Compatible module boxing equipment and method

Abstract

The invention provides compatible module boxing equipment and a compatible module boxing method. The compatible module boxing equipment comprises a butt joint lifting mechanism; the first clamping mechanism comprises a first horizontal module, first clamping arm assemblies, a first pressure sensor, a first driving assembly and a laser positioner, the two first clamping arm assemblies can move relatively so as to clamp the module to be put into the box from the first direction, the first pressure sensor is provided with a first pressure range and a second pressure range, and the first driving assembly is provided with a second driving assembly; in the first pressure range, the to-be-boxed module moves along with the first clamping mechanism, and in the second pressure range, battery cells of the to-be-boxed module extrude foam in the first direction, so that the length of the to-be-boxed module is shortened; the laser positioner is arranged at the corner of the module to be put into the box; and a control mechanism. The compatibility of the equipment to modules and boxes with different sizes is improved, the module positioning accuracy in the box entering process is improved, and therefore the equipment has the advantages of being high in automation degree, wide in application range, high in compatibility, flexible to use, accurate in butt joint and the like.

Description

Technical Field

[0001] The present invention relates to the field of module processing technology, and in particular to a compatible module boxing device and method. Background Art

[0002] During the module packaging process, the compatibility between the module and the box is a key factor affecting the packaging efficiency and packaging quality.

[0003] In existing technologies, module placement into boxes is often difficult due to the mismatch between the long side and the box. Specifically, the long side of the module often deviates from the box's internal length or width. When the module's long side is slightly larger than the box's internal dimensions in the corresponding direction, the module can easily get stuck in the box's entrance or sidewalls, requiring manual forcing to insert. This not only increases operational difficulty but can also cause module corners to bump, surface scratches, and even damage to the module's delicate internal components.

[0004] On the other hand, insufficient posture control of the module's long sides exacerbates the adaptation problem. When the module is placed in the box, if the long side is not parallel to the guide edge of the box due to slight tilt during handling or transportation, the long side will partially abut against the side wall of the box, causing a "stuck" phenomenon. Existing box-loading equipment lacks a real-time adjustment mechanism for the long side of the module. This is not only inefficient but also difficult to ensure correction accuracy. Especially in high-volume production scenarios, continuous stuck problems can easily lead to production line downtime.

[0005] In addition, some modules are designed with irregular long sides due to functional requirements (such as long sides with raised interfaces and buckles). The entrance edges of existing boxes are mostly straight structures, and the shapes of the two are poorly adaptable, which further increases the resistance to entering the box. It may even cause the raised structure of the module to break or the box to deform due to forced entry.

[0006] Therefore, how to reduce the resistance conditions for entering the box and improve the efficiency and safety of entering the box has become a technical bottleneck that urgently needs to be broken through in this field. Summary of the Invention

[0007] Therefore, the technical problem to be solved by the present invention is to overcome the problem in the prior art that modules are easily blocked when entering the box, and to provide a compatible module entry device and method.

[0008] In order to solve the above technical problems, the present invention provides a compatible module boxing device, wherein the module to be boxed includes a plurality of battery cells arranged along a first direction, and adjacent battery cells are connected by foam, which includes: a docking lifting mechanism, one side of the docking lifting mechanism is connected to an external mobile device; two first clamping mechanisms, the two first clamping mechanisms are respectively connected to the other side of the docking lifting mechanism, and any of the first clamping mechanisms includes a first horizontal module, a first clamping arm assembly, a first pressure sensor, a first drive assembly and at least one laser locator, wherein the first horizontal module is connected to the docking lifting mechanism and extends along the first direction, and the first clamping arm The component is slidably connected to the first horizontal module through the first driving component, and the two first clamping arm components can move relatively close to / away from each other to clamp the module to be entered from the first direction. The first pressure sensor is provided with a first pressure range and a second pressure range. Within the first pressure range, the module to be entered moves with the first clamping mechanism. Within the second pressure range, the battery cells of the module to be entered squeeze the foam against each other along the first direction to shorten the length of the module to be entered; the laser locator is arranged at the corner of the module to be entered; the control mechanism, the first driving component, the laser locator and the first pressure sensor are respectively connected to the control mechanism.

[0009] In one embodiment of the present invention, the first driving assembly includes an electric-controlled driver, a handwheel and a driving guide rod, the electric-controlled driver and the handwheel are both arranged on the first horizontal module and are respectively connected to one end of the driving guide rod, the driving guide rod extends along a first direction, and the first clamping arm assembly is connected to the other end of the driving guide rod.

[0010] In one embodiment of the present invention, the first clamping arm assembly includes a first clamping plate, a first slide and a first abutment plate, the first slide is slidably connected to the first horizontal module and is connected to the driving end of the first driving assembly, the first clamping plate is connected to the first slide, the first abutment plate is arranged on the first clamping plate, and it extends toward the first pressure sensor, and the first abutment plate and the first pressure sensor abut each other.

[0011] In one embodiment of the present invention, the docking and lifting mechanism includes a frame, a lifting drive, a guide column and a connecting frame. The frame is provided with a docking flange, and the frame is connected to an external mobile device through the docking flange. The lifting drive is connected to the inside of the frame. The guide column extends in a vertical direction, one end of which is connected to the frame and the other end is connected to the connecting frame. The connecting frame is connected to the middle part of the first horizontal module.

[0012] In one embodiment of the present invention, the compatible module box-entry device also includes two second clamping mechanisms, which are symmetrically arranged in the middle of the first horizontal module along the second direction. Any second clamping mechanism includes a mounting plate, a clamping drive and a second clamping arm assembly. The mounting plate is connected to the first horizontal module, the clamping drive is arranged on the mounting plate, the second clamping arm assembly is connected to the working end of the clamping drive, and the two second clamping arm assemblies can move relatively close / away to clamp the module to be entered into the box from the second direction.

[0013] In one embodiment of the present invention, the second clamping mechanism also includes a second pressure sensor, which is arranged on the mounting plate. The second clamping arm assembly also includes a second clamping plate and a second abutment plate. The second abutment plate is arranged on the second clamping plate, which passes through the mounting plate and is connected to the working end of the clamping driver, and can abut against the second pressure sensor.

[0014] In one embodiment of the present invention, the compatible module loading device also includes two bottom-covering mechanisms, which are symmetrically connected to the first horizontal module along the second direction. Any of the bottom-covering mechanisms includes a rotating frame, a baffle and a bottom-covering support plate. The rotating frame is provided with a handle and an electrical connection component. The electrical connection component can be externally connected to a rotation drive device. The baffle is arranged in the middle of the rotating frame. The bottom-covering support plate is vertically connected to the extended end of the rotating frame and extends toward the module to be loaded into the box. The module to be loaded into the box can be supported on the bottom-covering support plate.

[0015] In one embodiment of the present invention, the compatible module loading device further includes a top suction mechanism, which is arranged in the middle of the first horizontal module and includes at least one adsorption component, which can be adsorbed and connected to the top surface of the module to be loaded into the box.

[0016] The present invention also provides a compatible module boxing method, which uses the above-mentioned compatible module boxing equipment to perform module boxing processing, and includes: Step S1: Move the compatible module loading device to the top of the module to be loaded, and perform laser positioning; Step S2: lowering the compatible module loading device until the module to be loaded is located between the two first clamping mechanisms; Step S3: driving the first clamping mechanism and monitoring in real time the squeezing force of the first clamping mechanism on the module to be loaded into the box until the first pressure sensor reaches a first pressure range; Step S4: Move the module to be put into the box to the top of the box; Step S5: Reposition the module's entry position. If the length of the module is greater than the length of the box, the module is squeezed along the first direction by the first clamping mechanism, and the squeezing force of the first clamping mechanism on the module to be put into the box is monitored in real time to keep the detection value of the first pressure sensor within the second pressure range. After the length of the module is no greater than the length of the box, the module is driven into the box; If the length of the module is not greater than the length of the box, the module is directly driven into the box by the first clamping mechanism.

[0017] In one embodiment of the present invention, in steps S1 to S5, the module to be entered is clamped in a first direction by the first clamping mechanism in the compatible module entering the box device; the module to be entered is clamped in a second direction by the second clamping mechanism in the compatible module entering the box device; the bottom of the module to be entered is supported by the bottom supporting mechanism in the compatible module entering the box device; and the top of the module to be entered is adsorbed by the top suction mechanism in the compatible module entering the box device.

[0018] The above technical solution of the present invention has the following advantages over the prior art: The compatible module entry device and method described in the present invention provide mobility for the entire device through a docking lifting mechanism. The two first clamping mechanisms can clamp and move the module through the first pressure sensor and squeeze the module to be entered in the length direction to ensure that the module can accurately enter the corresponding box. The laser locator significantly improves the positioning accuracy of the module when entering the box. Based on the above structural design, not only the compatibility of the equipment with modules and boxes of different sizes is improved, but also the accuracy of module positioning during the entry process is improved. Compared with traditional module positioning technology, this application has the advantages of high degree of automation, convenient operation, wide range of applications, strong compatibility, flexible use and precise docking. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to make the contents of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments of the present invention in conjunction with the accompanying drawings.

[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of the compatible module box-entering device in a preferred embodiment of the present invention; Figure 2 yes Figure 1 A schematic diagram of the three-dimensional structure of the compatible module box-entering device from another perspective; Figure 3 yes Figure 1 A schematic diagram of the three-dimensional structure of the first clamping mechanism and the second clamping mechanism in the compatible module box-entering device shown; Figure 4 yes Figure 1 Enlarged view of point A in the middle.

[0021] Explanation of the reference numerals in the specification: 100, docking lifting mechanism; 110, frame; 111, docking flange; 120, lifting drive; 130, guide column; 140, connecting frame; 200, first clamping mechanism; 210, first horizontal module; 220, first driving assembly; 221, electric drive; 222, hand wheel; 223, driving guide rod; 230, first clamping arm assembly; 231, first clamping plate; 232, first slide; 233, first abutment plate; 240, laser positioner; 250, first pressure sensor Device; 300, second clamping mechanism; 310, mounting plate; 320, clamping driver; 330, second clamping arm assembly; 331, second clamping plate; 332, second abutment plate; 333, second horizontal module; 340, second pressure sensor; 400, bottom support mechanism; 410, rotating frame; 411, handle; 412, electrical connection assembly; 420, baffle; 430, bottom support plate; 500, top suction mechanism; 510, adsorption component; 600, module to be put into the box; X, first direction; Y, second direction; Z, third direction. DETAILED DESCRIPTION

[0022] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be further described below with reference to the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.

[0023] Example 1:

[0024] This embodiment provides a compatible module loading device for transferring modules into boxes. It should be noted that the existing module includes multiple battery cells and foam pads, with adjacent battery cells connected by the foam pads. The battery cells are arranged in the length direction of the module. Based on this, this embodiment defines the length direction of the compatible module loading device as a first direction X, the width direction of the compatible module loading device as a second direction Y, and the height direction of the compatible module loading device as a third direction Z. The first direction X, the second direction Y, and the third direction Z are each perpendicular to each other, and the first direction X and the second direction Y are located in the same plane.

[0025] See also Figure 1 and Figure 2As shown, the compatible module box-entry device described in this embodiment specifically includes: a docking lifting mechanism 100, one side of the docking lifting mechanism 100 is connected to an external mobile device; two first clamping mechanisms 200, the two first clamping mechanisms 200 are respectively connected to the other side of the docking lifting mechanism 100, and any of the first clamping mechanisms 200 includes a first horizontal module 210, a first clamping arm assembly 230, a first pressure sensor 250, a first drive assembly 220 and at least one laser locator 240, wherein the first horizontal module 210 is connected to the docking lifting mechanism 100 and extends along a first direction X, and the first clamping arm assembly 230 is slidably connected to the first drive assembly 220 through the first drive assembly 220. A horizontal module 210, the two first clamping arm assemblies 230 can move relatively close to / away from each other to clamp the module to be entered 600 from the first direction X, the first pressure sensor 250 is provided with a first pressure range and a second pressure range, within the first pressure range, the module to be entered 600 moves with the first clamping mechanism 200, within the second pressure range, the battery cells of the module to be entered 600 squeeze the foam against each other along the first direction X to shorten the length of the module to be entered 600; the laser locator 240 is arranged at the corner of the module to be entered 600; the control mechanism, the first driving assembly 220, the laser locator 240 and the first pressure sensor 250 are respectively connected to the control mechanism.

[0026] Furthermore, the compatible module entry device described in this embodiment provides mobility for the entire device through the docking lifting mechanism 100. The two first clamping mechanisms 200 can clamp and move the module through the first pressure sensor 250 and squeeze the module to be entered 600 in the length direction to ensure that the module can accurately enter the corresponding box. The laser locator 240 significantly improves the positioning accuracy of the module when entering the box. Based on the above structural design, not only the compatibility of the equipment with modules and boxes of different sizes is improved, but also the accuracy of module positioning during the entry process is improved. Compared with traditional module positioning technology, this application has the advantages of high degree of automation, convenient operation, wide range of applications, strong compatibility, flexible use and precise docking.

[0027] In this embodiment, one side of the docking lifting mechanism 100 is connected to an external robotic arm through a docking flange and other structures, thereby integrating the entire box-entering equipment into the automated production line, realizing flexible movement of the equipment in the workshop, and can quickly switch to different workstations to dock with the box-entering module 600. Specifically, the docking lifting mechanism 100 in this embodiment includes a frame 110, a lifting drive 120, a guide column 130 and a connecting frame 140. The frame 110 is provided with a docking flange 111, and the frame 110 is connected to the external mobile device through the docking flange 111. The lifting drive 120 is connected to the inside of the frame 110. The guide column 130 extends in the vertical direction, one end of which is connected to the frame 110 and the other end is connected to the connecting frame 140. The connecting frame 140 is connected to the middle of the first horizontal module 210.

[0028] Among them, the frame 110 serves as the main frame of the docking lifting mechanism 100 and plays a core role in supporting the entire mechanism and external connection equipment. The lifting drive 120 is preferably a linear motor, which is installed inside the frame 110. The guide columns 130 are symmetrically distributed on both sides of the lifting drive 120. During the lifting process of the connecting frame 140, the guide columns 130 limit its displacement in the horizontal direction to ensure that the motion trajectory is strictly along the vertical direction to avoid tilting due to load eccentricity. The docking lifting mechanism 100 in this embodiment drives the connecting frame 140 and the first clamping mechanism 200 to accurately adjust the height through the internal lifting drive 120 and the guide columns 130, so as to facilitate subsequent positioning, adjustment, and boxing operations.

[0029] See also Figure 3 and Figure 4 As shown, the first clamping mechanism 200 in this embodiment is used to clamp and transport the module 600 to be put into the box on the one hand, and can squeeze the module in the length direction on the other hand to adjust the length of the module 600 to be put into the box, so as to ensure that the module is stably put into the box. Specifically, the first horizontal module 210 extends along the first direction X, providing a sliding track for the first clamping arm assembly 230, ensuring the linear accuracy of the clamping action. The first clamping arm assembly 230 is in direct contact with the module, and is driven by the first drive assembly 220 to achieve relative approach / distance to complete the clamping of the module. The first pressure sensor 250 is provided with a dual preset pressure range, wherein the first pressure range is used to provide a stable clamping force to ensure that the module does not loosen or deflect during movement, thereby meeting the transportation requirements; the holding force of the second pressure range exceeds the safety threshold, forcing the battery cell to squeeze the foam along the first direction X, dynamically shortening the length of the module to make it adapt to a small-sized box.

[0030] The first drive assembly 220 is used to drive the first clamping arm assembly 230, which includes an electric driver 221, a handwheel 222 and a driving guide rod 223. The electric driver 221 and the handwheel 222 are both arranged on the first horizontal module 210 and are respectively connected to one end of the driving guide rod 223. The driving guide rod 223 extends along the first direction X, and the first clamping arm assembly 230 is connected to the other end of the driving guide rod 223. The present application is based on the cooperation between the electric driver 221 and the handwheel 222 to achieve automatic and manual dual-mode drive: the automatic mode accurately adjusts the clamping arm spacing through the control mechanism; the manual mode is used for debugging or emergency conditions to improve operational flexibility. Laser locator 240: installed at the corner of the module, it emits a laser beam to scan the edge of the box entrance or the positioning mark, and provides real-time feedback on the position deviation between the module and the box, providing data support for the adjustment of the clamping arm.

[0031] Furthermore, the first clamping arm assembly 230 includes a first clamping plate 231, a first slide 232, and a first abutment plate 233. The first slide 232 is slidably connected to the first horizontal module 210 and is connected to the driving end of the first drive assembly 220. The first clamping plate 231 is connected to the first slide 232. The first abutment plate 233 is arranged on the first clamping plate 231, extending toward the first pressure sensor 250, and the first abutment plate 233 and the first pressure sensor 250 abut each other. Among them, the first clamping plate 231 is a component that is in direct contact with the module 600 to be boxed. Through its clamping surface, it fits with the side of the module to convert the power of the first drive assembly 220 into a clamping force on the module. The surface of the clamping plate is usually made of polyurethane or rubber. On the one hand, it increases the friction with the module to prevent the module from slipping during the clamping process; on the other hand, it buffers the clamping force through elastic deformation to avoid scratches on the module shell caused by hard contact.

[0032] The first carriage 232 is slidably connected to the guide rails of the first horizontal module 210 via a slider and is also transmission-connected to the drive end of the first drive assembly 220. A first abutment plate 233 is positioned perpendicular to the back of the first clamping plate 231. One end is fixed to the clamping plate, and the other end extends toward and maintains abutment with the first pressure sensor 250. When the first drive assembly 220 drives the carriage, the clamping force exerted by the clamping plate on the module is transmitted to the pressure sensor via the abutment plate. The sensor converts the mechanical signal into an electrical signal and feeds it back to the control mechanism. By monitoring the pressure value, the control mechanism can adjust the output force of the drive assembly in real time to ensure that the clamping force remains within the target range. Specifically, the abutment plate is made of a rigid material and combined with a high-response pressure sensor, enabling closed-loop adjustment of the clamping force in a short period of time, preventing excessive foam compression caused by overpressure or module loosening caused by underpressure. This ensures that the first clamping arm assembly 230 achieves a highly coordinated combination of flexible clamping and force-controlled regulation, thereby improving the adaptability of the first clamping mechanism 200 to modules of varying sizes and the safety of the boxing process.

[0033] See also Figure 3 and Figure 4 As shown, the compatible module box-entry device also includes two second clamping mechanisms 300 to clamp the module brought into the box in the second direction Y. The second clamping mechanisms 300 are symmetrically arranged in the middle of the first horizontal module 210 along the second direction Y. Any second clamping mechanism 300 includes a mounting plate 310, a clamping drive 320 and a second clamping arm assembly 330. The mounting plate 310 is connected to the first horizontal module 210, the clamping drive 320 is arranged on the mounting plate 310, the second clamping arm assembly 330 is connected to the working end of the clamping drive 320, and the two second clamping arm assemblies 330 can move relatively close to / away from each other to clamp the module 600 to be boxed from the second direction Y. Furthermore, the second clamping mechanism 300 in this embodiment also includes a second pressure sensor 340, which is arranged on the mounting plate 310. The second clamping arm assembly 330 also includes a second clamping plate 331, a second abutment plate 332 and a second horizontal module 333. The second horizontal module 333 is arranged between the second clamping plate 331 and the first horizontal module 210. The second abutment plate 332 is arranged on the second clamping plate 331, which is connected to the working end of the clamping driver 320 after passing through the mounting plate 310, and can abut against the second pressure sensor 340.

[0034] The mounting plate 310 in the second clamping mechanism 300 serves as the base support for the second clamping mechanism 300 and is connected to the center of the first horizontal module 210. It provides a stable mounting platform for the clamping actuator 320, the second pressure sensor 340, and the second clamping arm assembly 330. The clamping actuator 320 is fixed to the inside of the mounting plate 310. Its working end is connected to the second abutment plate 332 of the second clamping arm assembly 330. Through telescopic movement, it drives the two second clamping arm assemblies 330 toward or away from each other in the second direction Y. The second clamping plate 331 contacts the side surface of the module in the second direction Y to directly clamp and limit the sidewall of the bring-in box module in the second direction Y.

[0035] One end of the second abutment plate 332 is vertically connected to the second clamping plate 331, and the other end is rigidly connected to the working end of the clamping driver 320 after passing through the through hole of the mounting plate 310. The second pressure sensor 340 is installed on the side of the mounting plate 310 close to the driver and maintains contact with the end of the second abutment plate 332. When the clamping arm assembly clamps the module, the abutment plate transmits the clamping force to the second pressure sensor 340, forming a closed-loop control of the driver output force - clamping arm clamping force - sensor feedback. When the force value detected exceeds the set threshold, the control mechanism immediately instructs the driver to stop the action to prevent the module from being compressed and deformed.

[0036] Furthermore, the compatible module loading device in this embodiment further includes two bottom-supporting mechanisms 400, which are symmetrically connected to the first horizontal module 210 along the second direction Y. Any of the bottom-supporting mechanisms 400 includes a rotating frame 410, a baffle 420, and a bottom-supporting plate 430. The rotating frame 410 is provided with a handle 411 and an electrical connection assembly 412, which can be externally connected to a rotation drive device. The baffle 420 is provided in the middle of the rotating frame 410. The bottom-supporting plate 430 is vertically connected to the extended end of the rotating frame 410 and extends toward the module to be loaded 600. The module to be loaded 600 can be supported on the bottom-supporting plate 430. The rotating frame 410 is connected to both sides of the first horizontal module 210 via a rotating axis and can rotate in a vertical plane around the rotating axis. In the automatic mode, the external rotary drive device drives the rotating frame 410 to rotate through the electrical connection component 412; in the manual mode, the handle 411 is used to achieve stepless adjustment, which is suitable for emergency conditions or the processing of small batches of non-standard modules.

[0037] The baffle 420 is vertically mounted in the middle of the rotating frame 410 and rotates synchronously with the rotating frame 410. When the rotating frame 410 is in the closed state, the baffle 420 abuts against the sidewalls of the module in the second direction Y to limit the horizontal displacement of the module in the second direction Y. The bottom support plate 430 is vertically connected to the extended end of the rotating frame 410 and extends toward the module to be loaded 600, forming a lifting surface to support the module to be loaded.

[0038] Furthermore, to achieve all-around securement of the modules, the compatible module loading device in this embodiment further includes a top suction mechanism 500. The top suction mechanism 500 is disposed in the middle of the first horizontal module 210 and includes at least one suction member 510 that can be suctioned and connected to the top surface of the module to be loaded 600. The present invention does not impose any restrictions on the specific type, model, or number of the suction member 510.

[0039] In this embodiment, the control mechanism receives the position signal of the first drive component 220, the deviation data of the laser locator 240, and the force feedback of the first pressure sensor 250 in real time to construct a dynamic parameter model of the module entering the box. During the actual production and processing process, the operator can use the control mechanism to adjust the above structure in real time, thereby improving the flexibility of the use of this equipment. The control mechanism can also be used to preset parameters, thereby improving the degree of automation of this equipment.

[0040] Example 2:

[0041] This embodiment provides a compatible module boxing method, characterized in that the compatible module boxing device described above is used to perform module boxing processing, which includes: Step S1: Move the compatible module loading device to the top of the module to be loaded 600 and perform laser positioning; Step S2: lowering the compatible module loading device until the module to be loaded 600 is located between the two first clamping mechanisms 200; Step S3: driving the first clamping mechanism 200 and monitoring the squeezing force of the first clamping mechanism 200 on the incoming module 600 in real time until the first pressure sensor 250 reaches a first pressure range; Step S4: Move the module 600 to be loaded into the box to the top of the box; Step S5: Reposition the module's entry position. If the module's length is greater than the box length, squeeze the module along the first direction X through the first clamping mechanism 200, and monitor the squeezing force of the first clamping mechanism 200 on the module 600 to be entered into the box in real time to keep the detection value of the first pressure sensor 250 within the second pressure range. After the module's length is no greater than the box length, drive the module into the box; if the module's length is no greater than the box length, directly drive the module into the box through the first clamping mechanism 200.

[0042] Furthermore, in steps S1 to S5, the module to be entered into the box 600 is clamped in the first direction X by the first clamping mechanism 200 in the compatible module entering the box device; the module to be entered into the box 600 is clamped in the second direction Y by the second clamping mechanism 300 in the compatible module entering the box device; the bottom of the module to be entered into the box 600 is supported by the bottom supporting mechanism 400 in the compatible module entering the box device; and the top of the module to be entered into the box 600 is adsorbed by the top suction mechanism 500 in the compatible module entering the box device.

[0043] In summary, the compatible module entry device and method described in the present invention provides mobility for the entire device through the docking lifting mechanism 100. The two first clamping mechanisms 200 can clamp and move the module through the first pressure sensor 250 and squeeze the module to be entered 600 in the length direction to ensure that the module can accurately enter the corresponding box. The laser locator 240 significantly improves the positioning accuracy of the module when entering the box. Based on the above structural design, not only the compatibility of the equipment with modules and boxes of different sizes is improved, but also the accuracy of module positioning during the entry process is improved. Compared with traditional module positioning technology, this application has the advantages of high degree of automation, convenient operation, wide range of applications, strong compatibility, flexible use and precise docking.

[0044] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will appreciate that other variations or modifications can be made based on the above description. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.

Claims

1. A compatible module loading device, wherein the module to be loaded includes a plurality of battery cells arranged along a first direction, and adjacent battery cells are connected by foam, characterized in that: include: A docking lifting mechanism, one side of which is connected to an external mobile device; Two first clamping mechanisms, the two first clamping mechanisms are respectively connected to the other side of the docking lifting mechanism, any of the first clamping mechanisms includes a first horizontal module, a first clamping arm assembly, a first pressure sensor, a first drive assembly and at least one laser locator, wherein the first horizontal module is connected to the docking lifting mechanism and extends along the first direction, the first clamping arm assembly is slidably connected to the first horizontal module through the first drive assembly, the two first clamping arm assemblies can move relatively close to / away from each other to clamp the module to be entered in the first direction, the first pressure sensor is provided with a first pressure range and a second pressure range, within the first pressure range, the module to be entered moves with the first clamping mechanism, within the second pressure range, the battery cells of the module to be entered squeeze the foam against each other along the first direction to shorten the length of the module to be entered; the laser locator is provided at the corner of the module to be entered; A control mechanism, wherein the first driving assembly, the laser positioner and the first pressure sensor are respectively connected to the control mechanism.

2. The compatible module box-entering device according to claim 1, characterized in that: The first driving assembly includes an electric-controlled driver, a handwheel and a driving guide rod. The electric-controlled driver and the handwheel are both arranged on the first horizontal module and are respectively connected to one end of the driving guide rod. The driving guide rod extends along a first direction, and the first clamping arm assembly is connected to the other end of the driving guide rod.

3. The compatible module box-entering device according to claim 1, characterized in that: The first clamping arm assembly includes a first clamping plate, a first slide and a first abutment plate. The first slide is slidably connected to the first horizontal module and is connected to the driving end of the first driving assembly. The first clamping plate is connected to the first slide. The first abutment plate is arranged on the first clamping plate and extends toward the first pressure sensor. The first abutment plate and the first pressure sensor abut each other.

4. The compatible module box-entering device according to claim 1, characterized in that: The docking and lifting mechanism includes a frame, a lifting drive, a guide column and a connecting frame. The frame is provided with a docking flange, and the frame is connected to an external mobile device through the docking flange. The lifting drive is connected to the inside of the frame. The guide column extends in a vertical direction, one end of which is connected to the frame and the other end is connected to the connecting frame. The connecting frame is connected to the middle part of the first horizontal module.

5. The compatible module box-entering device according to claim 1, characterized in that: The compatible module box-entry device also includes two second clamping mechanisms, which are symmetrically arranged in the middle of the first horizontal module along the second direction. Any second clamping mechanism includes a mounting plate, a clamping driver and a second clamping arm assembly. The mounting plate is connected to the first horizontal module, the clamping driver is arranged on the mounting plate, the second clamping arm assembly is connected to the working end of the clamping driver, and the two second clamping arm assemblies can move relatively close to / away from each other to clamp the module to be entered into the box from the second direction.

6. The compatible module box-entering device according to claim 5, characterized in that: The second clamping mechanism also includes a second pressure sensor, which is arranged on the mounting plate. The second clamping arm assembly also includes a second clamping plate and a second abutment plate. The second abutment plate is arranged on the second clamping plate, which passes through the mounting plate and is connected to the working end of the clamping driver, and can abut against the second pressure sensor.

7. The compatible module box-entering device according to claim 1, characterized in that: The compatible module box-entry device also includes two bottom-covering mechanisms, which are symmetrically connected to the first horizontal module along the second direction. Any of the bottom-covering mechanisms includes a rotating frame, a baffle and a bottom-covering support plate. The rotating frame is provided with a handle and an electrical connection component. The electrical connection component can be externally connected to a rotation drive device. The baffle is arranged in the middle of the rotating frame. The bottom-covering support plate is vertically connected to the extended end of the rotating frame and extends toward the module to be entered into the box. The module to be entered into the box can be supported on the bottom-covering support plate.

8. The compatible module box-entering device according to claim 1, characterized in that: The compatible module loading device further includes a top suction mechanism, which is arranged in the middle of the first horizontal module and includes at least one adsorption component, which can be adsorbed and connected to the top surface of the module to be loaded into the box.

9. A method for placing a compatible module into a box, characterized by: The compatible module boxing equipment according to any one of claims 1 to 8 is used to perform module boxing processing, which includes: Step S1: Move the compatible module loading device to the top of the module to be loaded, and perform laser positioning; Step S2: lowering the compatible module loading device until the module to be loaded is located between the two first clamping mechanisms; Step S3: driving the first clamping mechanism and monitoring in real time the squeezing force of the first clamping mechanism on the module to be loaded into the box until the first pressure sensor reaches a first pressure range; Step S4: Move the module to be put into the box to the top of the box; Step S5: Reposition the module's entry position. If the length of the module is greater than the length of the box, the module is squeezed along the first direction by the first clamping mechanism, and the squeezing force of the first clamping mechanism on the module to be put into the box is monitored in real time to keep the detection value of the first pressure sensor within the second pressure range. After the length of the module is no greater than the length of the box, the module is driven into the box; If the length of the module is not greater than the length of the box, the module is directly driven into the box by the first clamping mechanism.

10. The method for placing a compatible module into a box according to claim 9, wherein: In steps S1 to S5, the module to be entered is clamped in the first direction by the first clamping mechanism in the compatible module entering the box device; the module to be entered is clamped in the second direction by the second clamping mechanism in the compatible module entering the box device; the bottom of the module to be entered is supported by the bottom supporting mechanism in the compatible module entering the box device; and the top of the module to be entered is adsorbed by the top suction mechanism in the compatible module entering the box device.

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