A wedge clamping module binding fixture

The wedge clamping module binding fixture solves the problems of uncontrollable clamping force and poor heat dissipation of traditional fixtures by using unidirectional and bidirectional clamping components, clamping detection and stable heat dissipation mechanism. It achieves high-precision synchronous clamping, real-time detection and improved equipment stability, and supports data traceability in intelligent manufacturing.

CN120749043BActive Publication Date: 2025-11-14HANGZHOU AIST SEMICONDUCTOR CO LTD
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Patent Information

Application Number
CN202511138314.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-14
Publication Date
2025-11-14
Estimated Expiration
2045-08-14

AI Technical Summary

Technical Problem

Traditional fixtures suffer from uncontrollable clamping force, lack of real-time monitoring, and poor heat dissipation, resulting in low accuracy, high false negative rate, and insufficient equipment stability.

Method used

It adopts a wedge clamping module binding fixture, combined with unidirectional and bidirectional clamping components, to achieve high-precision synchronous clamping; it is equipped with a clamping detection mechanism and a stable heat dissipation mechanism, enabling real-time closed-loop detection and remote intelligent control; and it achieves data transmission and parameter optimization through a wireless control system.

Benefits of technology

It achieves high-precision synchronous pressing, real-time detection and remote control, improves heat dissipation efficiency, reduces the rate of missed detection, enhances equipment stability and adaptability, and supports data traceability in intelligent manufacturing.

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Abstract

This invention relates to the field of power module clamping and discloses a wedge-clamping module wire-binding fixture. It includes a synchronous clamping mechanism located inside a fixed beam frame, which works in conjunction with an insert slot structure on a work platform and a cylinder structure to synchronously clamp the product to be wire-bound. A clamping detection mechanism is located inside the fixed beam frame, working in conjunction with the wedge clamping block to contact and generate a clamping state on the product. A stable heat dissipation mechanism is located inside a suspended top frame to dissipate heat generated by electronic components. By employing a combination design of unidirectional / bidirectional wedge clamping components, the unidirectional clamping component fixes a module on one side, while the bidirectional component synchronously clamps adjacent modules, avoiding module displacement or deformation caused by uneven force in traditional fixtures. After the module is embedded in the slot structure, the wedge block fixes it to the limiting surface through lateral compression. This is particularly suitable for high-precision wire-binding processes (such as chip packaging and sensor assembly), ensuring consistent wire-binding positions.
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Description

Technical Field

[0001] This invention relates to the field of power module clamping technology, specifically to a wedge-shaped clamping fixture for module binding wires. Background Technology

[0002] A power module is a modular power electronic device assembled by combining and encapsulating specific functions. Also known as a modular intelligent power system, it is a power drive product that integrates power electronics and integrated circuit technology. A power module not only integrates power switching devices and drive circuits, but also incorporates fault detection circuits for overvoltage, overcurrent, and overheating, and can send the detected signals to a CPU or DSP for final processing. Power modules mainly consist of high-speed, low-power dies, optimized gate-level drive circuits, and fast protection circuits. Even in the event of a load accident or improper use, the module itself will not be damaged. It is now widely used in industrial control and home appliances. In the manufacturing process of power modules, laying aluminum wires on the semi-finished product is a crucial step.

[0003] Traditional fixtures rely on manual screw tightening or direct cylinder pressing, making it impossible to quantify the clamping force. This can easily lead to over-pressure (damaging the module) or under-pressure (loosening the binding wires). The clamping at multiple stations is not synchronized, causing module misalignment (e.g., binding wire position deviation > 0.1mm). Whether the clamping is in place requires manual visual inspection or manual testing, which cannot be monitored in real time, resulting in a high rate of missed detections (e.g., missed detections in the automotive wiring harness industry lead to recall risks). Electronic components (such as PLCs and sensors) are densely installed, and traditional air cooling has low heat dissipation efficiency, which can easily cause overheating during long-term operation, leading to signal drift or device failure. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides a wedge clamping module binding fixture, which solves the problems of low accuracy, high missed detection rate, and insufficient equipment stability caused by uncontrollable manual or cylinder clamping force, lack of real-time monitoring, and poor heat dissipation in traditional fixtures.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a wedge clamping module binding fixture, comprising:

[0006] Fixed beam frame, used for fixing and installing the wire binding fixture structure of the wedge clamping module;

[0007] The work platform is located above the fixed beam frame and is used to assist in the installation of the structure;

[0008] The synchronous pressing mechanism is located inside the fixed beam frame. It works in conjunction with the material insertion slot structure and cylinder structure of the working platform to synchronously press the product to be bound. The synchronous pressing mechanism includes a unidirectional pressing component and a bidirectional pressing component. The unidirectional pressing component is correspondingly set on one side of the material insertion slot structure of the working platform, and the bidirectional pressing component is set between adjacent material insertion slot structures of the working platform.

[0009] The one-way clamping assembly includes a set of inclined wedge clamping blocks, side clamping blocks, and clamping blocks. The inclined wedge clamping blocks of the one-way clamping assembly are located between the side clamping blocks and the clamping blocks. An adjusting nut is provided on one side of the side clamping blocks of the one-way clamping assembly.

[0010] The bidirectional clamping assembly includes a set of inclined wedge clamping blocks and two sets of side clamping ladder blocks. The inclined wedge clamping blocks of the bidirectional clamping assembly are located between two adjacent sets of insert slot structures on the working platform, and the two sides of the side clamping ladder blocks slide against the two sides of the inclined wedge clamping blocks. The inclined wedge clamping blocks are all fixed to the output end of the cylinder structure of the working platform.

[0011] Preferably, the working platform is fixedly connected to the top of the fixed beam frame. The material insertion slots of the working platform are linearly and equidistantly distributed on the working platform. The cylinder structures of the working platform are distributed between the fixed beam frame and the working platform. A suspended top frame is fixedly connected to the top of the working platform. The synchronous pressing mechanism is located on the working platform. A pressing detection mechanism is provided inside the fixed beam frame. A stable heat dissipation mechanism is provided inside the suspended top frame. A pressing feedback device is provided inside the suspended top frame. A PLC processing element is provided on the top of the pressing feedback device. An I / O bidirectional transmitter element is provided on the top of the PLC processing element. A microcontroller is provided inside the suspended top frame. An audible and visual alarm is fixedly connected to the top of the inner side wall of the suspended top frame. The microcontroller is connected to the audible and visual alarm.

[0012] Preferably, the clamping detection mechanism includes a top contact shaft, which is slidably sleeved on the suspended top frame. A multi-pass top contact rod is fixedly connected to the bottom of the top contact shaft, and the output part of the multi-pass top contact rod is fixed on the wedge clamping block.

[0013] Preferably, the stable heat dissipation mechanism includes a fixed base, which is fixedly connected to the middle of the inner wall of the suspended top frame. A first return main pipe is fixedly connected to the side of the fixed base, and a second return main pipe is fixedly connected to the side of the fixed base. The input end of the second return main pipe is connected to the output end of the first return main pipe through a return pipe coupling. The output end of the second return main pipe extends into the interior of the coolant tank. The input end of the first return main pipe is fixedly connected to the output end of the micro-controlled pump. A heat-dissipating copper mesh is fixedly connected to the outside of the coolant tank.

[0014] Preferably, the output end of the micro-controlled pump extends into the interior of the cold liquid tank, which is fixedly connected to the side wall of the suspended top frame.

[0015] Preferably, a wireless control system for a wedge clamping module binding fixture includes a clamping feedback unit and a PLC processing element. The clamping feedback unit is connected to the PLC processing element via an Ethernet signal, and the PLC processing element is connected to an I / O bidirectional transmitter element via an Ethernet signal.

[0016] Preferably, the PLC processing element includes a data receiving constant, which is connected to a frequency compression reading constant via an Ethernet signal, the frequency compression reading constant is connected to a compression character conversion constant via an Ethernet signal, the compression character conversion constant is connected to a time-limited memory constant via an Ethernet signal, the time-limited memory constant is connected to a character import constant via an Ethernet signal, and the character import constant is connected to a compression feedback unit via an Ethernet signal.

[0017] Preferably, the I / O bidirectional transmitter element includes an Ethernet receiving constant, which is connected to a compression frequency receiving constant via an Ethernet signal. The compression frequency receiving constant is connected to a data transmitting constant via an Ethernet signal. The output port of the data transmitting constant is connected to the input port of the data transmitting constant via an Ethernet signal. The data transmitting constant is connected to the data receiving constant via an Ethernet signal. The input port of the data transmitting constant is connected to the output port of the status receiving constant via an Ethernet signal. The data transmitting constant is connected to the output port of a time-limited relay constant. The output port of the data transmitting constant is connected to the output port of a positioning status identification constant via an Ethernet signal. The positioning status identification constant is connected to the Ethernet transmitting constant via an Ethernet signal.

[0018] This invention provides a wedge-shaped clamping module wire-binding fixture. It has the following beneficial effects:

[0019] 1. This invention possesses high-precision synchronous clamping and multi-directional positioning capabilities: It employs a combination design of unidirectional / bidirectional wedge clamping components, achieving multi-directional synchronous clamping through the linear mechanical transformation of the inclined plane (longitudinal movement → lateral clamping force). The unidirectional clamping component fixes a module on one side, while the bidirectional component synchronously clamps adjacent modules. The clamping force is evenly distributed and adjustable, avoiding module displacement or deformation caused by uneven force distribution in traditional fixtures. After the module is embedded in the slot structure, the wedge blocks fix it to the limiting surface through lateral compression. This is particularly suitable for high-precision wire bonding processes (such as chip packaging and sensor assembly), ensuring consistent wire bonding positions.

[0020] 2. This invention possesses real-time closed-loop detection and remote intelligent control capabilities: The detection mechanism, composed of the top contact shaft and the multi-channel top contact rod, converts the mechanical clamping force into a real-time electrical signal. This signal is then used by the clamping feedback device to generate status data, forming a closed-loop detection system. Any clamping failure (such as incomplete clamping or overpressure) can immediately trigger an alarm, preventing defective products from flowing into the next process. Two-way data interaction: The IO transmitter element collaborates with the PLC via Ethernet to achieve bidirectional transmission of clamping data to the PLC, supporting remote monitoring and parameter adjustment. The PLC dynamically optimizes clamping parameters (such as cylinder pressure and wedge stroke) based on historical data, improving process adaptability and reducing manual intervention.

[0021] 3. This invention has the effect of efficient heat dissipation and improved system stability: The return bend main pipe network is laid flat in the central area of ​​the components. Directional heat conduction is achieved through the high-speed circulation of coolant (coolant tank → main pipe → connecting pipe → reflux). Compared with the traditional air cooling solution, it ensures that electronic components (such as PLC and microcontroller) operate at a constant temperature, avoiding signal drift or device aging caused by high temperature. The return bend main pipe and the fixed base are integrated, maximizing the heat dissipation area in a limited space, while avoiding interference with mechanical moving parts, thus taking into account both functionality and reliability.

[0022] 4. This invention features modularity and scalability: the clamping components are arranged linearly along the embedded slots, supporting the adaptation of modules of different sizes / quantities by adding or removing wedge units, with strong scalability (such as upgrading from a single workstation to a multi-workstation production line). The standardized interface of PLC and Ethernet protocol facilitates the connection with MES / ERP systems, enabling production data traceability (such as clamping force curves and fault records), and providing a data foundation for intelligent manufacturing.

[0023] 5. This invention features machine coordination and ease of maintenance: it displays the pressing status, equipment operating parameters and alarm information in real time, allowing operators to quickly locate fault points (such as abnormal cylinder pressure or insufficient coolant). The wedge block and pressing ladder block adopt a detachable structure, which facilitates the replacement of worn parts. The external design of the coolant tank simplifies the coolant replenishment process and reduces downtime. Attached Figure Description

[0024] Figure 1 This is a three-dimensional schematic diagram of the main structure of the present invention. Figure 1 ;

[0025] Figure 2 This is a three-dimensional schematic diagram of the main structure of the present invention. Figure 2 ;

[0026] Figure 3 This is a three-dimensional schematic diagram of the main structure of the present invention. Figure 3 ;

[0027] Figure 4 This is a schematic diagram of the installation state of the synchronous pressing mechanism structure of the present invention. Figure 1 ;

[0028] Figure 5 This is a schematic diagram of the installation state of the synchronous pressing mechanism structure of the present invention. Figure 2 ;

[0029] Figure 6 This is a schematic diagram of the installation of the clamping detection mechanism of the present invention;

[0030] Figure 7 This is a schematic diagram of the suspended top frame structure of the present invention;

[0031] Figure 8 This is a schematic diagram of the internal structure of the suspended top frame of the present invention. Figure 1 ;

[0032] Figure 9 This is a schematic diagram of the internal structure of the suspended top frame of the present invention. Figure 2 ;

[0033] Figure 10 This is a schematic diagram of the internal structure of the suspended top frame of the present invention. Figure 3 ;

[0034] Figure 11 This is a schematic diagram of the wireless control system architecture of the present invention;

[0035] Figure 12 This is a schematic diagram of the PLC processing element architecture of the present invention;

[0036] Figure 13 This is a schematic diagram of the IO bidirectional transmitter element architecture of the present invention.

[0037] The components include: 1. Fixed beam frame; 2. Working platform; 3. Suspended top frame; 4. Synchronous clamping mechanism; 5. Clamping detection mechanism; 6. Stable heat dissipation mechanism; 7. Clamping feedback device; 8. PLC processing element; 9. I / O bidirectional transmitter element; 10. Microcontroller; 11. Audible and visual alarm; 41. Inclined wedge clamping block; 42. Side pressure ladder block; 43. Clamping ladder block; 44. Adjusting nut; 51. Top contact shaft; 52. Multi-channel top contact rod; 61. Fixed base; 62. Return bend main pipe one; 63. Return bend main pipe two. 64. Backbend connecting pipe; 65. Coolant tank; 66. Micro-controlled pump; 67. Exothermic copper mesh; 81. Data receiving constant; 82. Frequency compression reading constant; 83. Compression character conversion constant; 84. Time-limited memory constant; 85. Character import constant; 91. Ethernet receiving constant; 92. Compression frequency receiving constant; 93. Data transmission constant; 94. Data transmission constant; 95. Status receiving constant; 96. Time-limited relay constant; 97. Positioning status identification constant; 98. Ethernet transmission constant. Detailed Implementation

[0038] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0039] Please see the appendix Figure 1 -Appendix Figure 3 This invention provides a wedge clamping module binding fixture, comprising: a fixed beam frame 1 for fixing and installing the wedge clamping module binding fixture structure; a working platform 2 located above the fixed beam frame 1 for assisting in the installation structure; and a suspended top frame 3 located above the working platform 2 for fixing and installing electronic control and remote transmission components. The working platform 2 is fixedly connected to the top of the fixed beam frame 1. The insert slots of the working platform 2 are linearly and equidistantly distributed on the working platform 2. The cylinder structures of the working platform 2 are distributed between the fixed beam frame 1 and the working platform. Between platforms 2, the suspended top frame 3 is fixedly connected to the top of the work platform 2, the synchronous pressing mechanism 4 is located on the work platform 2, the stable heat dissipation mechanism 6 is set inside the suspended top frame 3, the pressing feedback device 7 is set inside the suspended top frame 3, the PLC processing element 8 is set on top of the pressing feedback device 7, the IO bidirectional transmitter element 9 is set on top of the PLC processing element 8, the microcontroller 10 is set inside the suspended top frame 3, and an audible and visual alarm 11 is fixedly connected to the top of the inner wall of the suspended top frame 3. The microcontroller 10 is connected to the audible and visual alarm 11.

[0040] Please see the appendix Figure 1 -Appendix Figure 5The synchronous pressing mechanism 4 is located inside the fixed beam frame 1. It works in conjunction with the insert slot structure and cylinder structure of the working platform 2 to synchronously press the product to be bound. The synchronous pressing mechanism 4 includes a unidirectional pressing component and a bidirectional pressing component. The unidirectional pressing component is correspondingly positioned on one side of the insert slot structure of the working platform 2, and the bidirectional pressing component is positioned between adjacent insert slot structures of the working platform 2. The unidirectional pressing component includes a set of inclined wedge pressing blocks 41, side pressing ladder blocks 42, and pressing ladder blocks 43. The inclined wedge pressing blocks 41 of the unidirectional pressing component are located on the... Between the side-pressure step block 42 and the clamping step block 43, an adjusting nut 44 is provided on one side of the side-pressure step block 42 of the unidirectional clamping assembly. The bidirectional clamping assembly includes a set of inclined wedge clamping blocks 41 and two sets of side-pressure step blocks 42. The inclined wedge clamping blocks 41 of the bidirectional clamping assembly are located between two adjacent sets of insert slot structures on the working platform 2, and the two sides of the side-pressure step block 42 slide against the two sides of the inclined wedge clamping blocks 41. The inclined wedge clamping blocks 41 are all fixed to the output end of the cylinder structure of the working platform 2. The inclined wedge clamping module binding fixture is used to synchronously clamp the module element to be bound with wire, and Real-time detection and remote control are implemented. The overall structure is fixed and installed by a fixed beam frame 1. The module to be bound is clamped by a synchronous clamping mechanism 4 installed inside the beam frame 1. The product module is embedded in the embedded slot structure opened in the working platform 2. The synchronous clamping mechanism 4 includes unidirectional clamping components arranged linearly on one side of the embedded slot structure of the working platform 2, while the bidirectional clamping components are installed between adjacent embedded slot structures. By activating the cylinder structure of the working platform 2, a set of inclined wedge clamping blocks 41 included in the unidirectional clamping component will be driven to descend. The inclined structure on both sides has a side pressure step block 42 on one side and a pressing step block 43 on the other side, which drives the pressing step block 43 to press the product to be bound into the embedded slot structure of the working platform 2 from the side of the product. After the inclined wedge pressing block 41 included in the bidirectional pressing component is driven down by the cylinder structure of the working platform 2, it will drive the pressing step blocks 43 installed on both sides of its inclined surface to expand to both sides, thereby pressing the product placed in the adjacent embedded slot structure into the embedded slot structure. The longitudinal and transverse extrusion force of the inclined wedge blocks will press the product onto the fixed limit of the product placement plate.

[0041] Please see the appendix Figure 1 -Appendix Figure 6The pressing detection mechanism 5 is located inside the fixed beam frame 1. It works with the wedge pressing block 41 to contact and generate a pressing state of the product. The pressing detection mechanism 5 includes a top contact shaft 51, which is slidably sleeved on the suspended top frame 3. A multi-pass top contact rod 52 is fixedly connected to the bottom of the top contact shaft 51. The output part of the multi-pass top contact rod 52 is fixed on the wedge pressing block 41. The top contact shaft 51 and the multi-pass top contact rod 52 installed at its bottom in the pressing detection mechanism 5 synchronously transmit the pressing force to the pressing feedback device 7 after all the wedge pressing blocks 41 descend.

[0042] Please see the appendix Figure 1 -Appendix Figure 10 The stable heat dissipation mechanism 6 is located inside the suspended top frame 3 and is used to dissipate the heat generated by electronic components. The stable heat dissipation mechanism 6 includes a fixed base 61, which is fixedly connected to the middle of the inner wall of the suspended top frame 3. A first return main pipe 62 is fixedly connected to the side of the fixed base 61, and a second return main pipe 63 is fixedly connected to the side of the fixed base 61. The input end of the second return main pipe 63 is connected to the output end of the first return main pipe 62 via a return pipe connector 64. The output end of the second return main pipe 63 extends into the coolant tank 65. The input end of the first return main pipe 62 is fixedly connected to the output end of a micro-controlled pump 66. A heat-dissipating copper mesh 67 is fixedly connected to the outside of the coolant tank 65. The output end of the micro-controlled pump 66 extends into the coolant tank 65. The coolant tank 65 is fixedly connected to the side wall of the suspended top frame 3. When the components inside the suspended top frame 3 are operating, the stable heat dissipation mechanism 6 is activated. After the micro-controlled pump 66 included in the heat dissipation mechanism 6 is started, the micro-controlled pump 66 draws the coolant stored inside the coolant tank 65 into the return bend main pipe 62. The return bend main pipe 62 is fixed inside the suspended top frame 3 by the fixing seat 61 and is located at the center of all components inside the suspended top frame 3. The fixing seat 61 fixes the return bend main pipe 62 on the side and the return bend main pipe 63 on the side. The return bend main pipe 62 and the return bend main pipe 63 are interconnected by the added return bend connecting pipe 64 to form a set of flat conveying pipes. As the coolant enters the return bend main pipe 62, the coolant will be transported in the flat pipe, guiding the heat generated inside the suspended top frame 3 into the coolant. The coolant returns to the coolant tank 65 along the return bend main pipe 63. With the circulation of the coolant, the heat inside the suspended top frame 3 is dissipated, so that the components inside the suspended top frame 3 can operate more stably.

[0043] Please see the appendix Figure 1 -Appendix Figure 11According to the above embodiments, this embodiment of the invention provides a wireless control system for a wedge clamping module binding fixture, including a clamping feedback unit 7 and a PLC processing element 8. The clamping feedback unit 7 is connected to the PLC processing element 8 via an Ethernet signal, and the PLC processing element 8 is connected to an I / O bidirectional transmitter element 9 via an Ethernet signal. The clamping feedback unit 7 is located inside the suspended top frame 3 and works with the top contact shaft 51 to generate clamping status information. The PLC processing element 8, the I / O bidirectional transmitter element 9, the microcontroller 10, and the audible and visual alarm 11 are located inside the suspended top frame 3 and are used for remote transmission of monitoring data.

[0044] Please see the appendix Figure 1 -Appendix Figure 12 The PLC processing element 8 includes a data receiving constant 81, which is connected to a frequency compression reading constant 82 via an Ethernet signal. The frequency compression reading constant 82 is connected to a compression character conversion constant 83 via an Ethernet signal. The compression character conversion constant 83 is connected to a time-limited memory constant 84 via an Ethernet signal. The time-limited memory constant 84 is connected to a character import constant 85 via an Ethernet signal. The character import constant 85 is connected to a compression feedback device 7 via an Ethernet signal. After receiving the compression data sent by the data sending constant 94, the data receiving constant 81 reads the corresponding data from the frequency compression reading constant 82 and converts the data into character data usable by the compression feedback device 7 via the compression character conversion constant 83. After the time-limited memory constant 84 stores the instruction characters for a limited time, the character import constant 85 directly transmits them remotely, facilitating the viewing of compression information by staff.

[0045] Please see the appendix Figure 1 -Appendix Figure 13The I / O bidirectional transmitter element 9 includes an Ethernet receiving constant 91, which is connected to a compression frequency receiving constant 92 via an Ethernet signal. The compression frequency receiving constant 92 is connected to a data transmission constant 93 via an Ethernet signal. The output port of the data transmission constant 93 is connected to the input port of a data transmission constant 94 via an Ethernet signal. The data transmission constant 94 is connected to a data receiving constant 81 via an Ethernet signal. The input port of the data transmission constant 93 is connected to the output port of a status receiving constant 95 via an Ethernet signal. The data transmission constant 93 is connected to the output port of a time-limited relay constant 96. The output port of the data transmission constant 93 is connected to the output port of a positioning status identification constant 97 via an Ethernet signal. The positioning status identification constant 97 is connected to... The Ethernet transmit constant 98 generates a clamping status signal from the clamping feedback unit 7 and sends it to the IO bidirectional transmitter element 9 installed inside the suspended top frame 3. After the Ethernet receive constant 91 contained in the IO bidirectional transmitter element 9 receives the clamping signal, the clamping frequency receive constant 92 receives the corresponding data and transmits the clamping data to the data transmit constant 94. The data transmit constant 94 then sends the data to the PLC processing element 8, which performs data conversion. As the data transmit constant 94 transmits data, the status receive constant 95 receives the operating data of the microcontroller 10 and sends it to the positioning status identification constant 97 through the data transmitter constant 93. The positioning status identification constant 97 realizes the operating status of the microcontroller 10 and sends feedback display through the Ethernet transmit constant 98.

[0046] Working principle: First, the wedge clamping module binding fixture is used to synchronously clamp the module components to be bound, and to detect and remotely control them in real time. The overall structure is fixed and installed by the fixed beam frame 1. The synchronous clamping mechanism 4 installed inside clamps the module to be bound. The product module is embedded in the embedded slot structure opened in the working platform 2. The synchronous clamping mechanism 4 includes a unidirectional clamping component arranged linearly on one side of the embedded slot structure of the working platform 2, and a bidirectional clamping component installed between adjacent embedded slot structures. By opening the cylinder structure of the working platform 2, a set of wedge clamping blocks 41 included in the unidirectional clamping component will be driven down. The inclined structures on both sides will have side pressure step blocks 42 on the top side. On the other side, the clamping ladder block 43 drives the clamping ladder block 43 to press the product to be bound into the embedded slot structure of the working platform 2 from the side of the product. After the inclined wedge clamping block 41 included in the bidirectional clamping assembly is driven down by the cylinder structure of the working platform 2, it will drive the clamping ladder blocks 43 installed on both sides of its inclined surface to expand to both sides, thereby pressing the products placed in the adjacent embedded slot structure into the embedded slot structure. The longitudinal and transverse extrusion force of the inclined wedge blocks will press the product onto the fixed limit of the product placement plate. The top contact shaft 51 included in the clamping detection mechanism 5 and the multi-pass top contact rod 52 installed at its bottom will synchronously transmit the clamping to the clamping feedback device 7 after all the inclined wedge clamping blocks 41 have descended. The clamping feedback device 7 generates a clamping status signal and transmits the clamping signal to the clamping feedback device 7. The clamping status signal is sent to the IO bidirectional transmitter element 9 installed inside the suspended top frame 3. After receiving the clamping signal, the Ethernet receiving constant 91 of the IO bidirectional transmitter element 9 receives the clamping signal, and the clamping frequency receiving constant 92 receives the corresponding data. The clamping data is then transmitted to the data transmitting constant 94, and then sent by the data transmitting constant 94 to the PLC processing element 8. The PLC processing element 8 performs data conversion. As the data is transmitted by the data transmitting constant 94, the status receiving constant 95 receives the operating data of the microcontroller 10 and sends it to the positioning status identification constant 97 through the data transmitting constant 93. The positioning status identification constant 97 realizes the operating status of the microcontroller 10 and sends feedback display through the Ethernet transmitting constant 98. The data receiving constant... After receiving the clamping data sent by the data transmission constant 94, the frequency clamping read constant 82 reads the corresponding data and converts it into character data usable by the clamping feedback device 7 through the clamping character conversion constant 83. After the time-limited memory constant 84 stores the instruction character for a limited time, the character import constant 85 directly transmits it remotely, facilitating the viewing of clamping information by staff. When the internal components of the suspended top frame 3 are operating, the stable heat dissipation mechanism 6 is activated. As the micro-controlled pump 66 included in the stable heat dissipation mechanism 6 starts, the micro-controlled pump 66 draws the coolant stored in the coolant tank 65 into the return bend main pipe 62. The return bend main pipe 62 is fixed inside the suspended top frame 3 by the fixing seat 61 and is located at the center of all the internal components of the suspended top frame 3.The first return main pipe 62 is fixed to the side of the mounting base 61, while the second return main pipe 63 is also fixed to the side. The first return main pipe 62 and the second return main pipe 63 are interconnected via a return pipe connecting pipe 64, forming a set of flat conveying pipes. As coolant enters the first return main pipe 62, it is transported within the flat pipes, guiding the heat generated inside the suspended top bracket 3 into the coolant. The coolant then returns to the coolant tank 65 along the second return main pipe 63. This circulation of coolant dissipates the heat inside the suspended top bracket 3, allowing the components inside the suspended top bracket 3 to operate more stably.

[0047] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wedge-shaped clamping module wire binding fixture, characterized in that, include: Fixed beam frame (1) is used for fixing and installing the wire binding fixture structure of the inclined wedge clamping module; The working platform (2) is located above the fixed beam frame (1) and is used to assist in the installation of the structure; The synchronous pressing mechanism (4) is located inside the fixed beam frame (1) and works with the insert slot structure and cylinder structure of the working platform (2) to synchronously press the product to be bound. The synchronous pressing mechanism (4) includes a one-way pressing component and a two-way pressing component. The one-way pressing component is correspondingly set on one side of the insert slot structure of the working platform (2), and the two-way pressing component is set between adjacent insert slot structures of the working platform (2). The one-way clamping assembly includes a set of wedge clamping blocks (41), side clamping blocks (42) and clamping blocks (43). The wedge clamping blocks (41) of the one-way clamping assembly are located between the side clamping blocks (42) and the clamping blocks (43). An adjusting nut (44) is provided on one side of the side clamping blocks (42) of the one-way clamping assembly. The bidirectional clamping assembly includes a set of inclined wedge clamping blocks (41) and two sets of side clamping ladder blocks (42). The inclined wedge clamping blocks (41) of the bidirectional clamping assembly are located between two adjacent sets of inserting slot structures on the working platform (2), and the side clamping ladder blocks (42) slide against the two sides of the inclined wedge clamping blocks (41). The inclined wedge clamping blocks (41) are all fixed to the cylinder structure output end of the working platform (2). The working platform (2) is fixedly connected to the top of the fixed beam frame (1). The insert slot structure of the working platform (2) is linearly and equidistantly distributed on the working platform (2). The cylinder structure of the working platform (2) is distributed between the fixed beam frame (1) and the working platform (2). A suspended top frame (3) is fixedly connected to the top of the working platform (2). The synchronous pressing mechanism (4) is located on the working platform (2). A pressing detection mechanism (5) is provided inside the fixed beam frame (1). The top frame (3) is equipped with a stable heat dissipation mechanism (6), the suspended top frame (3) is equipped with a pressure feedback device (7), the pressure feedback device (7) is equipped with a PLC processing element (8) on top, the PLC processing element (8) is equipped with an IO bidirectional transmitter element (9) on top, the suspended top frame (3) is equipped with a microcontroller (10), the suspended top frame (3) is fixedly connected to the top of the inner side wall of the suspended top frame (3) and the microcontroller (10) is connected to the sound and light alarm (11). The pressing detection mechanism (5) includes a top contact shaft (51), which is slidably sleeved on the suspended top frame (3). A multi-pass top contact rod (52) is fixedly connected to the bottom of the top contact shaft (51), and the output part of the multi-pass top contact rod (52) is fixed on the wedge pressing block (41).

2. The wedge clamping module binding fixture according to claim 1, characterized in that: The stable heat dissipation mechanism (6) includes a fixed base (61), which is fixedly connected to the middle of the inner wall of the suspended top frame (3). The side of the fixed base (61) is fixedly connected to the first return main pipe (62) and the side of the fixed base (61) is fixedly connected to the second return main pipe (63). The input end of the second return main pipe (63) is connected to the output end of the first return main pipe (62) through the return pipe connecting pipe (64). The output end of the second return main pipe (63) extends into the interior of the cold liquid tank (65). The input end of the first return main pipe (62) is fixedly connected to the output end of the micro-controlled pump (66). A heat-dissipating copper mesh (67) is fixedly connected to the outside of the cold liquid tank (65).

3. The wedge clamping module binding fixture according to claim 2, characterized in that: The output end of the micro-controlled pump (66) extends into the interior of the cold liquid tank (65), which is fixedly connected to the side wall of the suspension top frame (3).

4. A wireless control system for a wedge clamping module binding fixture, characterized in that: According to any one of claims 1-3, a wedge clamping module binding fixture includes a clamping feedback device (7) and a PLC processing element (8). The clamping feedback device (7) is connected to the PLC processing element (8) via an Ethernet signal, and the PLC processing element (8) is connected to an IO bidirectional transmitter element (9) via an Ethernet signal.

5. The wireless control system for a wedge clamping module binding fixture according to claim 4, characterized in that, The PLC processing element (8) includes a data receiving constant (81), which is connected to a frequency compression reading constant (82) via an Ethernet signal. The frequency compression reading constant (82) is connected to a compression character conversion constant (83) via an Ethernet signal. The compression character conversion constant (83) is connected to a time-limited memory constant (84) via an Ethernet signal. The time-limited memory constant (84) is connected to a character import constant (85) via an Ethernet signal. The character import constant (85) is connected to a compression feedback unit (7) via an Ethernet signal.

6. The wireless control system for a wedge clamping module binding fixture according to claim 4, characterized in that, The IO bidirectional transmitter element (9) includes an Ethernet receiving constant (91), which is connected to a compression frequency receiving constant (92) via an Ethernet signal. The compression frequency receiving constant (92) is connected to a data transmitting constant (93) via an Ethernet signal. The output port of the data transmitting constant (93) is connected to the input port of the data transmitting constant (94) via an Ethernet signal. The data transmitting constant (94) is connected to the data receiving constant (81) via an Ethernet signal. The input port of the data transmitting constant (93) is connected to the output port of the status receiving constant (95) via an Ethernet signal. The data transmitting constant (93) is connected to the output port of the time-limited relay constant (96). The output port of the data transmitting constant (93) is connected to the output port of the positioning status identification constant (97) via an Ethernet signal. The positioning status identification constant (97) is connected to the Ethernet transmitting constant (98) via an Ethernet signal.

Citation Information

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