Fuel cell detection device
By designing vibration, puncture and leakage detection mechanisms for fuel cell detection devices, the problems of low detection efficiency and safety hazards in existing technologies are solved, efficient and accurate fuel cell detection is achieved, the damage resistance and hydrogen leakage risk of fuel cells under complex working conditions are simulated, and the automation and safety of detection are improved.
Patent Information
- Application Number
- CN202511263367.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2045-09-05
AI Technical Summary
Existing fuel cell detection devices are cumbersome to operate, have low detection efficiency, and low degree of automation. Manual operation increases labor costs and poses safety hazards. In addition, detection accuracy is easily affected by human factors, making it difficult to simulate the fuel cell's damage resistance and hydrogen leakage risk under complex working conditions.
A fuel cell detection device was designed, which includes a vibration mechanism, a puncture detection mechanism, a leakage detection mechanism, and a cleaning mechanism. By simulating the bumps and temperature changes during ship travel, the damage resistance of the fuel cell can be accurately tested. Sealing and nitrogen purging are used to prevent hydrogen leakage, and residues are automatically cleaned to improve detection accuracy and safety.
It achieves efficient and accurate detection of fuel cells, simulates the damage resistance of fuel cells under complex working conditions, has a high degree of automation, reduces manual intervention, reduces labor costs, and ensures detection safety and accuracy.
Smart Images

Figure CN120741209A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fuel cell safety detection, and in particular to a fuel cell detection device. Background Art
[0002] As the global energy structure transitions to a low-carbon one, fuel cells, as an efficient and clean energy conversion device, have been widely used in new energy vehicles, large ships, distributed power generation, and other fields. However, fuel cells usually contain flammable and explosive substances such as hydrogen, and the working environment involves complex working conditions such as temperature and pressure. Once structural damage, seal failure, or thermal runaway occurs, it may cause safety accidents such as leakage, combustion, or even explosion. Therefore, comprehensive and accurate testing of the safety of fuel cells has become an important link to ensure their industrial application.
[0003] Among them, large ships may encounter extreme working conditions such as collisions with underwater obstacles (such as reefs and floating objects), cargo shifting and collision in the cargo hold, and hull vibration fatigue during navigation. In the long term, these conditions may cause the fuel cell pipeline interface to tear, and puncture may directly damage the core structure of the fuel cell, causing hydrogen leakage. If an electric spark is encountered, the cabin may explode. The current detection device is not only cumbersome to operate and has low detection efficiency, but may also affect the detection accuracy due to the transfer process. After the puncture test, the battery residue is difficult to clean, and the accumulation of residue can easily affect the accuracy of subsequent detection, and manual cleaning poses a safety hazard. In addition, the existing detection device has a low degree of automation and relies more on manual operation, which not only increases labor costs, but also may cause detection errors due to human factors. In order to solve the above problems, we propose a fuel cell detection device. Summary of the Invention
[0004] The main purpose of the present invention is to provide a fuel cell detection device that can effectively solve the problems in the background technology.
[0005] To achieve the above object, the technical solution adopted by the present invention is: A fuel cell detection device includes a support frame, a first notch is provided on the top side wall of the support frame, a sealing plate is provided on the inner side wall of the first notch, a first sealing groove is provided on the bottom side wall of the sealing plate, a second sealing groove is provided on the top side wall of the support frame, a battery body is placed on the top of the support frame, two fixing blocks are provided on the front and rear end side walls of the battery body, a cleaning mechanism is provided on the bottom side wall of the support frame for cleaning residues dropped after the battery is punctured, and a vibration mechanism is provided on the top side wall of the support frame for vibrating the battery.
[0006] Preferably, the cleaning mechanism includes a first electric telescopic rod arranged on the side wall of the bottom end of the support frame, and the two telescopic ends of the first electric telescopic rods are each provided with a first connecting plate, and the corresponding end side walls of the two first connecting plates are fixedly connected to the same first shell, and the top side wall of the first shell is provided with a first sealing strip, and the bottom end of the first shell is provided with a hole, and the inner side wall of the hole is fixedly connected to the valve body, and the inner side wall of the first shell is provided with two first electric slide grooves, and the inner side wall of the first shell is provided with two second electric slide grooves.
[0007] Preferably, a second motor is provided on one side wall of the first shell, and a bidirectional threaded rod is provided on the output end of the second motor passing through one side wall of the first shell. The other end of the second motor is rotatably connected to the other side wall of the first shell, and a cleaning plate is rotatably connected to the outer side wall of the bidirectional threaded rod. Two first motors are fixedly connected to the front end side wall of the first shell, and an inclined plate is provided on the output end of the first motor passing through the front end of the first shell. Two openings are provided on the bottom end side wall of the first shell, and the corresponding openings are rotatably connected to the inclined plate.
[0008] Preferably, the inner side wall of the first shell is provided with a puncture detection mechanism for puncturing the battery and detecting heat, the puncture detection mechanism includes a first electric slider slidably connected to the inner side wall of the first electric slide, the corresponding ends of the two first electric sliders are fixedly connected to the same first guide plate, the top side wall of the first guide plate is provided with a third electric slide, the inner side wall of the third electric slide is slidably connected to the third electric slider, the top side wall of the third electric slider is provided with a first rotating plate, a side wall of the first rotating plate is provided with a third motor, and the output end of the third motor passes through the first rotating plate and is provided with a first rotating block.
[0009] Preferably, a second electric telescopic rod is provided on one side wall of the first rotating block, a fixed plate is provided at the telescopic end of the second electric telescopic rod, a puncture needle is provided at the other end of the fixed plate, an angle sensor is provided on one side wall of the fixed plate, and a third connecting plate is provided on the other side wall of the fixed plate.
[0010] Preferably, a plurality of first elastic components are provided on one side wall of the third connecting plate, a second rotating plate is provided on the other end of each of the first elastic components, a second rotating block is rotatably connected to the inner side wall of the second rotating plate, and the other ends of the plurality of second rotating blocks are fixedly connected to the same covering plate, a temperature sensor is provided on the other end of the covering plate, a plurality of holes are provided on one side wall of the covering plate, and nozzles are fixedly connected to the inner side walls corresponding to the holes, the puncture detection mechanism also includes a dry powder fire extinguisher fixedly connected to one side wall of the first shell, a telescopic transmission pipe is provided at the output end of the dry powder fire extinguisher, and the other end of the telescopic transmission pipe passes through the first shell and the third connecting plate and is fixedly connected to the covering plate.
[0011] Preferably, a side wall of the first shell is provided with a leakage detection mechanism for detecting gas at the puncture point of the battery, and the leakage detection mechanism includes two second electric sliders slidably connected to the inner side walls of the second electric slides, and the corresponding end side walls of the two second electric sliders are fixedly connected to the same second guide plate, and the top side wall of the second guide plate is provided with a fourth electric slide, and the inner side wall of the fourth electric slide is slidably connected to the fourth electric slider, and the top side wall of the fourth electric slider is provided with a movable plate, and the top side wall of the movable plate is provided with a third electric telescopic rod, the telescopic end of the third electric telescopic rod is provided with a sleeve, and the bottom end of the inner side wall of the sleeve is provided with a gas sensor.
[0012] Preferably, the air leakage detection mechanism further comprises a nitrogen tank fixedly connected to a side wall of the first shell, an air pump is provided on the top side wall of the nitrogen tank, an air pipe is provided at the output end of the air pump, and the air pipe passes through the first shell and is fixedly connected to the sleeve.
[0013] Preferably, the vibration mechanism includes two fixing frames fixedly connected to the top side walls of the support frame, a fifth electric slide is provided at the corresponding ends of the two fixing frames, a fifth electric slide is slidably connected to the inner side walls of the two fifth electric slides, and the corresponding ends of the two fifth electric slides are fixedly connected to the same second shell, a temperature adjustment component is provided at the top of the inner side wall of the second shell, a fourth electric telescopic rod is provided at the top of the inner side wall of the second shell, a vibration plate is provided at the telescopic end of the fourth electric telescopic rod, and a second sealing strip is provided on the bottom side wall of the second shell.
[0014] Preferably, the top side wall of the support frame is provided with four positioning posts, the outer sides of the four positioning posts are provided with holes in a circular array, and the inner sides corresponding to the holes are fixedly connected to the sixth electric telescopic rod, and the telescopic ends of the multiple sixth electric telescopic rods are fixedly connected to the positioning plate, the top side wall of the support frame is provided with four second slots, the bottom ends of the inner sides of the four second slots are fixedly connected to the fifth electric telescopic rod, the telescopic ends of the four fifth electric telescopic rods are provided with buffer plates, the bottom ends of the inner sides of the four second slots are fixedly connected to the second elastic component, and the other end of the second elastic component is fixedly connected to the bottom end of the buffer plate.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. This fuel cell detection device can simulate different temperatures and small vibrations through a vibration mechanism and temperature adjustment components, and reproduce scenes such as bumps, high and low temperatures during ship driving, so that the detection results are closer to actual application needs. It also realizes multi-angle adjustment of puncture through the third motor and angle sensor. Combined with the first electric slider and the third electric slider, it can accurately test the damage resistance of any area on the battery surface under different impact directions, verify the deformation resistance of the fuel cell shell and the integrity of the internal structure under different impact directions, and cover various risks such as "obstacle collision, frontal collision" and "oblique scraping" in ship driving scenarios.
[0016] 2. This fuel cell detection device has a gas leakage detection mechanism that uses a sleeve and a gas sensor to accurately detect the hydrogen concentration at the puncture point and automatically starts nitrogen purge to reduce the hydrogen concentration to a safe threshold. If the temperature sensor detects a high temperature, the dry powder fire extinguisher quickly suppresses combustion through the nozzle. The second shell and the support frame are sealed by a second sealing strip, and the first shell and the support frame are sealed by a first sealing strip to achieve a double-enclosed space above and below to prevent hydrogen from leaking to the external environment. The valve body can relieve pressure in time to prevent excessive pressure in the test chamber from causing damage to the equipment. The inclined plate cooperates with the cleaning plate driven by a bidirectional threaded rod to automatically collect and discharge puncture residues, avoiding time-consuming manual cleaning and secondary pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic cross-sectional view of the overall structure of the present invention; Figure 3 It is a schematic diagram of the partial structure of the vibration mechanism of the present invention; Figure 4 It is a schematic cross-sectional view of a local structure of the vibration mechanism of the present invention; Figure 5 This is a schematic cross-sectional view of a local structure of the puncture detection mechanism of the present invention; Figure 6 This is a second schematic cross-sectional view of a partial structure of the puncture detection mechanism of the present invention; Figure 7 For the present invention Figure 2 A in the middle is an enlarged schematic diagram; Figure 8 It is a partial cross-sectional schematic diagram of the cleaning mechanism of the present invention.
[0018] Figure: 1, support frame; 2, cleaning mechanism; 3, puncture detection mechanism; 4, air leakage detection mechanism; 5, vibration mechanism; 12, first sealing groove; 13, first notch; 14, second sealing groove; 15, sealing plate; 21, first housing; 22, first electric slide; 23, first sealing strip; 24, first connecting plate; 25, first electric telescopic rod; 26, valve body; 27, second electric slide; 28, first motor; 29, tilting plate; 2 91. Second motor; 292. Bidirectional threaded rod; 293. Cleaning plate; 31. First electric slide; 32. First guide plate; 33. Third electric slide; 34. Third electric slide; 35. First rotating plate; 36. Third motor; 37. First rotating block; 38. Dry powder fire extinguisher; 39. Second electric telescopic rod; 391. Fixing plate; 392. Angle sensor; 393. Puncture needle; 394. Third connecting plate; 395. Telescopic sensor Pipeline; 396, first elastic component; 397, cover plate; 398, nozzle; 399, temperature sensor; 3991, second rotating plate; 3992, second rotating block; 41, nitrogen tank; 42, air pump; 43, second electric slide; 44, second guide plate; 45, fourth electric slide; 46, fourth electric slide; 47, movable plate; 48, third electric telescopic rod; 49, sleeve; 491, gas sensor; 492, gas pipe; 51. Fixed frame; 52. Fifth electric slide; 53. Fifth electric slider; 54. Second shell; 55. Second sealing strip; 56. Temperature adjustment component; 57. Fourth electric telescopic rod; 58. Vibrating plate; 59. Second notch; 591. Fifth electric telescopic rod; 592. Buffer plate; 593. Second elastic component; 594. Positioning column; 595. Sixth electric telescopic rod; 596. Positioning plate; 6. Battery body; 61. Fixed block. DETAILED DESCRIPTION
[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0020] like Figure 1 - Figure 8 As shown, a fuel cell detection device includes a support frame 1, a first notch 13 is provided on the top side wall of the support frame 1, a sealing plate 15 is provided on the inner side wall of the first notch 13, a first sealing groove 12 is provided on the bottom side wall of the sealing plate 15, a second sealing groove 14 is provided on the top side wall of the support frame 1, a battery body 6 is placed on the top of the support frame 1, two fixing blocks 61 are provided on the front and rear end side walls of the battery body 6, a cleaning mechanism 2 is provided on the bottom side wall of the support frame 1 for cleaning the residue dropped after the battery is punctured, and a vibration mechanism 5 is provided on the top side wall of the support frame 1 for vibrating the battery.
[0021] In this embodiment, the cleaning mechanism 2 includes a first electric telescopic rod 25 arranged on the side wall of the bottom end of the support frame 1, and the telescopic ends of the two first electric telescopic rods 25 are each provided with a first connecting plate 24. The corresponding end side walls of the two first connecting plates 24 are fixedly connected to the same first shell 21, and the top side wall of the first shell 21 is provided with a first sealing strip 23. A hole is provided at the bottom end of the first shell 21, and the inner side wall of the hole is fixedly connected to the valve body 26. The inner side wall of the first shell 21 is provided with two first electric slide grooves 22, and the inner side wall of the first shell 21 is provided with two second electric slide grooves 27.
[0022] Specifically, the multiple first electric telescopic rods 25 contract, driving the first shell 21 to rise, so that the first sealing strip 23 is inserted into the first sealing groove 12 at the bottom end of the support frame 1, thereby forming a relatively closed test environment.
[0023] In this embodiment, a second motor 291 is provided on one side wall of the first shell 21, and a bidirectional threaded rod 292 is provided on the output end of the second motor 291 through the one side wall of the first shell 21. The other end of the second motor 291 is rotatably connected to the other side wall of the first shell 21, and a cleaning plate 293 is rotatably connected to the outer wall of the bidirectional threaded rod 292. Two first motors 28 are fixedly connected to the front end side wall of the first shell 21, and an inclined plate 29 is provided on the output end of the first motor 28 through the front end of the first shell 21. Two openings are provided on the bottom side wall of the first shell 21, and the corresponding openings are rotatably connected to the inclined plate 29.
[0024] Specifically, the two first motors 28 respectively drive the two inclined plates 29 to rotate and open, so that the two inclined plates 29 are rotated to a vertical state. The residue falling after the battery is punctured falls to the bottom of the first shell 21. Then the second motor 291 drives the bidirectional threaded rod 292 to rotate, driving the cleaning plate 293 to move back and forth, pushing the residue to the opening position leaked after the inclined plate 29 is opened, and completing the cleaning.
[0025] In this embodiment, a puncture detection mechanism 3 for puncturing the battery and detecting heat is provided on the inner wall of the first shell 21. The puncture detection mechanism 3 includes a first electric slider 31 slidably connected to the inner wall of the first electric slide 22. The corresponding ends of the two first electric sliders 31 are fixedly connected to the same first guide plate 32. A third electric slide 33 is provided on the top side wall of the first guide plate 32. A third electric slide 33 is slidably connected to the inner wall of the third electric slide 33. A third electric slider 34 is slidably connected to the inner wall of the third electric slide 33. A first rotating plate 35 is provided on the top side wall of the third electric slider 34. A third motor 36 is provided on one side wall of the first rotating plate 35. The output end of the third motor 36 passes through the first rotating plate 35 and is provided with a first rotating block 37.
[0026] Specifically, the first electric slider 31 slides in the first electric slide 22, driving the first guide plate 32 to move above the puncture position, and the third electric slider 34 slides in the third electric slide 33 to further fine-tune the puncture point position. The third motor 36 drives the first rotating block 37 to rotate and adjust the puncture angle. The angle sensor 392 feeds back the angle data in real time, aligns the puncture needle 393 with the target area of the battery, and drives the first rotating block 37 to rotate by the third motor 36.
[0027] In this embodiment, a second electric telescopic rod 39 is provided on one side wall of the first rotating block 37, a fixed plate 391 is provided at the telescopic end of the second electric telescopic rod 39, a puncture needle 393 is provided at the other end of the fixed plate 391, an angle sensor 392 is provided on one side wall of the fixed plate 391, and a third connecting plate 394 is provided on the other side wall of the fixed plate 391.
[0028] Specifically, the angle sensor 392 adjusts the puncture angle, and the second electric telescopic rod 39 pushes the puncture needle 393 to puncture the battery at a set speed. At this time, the cover plate 397 moves following the movement of the puncture needle 393.
[0029] In this embodiment, a plurality of first elastic components 396 are provided on one side wall of the third connecting plate 394, and a second rotating plate 3991 is provided on the other end of each of the first elastic components 396. The inner side wall of the second rotating plate 3991 is rotatably connected to a second rotating block 3992, and the other ends of the plurality of second rotating blocks 3992 are fixedly connected to the same covering plate 397. A temperature sensor 399 is provided on the other end of the covering plate 397. A plurality of holes are provided on one side wall of the covering plate 397, and a nozzle 398 is fixedly connected to the inner side wall corresponding to the holes. The puncture detection mechanism 3 also includes a dry powder fire extinguisher 38 fixedly connected to a side wall of the first shell 21, and a telescopic transmission tube 395 is provided at the output end of the dry powder fire extinguisher 38. The other end of the telescopic transmission tube 395 passes through the first shell 21 and the third connecting plate 394 and is fixedly connected to the covering plate 397.
[0030] Specifically, through the action of multiple first elastic components 396 and the rotational connection between the second rotating plate 3991 and the second rotating block 3992, the temperature sensor 399 can tightly contact the bottom end of the battery body 6. At the moment of puncture, the temperature sensor 399 on the covering plate 397 monitors the temperature changes on the battery surface in real time and records the thermal runaway data. If the temperature rises abnormally, the dry powder fire extinguisher 38 transports dry powder to the inside of the covering plate 397 through the telescopic transmission tube 395, and then sprays it through multiple nozzles 398, ready to extinguish the fire at any time.
[0031] In this embodiment, a side wall of the first shell 21 is provided with a leakage detection mechanism 4 for performing gas detection on the punctured part of the battery. The leakage detection mechanism 4 includes two second electric sliders 43 slidably connected to the inner side walls of the second electric slides 27. The corresponding end side walls of the two second electric sliders 43 are fixedly connected to the same second guide plate 44. A fourth electric slide 45 is provided on the top side wall of the second guide plate 44. The fourth electric slide 45 is slidably connected to the inner side wall of the fourth electric slide 45. A fourth electric slider 46 is provided on the top side wall of the fourth electric slider 46. A movable plate 47 is provided on the top side wall of the movable plate 47. A third electric telescopic rod 48 is provided on the top side wall of the movable plate 47. A sleeve 49 is provided on the telescopic end of the third electric telescopic rod 48. A gas sensor 491 is provided on the bottom end of the inner wall of the sleeve 49.
[0032] Specifically, the second electric slider 43 slides in the second electric slide 27, driving the second guide plate 44 to move to directly below the puncture point, and the fourth electric slider 46 slides in the fourth electric slide 45, so that the sleeve 49 is located directly below the puncture point. Subsequently, the third electric telescopic rod 48 is extended, so that the top end of the sleeve 49 contacts the bottom end of the battery body 6, so that the sleeve 49 covers the entire puncture site. At this time, the leaked hydrogen is detected in real time by the gas sensor 491.
[0033] In this embodiment, the air leakage detection mechanism 4 also includes a nitrogen tank 41 fixedly connected to a side wall of the first shell 21. An air pump 42 is provided on the top side wall of the nitrogen tank 41. An air supply pipe 492 is provided at the output end of the air pump 42. The air supply pipe 492 passes through the first shell 21 and is fixedly connected to the sleeve 49.
[0034] Specifically, the air pump 42 is started to extract nitrogen from the nitrogen tank 41 and inject it into the sleeve 49 through the air pipe 492 to dilute the leaked hydrogen and prevent it from accumulating.
[0035] In this embodiment, the vibration mechanism 5 includes two fixed frames 51 fixedly connected to the top side walls of the support frame 1, and the corresponding ends of the two fixed frames 51 are each provided with a fifth electric slide 52, and the inner walls of the two fifth electric slides 52 are both slidably connected with a fifth electric slider 53, and the corresponding ends of the two fifth electric sliders 53 are fixedly connected to the same second shell 54, and a temperature adjustment component 56 is provided at the top of the inner wall of the second shell 54, and a fourth electric telescopic rod 57 is provided at the top of the inner wall of the second shell 54, and a vibration plate 58 is provided at the telescopic end of the fourth electric telescopic rod 57, and a second sealing strip 55 is provided on the bottom side wall of the second shell 54.
[0036] Specifically, the fifth electric slider 53 slides downward in the fifth electric slide groove 52, causing the second shell 54 to move downward, so that the second sealing strip 55 is inserted into the second sealing groove 14 to form a closed test space. The temperature debugging component 56 adjusts the temperature in the chamber to the target value, so that the battery body 6 can be punctured at different temperatures. The fourth electric telescopic rod 57 pushes the vibration plate 58 to contact the battery surface, applying small vibrations at a certain frequency to simulate the bumpy driving of the ship for a certain period of time to test the structural stability and performance changes of the battery under vibration conditions.
[0037] In this embodiment, four positioning columns 594 are provided on the top side wall of the support frame 1, and the outer walls of the four positioning columns 594 are provided with holes in a circular array, and the inner walls corresponding to the holes are fixedly connected with the sixth electric telescopic rod 595, and the telescopic ends of multiple sixth electric telescopic rods 595 are fixedly connected with the positioning plate 596, and the top side wall of the support frame 1 is provided with four second slots 59, and the bottom ends of the inner walls of the four second slots 59 are fixedly connected with the fifth electric telescopic rod 591, and the telescopic ends of the four fifth electric telescopic rods 591 are provided with a buffer plate 592, and the bottom ends of the inner walls of the four second slots 59 are fixedly connected with the second elastic component 593, and the other end of the second elastic component 593 is fixedly connected to the bottom end of the buffer plate 592.
[0038] Specifically, multiple fifth electric telescopic rods 591 are extended, driving the buffer plate 592 to rise, so that the top of the buffer plate 592 is flush with the bottom of the positioning plate 596, and the fixed block 61 is placed on the outside of the four positioning columns 594, and then multiple sixth electric telescopic rods 595 are extended, pushing the positioning plate 596 to move toward the inner wall of the fixed block 61 until the positioning plate 596 contacts the inner wall of the fixed block 61 and stops.
[0039] It should be noted that the present invention is a fuel cell detection device. The user places the fuel cell body 6 on the top of the support frame 1, and multiple fifth electric telescopic rods 591 are extended to drive the buffer plate 592 to rise, so that the top of the buffer plate 592 is flush with the bottom of the positioning plate 596, and the fixing block 61 is respectively placed on the outside of the four positioning columns 594. Then, multiple sixth electric telescopic rods 595 are extended to push the positioning plate 596 to move toward the inner wall of the fixing block 61 until the positioning plate 596 contacts the inner wall of the fixing block 61 and stops, thereby ensuring the test process. The middle position is stable and is initially positioned by four positioning columns 594. At this time, the second shell 54 is located directly above the battery. Subsequently, the fifth electric slider 53 slides downward in the fifth electric slide groove 52, causing the second shell 54 to move downward, so that the second sealing strip 55 is inserted into the second sealing groove 14 to form a closed test space. Then the fifth electric slider 53 stops moving. At the same time, multiple first electric telescopic rods 25 contract, driving the first shell 21 to rise, so that the first sealing strip 23 is inserted into the first sealing groove 12 at the bottom end of the support frame 1, thereby forming a relatively closed test environment.
[0040] The first electric slider 31 slides in the first electric slide 22, driving the first guide plate 32 to move above the puncture position, and the third electric slider 34 slides in the third electric slide 33 to further fine-tune the puncture point position, and the third motor 36 drives the first rotating block 37 to rotate to adjust the puncture angle. The angle sensor 392 feeds back the angle data in real time to align the puncture needle 393 with the target area of the battery. The first rotating block 37 is driven to rotate by the third motor 36, and the puncture angle is adjusted in combination with the angle sensor 392. The second electric telescopic rod 39 pushes the puncture needle 393 to puncture the battery at a set speed. At this time, the cover plate 397 moves following the movement of the puncture needle 393, and through the action of multiple first elastic components 396 and the second rotating plate 39 91 is rotatably connected to the second rotating block 3992, so that the temperature sensor 399 can tightly contact the bottom end of the battery body 6. At the moment of puncture, the temperature sensor 399 on the cover plate 397 monitors the temperature change of the battery surface in real time and records the thermal runaway data. If the temperature rises abnormally, the dry powder fire extinguisher 38 transports dry powder to the inside of the cover plate 397 through the telescopic transmission tube 395, and then sprays it through multiple nozzles 398, ready to extinguish the fire at any time. After the puncture is completed, the second electric telescopic rod 39 pulls the puncture needle 393 away from the bottom of the battery, and then the second electric slider 43 slides in the second electric slide 27, driving the second guide plate 44 to move to just below the puncture point, and the fourth electric slider 46 slides in the fourth electric slide 45, so that the sleeve 49 is located at the puncture point. The point is just below the puncture point. Subsequently, the third electric telescopic rod 48 is extended to make the top of the sleeve 49 contact with the bottom of the battery body 6, so that the sleeve 49 covers the entire puncture site. At this time, the leaked hydrogen is detected in real time by the gas sensor 491 to judge the battery sealing. If hydrogen leakage is detected, the air pump 42 is started to extract nitrogen from the nitrogen tank 41 and inject it into the sleeve 49 through the gas pipe 492 to dilute the leaked hydrogen and prevent it from gathering. The valve body 26 is opened to avoid excessive gas pressure in the first shell 21. If the temperature does not change significantly, the first electric slider 31 slides in the first electric slide groove 22 and the third electric slider 34 slides in the third electric slide groove 33 to adjust the puncture point position again and perform the puncture on different target areas at the bottom of the battery body 6 again. Puncture, and the first rotating block 37 can be driven to rotate by the third motor 36, and the puncture angle can be adjusted in combination with the angle sensor 392, so that the puncture needle 393 can simulate different directions of impact on the bottom of the battery body 6. If there is no hydrogen leakage at each puncture, the second electric slider 43 slides in the second electric slide 27, and the fourth electric slider 46 slides in the fourth electric slide 45, so that the sleeve 49 is again located directly below the next puncture point, and the sleeve 49 covers the entire puncture site, and the test is performed again. During the test, the temperature debugging component 56 starts to work and adjusts the temperature in the chamber to the target value, so that the battery body 6 can be punctured at different temperatures. The fourth electric telescopic rod 57 pushes the vibration plate 58 to contact the battery surface.A small vibration is applied at a certain frequency to simulate the bumpy movement of a ship for a certain period of time to test the structural stability and performance changes of the battery under vibration conditions. At the same time, the multiple fifth electric telescopic rods 591 begin to contract, and the multiple second elastic components 593 provide cushioning.
[0041] After the detection is completed, the puncture detection mechanism 3 and the leakage detection mechanism 4 are reset, and the two first motors 28 respectively drive the two inclined plates 29 to rotate and open, so that the two inclined plates 29 are rotated to a vertical state, and the residue dropped after the battery is punctured falls to the bottom of the first shell 21. Then the second motor 291 drives the bidirectional threaded rod 292 to rotate, driving the cleaning plate 293 to move back and forth, pushing the residue to the opening position where the inclined plate 29 leaks out after opening, and completing the cleaning.
[0042] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A fuel cell detection device, comprising a support frame (1), characterized in that: The top side wall of the support frame (1) is provided with a first notch (13), the inner side wall of the first notch (13) is provided with a sealing plate (15), the bottom side wall of the sealing plate (15) is provided with a first sealing groove (12), the top side wall of the support frame (1) is provided with a second sealing groove (14), a battery body (6) is placed on the top of the support frame (1), and two fixing blocks (61) are provided on the front and rear end side walls of the battery body (6), a cleaning mechanism (2) for cleaning residues dropped after the battery is punctured is provided on the bottom side wall of the support frame (1), and a vibration mechanism (5) for vibrating the battery is provided on the top side wall of the support frame (1).
2. A fuel cell detection device according to claim 1, characterized in that: The cleaning mechanism (2) comprises a first electric telescopic rod (25) provided on the side wall at the bottom end of the support frame (1), two first electric telescopic rods (25) are provided with a first connecting plate (24) at the telescopic ends, the corresponding side walls of the two first connecting plates (24) are fixedly connected to the same first shell (21), the top side wall of the first shell (21) is provided with a first sealing strip (23), the bottom end of the first shell (21) is provided with a hole, and the inner side wall of the hole is fixedly connected to a valve body (26), the inner side wall of the first shell (21) is provided with two first electric slide grooves (22), and the inner side wall of the first shell (21) is provided with two second electric slide grooves (27).
3. A fuel cell detection device according to claim 2, characterized in that: A second motor (291) is provided on one side wall of the first shell (21), an output end of the second motor (291) passes through a side wall of the first shell (21) and is provided with a bidirectional threaded rod (292), the other end of the second motor (291) is rotatably connected to the other side wall of the first shell (21), and a cleaning plate (293) is rotatably connected to the outer side wall of the bidirectional threaded rod (292), two first motors (28) are fixedly connected to the front side wall of the first shell (21), an output end of the first motor (28) passes through the front end of the first shell (21) and is provided with an inclined plate (29), and two openings are provided on the bottom side wall of the first shell (21), and the corresponding openings are rotatably connected to the inclined plate (29).
4. A fuel cell detection device according to claim 2, characterized in that: The inner side wall of the first shell (21) is provided with a puncture detection mechanism (3) for puncturing the battery and detecting heat. The puncture detection mechanism (3) includes a first electric slider (31) slidably connected to the inner side wall of the first electric slide (22). The corresponding ends of the two first electric sliders (31) are fixedly connected to the same first guide plate (32). The top side wall of the first guide plate (32) is provided with a third electric slide (33). The inner side wall of the third electric slide (33) is slidably connected to a third electric slider (34). The top side wall of the third electric slider (34) is provided with a first rotating plate (35). A side wall of the first rotating plate (35) is provided with a third motor (36). The output end of the third motor (36) passes through the first rotating plate (35) and is provided with a first rotating block (37).
5. A fuel cell detection device according to claim 4, characterized in that: A second electric telescopic rod (39) is provided on one side wall of the first rotating block (37), a fixed plate (391) is provided at the telescopic end of the second electric telescopic rod (39), a puncture needle (393) is provided at the other end of the fixed plate (391), an angle sensor (392) is provided on one side wall of the fixed plate (391), and a third connecting plate (394) is provided on the other side wall of the fixed plate (391).
6. A fuel cell detection device according to claim 5, characterized in that: A plurality of first elastic components (396) are provided on one side wall of the third connecting plate (394), and a second rotating plate (3991) is provided on the other end of each of the first elastic components (396). The inner side wall of the second rotating plate (3991) is rotatably connected to a second rotating block (3992), and the other ends of the plurality of second rotating blocks (3992) are fixedly connected to the same covering plate (397). A temperature sensor (399) is provided on the other end of the covering plate (397). A plurality of holes are provided on one side wall of the covering plate (397), and nozzles (398) are fixedly connected to the inner side walls corresponding to the holes. The puncture detection mechanism (3) further comprises a dry powder fire extinguisher (38) fixedly connected to a side wall of the first shell (21), and a telescopic transmission pipe (395) is provided at the output end of the dry powder fire extinguisher (38), and the other end of the telescopic transmission pipe (395) passes through the first shell (21) and the third connecting plate (394) and is fixedly connected to the covering plate (397).
7. A fuel cell detection device according to claim 2, characterized in that: A gas leakage detection mechanism (4) for detecting gas at a punctured portion of the battery is provided on one side wall of the first housing (21), the gas leakage detection mechanism (4) comprising two second electric sliders (43) slidably connected to the inner side walls of the second electric slide grooves (27), the corresponding end side walls of the two second electric sliders (43) are fixedly connected to the same second guide plate (44), the top side wall of the second guide plate (44) is provided with a fourth electric slide groove (45), the inner side wall of the fourth electric slide groove (45) is slidably connected to a fourth electric slider (46), the top side wall of the fourth electric slider (46) is provided with a movable plate (47), the top side wall of the movable plate (47) is provided with a third electric telescopic rod (48), the telescopic end of the third electric telescopic rod (48) is provided with a sleeve (49), and the bottom end of the inner side wall of the sleeve (49) is provided with a gas sensor (491).
8. A fuel cell detection device according to claim 7, characterized in that: The air leakage detection mechanism (4) further comprises a nitrogen tank (41) fixedly connected to a side wall of the first housing (21), an air pump (42) being provided on the top side wall of the nitrogen tank (41), an air delivery pipe (492) being provided at the output end of the air pump (42), and the air delivery pipe (492) passing through the first housing (21) and being fixedly connected to the sleeve (49).
9. A fuel cell detection device according to claim 1, characterized in that: The vibration mechanism (5) comprises two fixing frames (51) fixedly connected to the top side wall of the support frame (1), a fifth electric slide groove (52) is provided at the corresponding ends of the two fixing frames (51), a fifth electric slide groove (52) is slidably connected to the inner side wall of the two fifth electric slide grooves (52), a second electric slider (53) is fixedly connected to the same second shell (54) at the corresponding ends, a temperature adjustment component (56) is provided at the top of the inner side wall of the second shell (54), a fourth electric telescopic rod (57) is provided at the top of the inner side wall of the second shell (54), a vibration plate (58) is provided at the telescopic end of the fourth electric telescopic rod (57), and a second sealing strip (55) is provided at the bottom side wall of the second shell (54).
10. The fuel cell detection device according to claim 1, characterized in that: The top side wall of the support frame (1) is provided with four positioning columns (594), the outer side walls of the four positioning columns (594) are provided with holes in a circumferential array, and the inner side walls corresponding to the holes are fixedly connected with a sixth electric telescopic rod (595), and the telescopic ends of the plurality of sixth electric telescopic rods (595) are fixedly connected with a positioning plate (596), the top side wall of the support frame (1) is provided with four second notches (59), the bottom ends of the inner side walls of the four second notches (59) are fixedly connected with a fifth electric telescopic rod (591), the telescopic ends of the four fifth electric telescopic rods (591) are provided with a buffer plate (592), the bottom ends of the inner side walls of the four second notches (59) are fixedly connected with a second elastic component (593), and the other end of the second elastic component (593) is fixedly connected to the bottom end of the buffer plate (592).
Citation Information
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