A full-automatic assembling equipment for pneumatic quick couplings
By designing fully automated assembly equipment, and utilizing pneumatic and electric conveyor lines and various mechanical components, the automated assembly of pneumatic quick couplings is achieved, solving the problems of low assembly efficiency and unstable quality, and realizing an efficient and stable assembly process.
Patent Information
- Application Number
- CN202511233734.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-01
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2045-09-01
AI Technical Summary
Existing pneumatic quick couplings have low assembly efficiency, are prone to missing parts, and cannot guarantee the stability of assembly quality.
A fully automated pneumatic quick-connect assembly device was designed, comprising a ring conveyor, a plastic shell feeding component, a small galvanized part feeding component, a small cap feeding component, a large galvanized part feeding component, and a large cap feeding component. The device achieves fully automated assembly through a clamping and handling component, utilizes pneumatic and electric conveyor lines for material conveying and positioning, and combines various mechanical components such as clamps, cylinders, and linear guides to achieve automatic feeding and pressing.
It has enabled fully automated assembly of pneumatic quick couplings, improving assembly efficiency, reducing labor costs, and ensuring the stability of assembly quality.
Smart Images

Figure CN120735345B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a kind of pneumatic quick connector full-automatic assembly equipment, belong to intelligent manufacturing assembly technical field. BACKGROUND
[0002] Quick connector is a kind of joint that can realize pipeline communication or disconnection without tool.Quick connector can be divided into: air quick connector, oxygen fuel gas quick connector, gas and liquid common quick connector, oil pressure quick connector, inert gas quick connector, cooling water temperature oil quick connector, semiconductor quick connector.Compressed air quick connector is usually composed of plastic shell, galvanized parts and cap.The prior art CN114346678A provides a kind of quick connector automatic assembly equipment and assembly method, the jig rotating device is circumferential, along the direction of processing, female seat feeding device, sealing element feeding device, elastic component feeding device, spinning device and unloading device are sequentially arranged in a week of jig rotating device.The prior art CN205325156U discloses a kind of multi-station quick connector assembly machine, which assembles outer sleeve assembly and hub assembly through material moving station, solves the problem of difficult installation of outer sleeve spring.
[0003] However, the prior art has the following problems: at present, pneumatic quick connector assembly mostly adopts simple single-process assembly or even manual assembly, and the assembly efficiency is low, and manual assembly often appears missing assembly parts, and the quick connector missing assembly parts needs to be disassembled and assembled again;The stability of assembly quality cannot be guaranteed, therefore, it is necessary to improve. SUMMARY
[0004] To solve the above technical problems, the present application provides a kind of pneumatic quick connector full-automatic assembly equipment, the pneumatic quick connector full-automatic assembly equipment can be fully automatic to pneumatic quick connector and be assembled, can greatly improve assembly efficiency, reduce labor cost, and can guarantee the stability of assembly quality.
[0005] The present application is realized by the following technical solutions.
[0006] The application provides a pneumatic quick connector full-automatic assembling equipment, which comprises a first large base plate, a second large base plate, a pneumatic conveying line, an electric conveying line, a plastic shell loading component, a small galvanized part loading component, a small cap loading component, a large galvanized part loading component, a large cap loading component, a unloading component, a clamp carrying component and a three-color lamp. The first large base plate and the second large base plate are arranged side by side; the bottom surface of the clamp carrying component is fixed on the surface of the first large base plate; the clamp carrying component is provided with the pneumatic conveying line on one side; the clamp carrying component is provided with the electric conveying line on the other side; the pneumatic conveying line and the electric conveying line form a ring-shaped conveying component; the right side of the pneumatic conveying line is provided with the plastic shell loading component fixed on the surface of the first large base plate; the rear side of the pneumatic conveying line is provided with the small galvanized part loading component fixed on the surface of the first large base plate; the small galvanized part loading component is provided with the small cap loading component fixed on the surface of the first large base plate beside; the small cap loading component is provided with the large galvanized part loading component fixed on the surface of the second large base plate beside; the large galvanized part loading component is provided with the large cap loading component fixed on the surface of the second large base plate beside; the large cap loading component is provided with the unloading component fixed on the surface of the second large base plate on one side; the front of the plastic shell loading component is provided with the three-color lamp fixed on the surface of the first large base plate; the plastic shell loading component comprises a plastic shell small base plate, a plastic shell transfer positioning block mounting seat, a plastic shell transfer positioning block, a push block, a plastic shell straight vibration assembly and a plastic shell pushing cylinder; the bottom surface of the plastic shell small base plate is fixed on the surface of the first large base plate; the surface of the plastic shell small base plate is fixedly connected with the plastic shell transfer positioning block mounting seat; the surface of the plastic shell transfer positioning block mounting seat is fixedly connected with the plastic shell transfer positioning block; the push block is slidably connected in the inner cavity of the plastic shell transfer positioning block; the plastic shell straight vibration assembly is fixed on the surface of the first large base plate and is butt-jointed on the right side of the plastic shell transfer positioning block; the plastic shell pushing cylinder is connected with the push block through a floating joint after penetrating through the side hole of the plastic shell transfer positioning block mounting seat; the surface of the plastic shell transfer positioning block is provided with a sliding groove in the middle; the bottom surface of the sliding groove is provided with a stabilizing groove; the side wall of the sliding groove is provided with a plastic shell inlet on one end and symmetrically provided with a plastic shell jaw notch on the other end.
[0007] The plastic shell loading component further comprises a plastic shell transverse line rail mounting plate, a plastic shell transverse line rail, a plastic shell longitudinal line rail mounting plate, a plastic shell transverse cylinder mounting plate, a plastic shell transverse cylinder, a plastic shell longitudinal line rail, a plastic shell longitudinal cylinder mounting plate, a plastic shell longitudinal cylinder, a longitudinal moving plate, a plastic shell clamping cylinder and a plastic shell clamping jaw; the rear side of the plastic shell transfer positioning block mounting seat is provided with the plastic shell transverse line rail mounting plate fixed on the surface of the plastic shell small base plate; the lateral side of the plastic shell transverse line rail mounting plate is fixedly connected with the plastic shell transverse line rail; the plastic shell transverse line rail is slidably connected with the plastic shell longitudinal line rail mounting plate through a sliding block; the end surface of the plastic shell transverse line rail mounting plate is fixedly connected with the plastic shell transverse cylinder mounting plate; the plastic shell transverse cylinder telescopic shaft passes through the through hole of the plastic shell transverse cylinder mounting plate and is fixedly connected with the lateral side of the plastic shell longitudinal line rail mounting plate through a floating joint; the lateral side of the plastic shell longitudinal line rail mounting plate is fixedly connected with the plastic shell longitudinal line rail in an array; the plastic shell longitudinal line rail is slidably connected with the longitudinal moving plate through a sliding block; the upper end surface of the plastic shell longitudinal line rail mounting plate is fixedly connected with the plastic shell longitudinal cylinder mounting plate; the plastic shell longitudinal cylinder telescopic shaft passes through the through hole of the plastic shell longitudinal cylinder mounting plate and is connected with the lateral side of the longitudinal moving plate through a floating joint; the lateral side of the longitudinal moving plate is fixedly connected with the lateral side of the plastic shell clamping cylinder through a connecting plate; the movable part of the plastic shell clamping cylinder is fixedly connected with the plastic shell clamping jaw in a symmetry; the end of the plastic shell clamping jaw is provided with a round protrusion; the end of the round protrusion is provided with a guide chamfer.
[0008] The small galvanized part loading component comprises a galvanized small base plate, a small galvanized part station switching component, a clamp input component, a clamp output component, a small galvanized part feeding component, a small galvanized part right side buckling component, a small galvanized part left side buckling component and a small galvanized part upper end buckling component; the bottom surface of the galvanized small base plate is fixed on the surface of the first large base plate; the surface of the galvanized small base plate is fixedly connected with the small galvanized part station switching component in the middle; the right side of the front of the small galvanized part station switching component is provided with the clamp input component fixed on the surface of the galvanized small base plate; the left side of the front of the small galvanized part station switching component is provided with the clamp output component fixed on the surface of the galvanized small base plate; the end of the small galvanized part station switching component is provided with the small galvanized part feeding component fixed on the surface of the galvanized small base plate; the right side of the rear of the small galvanized part station switching component is provided with the small galvanized part right side buckling component fixed on the surface of the galvanized small base plate; the left side of the rear of the small galvanized part station switching component is provided with the small galvanized part left side buckling component fixed on the surface of the galvanized small base plate; the upper side of the small galvanized part station switching component is provided with the small galvanized part upper end buckling component fixed on the surface of the galvanized small base plate.
[0009] The small galvanized part station switching component includes a switching base, a switching line rail, a clamp bottom plate, an L-shaped vertical plate, a switching cylinder and a plastic shell clamp; the switching base upper surface is fixedly connected with the switching line rail; the switching line rail is slidably connected with the clamp bottom plate through a sliding block; the clamp bottom plate surface is fixedly connected with the L-shaped vertical plate in array; the two L-shaped vertical plates are placed with the plastic shell clamp in the middle; the switching cylinder output shaft passes through the switching base side hole and is connected with the clamp bottom plate side through a floating joint; the clamp bottom plate front and back sides are provided with symmetrical assembly positioning holes; the plastic shell clamp middle is provided with a positioning groove; the positioning groove bottom surface is provided with a waist-shaped slot; the positioning groove side wall is provided with symmetrical clamp clamping holes.
[0010] The small galvanized part feeding component includes a I-shaped support block, a small galvanized part transfer positioning block, a three-channel small galvanized part straight vibration assembly, a right channel stop cylinder, a right channel positioning cylinder, an upper channel stop cylinder, an upper channel positioning cylinder, a left channel stop cylinder and a left channel positioning cylinder; the I-shaped support block upper end surface is fixedly connected with the small galvanized part transfer positioning block; the small galvanized part transfer positioning block opposite surface is provided with the three-channel small galvanized part straight vibration assembly fixed on the galvanized small bottom plate surface; the small galvanized part transfer positioning block right side is fixedly connected with the right channel stop cylinder and the right channel positioning cylinder arranged in staggered mode; the small galvanized part transfer positioning block upper side is fixedly connected with the upper channel stop cylinder and the upper channel positioning cylinder arranged in staggered mode; the small galvanized part transfer positioning block left side is fixedly connected with the left channel stop cylinder and the left channel positioning cylinder arranged in staggered mode; the small galvanized part transfer positioning block is in T-shaped structure, and the left end, the right end and the upper end have the same structure; the small galvanized part transfer positioning block upper end surface middle is provided with a positioning sliding groove; the positioning sliding groove two side inner walls are provided with symmetrical guide protrusions; the positioning sliding groove two side inner walls are provided with staggered cylinder threaded holes.
[0011] The small galvanized part right side buckling component includes a horizontal base, a horizontal line rail, a vertical base, a horizontal cylinder mounting plate, a horizontal cylinder, a vertical line rail, a buckling cylinder mounting plate, a vertical cylinder mounting plate, a vertical cylinder, a buckling cylinder, a rod base, a linear bearing, a top rod and a limiting shaft; the horizontal base surface is fixedly connected with the horizontal line rail in array; the horizontal line rail is slidably connected with the vertical base through a sliding block; the horizontal base end surface is fixedly connected with the horizontal cylinder mounting plate; the horizontal cylinder telescopic shaft passes through the horizontal cylinder mounting plate through hole and is connected with the vertical base side through a floating joint; the vertical base surface is fixedly connected with the vertical line rail; the vertical line rail is slidably connected with the buckling cylinder mounting plate through a sliding block; the vertical base end surface is fixedly connected with the vertical cylinder mounting plate; the vertical cylinder telescopic shaft passes through the vertical cylinder mounting plate through hole and is connected with the buckling cylinder mounting plate side through a floating joint; the buckling cylinder mounting plate surface one side is fixedly connected with the buckling cylinder; the surface other side is fixedly connected with the rod base; the rod base side is fixedly connected with the linear bearing; the top rod passes through the linear bearing inner cavity and is slidably connected with the linear bearing; the rod base end surface is provided with an annular protrusion; the buckling cylinder mounting plate side is fixedly connected with the limiting shaft.
[0012] The clamp input part comprises a toggle cylinder mounting plate, a toggle cylinder, a jacking insertion cylinder, an insertion rod, a sliding bottom plate support plate, a sliding bottom plate, a guide side plate and a sensor mounting rack; the toggle cylinder mounting plate is fixedly connected with the toggle cylinder on the side surface; the movable part of the toggle cylinder is fixedly connected with the jacking insertion cylinder through a connecting block; the movable end of the jacking insertion cylinder is fixedly connected with the insertion rod through a connecting block; the end of the insertion rod is provided with symmetrical guide notches; the toggle cylinder is provided with the sliding bottom plate support plate fixed on the surface of the galvanized small bottom plate on the side; the upper end surface of the sliding bottom plate support plate is fixedly connected with the sliding bottom plate; the sliding bottom plate is fixedly connected with the guide side plate on the two sides; the surface of the guide side plate is fixedly connected with the sensor mounting rack across; the bottom surface of the sliding bottom plate is provided with an array of resistance reduction grooves; the bottom surface of the resistance reduction groove is provided with a toggle notch.
[0013] The small cap cover loading part comprises a small cap cover bottom plate, a small cap cover station switching part, a small cap cover feeding part, a finished product output part, a gantry, a small cap cover upper side buckling part, a small cap cover right side buckling part and a small cap cover left side buckling part; the bottom surface of the small cap cover bottom plate is fixed on the surface of the first large bottom plate; the surface of the small cap cover bottom plate is fixedly connected with the small cap cover station switching part; the end of the small cap cover station switching part is provided with the small cap cover feeding part fixed on the surface of the small cap cover bottom plate; the side of the small cap cover station switching part is provided with the finished product output part fixed on the surface of the small cap cover bottom plate; the gantry is fixed on the surface of the small cap cover bottom plate across the small cap cover station switching part; the upper surface of the gantry is fixedly connected with the small cap cover upper side buckling part; the right surface of the gantry is fixedly connected with the small cap cover right side buckling part; the left surface of the gantry is fixedly connected with the small cap cover left side buckling part.
[0014] The small cap cover feeding part comprises a small gantry, a small cap cover transfer positioning block, an elastic clamping block and a three-channel small cap cover straight vibration assembly; the upper wall, the left wall and the right wall of the inner cavity of the small gantry are fixedly connected with the small cap cover transfer positioning block; the side surface of the small cap cover transfer positioning block is elastically connected with the elastic clamping block through a torsion spring; the end of the small cap cover transfer positioning block is provided with the three-channel small cap cover straight vibration assembly fixed on the surface of the small cap cover bottom plate; the side surface of the small cap cover transfer positioning block is provided with an avoiding notch; the other side surface is provided with an observation groove; the end of the observation groove is provided with a small cap cover outlet; the one end surface of the small cap cover transfer positioning block is provided with a rectangular through groove; the upper and lower inner walls of the rectangular through groove are provided with an array of rectangular guide strips; the other end surface of the small cap cover transfer positioning block is provided with a through-hole protrusion.
[0015] The beneficial effects of the present application are that the plastic shell clamp can be automatically conveyed in a whole process closed loop through the annular conveying part; the plastic shell can be automatically fed through the plastic shell loading part; the small galvanized part can be automatically pressed into the plastic shell through the small galvanized part loading part; the small cap cover can be automatically pressed into the small galvanized part through the small cap cover loading part; the whole process is fully automated from feeding to discharging, which can greatly improve the assembly efficiency, reduce the labor cost, and at the same time, ensure the stability of the assembly quality. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is the overall structural diagram of the present application;
[0017] Figure 2 is Figure 1 is the structure diagram of the plastic shell loading part in the middle;
[0018] Figure 3 is Figure 2 is the structure diagram of the plastic shell transfer positioning block in the middle;
[0019] Figure 4 is Figure 2 is the structure diagram of the plastic shell clamping jaw;
[0020] Figure 5 is Figure 1 is the structure diagram of the small galvanized part loading part;
[0021] Figure 6 is Figure 5 is the structure diagram of the small galvanized part station switching part;
[0022] Figure 7 is Figure 6 is the structure diagram of the plastic shell clamp;
[0023] Figure 8 is Figure 5 is the structure diagram of the small galvanized part feeding part;
[0024] Figure 9 is Figure 8 is the structure diagram of the small galvanized part transfer positioning block;
[0025] Figure 10 is Figure 5 is the structure diagram of the small galvanized part right side buckling part;
[0026] Figure 11 is Figure 5 is the structure diagram of the middle clamp input part;
[0027] Figure 12 is Figure 11 is the structure diagram of the middle sliding bottom plate;
[0028] Figure 13 is Figure 1 is the structure diagram of the small cap loading part in the middle;
[0029] Figure 14 is Figure 13 is the structure diagram of the small cap feeding part in the middle;
[0030] Figure 15 is Figure 14 is the structure diagram of the small cap transfer positioning block in the middle.
[0031] In the figure: 1, the first large bottom plate; 2, the second large bottom plate; 3, pneumatic conveying line; 4, electric conveying line; 5, plastic shell loading part; 51, plastic shell small bottom plate; 52, plastic shell transfer positioning block mounting seat; 53, plastic shell transfer positioning block; 531, sliding groove; 532, stabilizing groove; 533, plastic shell inlet; 534, plastic shell jaw notch; 54, push block; 55, plastic shell straight vibration assembly; 56, plastic shell transverse line rail mounting plate; 57, plastic shell transverse line rail; 58, plastic shell longitudinal line rail mounting plate; 59, plastic shell transverse air cylinder mounting plate; 510, plastic shell transverse air cylinder; 511, plastic shell longitudinal line rail; 512, plastic shell longitudinal air cylinder mounting plate; 513, plastic shell longitudinal air cylinder; 514, longitudinal moving plate; 515, plastic shell clamping air cylinder; 516, plastic shell jaw; 5161, round protrusion; 5162, guide chamfer; 517, plastic shell push air cylinder; 6, small galvanized part loading part; 61, galvanized small bottom plate; 62, small galvanized part station switching part; 621, switching base; 622, switching line rail; 623, clamp bottom plate; 6231, assembly positioning hole; 624, L-shaped vertical plate; 625, switching air cylinder; 626, plastic shell clamp; 6261, positioning groove; 6262, toggle waist-shaped groove; 6263, clamp clamping hole; 63, clamp input part; 631, toggle air cylinder mounting plate; 632, toggle air cylinder; 633, jacking insertion air cylinder; 634, insertion rod; 6341, guide notch; 635, sliding bottom plate support plate; 636, sliding bottom plate; 6361, resistance reduction groove; 6362, toggle notch; 637, guide side plate; 638, sensor mounting bracket; 64, clamp output part; 65, small galvanized part feeding part; 651, I-shaped support block; 652, small galvanized part transfer positioning block; 6521, positioning sliding groove; 6522, guide protrusion; 6523, air cylinder threaded hole; 653, three-channel small galvanized part straight vibration assembly; 654, right channel stop air cylinder; 655, right channel positioning air cylinder; 656, upper channel stop air cylinder; 657, upper channel positioning air cylinder; 658, left channel stop air cylinder; 659, left channel positioning air cylinder; 66, small galvanized part right side buckling part; 661, horizontal base; 662, horizontal line rail; 663, longitudinal base; 664, horizontal air cylinder mounting plate; 665, horizontal air cylinder; 666, longitudinal line rail; 667, buckling air cylinder mounting plate; 668, longitudinal air cylinder mounting plate; 669, longitudinal air cylinder; 6610, buckling air cylinder; 6611, rod seat; 66111, annular protrusion; 6612, linear bearing; 6613, jacking rod; 6614, limit shaft; 67, small galvanized part left side buckling part; 68, small galvanized part upper end buckling part; 7, small cap loading part; 71, small cap bottom plate; 72, small cap station switching part; 73, small cap feeding part; 731, small gantry; 732, small cap transfer positioning block; 7321, avoidance notch; 7322, through-hole protrusion; 7323, rectangular guide bar; 7324, rectangular guide groove;7325, observation groove; 7326, small cap cover outlet; 733, elastic clamping block; 734, three-channel small cap cover straight vibration assembly; 74, finished product output component; 75, gantry; 76, small cap cover upper side buckling component; 77, small cap cover right side buckling component; 78, small cap cover left side buckling component; 8, large galvanized part feeding component; 9, large cap cover feeding component; 10, unloading component; 11, clamp carrying component; 12, three-color lamp. DETAILED DESCRIPTION
[0032] The technical solutions of the present application are further described below, but the scope of protection is not limited to the description.
[0033] The first embodiment of the present application relates to a method for manufacturing a small cap cover, comprising the steps of: Figures 1-15The full-automatic assembly equipment of the shown pneumatic quick connector comprises a first large base plate 1, a second large base plate 2, a pneumatic conveying line 3, an electric conveying line 4, a plastic shell loading component 5, a small galvanized part loading component 6, a small cap loading component 7, a large galvanized part loading component 8, a large cap loading component 9, a unloading component 10, a clamp carrying component 11 and a three-color lamp 12; the first large base plate 1 and the second large base plate 2 are arranged side by side; the clamp carrying component 11 is fixed on the surface of the first large base plate 1; the clamp carrying component 11 is provided with the pneumatic conveying line 3 on one side; the clamp carrying component 11 is provided with the electric conveying line 4 on the other side; the pneumatic conveying line 3 and the electric conveying line 4 form a ring-shaped conveying component; the right side of the pneumatic conveying line 3 is provided with the plastic shell loading component 5 fixed on the surface of the first large base plate 1; the rear side of the pneumatic conveying line 3 is provided with the small galvanized part loading component 6 fixed on the surface of the first large base plate 1; the small galvanized part loading component 6 is provided with the small cap loading component 7 fixed on the surface of the first large base plate 1 beside; the small cap loading component 7 is provided with the large galvanized part loading component 8 fixed on the surface of the second large base plate 2 beside; the large galvanized part loading component 8 is provided with the large cap loading component 9 fixed on the surface of the second large base plate 2 beside; the large cap loading component 9 is provided with the unloading component 10 fixed on the surface of the second large base plate 2 on one side; the front of the plastic shell loading component 5 is provided with the three-color lamp 12 fixed on the surface of the first large base plate 1; the plastic shell loading component 5 comprises a plastic shell small base plate 51, a plastic shell transfer positioning block mounting seat 52, a plastic shell transfer positioning block 53, a push block 54, a plastic shell straight vibration assembly 55 and a plastic shell pushing cylinder 517; the bottom surface of the plastic shell small base plate 51 is fixed on the surface of the first large base plate 1; the surface of the plastic shell small base plate 51 is fixedly connected with the plastic shell transfer positioning block mounting seat 52; the surface of the plastic shell transfer positioning block mounting seat 52 is fixedly connected with the plastic shell transfer positioning block 53; the plastic shell transfer positioning block 53 is slidably connected with the push block 54 in the inner cavity; the plastic shell straight vibration assembly 55 is fixed on the surface of the first large base plate 1 and is arranged in butt joint on the right side of the plastic shell transfer positioning block 53; the plastic shell pushing cylinder 517 is connected with the push block 54 through a floating joint after penetrating through the side hole of the plastic shell transfer positioning block mounting seat 52; the surface of the plastic shell transfer positioning block 53 is provided with a sliding groove 531 in the middle; the bottom surface of the sliding groove 531 is provided with a stabilizing groove 532; the sliding groove 531 is provided with a plastic shell inlet 533 on one end of the side wall and is provided with symmetrical plastic shell jaw notches 534 on the other end.
[0034] The first and second large bottom plates 1 and 2 are the support platforms of the whole device; the pneumatic conveying line 3 is mainly powered by compressed air to move the clamp; the electric conveying line 4 is mainly powered by electricity to move the clamp forward; the plastic shell loading component 5 is mainly used for automatic loading of plastic shells; the small galvanized part loading component 6 is mainly used for buckling small galvanized parts into plastic shells; the small cap loading component 7 is mainly used for pressing and fitting small caps into small galvanized parts; the large galvanized part loading component 8 is used for buckling large galvanized parts into large plastic shells after replacing the clamp; the large cap loading component 9 is used for buckling large caps into large galvanized parts after replacing the clamp; the unloading component 10 is used for carrying and placing the assembled finished products into the finished product box; the clamp carrying component 11 is used for carrying the plastic shell clamp 626 from the electric conveying line 4 to the pneumatic conveying line 3; the three-color lamp 12 is used for displaying the running status of the whole device; the plastic shell small bottom plate 51 is the support flat plate of the plastic shell loading component 5; the plastic shell transfer positioning block mounting seat 52 is used for mounting and fixing the plastic shell transfer positioning block 53; the plastic shell transfer positioning block 53 is the transfer position of the plastic shell waiting to be carried to the pneumatic conveying line 3; the push block 54 is used for pushing the plastic shell from the plastic shell direct vibration assembly 55 to the transfer position; the plastic shell push cylinder 517 can provide power for the movement of the push block 54; the plastic shell direct vibration assembly 55 can vibrate the plastic shell in order to the push block 54; the sliding groove 531 is the channel for the movement of the push block 54; the stable groove 532 can ensure the stability during the movement of the sliding groove 531; the plastic shell inlet 533 is the entrance of the plastic shell into the plastic shell transfer positioning block 53; the plastic shell clamp jaw notch 534 is used for the plastic shell clamp jaw 516 to grasp the plastic shell to leave a space.
[0035] The plastic shell loading part 5 further comprises a plastic shell transverse linear rail mounting plate 56, a plastic shell transverse linear rail 57, a plastic shell longitudinal linear rail mounting plate 58, a plastic shell transverse cylinder mounting plate 59, a plastic shell transverse cylinder 510, a plastic shell longitudinal linear rail 511, a plastic shell longitudinal cylinder mounting plate 512, a plastic shell longitudinal cylinder 513, a longitudinal moving plate 514, a plastic shell clamping cylinder 515, and a plastic shell clamping jaw 516. The rear side of the plastic shell transfer positioning block mounting seat 52 is provided with the plastic shell transverse linear rail mounting plate 56 fixed on the surface of the plastic shell small bottom plate 51. The side surface of the plastic shell transverse linear rail mounting plate 56 is fixedly connected with the plastic shell transverse linear rail 57. The plastic shell transverse linear rail 57 is slidably connected with the plastic shell longitudinal linear rail mounting plate 58 through a sliding block. The end surface of the plastic shell transverse linear rail mounting plate 56 is fixedly connected with the plastic shell transverse cylinder mounting plate 59. The plastic shell transverse cylinder 510 is fixedly connected with the plastic shell longitudinal linear rail mounting plate 58 through a floating joint after penetrating through the through hole of the plastic shell transverse cylinder mounting plate 59. The side surface of the plastic shell longitudinal linear rail mounting plate 58 is fixedly connected with the plastic shell longitudinal linear rail 511 in an array. The plastic shell longitudinal linear rail 511 is slidably connected with the longitudinal moving plate 514 through a sliding block. The upper end surface of the plastic shell longitudinal linear rail mounting plate 58 is fixedly connected with the plastic shell longitudinal cylinder mounting plate 512. The plastic shell longitudinal cylinder 513 is fixedly connected with the longitudinal moving plate 514 through a floating joint after penetrating through the through hole of the plastic shell longitudinal cylinder mounting plate 512. The side surface of the longitudinal moving plate 514 is fixedly connected with the plastic shell clamping cylinder 515 through a connecting plate. The movable part of the plastic shell clamping cylinder 515 is symmetrically fixedly connected with the plastic shell clamping jaw 516. The end of the plastic shell clamping jaw 516 is provided with a circular protrusion 5161. The end of the circular protrusion 5161 is provided with a guide chamfer 5162. The plastic shell transverse linear rail mounting plate 56 is used for mounting and fixing the plastic shell transverse linear rail 57. The plastic shell transverse linear rail 57 can guide the movement of the plastic shell longitudinal linear rail mounting plate 58. The plastic shell longitudinal linear rail mounting plate 58 is used for mounting and fixing the plastic shell longitudinal linear rail 511. The plastic shell transverse cylinder mounting plate 59 is used for fixing and mounting the plastic shell transverse cylinder 510. The plastic shell transverse cylinder 510 is used for providing power for the movement of the plastic shell longitudinal linear rail mounting plate 58. The plastic shell longitudinal linear rail 511 is used for guiding the movement of the longitudinal moving plate 514. The plastic shell longitudinal cylinder mounting plate 512 is used for fixing and mounting the plastic shell longitudinal cylinder 513. The plastic shell longitudinal cylinder 513 can provide power for the movement of the longitudinal moving plate 514. The longitudinal moving plate 514 is a base plate for mounting and fixing the plastic shell clamping cylinder 515. The plastic shell clamping cylinder 515 can provide power for the plastic shell clamping jaw 516 to clamp the plastic shell. The plastic shell clamping jaw 516 is used for directly grabbing the plastic shell. The circular protrusion 5161 is used for deeply entering the inner cavity of the plastic shell. The guide chamfer 5162 can ensure the smooth entry of the circular protrusion 5161 into the inner cavity of the plastic shell.
[0036] The second embodiment of the present application is basically the same as the first embodiment, and the main difference is the optimization of the small galvanized part feeding component. The small galvanized part feeding component 6 comprises a small galvanized base plate 61, a small galvanized part station switching component 62, a clamp input component 63, a clamp output component 64, a small galvanized part feeding component 65, a small galvanized part right side buckling component 66, a small galvanized part left side buckling component 67, and a small galvanized part upper end buckling component 68. The bottom surface of the small galvanized base plate 61 is fixed to the surface of the first large base plate 1. The small galvanized base plate 61 is fixedly connected with the small galvanized part station switching component 62 in the middle of the surface. The clamp input component 63 is fixed to the surface of the small galvanized base plate 61 on the right side in front of the small galvanized part station switching component 62. The clamp output component 64 is fixed to the surface of the small galvanized base plate 61 on the left side in front of the small galvanized part station switching component 62. The small galvanized part feeding component 65 is fixed to the surface of the small galvanized base plate 61 at the end of the small galvanized part station switching component 62. The small galvanized part right side buckling component 66 is fixed to the surface of the small galvanized base plate 61 on the right side behind the small galvanized part station switching component 62. The small galvanized part left side buckling component 67 is fixed to the surface of the small galvanized base plate 61 on the left side behind the small galvanized part station switching component 62. The small galvanized part upper end buckling component 68 is fixed to the surface of the small galvanized base plate 61 above the small galvanized part station switching component 62. The small galvanized base plate 61 is a support flat plate of the small galvanized part feeding component 6. The small galvanized part station switching component 62 is used to switch the plastic shell between the small galvanized part buckling station and the pneumatic conveying line 3. The clamp input component 63 is used to transport the clamp from the plastic shell feeding component 5. The clamp output component 64 is used to push the plastic shell with the small galvanized part to the small cap feeding component 7. The small galvanized part feeding component 65 is mainly used for automatic feeding of the small galvanized part. The small galvanized part right side buckling component 66, the small galvanized part left side buckling component 67, and the small galvanized part upper end buckling component 68 are mainly used to buckle the small galvanized part into the T-shaped plastic shell cavity from the right side, the left side, and the upper side, respectively.
[0037] The small galvanized part station switching component 62 includes a switching base 621, a switching line rail 622, a clamp bottom plate 623, an L-shaped vertical plate 624, a switching cylinder 625 and a plastic shell clamp 626; the upper surface of the switching base 621 is fixedly connected with the switching line rail 622; the switching line rail 622 is slidingly connected with the clamp bottom plate 623 through a sliding block; the surface of the clamp bottom plate 623 is fixedly connected with the L-shaped vertical plate 624 in an array; the plastic shell clamp 626 is placed in the middle of the two L-shaped vertical plates 624; the output shaft of the switching cylinder 625 passes through the side hole of the switching base 621 and is connected with the side of the clamp bottom plate 623 through a floating joint; the front and rear sides of the clamp bottom plate 623 are provided with symmetrical assembly positioning holes 6231; the middle of the plastic shell clamp 626 is provided with a positioning groove 6261; the bottom surface of the positioning groove 6261 is provided with a waist-shaped slot 6262; the side wall of the positioning groove 6261 is provided with symmetrical clamp clamping holes 6263; the switching base 621 is used for mounting and fixing the switching line rail 622; the switching line rail 622 is used for guiding the movement of the clamp bottom plate 623; the clamp bottom plate 623 is used for mounting and fixing the L-shaped vertical plate 624; the L-shaped vertical plate 624 can guide the movement of the plastic shell clamp 626; the switching cylinder 625 can provide power for the movement of the clamp bottom plate 623; the assembly positioning hole 6231 is used for limiting the insertion of the shaft 6614; the positioning groove 6261 is a channel for placing a plastic shell; the waist-shaped slot 6262 is a channel for the insertion of the insertion rod 634; and the clamp clamping hole 6263 is a hole position for clamping the plastic shell clamp 626.
[0038] The small galvanized part feeding component 65 comprises an I-shaped support block 651, a small galvanized part transfer positioning block 652, a three-channel small galvanized part straight vibration assembly 653, a right-channel stop air cylinder 654, a right-channel positioning air cylinder 655, an upper-channel stop air cylinder 656, an upper-channel positioning air cylinder 657, a left-channel stop air cylinder 658, and a left-channel positioning air cylinder 659; the I-shaped support block 651 is fixedly connected with the small galvanized part transfer positioning block 652 on the upper end face; the small galvanized part transfer positioning block 652 is provided with the three-channel small galvanized part straight vibration assembly 653 fixed on the surface of the small galvanized part bottom plate 61; the small galvanized part transfer positioning block 652 is fixedly connected with the right-channel stop air cylinder 654 and the right-channel positioning air cylinder 655 arranged in a staggered manner on the right side; the small galvanized part transfer positioning block 652 is fixedly connected with the upper-channel stop air cylinder 656 and the upper-channel positioning air cylinder 657 arranged in a staggered manner on the upper side; the small galvanized part transfer positioning block 652 is fixedly connected with the left-channel stop air cylinder 658 and the left-channel positioning air cylinder 659 arranged in a staggered manner on the left side; the small galvanized part transfer positioning block 652 is in a T-shaped structure, and the left end, the right end, and the upper end are of the same structure; the small galvanized part transfer positioning block 652 is provided with a positioning sliding groove 6521 in the middle of the upper end surface; the inner walls on both sides of the positioning sliding groove 6521 are provided with symmetrical guide protrusions 6522; the inner walls on both sides of the positioning sliding groove 6521 are provided with staggered air cylinder threaded holes 6523; the I-shaped support block 651 is used for installing and fixing the small galvanized part transfer positioning block 652; the small galvanized part transfer positioning block 652 is a transfer station before the small galvanized part enters the assembly from the three-channel small galvanized part straight vibration assembly 653; the three-channel small galvanized part straight vibration assembly 653 can sequentially and orderly vibrate the small galvanized part from the three channels to the small galvanized part transfer positioning block 652; the right-channel stop air cylinder 654, the upper-channel stop air cylinder 656, and the left-channel stop air cylinder 658 are used for stopping the small galvanized part from further advancing; the right-channel positioning air cylinder 655, the upper-channel positioning air cylinder 657, and the left-channel positioning air cylinder 659 are used for positioning the small galvanized part and waiting for the insertion of the ejector rod 6613; the positioning sliding groove 6521 is a channel for the sliding of the small galvanized part; the guide protrusions 6522 can guide the posture of the small galvanized part moving in the positioning sliding groove 6521; and the air cylinder threaded holes 6523 are used for installing the stop and positioning air cylinders.
[0039] The right side buckle part 66 of the small galvanized part includes a horizontal base 661, a horizontal linear rail 662, a vertical base 663, a horizontal cylinder mounting plate 664, a horizontal cylinder 665, a vertical linear rail 666, a buckle cylinder mounting plate 667, a vertical cylinder mounting plate 668, a vertical cylinder 669, a buckle cylinder 6610, a rod base 6611, a linear bearing 6612, a top rod 6613, and a limiting shaft 6614; the horizontal base 661 is fixedly connected with the horizontal linear rail 662 in an array on the surface; the horizontal linear rail 662 is slidably connected with the vertical base 663 through a sliding block; the horizontal base 661 is fixedly connected with the horizontal cylinder mounting plate 664 on the end face; the horizontal cylinder 665 is connected with the vertical base 663 through a floating joint after the telescopic shaft of the horizontal cylinder 665 passes through the through hole of the horizontal cylinder mounting plate 664; the vertical base 663 is fixedly connected with the vertical linear rail 666 on the surface; the vertical linear rail 666 is slidably connected with the buckle cylinder mounting plate 667 through a sliding block; the vertical base 663 is fixedly connected with the vertical cylinder mounting plate 668 on the end face; the vertical cylinder 669 is connected with the buckle cylinder mounting plate 667 through a floating joint after the telescopic shaft of the vertical cylinder 669 passes through the through hole of the vertical cylinder mounting plate 668; the buckle cylinder mounting plate 667 is fixedly connected with the buckle cylinder 6610 on one side of the surface; the rod base 6611 is fixedly connected on the other side of the surface; the linear bearing 6612 is fixedly connected on the side of the rod base 6611; the top rod 6613 is slidably connected with the linear bearing 6612 after passing through the inner cavity of the linear bearing 6612; the end face of the rod base 6611 is provided with an annular protrusion 66111; the limiting shaft 6614 is fixedly connected on the side of the buckle cylinder mounting plate 667; the horizontal base 661 is used for installing and fixing the horizontal linear rail 662; the horizontal linear rail 662 is used for guiding the movement of the vertical base 663; the vertical base 663 is used for installing and fixing the vertical linear rail 666; the horizontal cylinder mounting plate 664 is used for installing and fixing the horizontal cylinder 665; the horizontal cylinder 665 is used for providing power for the movement of the vertical base 663; the vertical linear rail 666 is used for guiding the movement of the buckle cylinder mounting plate 667; the buckle cylinder mounting plate 667 is used for installing and fixing the buckle cylinder 6610 and the rod base 6611; the vertical cylinder mounting plate 668 is used for installing and fixing the vertical cylinder 669; the vertical cylinder 669 can provide power for the movement of the buckle cylinder mounting plate 667; the buckle cylinder 6610 can provide power for the movement of the top rod 6613; the rod base 6611 is used for installing and fixing the linear bearing 6612; the linear bearing 6612 can make the movement of the top rod 6613 smooth; the top rod 6613 is used for stringing and pushing the small galvanized part; the limiting shaft 6614 can keep the position of the clamp base plate 623 unchanged, which is convenient for the buckling of the small galvanized part; and the annular protrusion 66111 is used for directly buckling the small galvanized part into the inner cavity of the plastic shell.
[0040] The clamp input part 63 comprises a toggle cylinder mounting plate 631, a toggle cylinder 632, a jacking insertion cylinder 633, a plug rod 634, a sliding bottom plate support plate 635, a sliding bottom plate 636, a guide side plate 637 and a sensor mounting rack 638; the toggle cylinder mounting plate 631 is fixedly connected with the toggle cylinder 632 on the side surface; the movable part of the toggle cylinder 632 is fixedly connected with the jacking insertion cylinder 633 through a connecting block; the movable end of the jacking insertion cylinder 633 is fixedly connected with the plug rod 634 through a connecting block; the end of the plug rod 634 is provided with symmetrical guide notches 6341; the sliding bottom plate support plate 635 is fixed on the surface of the galvanized small bottom plate 61 on one side of the toggle cylinder 632; the sliding bottom plate support plate 635 is fixedly connected with the sliding bottom plate 636 on the upper end surface; the sliding bottom plate 636 is fixedly connected with the guide side plate 637 on both sides; the sensor mounting rack 638 is fixedly connected with the guide side plate 637 on the surface; the bottom surface of the sliding bottom plate 636 is provided with an array of resistance reduction grooves 6361; the bottom surface of the resistance reduction groove 6361 is provided with a toggle notch 6362; the toggle cylinder mounting plate 631 is used for mounting and fixing the toggle cylinder 632; the toggle cylinder 632 can provide power for the horizontal movement of the jacking insertion cylinder 633; the jacking insertion cylinder 633 can provide power for the up-down movement of the plug rod 634; the plug rod 634 can directly toggle the plastic shell clamp 626; the guide notches 6341 can make the plug rod 634 smoothly upwardly inserted; the sliding bottom plate support plate 635 is used for mounting and fixing the sliding bottom plate 636; the sliding bottom plate 636 is the bottom surface of the sliding of the plastic shell clamp 626; the two guide side plates 637 can guide the sliding of the plastic shell clamp 626; the sensor mounting rack 638 is used for mounting a sensor to detect whether the plastic shell clamp 626 has a plastic shell; the resistance reduction grooves 6361 can reduce the resistance in the movement process of the plastic shell clamp 626; and the toggle notch 6362 is a space left for the plug rod 634 to horizontally toggle the plastic shell clamp 626.
[0041] The third embodiment of the present application is basically the same as the first embodiment, and mainly lies in further optimization. The small cap loading component 7 comprises a small cap bottom plate 71, a small cap station switching component 72, a small cap feeding component 73, a finished product output component 74, a gantry 75, a small cap upper side buckling component 76, a small cap right side buckling component 77, and a small cap left side buckling component 78. The bottom surface of the small cap bottom plate 71 is fixed on the surface of the first large bottom plate 1. The surface of the small cap bottom plate 71 is fixedly connected with the small cap station switching component 72. The end of the small cap station switching component 72 is provided with the small cap feeding component 73 fixed on the surface of the small cap bottom plate 71. The front side of the small cap station switching component 72 is provided with the finished product output component 74 fixed on the surface of the small cap bottom plate 71. The gantry 75 spans the small cap station switching component 72 and is fixed on the surface of the small cap bottom plate 71. The upper surface of the gantry 75 is fixedly connected with the small cap upper side buckling component 76. The right surface of the gantry 75 is fixedly connected with the small cap right side buckling component 77. The left surface of the gantry 75 is fixedly connected with the small cap left side buckling component 78. The small cap bottom plate 71 is a support flat plate of the small cap loading component 7. The small cap station switching component 72 is used for switching the plastic shell of the small galvanized part between the pneumatic conveying line 3 and the waiting assembly station. The small cap feeding component 73 is mainly used for automatically feeding the small cap. The finished product output component 74 is used for conveying the finished product to the next station. The gantry 75 is used for mounting and fixing the small cap upper side buckling component 76, the small cap right side buckling component 77, and the small cap left side buckling component 78. The small cap upper side buckling component 76, the small cap right side buckling component 77, and the small cap left side buckling component 78 are mainly used for buckling the small cap into the small galvanized part from the upper side, the right side, and the left side, respectively.
[0042] The small cap feeding component 73 includes a small gantry frame 731, a small cap transfer positioning block 732, an elastic clamping block 733, and a three-channel small cap direct vibration assembly 734; the small cap transfer positioning block 732 is fixedly connected to the upper, left, and right walls of the inner cavity of the small gantry frame 731; the elastic clamping block 733 is elastically connected to the side of the small cap transfer positioning block 732 via a torsion spring; the three-channel small cap direct vibration assembly 734 is fixed to the surface of the small cap base plate 71 at the end of the small cap transfer positioning block 732; one side of the small cap transfer positioning block 732 has an avoidance notch 7321; the other side has an observation groove 7325; the end of the observation groove 7325 has a small cap outlet 7326; one end face of the small cap transfer positioning block 732 has a rectangular through groove 7323; the upper and lower inner walls of the rectangular through groove 7323 have an array of rectangular guide strips 7324; The other end face of the cap transfer positioning block 732 is provided with a through hole protrusion 7322; the small gantry frame 731 is used to fix and install the small cap transfer positioning block 732; the small cap transfer positioning block 732 is the transfer station for the small cap before it enters the assembly from the three-channel small cap direct vibration assembly 734; the elastic pressure of the elastic clamping block 733 can ensure that the small cap will not fall off the small cap transfer positioning block 732; the three-channel small cap direct vibration assembly 734 mainly vibrates the small cap out in sequence; the clearance notch 7321 is the space occupied by the elastic clamping block 733 to fit tightly against the small cap transfer positioning block 732; the through hole protrusion 7322 is the channel for installing the hinge shaft between the elastic clamping block 733 and the small cap transfer positioning block 732; the rectangular through groove 7323 is the channel for the small cap to move; the rectangular guide bar 7324 can keep the small cap in a constant position during movement.
[0043] Based on this, a typical working process of the present invention is as follows:
[0044] When implementing this invention, as follows: Figures 1-15 As shown, the plastic shell vibration assembly 55 vibrates the T-shaped plastic shells sequentially onto the push block 54; the plastic shell pushing cylinder 517 drives the push block 54 to move forward within the sliding groove 531; the plastic shell transverse cylinder 510 retracts, driving the plastic shell clamping cylinder 515 to move backward along the plastic shell transverse rail 57. At this time, the plastic shell clamping cylinder 515 is just above the plastic shell; the plastic shell longitudinal cylinder 513 drives the plastic shell clamping cylinder 515 to move downward along the plastic shell longitudinal rail 511; the plastic shell clamping cylinder 515 drives the plastic shell gripper 516 to clamp the T-shaped plastic shells onto the push block 54. The plastic shell is clamped from both ends, the longitudinal cylinder 513 resets, and then the transverse cylinder 510 resets; the clamping cylinder 515 releases and places the plastic shell into the plastic shell clamp 626 between the two guide side plates 637; the lifting insertion cylinder 633 drives the insertion rod 634 to lift upward, and the insertion rod 634 passes through the actuation notch 6362 to reach the actuation waist-shaped groove 6262; the actuation cylinder 632 retracts and drives the insertion rod 634 to push the plastic shell clamp 626 backward along the guide side plate 637 onto the clamp base plate 623.
[0045] The sensors on the sensor mounting rack 638 detect that the clamp and the plastic shell on the clamp base plate 623 are in place, the switching cylinder 625 drives the clamp base plate 623 to move forward along the switching rail 622 to the waiting assembly position, the three-channel small galvanized part straight vibration assembly 653 sequentially and orderly vibrates the small galvanized part into the positioning chute 6521, the upper channel positioning cylinder 657 extends to stop the small galvanized part in the positioning chute 6521, the upper channel stop cylinder 656 then extends to position the small galvanized part between the upper channel positioning cylinder 657 and the upper channel stop cylinder 656; the horizontal cylinder 665 drives the longitudinal base 663 to move leftward along the horizontal rail 662; the longitudinal cylinder 669 drives the buckling-in cylinder mounting plate 667 to move forward along the longitudinal rail 666 until the jacking rod 6613 is inserted into the inner cavity of the small galvanized part; the right channel positioning cylinder 655 retracts, and the upper channel stop cylinder 656 resets; at this time, the small galvanized part is driven by the jacking rod 6613 to move forward along the guide of the guide protrusion 6522 until the small galvanized part reaches the position coaxial with the positioning groove 6261 after separating from the small galvanized part transfer positioning block 652; the longitudinal cylinder 669 drives the limiting shaft 6614 to move forward until the limiting shaft 6614 is inserted into the assembly positioning hole 6231 to limit the clamp base plate 623; at this time, the small galvanized part on the jacking rod 6613 has been buckled into the inner cavity of the T-shaped plastic shell, and when the annular protrusion 66111 abuts against the outer end surface of the small galvanized part, the buckling-in cylinder 6610 drives the jacking rod 6613 to retract backward until the jacking rod 6613 is separated from the inner cavity of the small galvanized part; since the small galvanized part right buckling-in component 66, the small galvanized part left buckling-in component 67, and the small galvanized part upper end buckling-in component 68 act simultaneously, the buckling-in of the small galvanized parts on the three end surfaces of the T-shaped plastic shell is completed; the switching cylinder 625 returns to the original position to switch the plastic shell with the small galvanized part to the pneumatic conveying line 3, and the clamp output component 64 moves to the position of the small cap cover feeding component 7.
[0046] The small cap position switching component 72 pushes the plastic shell with small galvanized parts to the waiting assembly position, at this time, the plastic shell with small galvanized parts is located in the middle of the three small cap transfer positioning blocks 732; the three-channel small cap straight vibration assembly 734 vibrates the small caps in order into the rectangular guide slot 7323, and under the guidance of the rectangular guide strip 7324, until entering the small cap outlet 7326 position, at this time, the small cap is pressed by the elastic clamping block 733 under the elastic force, and will not fall off; the small cap upper side buckling component 76, the small cap right side buckling component 77 and the small cap left side buckling component 78 act in turn, so that the corresponding push rod buckles the small cap into the small galvanized part cavity on the plastic shell through the small cap outlet 7326, that is, the whole assembly process is completed; the small cap position switching component 72 returns to the initial position, and pushes the finished product and the plastic shell clamp 626 to the pneumatic conveying line 3, because it is assembling small size quick connector at this time, the finished product and the plastic shell clamp 626 will not stop when passing through the large galvanized part feeding component 8 and the large cap feeding component 9 position, until reaching the unloading place; the unloading component 10 clamps the finished product and puts it into the unloading groove, at this time, the empty plastic shell clamp 626 is continuously pushed forward to the electric conveying line 4; in order to save conveying time, the electric conveying line 4 quickly moves the plastic shell clamp 626 to the end, the clamp carrying component 11 carries the empty plastic shell clamp 626 from the electric conveying line 4 to the pneumatic conveying line 3, until reaching the initial position of the plastic shell clamp 626, the whole assembly cycle process is completed; when assembling large size pneumatic quick connector is needed, only the plastic shell clamp 626 matched with it needs to be replaced, at the same time, the program on the PLC is switched, at this time, assembly will be carried out at the large galvanized part feeding component 8 and the large cap feeding component 9 position.
Claims
1. A fully automatic assembly apparatus for pneumatic quick couplings, characterized by: It include first big bottom plate (1), second big bottom plate (2), pneumatic conveying line (3), electric conveying line (4), plastic shell loading component (5), small galvanized part loading component (6), small cap loading component (7), big galvanized part loading component (8), big cap loading component (9), unloading component (10), clamp carrying component (11) and three color lamp (12), first big bottom plate (1) and second big bottom plate (2) are arranged side by side, clamp carrying component (11) bottom surface is fixed on first big bottom plate (1) surface, clamp carrying component (11) one side is equipped with pneumatic conveying line (3), clamp carrying component (11) other side is equipped with electric conveying line (4), pneumatic conveying line (3) and electric conveying line (4) constitute annular conveying component, pneumatic conveying line (3) right side is equipped with plastic shell loading component (5) fixed on first big bottom plate (1) surface, pneumatic conveying line (3) rear side is equipped with small galvanized part loading component (6) fixed on first big bottom plate (1) surface, small galvanized part loading component (6) side is equipped with small cap loading component (7) fixed on first big bottom plate (1) surface, small cap loading component (7) side is equipped with big galvanized part loading component (8) fixed on second big bottom plate (2) surface, big galvanized part loading component (8) side is equipped with big cap loading component (9) fixed on second big bottom plate (2) surface, big cap loading component (9) one side is equipped with unloading component (10) fixed on second big bottom plate (2) surface, plastic shell loading component (5) front is equipped with three color lamp (12) fixed on first big bottom plate (1) surface.
2. The fully automatic assembly apparatus for the pneumatic quick coupling according to claim 1, characterized in that: The plastic shell loading component (5) comprises a plastic shell small base plate (51), a plastic shell transfer positioning block mounting seat (52), a plastic shell transfer positioning block (53), a push block (54), a plastic shell straight vibration assembly (55), a plastic shell transverse linear rail mounting plate (56), a plastic shell transverse linear rail (57), a plastic shell longitudinal linear rail mounting plate (58), a plastic shell transverse cylinder mounting plate (59), a plastic shell transverse cylinder (510), a plastic shell longitudinal linear rail (511), a plastic shell longitudinal cylinder mounting plate (512), a plastic shell longitudinal cylinder (513), a longitudinal moving plate (514), a plastic shell clamping cylinder (515), a plastic shell clamping jaw (516) and a plastic shell pushing cylinder (517); the bottom surface of the plastic shell small base plate (51) is fixed on the surface of the first large base plate (1); the surface of the plastic shell small base plate (51) is fixedly connected with the plastic shell transfer positioning block mounting seat (52); the surface of the plastic shell transfer positioning block mounting seat (52) is fixedly connected with the plastic shell transfer positioning block (53); the inner cavity of the plastic shell transfer positioning block (53) is slidably connected with the push block (54); the right side of the plastic shell transfer positioning block (53) is provided with the plastic shell straight vibration assembly (55) fixed on the surface of the first large base plate (1); the telescopic shaft of the plastic shell pushing cylinder (517) passes through the side through hole of the plastic shell transfer positioning block mounting seat (52) and is connected with the push block (54) through a floating joint; the surface of the plastic shell transfer positioning block (53) is provided with a sliding groove (531) in the middle; the bottom surface of the sliding groove (531) is provided with a stabilizing groove (532); one end of the side wall of the sliding groove (531) is provided with a plastic shell inlet (533), and the other end is provided with symmetric plastic shell clamping jaw notches (534); the rear side of the plastic shell transfer positioning block mounting seat (52) is provided with the plastic shell transverse linear rail mounting plate (56) fixed on the surface of the plastic shell small base plate (51); the side of the plastic shell transverse linear rail mounting plate (56) is fixedly connected with the plastic shell transverse linear rail (57); the plastic shell transverse linear rail (57) is slidably connected with the plastic shell longitudinal linear rail mounting plate (58) through a sliding block; the end surface of the plastic shell transverse linear rail mounting plate (56) is fixedly connected with the plastic shell transverse cylinder mounting plate (59); the telescopic shaft of the plastic shell transverse cylinder (510) passes through the through hole of the plastic shell transverse cylinder mounting plate (59) and is fixedly connected with the side of the plastic shell longitudinal linear rail mounting plate (58) through a floating joint; the side of the plastic shell longitudinal linear rail mounting plate (58) is fixedly connected with the plastic shell longitudinal linear rail (511) in an array; the plastic shell longitudinal linear rail (511) is slidably connected with the longitudinal moving plate (514) through a sliding block; the upper end surface of the plastic shell longitudinal linear rail mounting plate (58) is fixedly connected with the plastic shell longitudinal cylinder mounting plate (512); the telescopic shaft of the plastic shell longitudinal cylinder (513) passes through the through hole of the plastic shell longitudinal cylinder mounting plate (512) and is fixedly connected with the side of the longitudinal moving plate (514) through a floating joint; the side of the longitudinal moving plate (514) is fixedly connected with the side of the plastic shell clamping cylinder (515) through a connecting plate; the movable part of the plastic shell clamping cylinder (515) is symmetrically fixedly connected with the plastic shell clamping jaw (516); the end of the plastic shell clamping jaw (516) is provided with a circular protrusion (5161); the end of the circular protrusion (5161) is provided with a guide chamfer (5162).
3. The full automatic assembly equipment for the pneumatic quick coupling according to claim 1, characterized in that: The small galvanized part feeding component (6) comprises a small galvanized bottom plate (61), a small galvanized part station switching component (62), a clamp input component (63), a clamp output component (64), a small galvanized part feeding component (65), a small galvanized part right side buckling component (66), a small galvanized part left side buckling component (67), and a small galvanized part upper end buckling component (68); the bottom surface of the small galvanized bottom plate (61) is fixed on the surface of the first large bottom plate (1); the middle of the surface of the small galvanized bottom plate (61) is fixedly connected with the small galvanized part station switching component (62); the front right side of the small galvanized part station switching component (62) is provided with the clamp input component (63) fixed on the surface of the small galvanized bottom plate (61); the front left side of the small galvanized part station switching component (62) is provided with the clamp output component (64) fixed on the surface of the small galvanized bottom plate (61); the end of the small galvanized part station switching component (62) is provided with the small galvanized part feeding component (65) fixed on the surface of the small galvanized bottom plate (61); the rear right side of the small galvanized part station switching component (62) is provided with the small galvanized part right side buckling component (66) fixed on the surface of the small galvanized bottom plate (61); the rear left side of the small galvanized part station switching component (62) is provided with the small galvanized part left side buckling component (67) fixed on the surface of the small galvanized bottom plate (61); and the upper side of the small galvanized part station switching component (62) is provided with the small galvanized part upper end buckling component (68) fixed on the surface of the small galvanized bottom plate (61).
4. The full automatic assembly equipment for the pneumatic quick coupling according to claim 3, characterized in that: The small galvanized part station switching component (62) comprises a switching base (621), a switching line rail (622), a clamp bottom plate (623), an L-shaped vertical plate (624), a switching air cylinder (625), and a plastic shell clamp (626); the upper surface of the switching base (621) is fixedly connected with the switching line rail (622); the switching line rail (622) is slidingly connected with the clamp bottom plate (623) through a sliding block; the surface of the clamp bottom plate (623) is fixedly connected with the L-shaped vertical plate (624) in an array; the plastic shell clamp (626) is placed in the middle of the two L-shaped vertical plates (624); the output shaft of the switching air cylinder (625) passes through the side hole of the switching base (621) and is connected with the side of the clamp bottom plate (623) through a floating joint; the front and rear sides of the clamp bottom plate (623) are provided with symmetric assembly positioning holes (6231); the middle of the plastic shell clamp (626) is provided with a positioning groove (6261); the bottom surface of the positioning groove (6261) is provided with a waist-shaped slot (6262); and the side wall of the positioning groove (6261) is provided with symmetric clamp clamping holes (6263).
5. The full automatic assembly equipment of the pneumatic quick coupling according to claim 3, characterized in that: The small galvanized part feeding component (65) comprises an I-shaped support block (651), a small galvanized part transfer positioning block (652), a three-channel small galvanized part straight vibration assembly (653), a right-channel stop air cylinder (654), a right-channel positioning air cylinder (655), an upper-channel stop air cylinder (656), an upper-channel positioning air cylinder (657), a left-channel stop air cylinder (658), and a left-channel positioning air cylinder (659); the I-shaped support block (651) is fixedly connected with the small galvanized part transfer positioning block (652) on the upper end face; the small galvanized part transfer positioning block (652) is provided with the three-channel small galvanized part straight vibration assembly (653) fixed on the surface of the small galvanized bottom plate (61) opposite to the front face; the small galvanized part transfer positioning block (652) is fixedly connected with the right-channel stop air cylinder (654) and the right-channel positioning air cylinder (655) arranged in a staggered manner on the right side; the small galvanized part transfer positioning block (652) is fixedly connected with the upper-channel stop air cylinder (656) and the upper-channel positioning air cylinder (657) arranged in a staggered manner on the upper side; the small galvanized part transfer positioning block (652) is fixedly connected with the left-channel stop air cylinder (658) and the left-channel positioning air cylinder (659) arranged in a staggered manner on the left side; the small galvanized part transfer positioning block (652) is in a T-shaped structure, and the left end, the right end, and the upper end are of the same structure; the small galvanized part transfer positioning block (652) is provided with a positioning sliding groove (6521) in the middle of the upper end surface; the inner walls on the two sides of the positioning sliding groove (6521) are provided with symmetrical guide protrusions (6522); and the inner walls on the two sides of the positioning sliding groove (6521) are provided with air cylinder threaded holes (6523) arranged in a staggered manner.
6. The full automatic assembly equipment for the pneumatic quick coupling according to claim 3, characterized in that: The small galvanized part right side buckle into part (66) includes horizontal base (661), horizontal line rail (662), longitudinal base (663), horizontal cylinder mounting plate (664), horizontal cylinder (665), longitudinal line rail (666), buckle into cylinder mounting plate (667), longitudinal cylinder mounting plate (668), longitudinal cylinder (669), buckle into cylinder (6610), rod base (6611), linear bearing (6612), jacks (6613) and limit shaft (6614), horizontal base (661) surface array fixedly connected with horizontal line rail (662), horizontal line rail (662) is connected with longitudinal base (663) through the sliding block, horizontal base (661) end surface fixedly connected with horizontal cylinder mounting plate (664), horizontal cylinder (665) telescopic shaft passes through horizontal cylinder mounting plate (664) through hole and is connected with longitudinal base (663) side surface through floating joint, longitudinal base (663) surface fixedly connected with longitudinal line rail (666), longitudinal line rail (666) is connected with buckle into cylinder mounting plate (667) through the sliding block, longitudinal base (663) end surface fixedly connected with longitudinal cylinder mounting plate (668), longitudinal cylinder (669) telescopic shaft passes through longitudinal cylinder mounting plate (668) through hole and is connected with buckle into cylinder mounting plate (667) side surface through floating joint, buckle into cylinder mounting plate (667) surface one side fixedly connected with buckle into cylinder (6610), surface the other side fixedly connected with rod base (6611), rod base (6611) side surface fixedly connected with linear bearing (6612), jacks (6613) pass through linear bearing (6612) inner chamber, and be connected with linear bearing (6612) slidingly, rod base (6611) end surface is equipped with annular protruding (66111), buckle into cylinder mounting plate (667) side surface fixedly connected with limit shaft (6614).
7. The full automatic assembly equipment of the pneumatic quick coupling according to claim 3, characterized in that: The clamp input part (63) includes a toggle cylinder mounting plate (631), a toggle cylinder (632), a jacking insertion cylinder (633), a plug rod (634), a sliding bottom plate support plate (635), a sliding bottom plate (636), a guide side plate (637), and a sensor mounting rack (638); the toggle cylinder mounting plate (631) is fixedly connected with the toggle cylinder (632) on the side surface; the movable part of the toggle cylinder (632) is fixedly connected with the jacking insertion cylinder (633) through a connecting block; the movable end of the jacking insertion cylinder (633) is fixedly connected with the plug rod (634) through a connecting block; the plug rod (634) is provided with symmetrical guide notches (6341) at the end; the sliding bottom plate support plate (635) is fixed on the surface of the galvanized small bottom plate (61) on one side of the toggle cylinder (632); the sliding bottom plate support plate (635) is fixedly connected with the sliding bottom plate (636) on the upper end surface; the sliding bottom plate (636) is fixedly connected with the guide side plate (637) on both sides; the sensor mounting rack (638) is fixedly connected on the surface of the guide side plate (637) across; the sliding bottom plate (636) is provided with an array of resistance reduction grooves (6361) on the bottom surface; the resistance reduction grooves (6361) are provided with toggle notches (6362) on the bottom surface.
8. The full automatic assembly equipment of the pneumatic quick coupling according to claim 1, characterized in that: The small cap cover loading part (7) includes a small cap cover bottom plate (71), a small cap cover station switching part (72), a small cap cover feeding part (73), a finished product output part (74), a gantry (75), a small cap cover upper side buckling part (76), a small cap cover right side buckling part (77), and a small cap cover left side buckling part (78); the small cap cover bottom plate (71) is fixed on the surface of the first large bottom plate (1) on the bottom surface; the small cap cover bottom plate (71) is fixedly connected with the small cap cover station switching part (72) on the surface; the small cap cover station switching part (72) is provided with the small cap cover feeding part (73) fixed on the surface of the small cap cover bottom plate (71) at the end; the small cap cover station switching part (72) is provided with the finished product output part (74) fixed on the surface of the small cap cover bottom plate (71) on one side in front; the gantry (75) is fixed on the surface of the small cap cover bottom plate (71) across the small cap cover station switching part (72); the small cap cover upper side buckling part (76) is fixedly connected on the upper surface of the gantry (75); the small cap cover right side buckling part (77) is fixedly connected on the right surface of the gantry (75); and the small cap cover left side buckling part (78) is fixedly connected on the left surface of the gantry (75).
9. The full automatic assembly equipment of the pneumatic quick coupling according to claim 8, characterized in that: The small cap feeding component (73) comprises a small gantry (731), a small cap transfer positioning block (732), an elastic clamping block (733), and a three-channel small cap straight vibration assembly (734); the upper wall, the left wall, and the right wall of the inner cavity of the small gantry (731) are fixedly connected with the small cap transfer positioning block (732); the side surface of the small cap transfer positioning block (732) is elastically connected with the elastic clamping block (733) through a torsion spring; the end of the small cap transfer positioning block (732) is provided with the three-channel small cap straight vibration assembly (734) fixed on the surface of the small cap bottom plate (71); one side surface of the small cap transfer positioning block (732) is provided with an avoiding gap (7321); the other side surface is provided with an observation groove (7325); the end of the observation groove (7325) is provided with a small cap outlet (7326); one end surface of the small cap transfer positioning block (732) is provided with a rectangular through groove (7323); the upper and lower inner walls of the rectangular through groove (7323) are provided with an array of rectangular guide strips (7324); the other end surface of the small cap transfer positioning block (732) is provided with a through-hole protrusion (7322).
Citation Information
Patent Citations
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