each process must be operated by a dedicated person. The processing quality is uneven and is not conducive to reducing labor costs. In the existing technology, the debris particles generated during welding and grinding cannot be cleaned in time, which is not only not conducive to creating a good processing environment, but also makes the cleaning process in the final link difficult and the cleaning effect is difficult to guarantee. Summary of the Invention
[0004] The present invention discloses a copper strip processing device and method, which solves the technical problems of copper strip processing in the prior art, such as time-consuming and labor-intensive processing, low efficiency, and uneven processing quality. The device and method have the technical effects of reasonable structure, high processing efficiency, good and stable processing quality, and are conducive to reducing labor costs. The technical solution adopted is as follows: A copper strip processing device comprises a frame, wherein the frame is provided with: The bending unit includes several bending rollers and a bending drive, wherein the several bending rollers form a channel for bending the copper strip, and the bending drive can transmit the rotational motion to at least one bending roller; preferably, the roller shaft of the bending roller is fixed, and the roller surface of the bending roller is detachably connected to the roller shaft through a key, so that it is convenient to disassemble and replace the roller surface to adapt to copper strips of different thicknesses; further preferably, an annular groove is formed on the roller surface, and the annular groove forms a channel for the bent copper strip, which can prevent the copper strip from jumping up and down and causing erroneous deformation during the process of passing through the bending unit, which is beneficial to ensuring the quality of the copper strip after bending.
[0005] The welding unit is arranged near the bending unit and includes a welding gun and a welding drive. The welding gun can be displaced under the action of the welding drive to perform welding processing on the leading end and the tail end of the copper strip; The dust suction unit comprises a dust suction fan and a filter element. A pipe connected to the dust suction fan forms a dust suction port at the welding unit. The air entering through the dust suction port is filtered by the filter element and then discharged outward.
[0006] On the basis of the above technical solution, several bending rollers are arranged on both sides of the copper strip, and the bending roller on at least one side is adjustable on the frame to process and form copper strips with different curvatures.
[0007] On the basis of the above technical solution, the bending roller is made of wear-resistant plastic material. Preferably, the roller surface of the bending roller is made of polytetrafluoroethylene or nylon material, which has good insulation and wear resistance.
[0008] Based on the above technical solution, the plurality of bending rollers includes a first bending roller, a second bending roller, and a third bending roller. The first and second bending rollers are fixedly mounted on one side of the copper strip and can rotate under the action of a bending drive. The third bending roller is mounted on the other side of the copper strip and can be displaced forward and backward. The third bending roller is positioned near the center of the line connecting the first and second bending rollers. In this way, when the third bending roller approaches the copper strip to deform it, the copper strip on both sides of the third bending roller changes shape symmetrically, which is conducive to improving the bending quality.
[0009] On the basis of the above technical solution, a positioning roller group is provided on the frame on the entrance and / or exit side of the channel for bending the copper strip to guide the copper strip to run along the set path. Preferably, the positioning roller group includes two first positioning rollers arranged one above the other, the axes of the two first positioning rollers are arranged horizontally, the two first positioning rollers clamp the copper strip and move the copper strip forward to ensure that the copper strip has good position accuracy, and facilitate the first or tail end of the copper strip after bending to smoothly enter the bending unit again. Furthermore, the first positioning roller is rotatable in the horizontal plane, so that the copper strip can be adaptively guided; or the positioning roller includes two second positioning rollers arranged front and back, the two second positioning rollers have the same structure as the bending rollers, and the two second positioning rollers are both displaceable in the horizontal plane to adapt to the processing of copper strips with different curvatures.
[0010] On the basis of the above technical solution, it also includes a supporting plate, on which a plurality of universal balls are embedded, and the plurality of universal balls are used to support the copper strip upward.
[0011] In addition to the above technical solution, the device further comprises a clamping member, and the welding unit further comprises a workbench. The clamping member is designed to secure the copper strip to the workbench to complete the welding and polishing operations. Preferably, the workbench is embedded with a backing plate to facilitate welding and polishing. Preferably, the leading and trailing ends of the copper strip are soldered.
[0012] Based on the above technical solution, the welding drive includes a vertical displacement assembly, a front-to-back displacement assembly, and a left-to-right displacement assembly. The welding gun is connected to the movable end of the vertical displacement assembly, the vertical displacement assembly is connected to the movable end of the front-to-back displacement assembly, and the front-to-back displacement assembly is connected to the movable end of the left-to-right displacement assembly. The left-to-right displacement assembly is mounted on a frame. Preferably, the movable ends of the vertical displacement assembly and the front-to-back displacement assembly are horizontally rotatably connected, and / or the movable ends of the front-to-back displacement assembly and the left-to-right displacement assembly are swingably connected, providing greater flexibility.
[0013] On the basis of the above technical solution, the dust suction port is arranged under the workbench, and the pipe connected to the dust suction port includes a vertical section and a horizontal section connected in sequence. Under the action of the dust suction fan, particulate matter falls into the horizontal section of the pipe or is filtered out with the air through the filter element. Preferably, the vertical section and the horizontal section are connected by an inclined plate, which is conducive to gathering the falling particulate matter; preferably, the dust removal unit outer cover is provided with a shell, and the dust removal unit also includes an electromagnetic pulse component, which is used to instantly spray compressed air to the filter element to remove particulate dust on the filter element. In addition, a collection tray is provided under the filter element for collecting particulate dust that falls from the filter element, and a door panel is provided on the shell to facilitate the removal and placement of the collection tray.
[0014] In addition to the above technical solution, the device also includes a first shield and a second shield. The first shield is connected to a reversible frame on one side and can be placed outside the bending unit to relatively isolate the bending unit from the external environment. The first shield is provided with a through hole for the copper strip to enter and exit. The second shield is fixed to the frame and is located above the welding unit, corresponding to the position of the dust suction port. On the one hand, it is beneficial to gather the particulate dust generated by welding or grinding to prevent it from overflowing, and on the other hand, it prevents the air containing particles from diffusing upward. The design is reasonable. The perforated plate on the shell near the hanging rack is convenient to use.
[0015] A copper strip processing method, using the copper strip processing device as described above, comprises the following steps: S1. The head end of the copper strip is first passed through the warp bending unit, and then the tail end of the copper strip is passed through the warp bending unit, so that the copper strip has a set curvature; preferably, the copper strip can be passed through the warp bending unit repeatedly to give the copper strip a good forming effect.
[0016] S2. When the tail end of the copper strip moves to the welding unit, the tail end of the copper strip is fixed, and the head end of the copper strip continues to move forward under the action of the bending unit and overlaps with the head end of the copper strip, and then the overlapping head and tail ends of the copper strip are fixed; S3, the welding driver drives the welding gun to move closer to the copper strip; S4, the dust collection unit works, and then the welding gun welds the leading end and the trailing end of the copper strip; S5. After polishing the welding points of the leading end and the trailing end of the copper strip, shut down the dust collection unit.
[0017] Beneficial effects The present invention has a reasonable structure and integrates the bending, welding, grinding and cleaning and dust removal of copper strips in one workstation. On the one hand, it reduces the number of professional equipment and reduces costs, and greatly reduces the labor cost of space occupation, with good economic benefits; on the other hand, it avoids frequent handling and positioning of copper strips, which is conducive to improving processing efficiency and reducing the labor intensity of workers; furthermore, it avoids positioning the copper strips separately at multiple workstations, which is conducive to improving processing quality and ensuring quality stability.
[0018] The bending unit of the present invention includes a plurality of bending rollers, which are arranged on both sides of the copper strip, and the position of the bending roller on at least one side is adjustable. This makes it easy to clamp the head end of the copper strip, and can also be used to form copper strips with different curvatures, which has good applicability. On the other hand, the bending rollers include at least one active roller, so that the copper strip is transported forward while being bent, which has a high degree of automation and reduces the labor intensity of workers. In addition, A positioning roller group is provided on the frame at the entrance and / or exit side of the channel for bending the copper strip to guide the copper strip to run along the set path. On the one hand, it can continuously clamp the copper strip to reduce the degree of rebound after bending. On the other hand, it can guide the head and tail ends of the bent copper strip to smoothly enter the bending channel again to ensure smooth processing.
[0019] The welding unit of this invention is rationally designed, and the welding gun can be moved up and down, forward and backward, and left and right under the action of the welding drive. This allows for flexible adjustment of the welding gun position to cover a wider range of welding processes, allowing for full multi-angle welding and ensuring weld quality. Furthermore, it includes a workbench on which the copper strip can be positioned for subsequent welding or grinding, making processing more convenient.
[0020] The dust removal unit in the present invention includes a dust removal fan and a filter element. The dust suction port is formed under the workbench. The pipe connected to the dust suction port includes a vertical section and a horizontal section connected in sequence. On the one hand, larger particle sizes fall into the horizontal section of the pipe, which is convenient for timely cleaning and avoids wear of the filter element. On the other hand, the airflow is guided to flow downward to complete the filtering process, which is conducive to creating a good working environment, avoiding the upward diffusion of air-entrained particles and being inhaled by workers, and improving safety of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only one embodiment of the present invention. Those skilled in the art can also derive other implementation drawings based on the provided drawings without inventive effort.
[0022] Figure 1 : Schematic diagram of the three-dimensional structure of the copper strip head end entering the bending unit in the present invention; Figure 2 : Schematic diagram of the structure of the bending unit from top view; Figure 3 : Schematic diagram of the explosion structure of the bending roller; Figure 4 : Schematic diagram of the structure of the top view of several bending rollers and positioning roller groups after assembly in other embodiments of the present invention Figure 1 ; Figure 5 : Schematic diagram of the structure of the top view of several bending rollers and positioning roller groups after assembly in other embodiments of the present invention Figure 2 ; Figure 6 : Schematic diagram of the three-dimensional structure of the welding unit; Figure 7 : Schematic diagram of the three-dimensional structure of the pipeline connected to the dust suction port; Figure 8 : Schematic diagram of the three-dimensional structure of the copper strip after bending in the present invention; DETAILED DESCRIPTION The following description and accompanying drawings sufficiently illustrate the specific embodiments herein to enable those skilled in the art to practice them. Portions and features of some embodiments may be included in or substituted for portions and features of other embodiments. The scope of the embodiments herein includes the entire scope of the claims, including all available equivalents thereof. Herein, the terms "first," "second," and the like are used solely to distinguish one element from another and do not require or imply any actual relationship or order between these elements. In practice, the first element can also be referred to as the second element, and vice versa. Furthermore, the terms "comprise," "comprising," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a structure, device, or apparatus comprising a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such structure, device, or apparatus. Without further limitation, an element defined by the phrase "comprising a..." does not preclude the presence of other identical elements in the structure, device, or apparatus comprising the element. The various embodiments herein are described in a progressive manner, with each embodiment focusing on its differences from the other embodiments. Similar or identical parts between the various embodiments can be referenced to each other.
[0023] The terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like used herein to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are intended only to facilitate the description of this document and simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present invention. In the description herein, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, they can be mechanical or electrical connections, or they can be internal connections between two elements, they can be directly connected, or they can be indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to the specific circumstances.
[0024] As used herein, unless otherwise specified, the term "plurality" means two or more.
[0025] In this document, the character " / " indicates that the preceding and following objects are in an "or" relationship. For example, A / B means: A or B.
[0026] In this article, the term "and / or" is used to describe the association relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A or B, or, A and B.
[0027] like Figures 1 to 8 The copper strip processing device shown includes a frame 1, which is a frame structure and is provided with: Weiwan unit 2, such as Figures 2 to 5 As shown, it includes three bending rollers 21, 22, 23 and a bending drive. The three bending rollers 21, 22, 23 are used to form a channel for bending the copper strip. In this embodiment, the three bending rollers 21, 22, 23 are respectively the first bending roller 21, the second bending roller 22 and the third bending roller 23. The first bending roller 21 and the second bending roller 22 are fixed on one side of the copper strip and can rotate under the action of the bending drive. The bending drive includes a motor fixed on the frame, and the motor transmits the rotational motion to the first bending roller 21 and the second bending roller 22 through a gear transmission assembly, so that the two bending rollers 21 and 22 rotate in the same direction and at the same speed; The third bending roller 23 is arranged on the other side of the copper strip so as to be displaceable forward and backward in the horizontal plane via a third screw transmission assembly. The third bending roller 23 is arranged near the center of the line connecting the first bending roller 21 and the second bending roller 22. In this way, the first bending roller 21 and the second bending roller 22 are symmetrically arranged on both sides of the central axis of the third bending roller 23. In this way, when the third bending roller 23 approaches the copper strip and deforms the copper strip, the shape of the copper strip on both sides of the third bending roller 23 changes symmetrically, which is conducive to improving the bending quality. Among them, the third screw transmission assembly includes a third screw and a third screw nut that cooperates with the third screw. The two ends of the third screw are rotatably connected to the frame. The third screw nut is slidably connected to the frame 1. The third bending roller 23 is fixedly connected to the third screw nut downward. A scale is provided on the frame table at the third screw nut to accurately control the forward and backward displacement of the third bending roller 23 to process and form copper strips with different curvatures.
[0028] In other embodiments of the present invention, multiple groups of bending units 2 may be provided circumferentially to better bend the shaped copper strip.
[0029] In this embodiment, the first bending roller 21 and the second bending roller 22 have the same structure. The roller shaft 212 of the first bending roller 21 is fixed in position, and the roller surface 211 of the first bending roller 21 is detachably connected to the roller shaft 212 through a key. Figure 3 As shown, it is convenient to disassemble and replace the roller surface 211 to adapt to copper strips of different specifications or thicknesses; the roller shaft of the third bending roller 23 is fixed on the third screw nut, and the roller surface of the third bending roller 23 is detachably connected to the roller shaft through a key.
[0030] In this embodiment, annular grooves are formed on the roller surfaces of the first bending roller 21, the second bending roller 22 and the third bending roller 23. The annular grooves form a channel for the bent copper strip, which can prevent the copper strip from jumping up and down and causing incorrect deformation during the process of passing through the bending unit, which is beneficial to ensuring the quality of the copper strip after bending.
[0031] In this embodiment, the three-way bending rollers 21, 22, and 23 have the same structure, and the roller surfaces are all made of wear-resistant plastic material. Specifically, the roller surfaces of the three-way bending rollers 21, 22, and 23 are made of polytetrafluoroethylene or nylon material, which has good insulation and wear resistance and a long service life.
[0032] like Figure 4 and 5 As shown, in other embodiments of the present invention, a positioning roller set 24 is provided on the frame 1 at the entrance and / or exit side of the channel for bending the copper strip to guide the copper strip to run along the set path. Figure 4As shown, the positioning roller group 24 includes two first positioning rollers arranged up and down, and the axes of the two first positioning rollers are arranged horizontally. The two first positioning rollers clamp the copper strip and move the copper strip forward to ensure that the copper strip has good position accuracy, which facilitates the head end or tail end of the bent copper strip to smoothly enter the bending unit again. Furthermore, the first positioning rollers are rotatable in the horizontal plane. In this way, for copper strips with different curvatures, the two first positioning rollers can adapt to the horizontal swing angle to better guide the copper strip; in another embodiment of the present invention, as Figure 5 As shown, the positioning roller group 24 can also include two second positioning rollers arranged in front and behind. The two second positioning rollers have the same structure as the bending rollers 21, 22, and 23, and the two second positioning rollers are both arranged to be displaceable in the horizontal plane to adapt to the processing of copper strips with different curvatures.
[0033] In addition, it also includes a first shield 7, one side of which is connected to the frame 1 and can be covered outside the bending unit 2 to relatively isolate the bending unit 2 from the external environment, and the first shield 7 is provided with a through hole for the copper strip to enter and exit; The welding unit 3 is arranged close to the bending unit 2. In this embodiment, the welding unit 3 is arranged on one side of the bending unit 2 and close to the copper strip extension section after the bending. Figure 6 As shown, it includes a welding gun 31 and a welding drive 34. The welding gun 31 can be displaced under the action of the welding drive to flexibly weld the leading and trailing ends of the copper strip; specifically, the welding drive 34 includes an up-down displacement component 341, a front-to-back displacement component 342, and a left-to-right displacement component 342. The welding gun 31 is connected to the moving end of the up-down displacement component 341, the up-down displacement component 341 is connected to the moving end of the front-to-back displacement component 342, and the front-to-back displacement component 342 is connected to the moving end of the left-to-right displacement component 343. The left-to-right displacement component 343 is arranged on the frame 1. In this way, the position of the welding gun can be flexibly adjusted by up-down, front-to-back, and left-to-right displacement, which is convenient to use. Among them, the up-down displacement component 341, the front-to-back displacement component 342, and the left-to-right displacement component 343 are all existing technologies, and those skilled in the art can select them according to their needs. In other embodiments of the present invention, the moving ends of the up-down displacement component 341 and the front-to-back displacement component 342 are horizontally rotatable, and / or the moving ends of the front-to-back displacement component 342 and the left-to-right displacement component 343 are swingably connected. In this way, the angle of the welding gun 31 can be flexibly adjusted, which is more convenient to use.
[0034] In this embodiment, a clamping member 6 is further included, and the welding unit further includes a workbench 32. Figure 6 As shown, the workbench 32 is fixed on the moving end of the front-rear displacement assembly 342, and the clamping member 6 is designed to fix the copper strip on the workbench 32 to complete the welding and manual polishing operations. The clamping member is a prior art and will not be described here. In this embodiment, the clamping member is an insulating and high-temperature resistant clip.
[0035] like Figure 6 As shown, the workbench 32 is embedded with a backing plate 33 for convenient welding and polishing. In this embodiment, the head end and the tail end of the copper strip are welded by tin soldering.
[0036] In this embodiment, the switch for controlling the opening and closing of the welding gun 31 is a foot-operated switch, which can free both hands during operation and assist in positioning the copper strip. The foot-operated switch is a prior art and will not be described in detail here.
[0037] In other embodiments of the present invention, an automatic polishing unit is further provided on the workbench 32 on the side of the welding unit 3 away from the bending unit 2. The automatic polishing unit is arranged above the dust suction port 41. The copper strip after welding can continue to move forward to the automatic polishing unit for polishing under the action of the bending drive. As one of the implementation methods, the automatic polishing unit includes one or more polishing heads, and multiple polishing heads contact the welding points on the copper strip downward and slide back and forth to complete the polishing operation.
[0038] The dust collection unit 4 includes a dust collection fan and a filter element. A dust collection port 41 is formed at the inlet of the pipe connected to the dust collection fan. The air entering through the dust collection port 41 is filtered by the filter element and then discharged outward. In this embodiment, the dust collection port 41 is arranged below the workbench 32. The pipe connected to the dust collection port 41 includes a vertical section 42 and a horizontal section 43 connected in sequence. The vertical section 42 and the horizontal section 43 are connected at the junction through an inclined plate, which is conducive to gathering the falling particles. The inclined plate basically covers the dust collection port 41. On the one hand, the particles with larger particle sizes fall into the horizontal section 43 of the pipe, which is convenient for timely cleaning and avoids wear of the filter element. On the other hand, the air flow is guided downward to complete the filtering process, which is conducive to creating a good working environment, preventing the particles mixed in the air from diffusing upward and being inhaled by workers, and improving the safety of use.
[0039] The switch for controlling the dust collection unit is designed to be turned on when the foot switch is turned on, and to be turned off when the automatic grinding unit is turned off, or when the manual grinding operation is completed.
[0040] In this embodiment, the dust removal unit 4 is covered with a shell, and the shell is fixedly connected to the frame, such as Figure 8 As shown, the front panel of the shell forms the back panel of the space where the welding unit 3 is located, and the dust removal unit 4 also includes an electromagnetic pulse component (not shown), which is used to instantly spray compressed air onto the filter element to remove particulate dust on the filter element. In addition, a collection tray (not shown) is provided under the filter element to collect particulate dust falling from the filter element. A door panel is provided on the back panel of the shell to facilitate the removal and placement of the collection tray.
[0041] The system also includes a second shield 8, which is fixed to the housing above the welding unit 3 and corresponds to the position of the dust suction port 41. The L-shaped structure formed by the second shield 8 and the housing helps to collect dust particles generated by welding or grinding, preventing them from escaping, and also prevents the upward diffusion of air containing particles, which is a reasonable design. The perforated plate on the housing near the hanging rack is convenient to use.
[0042] In addition, a support plate (not shown) is included, which is embedded with a number of universal balls for supporting the copper strip upward. Multiple support plates can be arranged circumferentially to provide good support for the copper strip extending outside the processing device and facilitate smooth movement of the copper strip when it is bent.
[0043] A copper strip processing method, using the copper strip processing device as described above, comprises the following steps: S1. The first end of the copper strip is first passed through the bending unit 2, and then the tail end of the copper strip is passed through the bending unit 2, so that the copper strip has a set curvature; in order to ensure a good forming effect of the copper strip after bending, the copper strip can be passed through the bending unit 2 repeatedly 2 to 3 times.
[0044] S2. After the copper strip is bent, when the tail end of the copper strip moves to the welding unit, at least one clamping member 6 is used to press the tail end of the copper strip against the workbench 32. Then, the bending drive continues to move, so that the head end of the copper strip continues to move forward under the action of the bending unit and overlaps with the head end of the copper strip. Then, the clamping member 3 is used to press the overlapping head and tail ends of the copper strip against the workbench 32 again, and then the bending drive is turned off. S3, after that, the welding driver 34 drives the welding gun 31 to move forward and backward, left and right, and up and down to get close to the copper strip; S4, the dust collection unit 4 works, and then the welding gun 31 starts welding the leading and trailing ends of the copper strip to complete the welding; S5. After cooling, manually polish the welding points at the head and tail ends of the copper strip. After polishing is completed, turn off the dust collection unit 4.
[0045] The present invention has been described above by way of examples, but the present invention is not limited to the above specific embodiments. Any changes or modifications based on the present invention fall within the scope of protection claimed by the present invention.
Claims
1. A copper strip processing device, characterized in that: The machine comprises a frame (1), wherein the frame (1) is provided with: A bending unit (2) comprising a plurality of bending rollers (21, 22, 23) and a bending drive, wherein the plurality of bending rollers (21, 22, 23) form a channel for bending the copper strip, and the bending drive can transmit rotational motion to at least one bending roller (23); A welding unit (3) is provided near the bending unit (2), comprising a welding gun (31) and a welding drive (34), wherein the welding gun (31) can be displaced under the action of the welding drive (34) to perform welding processing on the head end and the tail end of the copper strip; The dust collection unit (4) comprises a dust collection fan and a filter element. A pipe connected to the dust collection fan forms a dust collection port (41) at the welding unit (3). Air entering through the dust collection port (41) is filtered by the filter element and then discharged to the outside.
2. The copper strip processing device according to claim 1, characterized in that The plurality of bending rollers (21, 22, 23) are arranged on both sides of the copper strip, and the bending roller (23) on at least one side is arranged on the frame (1) in an adjustable position so as to process and form copper strips with different curvatures.
3. The copper strip processing device according to claim 2, characterized in that: The bending rollers (21, 22, 23) are made of wear-resistant plastic material.
4. The copper strip processing device according to claim 3, characterized in that: A plurality of bending rollers (21, 22, 23) include a first bending roller (21), a second bending roller (22) and a third bending roller (23), wherein the first bending roller (21) and the second bending roller (22) are fixedly arranged on one side of the copper strip and can rotate under the action of a bending drive, and the third bending roller (23) is arranged on the other side of the copper strip so as to be displaceable forward and backward, and the third bending roller (23) is arranged close to the center position of the line connecting the first bending roller (21) and the second bending roller (22).
5. The copper strip processing device according to claim 2, characterized in that: A positioning roller group (24) is provided on the machine frame at the entrance and / or exit side of the channel for bending the copper strip to guide the copper strip to run along a set path.
6. The copper strip processing device according to claim 1, characterized in that It also includes a supporting plate, on which a plurality of universal balls are embedded. The plurality of universal balls are used for supporting the copper strip upwards.
7. The copper strip processing device according to any one of claims 1 to 6, characterized in that: It also includes a clamping member (6), and the welding unit (3) also includes a workbench (32). The clamping member (6) is designed to fix the copper strip on the workbench (32) to complete the welding and grinding operations.
8. The copper strip processing device according to claim 7, characterized in that: The welding drive (34) includes an up-down displacement component (341), a front-back displacement component (342), and a left-right displacement component (343); the welding gun (31) is connected to the moving end of the up-down displacement component (341); the up-down displacement component (341) is connected to the moving end of the front-back displacement component (342); and the front-back displacement component (342) is connected to the moving end of the left-right displacement component (343); and the left-right displacement component (343) is arranged on the frame (1).
9. The copper strip processing device according to claim 7, characterized in that: The dust suction port (41) is provided below the workbench (32), and a pipe communicating with the dust suction port (41) comprises a vertical section (42) and a horizontal section (43) connected in sequence. Under the action of the dust suction fan, particles fall into the horizontal section of the pipe or are filtered out along with the air through a filter element.
10. A copper strip processing method, using the copper strip processing device according to any one of claims 1 to 6, 8, and 9, characterized in that: Including steps: S1, the head end of the copper strip first passes through the warp bending unit (2), and the tail end of the copper strip passes through the warp bending unit (2), so that the copper strip has a set curvature; S2, when the tail end of the copper strip moves to the welding unit (3), the tail end of the copper strip is fixed, and the head end of the copper strip continues to move forward under the action of the bending unit (2) and overlaps with the head end of the copper strip, and then the overlapping head and tail ends of the copper strip are fixed; S3, the welding drive (34) drives the welding gun (31) to move closer to the copper strip; The dust suction unit (4) works, and then the welding gun (31) welds the leading end and the trailing end of the copper strip; S4, after polishing the welding points of the leading end and the tail end of the copper strip, shut down the dust collection unit (4).