Welding butt joint device for gas tank manufacturing

By adopting a limiting structure composed of an electric-controlled telescopic rod and a stepper motor in gas tank manufacturing, the problems of multi-point limiting of the gas tank welding and docking device and docking of special-shaped gas tanks are solved, uniform alignment and stable welding of gas tanks are achieved, and production efficiency is improved.

CN120734618APending Publication Date: 2025-10-03HUBEI DALI CONTAINER MFG CO LTD
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Patent Information

Application Number
CN202510953137.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-10
Publication Date
2025-10-03

AI Technical Summary

Technical Problem

The existing welding butt joint device for manufacturing gas tanks has problems of multi-point limitation and uneven butt joint, especially the butt joint processing of special-shaped gas tanks is difficult.

Method used

A welding butt joint device including a first limiting structure and an adjustable bearing structure is adopted. Through the combination of an electrically controlled telescopic rod and a stepping motor, multi-point limiting of the gas tank and the docking of special-shaped gas tanks are realized. The top and inner wall are limited by contact limiting rollers and limiting wheels, and the uniform alignment and stable welding of the gas tank are achieved in conjunction with the adjustable support mechanism.

Benefits of technology

It realizes multi-point limiting of gas tanks and effective docking of special-shaped gas tanks, improves welding stability and uniformity, adapts to the processing needs of gas tanks with different radii, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of gas tank welding manufacturing, in particular to a welding butt joint device for gas tank manufacturing, which comprises a first limiting structure, an adjusting bearing structure and a second limiting structure, the side, away from the first limiting structure, of the adjusting bearing structure is fixedly connected with a second limiting structure, the first limiting structure is the same as the second limiting structure in structure and comprises a top frame, a first electric control telescopic rod and a hinge column, the first electric control telescopic rod is hinged to the side end of the top frame, and the lower end of the first electric control telescopic rod is hinged to the hinge column; the hinge column is arranged on the second electric control telescopic rod, and the upper end of the second electric control telescopic rod is hinged to the side rod. Through the arrangement of the structure, welding work of the gas tank is facilitated, meanwhile, through the arrangement of the adjusting bearing structure, bottom bearing of the gas tank can be conducted, the structure can support and limit the special-shaped gas tank, and therefore the adaptive capacity of the special-shaped gas tank during machining is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of gas tank welding and manufacturing, in particular to a welding butt joint device used for gas tank manufacturing. Background Art

[0002] The welding butt joint device used for gas tank manufacturing can facilitate the production of gas tanks, so that the two gas tanks can be aligned, and then welded and fixed under the action of welding equipment, thereby facilitating the gas tank manufacturing work and facilitating the overall production and processing purpose.

[0003] According to Chinese patent publication number CN117161670A, a welding fixture for manufacturing air compressor tanks is disclosed, which is applied in the field of air compressor tank processing technology. By setting a clamping mechanism, the front adjustment component can change the position of the front drive component. By adjusting the position of the front drive component, the front drive component can drive the front clamping component to adapt to the radius of the air compressor tank to be clamped. The front drive component can provide the front clamping component with the power required to rotate the air compressor tank. The front clamping component can clamp the front side of the air compressor tank and rotate the air compressor tank so that the external welding structure can weld the surface of the air compressor tank. The rear adjustment component can change the position of the rear drive component. By adjusting the position of the rear drive component, the rear drive component can drive the rear clamping component to adapt to the radius of the air compressor tank to be clamped. The rear drive component can provide the rear clamping component with the power required to rotate the air compressor tank.

[0004] At present, the existing welding docking devices used for gas tank manufacturing and the above-mentioned cases are not convenient for performing multi-point efficient limiting work when in use, and there will be problems with uneven alignment. At the same time, traditional docking devices cannot perform docking processing on special-shaped gas tanks. Therefore, improvements are made to address the above-mentioned problems. Summary of the Invention

[0005] In view of the problems in the prior art, the present invention provides a welding butt joint device for gas tank manufacturing.

[0006] The technical solution adopted by the present invention to solve the technical problem is: a welding butt joint device for gas cylinder manufacturing, comprising a first limiting structure, an adjustable bearing structure, and a second limiting structure, wherein the first limiting structure is fixedly connected to one side of the adjustable bearing structure, and the second limiting structure is fixedly connected to the side of the adjustable bearing structure facing away from the first limiting structure; The first limiting structure is the same as the second limiting structure, comprising a top frame, a first electrically-controlled telescopic rod and a hinged column. The side end of the top frame is hingedly provided with the first electrically-controlled telescopic rod, the lower end of the first electrically-controlled telescopic rod is hingedly provided with the hinged column, the hinged column is provided on the second electrically-controlled telescopic rod, the upper end of the second electrically-controlled telescopic rod is hingedly provided with the side rod, and the top rod is fixedly connected to the side rod, and the lower end of the second electrically-controlled telescopic rod is provided with a contact limiting roller through a ring for rotation; The adjustable bearing structure includes a first docking support component, a supporting component and a second docking support component. The first docking support component and the second docking support component are slidably connected to the supporting component, and the movement directions of the first docking support component and the second docking support component are opposite.

[0007] Specifically, the first limiting structure also includes a track frame, the lower end of the top frame is fixedly connected to the track frame, the lower end of the track frame is fixedly connected to the bottom frame, the contact limiting roller is rotated and adjusted by the first electrically controlled telescopic rod and the articulated column, and the second electrically controlled telescopic rod controls the telescopic adjustment of the contact limiting roller.

[0008] Specifically, the first docking support component includes a first adjustment support mechanism, a second adjustment support mechanism, a track plate, a first stepper motor and a movable platform. The first stepper motor is fixedly installed on the movable platform, and the track plate is fixedly connected to the first stepper motor. The upper end of the track plate is provided with a first adjustment support mechanism and a second adjustment support mechanism, and the first adjustment support mechanism, the second adjustment support mechanism and the track plate are rotatably adjusted.

[0009] Specifically, the first adjustment support mechanism includes a support end frame, a first hinge, a movable frame, a support platform and a second stepper motor. The upper end of the support end frame is hinged with a movable frame through the first hinge. The movable frame is fixedly connected to the support platform, and the second stepper motor is fixedly installed on the support platform. The second stepper motor is fixedly connected to a rotating wheel, and the rotating wheel is rotatably connected to the support platform.

[0010] Specifically, the rear end of the movable frame is hingedly provided with a first driven telescopic rod, the lower end of the support end frame is fixedly connected to a hinged matching frame, the hinged matching frame is hingedly provided with a rotating hinge block, the upper end of the rotating hinge block is slidably connected to the track groove frame, the side end of the rotating hinge block is hingedly provided with the second driven telescopic rod, and the center of the rotating hinge block is hingedly provided with a third electric-controlled telescopic rod, the lower end of the third electric-controlled telescopic rod is hingedly provided with a fixed hinged bottom block, and the bottom center of the second driven telescopic rod is provided with a second hinge rod.

[0011] Specifically, the second driven telescopic rod is hinged to the track plate through the second hinge rod, the lower end of the fixed hinged bottom block is fixedly connected to the track plate, the track groove frame is fixed to the central lower end of the movable frame, and the lower end of the first driven telescopic rod is hinged to the track plate.

[0012] Specifically, the supporting components include a screw rod, a round rod, a track seat, a third stepper motor, an electric telescopic seat, a fifth electric telescopic rod and a limiting wheel. The third stepper motor is installed on the track seat. The third stepper motor is fixedly connected to the screw rod, and the screw rod is provided with a round rod in a symmetrical position with respect to the track seat. The round rod is fixed to the track seat, and the thread on the screw rod is designed through central symmetry and reverse design.

[0013] Specifically, an electrically controlled telescopic seat is fixedly mounted on the track seat, a fifth electrically controlled telescopic rod is telescopically connected to the electrically controlled telescopic seat, and a limiting wheel is telescopically connected to the fifth electrically controlled telescopic rod.

[0014] Specifically, the screw rod is threadedly connected to the movable platform, the round rod is slidingly connected to the movable platform, the lower end of the support end frame is fixedly connected to the track plate through a hinged matching frame, and there are two support platforms, second stepping motors, and rotating wheels on the movable frame.

[0015] Specifically, the rail seat is fixedly connected to a frame, a fourth stepper motor is fixedly installed at the center of the frame, the fourth stepper motor is fixedly connected to a swing frame, and the side of the swing frame away from the fourth stepper motor is rotatably connected to a contact balance wheel.

[0016] Beneficial effects of the present invention: First, the present invention facilitates the upper position limiting work during gas cylinder processing through the structural setting of the first limiting structure. In this case, the first electrically controlled telescopic rod can be extended and retracted to drive the second electrically controlled telescopic rod through the hinge column to adjust the angle, so that the second electrically controlled telescopic rod rotates around the side rod to adjust the extrusion position. The second electrically controlled telescopic rod can be extended and retracted to change the position of the collar, so that the contact limiting roller can follow the collar for adjustment. At this time, the contact limiting roller can contact the gas cylinder to limit the top of the gas cylinder, so that the gas cylinder can be better protected during processing. The top position limiting can be adjusted according to the needs of use, and the connection position of the contact limiting roller and the gas cylinder can be changed, thereby realizing a flexible limiting function. In addition, this structure adopts the upper limit, which is the first limiting structure for top limiting. It can achieve a multi-point limiting function when combined with the adjustable bearing structure. When combined with the adjustable bearing structure, the gas cylinder can be more evenly limited and achieve the purpose of uniform alignment. The limiting wheel can be adjusted by extension and retraction to limit the inner wall of the gas cylinder, thereby realizing multi-point limiting work and improving the stability of the gas cylinder during welding.

[0017] Second, the present invention facilitates position adjustment of the first docking support component and the second docking support component through the setting of the supporting component, the third stepping motor controls the rotation of the screw rod to change the position of the first docking support component and the second docking support component, and the threads on the screw rod are symmetrically and reversely set, which can make the first docking support component and the second docking support component move in opposite directions, thereby performing docking processing of the gas tank, and the electric-controlled telescopic seat changes the position of the fifth electric-controlled telescopic rod, and the fifth electric-controlled telescopic rod changes the position of the limiting wheel, which can make the limiting wheel contact with the inner wall of the gas tank to limit the inner wall of the gas tank. At the same time, the extension and contraction of the third electric-controlled telescopic rod changes the position of the rotating hinge block, so that the upper end rod body of the rotating hinge block slides on the track slot frame, thereby supporting the movable frame, so that the movable frame can adjust the angle on the support end frame through the first hinge rod. At this time, the second stepping motor supports both sides of the gas tank, thereby performing multi-angle gas tank limiting work, which is convenient for the welding and docking of the gas tank. The cam is connected with the guide rail by the shaft, and the upper end of the cam is connected with the track groove frame by the shaft, and the cam can slide on the track groove frame, so that the swing of the cam can support the movable frame to move around the first hinge rod, and the movable frame can rotate and adjust with the support end frame at this time, thereby driving the support platform, the second stepper motor and the rotating wheel to adjust the position. At this time, the rotating wheel can squeeze and limit the gas tank, and the support platform, the second stepper motor and the rotating wheel are provided with two, which can be docked for special-shaped gas tanks. At this time, the first adjustment support mechanism and the second adjustment support mechanism move symmetrically in opposite directions, thereby gathering the two sides to the center position, and limiting the special-shaped gas tank in the center. Due to the wheel body design of the rotating wheel, even special-shaped gas tanks can be well contacted, thereby achieving the restriction function of special-shaped gas tanks. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below with reference to the accompanying drawings and examples.

[0019] Figure 1 A three-dimensional diagram of the main body of the present invention; Figure 2 It is a three-dimensional side view of the main body of the present invention; Figure 3 is a three-dimensional diagram of the first limiting structure in the present invention; Figure 4 It is a three-dimensional side view of the first limiting structure in the present invention; Figure 5 A three-dimensional diagram of the adjustable bearing structure of the present invention; Figure 6 It is a three-dimensional side view of the adjustable bearing structure of the present invention; Figure 7 is a three-dimensional diagram of the first docking support component in the present invention; Figure 8 is a three-dimensional diagram of the first adjustment support mechanism of the present invention; Figure 9 This is a bottom view of the first adjustment support mechanism of the present invention; Figure 10 A perspective view of the supporting component of the present invention; Figure 11 It is a three-dimensional diagram of a second embodiment of the main body of the present invention.

[0020] In the figure: 1-first limiting structure, 2-adjusting bearing structure, 3-second limiting structure, 4-contact limiting roller, 5-track frame, 6-base frame, 7-ring, 8-top frame, 9-first electric telescopic rod, 10-hinge column, 11-top rod, 12-side rod, 13-second electric telescopic rod, 14-first docking support component, 15-carrying component, 16-second docking support component, 17-first adjusting support mechanism, 18-second adjusting support mechanism, 19-track plate, 20-first stepper motor, 21-movable platform, 22-support end frame, 23-first hinge Rod, 24- movable frame, 25- support platform, 26- second stepping motor, 27- rotating wheel, 28- first driven telescopic rod, 29- track slot frame, 30- articulated matching frame, 31- rotating hinge block, 32- third electric telescopic rod, 33- fixed articulated bottom block, 34- second driven telescopic rod, 35- second hinge rod, 36- screw rod, 37- round rod, 38- track seat, 39- third stepping motor, 40- electric telescopic seat, 41- fifth electric telescopic rod, 42- limiting wheel, 43- frame, 44- contact balance wheel, 45- swing frame, 46- fourth stepping motor. DETAILED DESCRIPTION

[0021] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0022] The present invention will be further described below with reference to the accompanying drawings. Example

[0023] like Figure 1-10 As shown, a welding butt joint device for gas cylinder manufacturing of the present invention includes a first limiting structure 1, an adjustable bearing structure 2, and a second limiting structure 3. The first limiting structure 1 is fixedly connected to one side of the adjustable bearing structure 2, and the second limiting structure 3 is fixedly connected to the side of the adjustable bearing structure 2 facing away from the first limiting structure 1. The first limiting structure 1 is the same as the second limiting structure 3, and includes a top frame 8, a first electrically-controlled telescopic rod 9 and a hinged column 10. The side end of the top frame 8 is hinged with the first electrically-controlled telescopic rod 9, and the lower end of the first electrically-controlled telescopic rod 9 is hinged with the hinged column 10. The hinged column 10 is provided on the second electrically-controlled telescopic rod 13. The upper end of the second electrically-controlled telescopic rod 13 is hinged with the side rod 12, and the top rod 11 is fixedly connected to the side rod 12. The lower end of the second electrically-controlled telescopic rod 13 is rotated by the collar 7 and is provided with a contact limiting roller 4. The gas tank has been docked. At this time, the first limiting structure 1 works to provide limiting support on the upper part of the gas tank. A top rod 11 is fixedly provided on the track frame 5, and a side rod 12 is fixedly connected to the top rod 11. A second electrically-controlled telescopic rod 13 is hingedly provided on the side rod 12. The telescopic position of the contact limiting roller 4 can be changed by extending and retracting the second electrically-controlled telescopic rod 13. At the same time, the telescopic adjustment of the first electrically-controlled telescopic rod 9 changes the angle of the second electrically-controlled telescopic rod 13 through the hinge column 10, so that the second electrically-controlled telescopic rod 13 is rotated and adjusted around the side rod 12, thereby coordinating the adjustment of the position of the contact limiting roller 4, so that the contact limiting roller 4 is in contact and squeezed with the upper end of the gas tank to perform the limiting support work of the gas tank. The base frame 6 at the lower end of the track frame 5 plays a supporting role. The adjustable bearing structure 2 includes a first docking support component 14, a supporting component 15 and a second docking support component 16. The first docking support component 14 and the second docking support component 16 are slidably connected to the supporting component 15, and the movement directions of the first docking support component 14 and the second docking support component 16 are opposite.

[0024] The first limiting structure 1 also includes a track frame 5, the lower end of the top frame 8 is fixedly connected to the track frame 5, the lower end of the track frame 5 is fixedly connected to the bottom frame 6, the contact limiting roller 4 is rotated and adjusted by the first electrically controlled telescopic rod 9 and the hinged column 10, and the second electrically controlled telescopic rod 13 controls the telescopic adjustment of the contact limiting roller 4.

[0025] The first docking support component 14 includes a first adjustment support mechanism 17, a second adjustment support mechanism 18, a track plate 19, a first stepper motor 20 and a movable platform 21. The first stepper motor 20 is fixedly installed on the movable platform 21, and the track plate 19 is fixedly connected to the first stepper motor 20. The upper end of the track plate 19 is provided with the first adjustment support mechanism 17 and the second adjustment support mechanism 18, and the first adjustment support mechanism 17, the second adjustment support mechanism 18 and the track plate 19 are rotatably adjusted.

[0026] The first adjustment support mechanism 17 includes a support end frame 22, a first hinge 23, a movable frame 24, a support platform 25 and a second stepper motor 26. The upper end of the support end frame 22 is hinged with a movable frame 24 through the first hinge 23. The movable frame 24 is fixedly connected to the support platform 25, and the second stepper motor 26 is fixedly installed on the support platform 25. The second stepper motor 26 is fixedly connected to a rotating wheel 27, and the rotating wheel 27 is rotatably connected to the support platform 25.

[0027] The rear end of the movable frame 24 is hinged with a first driven telescopic rod 28, and the lower end of the supporting end frame 22 is fixedly connected to a hinged matching frame 30, and a rotating hinge block 31 is hinged on the hinged matching frame 30. The upper end of the rotating hinge block 31 is slidably connected to the track groove frame 29, and the side end of the rotating hinge block 31 is hinged to the second driven telescopic rod 34, and the center of the rotating hinge block 31 is hinged with a third electrically-controlled telescopic rod 32, and the lower end of the third electrically-controlled telescopic rod 32 is hinged with a fixed hinged bottom block 33, and the bottom center of the second driven telescopic rod 34 is provided with a second hinge rod 35. The third electrically-controlled telescopic rod 32 can work and change the position of the rotating hinge block 31 by extension and contraction, so that the rotating hinge block 31 can be rotated and adjusted around the hinged matching frame 30, and the upper end of the rotating hinge block 31 is connected to the track groove frame 29 through a shaft, and the shaft is on the track groove frame 29 It can slide, so that the swing of the axis can carry the movable frame 24 to move, so that the movable frame 24 rotates around the first hinge rod 23. At this time, the movable frame 24 can rotate and adjust with the support end frame 22, thereby driving the support platform 25, the second stepping motor 26, and the rotating wheel 27 to adjust the position. At this time, the rotating wheel 27 can squeeze and limit the gas tank, so that the gas tank fits better. The lower end of the second driven telescopic rod 34 is hinged to the track plate 19 through the second hinge rod 35, and can cooperate with the rotating hinge block 31 for telescopic adjustment, thereby playing a supporting and protective function. The first driven telescopic rod 28 is connected to the rear end position of the movable frame 24. When the movable frame 24 moves, the first driven telescopic rod 28 at this time can also be telescopically coordinated, and at the same time, the angle is coordinated to play a supporting and protective function for the movable frame 24.

[0028] The second driven telescopic rod 34 is hinged to the track plate 19 through the second hinge rod 35, the lower end of the fixed hinged bottom block 33 is fixedly connected to the track plate 19, the track groove frame 29 is fixed to the center lower end of the movable frame 24, and the lower end of the first driven telescopic rod 28 is hinged to the track plate 19.

[0029] The supporting component 15 includes a screw 36, a round rod 37, a track seat 38, a third stepper motor 39, an electric telescopic seat 40, a fifth electric telescopic rod 41 and a limiting wheel 42. The track seat 38 is equipped with a third stepper motor 39, and the third stepper motor 39 is fixedly connected to the screw 36. The screw 36 is provided with a round rod 37 at a symmetrical position with respect to the track seat 38. The round rod 37 is fixed to the track seat 38. The thread on the screw 36 is designed by a central symmetric reverse design. The first docking support component 14 and the second docking support component 16 are first adjusted. To both sides of the supporting component 15, the two gas tank components are placed on the first docking support component 14 and the second docking support component 16 through a crane. At this time, the third stepper motor 39 works to drive the screw rod 36 to rotate, and the thread of the screw rod 36 adopts a symmetrical reverse design, so that the movable platform 21 slides and adjusts under the limit of the round rod 37 and the track seat 38, changing the position of the first docking support component 14 and the second docking support component 16 on the track seat 38, thereby facilitating the docking work before the gas tank welding.

[0030] An electrically controlled telescopic seat 40 is fixedly mounted on the track seat 38, to which a fifth electrically controlled telescopic rod 41 is telescopically connected, and a limiting wheel 42 is telescopically connected on the fifth electrically controlled telescopic rod 41. The electrically controlled telescopic seat 40 controls the telescopic adjustment of the fifth electrically controlled telescopic rod 41, and then the fifth electrically controlled telescopic rod 41 controls the telescopic adjustment of the limiting wheel 42, so that the limiting wheel 42 contacts the inner wall of the gas tank to limit the inner wall of the gas tank.

[0031] The screw rod 36 is threadedly connected to the movable platform 21, the round rod 37 is slidingly connected to the movable platform 21, the lower end of the support end frame 22 is fixedly connected to the track plate 19 through the hinged matching frame 30, and there are two support platforms 25, second stepping motors 26, and rotating wheels 27 on the movable frame 24.

[0032] The working principle is as follows: when in use, the first docking support member 14 and the second docking support member 16 are first adjusted to the two sides of the supporting member 15. At this time, the two gas cylinder components are placed on the first docking support member 14 and the second docking support member 16 by a crane. At this time, the third stepper motor 39 is operated to drive the screw rod 36 to rotate. The thread of the screw rod 36 adopts a symmetrical reverse design, so that the movable platform 21 can slide and adjust under the limit of the round rod 37 and the track seat 38, changing the position of the first docking support member 14 and the second docking support member 16 on the track seat 38, thereby facilitating the docking work before the gas cylinder welding; At this time, the gas tank has been docked, and the first limiting structure 1 is working to provide limiting support for the upper part of the gas tank. A top rod 11 is fixedly provided on the track frame 5, and a side rod 12 is fixedly connected to the top rod 11. A second electrically-controlled telescopic rod 13 is hingedly provided on the side rod 12. Through the extension and contraction of the second electrically-controlled telescopic rod 13, the telescopic position of the contact limiting roller 4 can be changed. At the same time, the telescopic adjustment of the first electrically-controlled telescopic rod 9 changes the angle of the second electrically-controlled telescopic rod 13 through the hinged column 10, so that the second electrically-controlled telescopic rod 13 is rotated and adjusted around the side rod 12, thereby cooperating to adjust the position of the contact limiting roller 4, so that the contact limiting roller 4 contacts and squeezes the upper end of the gas tank to perform limiting support work of the gas tank, and the base frame 6 at the lower end of the track frame 5 plays a supporting role; At the same time, the electrically controlled telescopic seat 40 controls the fifth electrically controlled telescopic rod 41 to be telescopically adjusted, and then the fifth electrically controlled telescopic rod 41 controls the limiting wheel 42 to be telescopically adjusted, so that the limiting wheel 42 contacts the inner wall of the gas tank, performing the inner wall limiting work of the gas tank; Afterwards, the third electrically controlled telescopic rod 32 can work, and by extending and retracting, the position of the rotating hinge block 31 is changed, so that the rotating hinge block 31 is rotated and adjusted around the hinge matching frame 30, and the upper end of the rotating hinge block 31 is connected to the track groove frame 29 through the shaft body, and the shaft body can slide on the track groove frame 29, so that the swing of the shaft body can support the movable frame 24 to move, so that the movable frame 24 rotates around the first hinge rod 23. At this time, the movable frame 24 can rotate and adjust with the support end frame 22, thereby driving the support platform 25, the second stepping motor 26, The rotating wheel 27 is adjusted in position. At this time, the rotating wheel 27 can squeeze and limit the gas tank, so that the gas tank fits better. The lower end of the second driven telescopic rod 34 is hinged to the track plate 19 through the second hinge rod 35, and can cooperate with the rotating hinge block 31 to perform telescopic adjustment, thereby playing a supporting and protective function. The first driven telescopic rod 28 is connected to the rear end of the movable frame 24. When the movable frame 24 moves, the first driven telescopic rod 28 can also be telescopically coordinated and angularly coordinated, thereby playing a supporting and protective function for the movable frame 24. Finally, the gas tank is aligned and welded by the welding robot to complete the production and processing of the gas tank. At this time, the second stepper motor 26 controls the rotating wheel 27 to rotate, thereby rotating the gas tank so that the gas tank can rotate and perform continuous arc welding to complete the work. Example

[0033] On the basis of Example 1, Figure 11 As shown, a frame 43 is fixedly connected to the track base 38, a fourth stepper motor 46 is fixedly mounted at the center of the frame 43, a swing frame 45 is fixedly connected to the fourth stepper motor 46, and a contact balance wheel 44 is rotatably connected to the side of the swing frame 45 facing away from the fourth stepper motor 46; When in use, a frame 43 is fixed on the track seat 38 to facilitate support work. A fourth stepper motor 46 is installed on the frame 43. The fourth stepper motor 46 can be driven to control the rotation adjustment of the swing frame 45 and change the position of the contact balance wheel 44 at the same time, so that the contact balance wheel 44 is squeezed into contact with the side end of the gas tank, so that the two gas tank components can be aligned, which is convenient for pre-alignment work. During welding, the contact balance wheel 44 can be detached.

[0034] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A welding butt joint device for gas tank manufacturing, characterized by: The first limiting structure (1) is fixedly connected to one side of the adjusting bearing structure (2), and the second limiting structure (3) is fixedly connected to the second limiting structure (3) on one side of the adjusting bearing structure (2). The first limiting structure (1) has the same structure as the second limiting structure (3), and includes a top frame (8), a first electrically controlled telescopic rod (9) and a hinged column (10). The side end of the top frame (8) is hingedly provided with the first electrically controlled telescopic rod (9). The lower end of the first electrically controlled telescopic rod (9) is hingedly provided with the hinged column (10). The hinged column (10) is provided on the second electrically controlled telescopic rod (13). The upper end of the second electrically controlled telescopic rod (13) is hingedly provided with the side rod (12). The top rod (11) is fixedly connected to the side rod (12). The lower end of the second electrically controlled telescopic rod (13) is rotatably provided with a contact limiting roller (4) through a sleeve ring (7). The adjustable bearing structure (2) comprises a first docking support component (14), a supporting component (15) and a second docking support component (16); the supporting component (15) is slidably connected to the first docking support component (14) and the second docking support component (16); and the movement directions of the first docking support component (14) and the second docking support component (16) are opposite.

2. A welding butt joint device for gas tank manufacturing according to claim 1, characterized in that: The first limiting structure (1) further comprises a track frame (5), the lower end of the top frame (8) is fixedly connected to the track frame (5), the lower end of the track frame (5) is fixedly connected to the bottom frame (6), the contact limiting roller (4) is rotated and adjusted by the first electrically controlled telescopic rod (9) and the hinged column (10), and the second electrically controlled telescopic rod (13) controls the telescopic adjustment of the contact limiting roller (4).

3. A welding butt joint device for gas tank manufacturing according to claim 2, characterized in that: The first docking support component (14) comprises a first adjustment support mechanism (17), a second adjustment support mechanism (18), a track plate (19), a first stepper motor (20) and a movable platform (21); the first stepper motor (20) is fixedly mounted on the movable platform (21); the first stepper motor (20) is fixedly connected to the track plate (19); the first adjustment support mechanism (17) and the second adjustment support mechanism (18) are provided at the upper end of the track plate (19); and the first adjustment support mechanism (17), the second adjustment support mechanism (18) and the track plate (19) are arranged to rotate and adjust.

4. A welding butt joint device for gas tank manufacturing according to claim 3, characterized in that: The first adjustment support mechanism (17) comprises a support end frame (22), a first hinge rod (23), a movable frame (24), a support platform (25) and a second stepping motor (26). The upper end of the support end frame (22) is hingedly provided with a movable frame (24) through the first hinge rod (23). The movable frame (24) is fixedly connected to the support platform (25). The second stepping motor (26) is fixedly installed on the support platform (25). The second stepping motor (26) is fixedly connected to a rotating wheel (27). The rotating wheel (27) is rotatably connected to the support platform (25).

5. A welding butt joint device for gas tank manufacturing according to claim 4, characterized in that: The rear end of the movable frame (24) is hingedly provided with a first driven telescopic rod (28), the lower end of the support end frame (22) is fixedly connected to a hinged matching frame (30), a rotating hinge block (31) is hingedly provided on the hinged matching frame (30), the upper end of the rotating hinge block (31) is slidably connected to the track groove frame (29), the side end of the rotating hinge block (31) is hingedly provided with a second driven telescopic rod (34), and the center of the rotating hinge block (31) is hingedly provided with a third electrically controlled telescopic rod (32), the lower end of the third electrically controlled telescopic rod (32) is hingedly provided with a fixed hinged bottom block (33), and a second hinge rod (35) is provided at the bottom center of the second driven telescopic rod (34).

6. A welding butt joint device for gas tank manufacturing according to claim 5, characterized in that: The second driven telescopic rod (34) is hinged to the track plate (19) via a second hinge rod (35), the lower end of the fixed hinged bottom block (33) is fixedly connected to the track plate (19), the track groove frame (29) is fixed to the central lower end of the movable frame (24), and the lower end of the first driven telescopic rod (28) is hinged to the track plate (19).

7. A welding butt joint device for gas tank manufacturing according to claim 6, characterized in that: The supporting component (15) includes a screw rod (36), a round rod (37), a track seat (38), a third stepping motor (39), an electric telescopic seat (40), a fifth electric telescopic rod (41) and a limiting wheel (42). The track seat (38) is equipped with a third stepping motor (39). The third stepping motor (39) is fixedly connected to the screw rod (36). The screw rod (36) is provided with a round rod (37) at a symmetrical position with respect to the track seat (38). The round rod (37) is fixed to the track seat (38). The thread on the screw rod (36) is designed to be symmetrical with respect to the center.

8. A welding butt joint device for gas tank manufacturing according to claim 7, characterized in that: An electrically controlled telescopic seat (40) is fixedly mounted on the track seat (38), a fifth electrically controlled telescopic rod (41) is telescopically connected to the electrically controlled telescopic seat (40), and a limiting wheel (42) is telescopically connected to the fifth electrically controlled telescopic rod (41).

9. A welding butt joint device for gas tank manufacturing according to claim 8, characterized in that: The screw rod (36) is threadedly connected to the movable platform (21), the round rod (37) is slidably connected to the movable platform (21), the lower end of the support end frame (22) is fixedly connected to the track plate (19) through the hinged matching frame (30), and the support platform (25), the second stepping motor (26), and the rotating wheel (27) on the movable frame (24) are provided with two.

10. A welding butt joint device for gas tank manufacturing according to claim 9, characterized in that: A frame (43) is fixedly connected to the rail seat (38), a fourth stepper motor (46) is fixedly installed at the center of the frame (43), a swing frame (45) is fixedly connected to the fourth stepper motor (46), and a contact balance wheel (44) is rotatably connected to the side of the swing frame (45) facing away from the fourth stepper motor (46).

Citation Information

Patent Citations

  • Welding fixture for manufacturing air tank of air compressor

    CN117161670A