Cable component and cable connector

By setting ground terminals next to the signal differential pairs and achieving common ground conduction, the problem of large crosstalk between signal terminals in existing connectors is solved and the transmission rate is improved.

CN120749484APending Publication Date: 2025-10-03CHINA AVIATION OPTICAL ELECTRICAL TECH CO LTD
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Patent Information

Application Number
CN202510881119.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-27
Publication Date
2025-10-03

AI Technical Summary

Technical Problem

The crosstalk between signal terminals in existing connectors is large and cannot meet the requirements of higher transmission rates.

Method used

Ground terminals are set beside the signal differential pairs, and conductive strips are used to achieve common ground connection between each ground terminal and the shielding layer of each coaxial cable, thereby improving crosstalk between signal terminals.

Benefits of technology

It effectively improves the crosstalk between signal terminals and increases the transmission rate of the connector.

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Abstract

The invention provides a cable component and a cable connector, and belongs to the technical field of electric connection devices. The cable component comprises a terminal module, a plurality of coaxial cables connected with the terminal module and a conductive strip conducted with shielding layers of the coaxial cables, the terminal module comprises a module insulator and signal terminals fixed in the module insulator in an injection molding mode, and the signal terminals are arranged in pairs to form signal differential pairs; the cable core of each coaxial cable is respectively welded and fixed with the cable core welding plane of the corresponding signal terminal, grounding terminals are fixed beside each signal differential pair in the module insulator in an injection molding mode, the end portion of each grounding terminal is provided with a common ground welding plane, and the conductive strip comprises a strip-shaped base body and a plurality of cantilevers connected to the strip-shaped base body. The cantilevers are welded and fixed on the common-ground welding planes of the grounding terminals in a one-to-one correspondence manner, and the grounding terminals are in common-ground conduction with the shielding layers of the coaxial cables. The grounding terminals can effectively improve crosstalk between the signal terminals, so that the connector can meet the requirement of higher transmission rate.
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Description

Technical Field

[0001] The present invention relates to a cable component and a cable connector, belonging to the technical field of electrical connection devices. Background Art

[0002] Traditional ultra-micro rectangular connector plug contacts utilize twisted wire pins, which require a complex molding process. In response, Chinese invention patent application publication number CN114243367A discloses a compact contact and an ultra-micro rectangular electrical connector utilizing the same. The ultra-micro rectangular electrical connector comprises a plug and a receptacle. The plug includes a header housing, a pin insulator, a tooth spring pin, and a connecting cable. The connecting cable is crimped to the tooth spring pin, which is then inserted into the pin insulator. The pin insulator is then installed into the header housing. After the pin insulator is installed, the header housing is encapsulated with black resin glue to secure the connecting cable and pin insulator to the header housing. The receptacle has a similar structure, with the fixed cable also crimped to the crimping jack.

[0003] The above-mentioned tooth spring pins (i.e., plug terminals) are not in the form of twisted wires, and the molding process is simpler. However, whether it is a plug terminal or a crimping socket (i.e., a socket terminal), since the specifications of the terminals are relatively small, the specifications of the wire barrel crimped with the wire are also small, and the wire inserted into the wire barrel needs to be adapted to the wire barrel, which limits the specifications of the wires that can be connected to the terminals.

[0004] In this regard, the Chinese invention patent application, publication number CN113422255A, discloses a high-speed, ultra-fine coaxial connector assembly comprising a male connector and a female connector. The male connector comprises a male shield shell, a male insulator, male terminals, and a coaxial cable. The male terminals are injection-molded and fixed in a row within the male insulator. One end of the male terminals is a wiring terminal, and the other end has a plug-in terminal. The core of the coaxial cable is welded to the wiring terminal surface of the male terminal. Simultaneously, the shielding layers of all coaxial cables are welded between the upper and lower conductive strips, which are filled with solder to achieve common ground connection for the shielding layers of all coaxial cables.

[0005] The connection terminal surface of the above-mentioned male terminal (i.e., signal terminal) is welded to the core of the coaxial cable, which can adapt to a wide range of cable specifications. The coaxial cable contains a shielding layer, which ensures good shielding effect between cables. However, there is still relatively large crosstalk between the signal terminals, causing the connector to be unable to meet the requirements of higher transmission rates. Summary of the Invention

[0006] The object of the present invention is to provide a cable component to solve the problem that the crosstalk between the signal terminals of the existing connector is relatively large and cannot meet the requirements of higher transmission rates; the object of the present invention is also to provide a cable connector to solve the above problems.

[0007] To achieve the above objectives, the cable component of the present invention adopts the following technical solutions: A cable component includes a terminal module, multiple coaxial cables connected to the terminal module, and a conductive strip conductively connected to the shielding layer of each coaxial cable. The terminal module includes a module insulator and signal terminals injection-molded and fixed in the module insulator. The signal terminals are arranged in pairs to form signal differential pairs. The cores of each coaxial cable are respectively welded and fixed to the core welding planes of the corresponding signal terminals. Grounding terminals are injection-molded and fixed on the sides of each signal differential pair in the module insulator. The ends of the grounding terminals have common ground welding planes. The conductive strip includes a strip-shaped base and multiple cantilevers connected to the strip-shaped base. The cantilevers are welded and fixed one by one to the common ground welding planes of the grounding terminals. Each grounding terminal is conductively connected to the shielding layer of each coaxial cable.

[0008] The beneficial effect of the above technical solution is that: the present invention is an improved invention, and the improvement is that grounding terminals are injection-molded and fixed on the side of each signal differential pair in the module insulator, and the end of the grounding terminal has a common ground welding plane. The conductive strip includes a strip base and a plurality of cantilevers connected to the strip base. Each cantilever is welded and fixed on the common ground welding plane of the ground terminal in a one-to-one correspondence, so that each grounding terminal and the shielding layer of each coaxial cable are connected to the common ground through the conductive strip. In this way, the grounding terminals next to the signal differential pair can effectively improve the crosstalk between the signal terminals, so that the connector can meet the requirements of higher transmission rates.

[0009] Furthermore, positioning protrusions are respectively formed on both sides of each wire core welding plane and each common ground welding plane on the module insulator, and a core passing space for the wire core to pass through is formed between the positioning protrusions on both sides of each wire core welding plane, and a cantilever passing space for the cantilever to pass through is formed between the positioning protrusions on both sides of each common ground welding plane.

[0010] Furthermore, the ends of each wire core welding plane and each common ground welding plane are aligned, and at least two of each positioning protrusion are long positioning protrusions with a length greater than that of the remaining positioning protrusions. One end of each long positioning protrusion in the length direction extends out of the end of each wire core welding plane and each common ground welding plane, and the strip base is blocked by each long positioning protrusion.

[0011] Furthermore, the ends of each wire core welding plane and each common ground welding plane are aligned, the conductive strips include upper conductive strips and lower conductive strips located on the upper and lower sides of the shielding layer of each coaxial cable, the strip base and the cantilever belong to the upper conductive strip, and at least two of the positioning protrusions are long positioning protrusions with a length greater than that of the remaining positioning protrusions. One end of each long positioning protrusion in the length direction extends out of the end of each wire core welding plane and each common ground welding plane, and the strip base and the lower conductive strip are blocked by each long positioning protrusion.

[0012] Furthermore, except for the long positioning protrusion, the other positioning protrusions are short positioning protrusions, the grounding terminals are arranged in pairs, and a long positioning protrusion is provided between the common ground welding planes of each pair of grounding terminals, and the positioning protrusions on both sides of each wire core welding plane are short positioning protrusions.

[0013] Furthermore, the ground terminals are arranged in pairs, and a positioning protrusion is shared between the common ground welding planes of a pair of ground terminals, between the core welding planes of a pair of signal terminals, and between adjacent common ground welding planes and core welding planes.

[0014] Furthermore, except for the long positioning protrusions, the other positioning protrusions are short positioning protrusions, one end of each short positioning protrusion in the length direction is aligned with one end of each long positioning protrusion, and the other end of each short positioning protrusion in the length direction is aligned with the end of each wire core welding plane and each common ground welding plane.

[0015] Furthermore, the grounding terminals are arranged in pairs, each grounding terminal includes a strip-shaped body, and the strip-shaped bodies of each pair of grounding terminals are connected by a connecting structure.

[0016] Furthermore, a cutting window is formed on the module insulator for exposing the connecting structure between a pair of signal terminals and the connecting structure between the signal terminal and the adjacent ground terminal after injection molding so as to cut the connecting structure.

[0017] To achieve the above objectives, the cable connector of the present invention adopts the following technical solutions: A cable connector comprises a shell and at least one cable component installed in the shell, the cable component comprising a terminal module, a plurality of coaxial cables connected to the terminal module, and a conductive strip conductively connected to the shielding layer of each coaxial cable, the terminal module comprising a module insulator and a signal terminal injection-molded and fixed in the module insulator, the signal terminals being arranged in pairs to form a signal differential pair, the core of each coaxial cable being respectively welded and fixed to the core welding plane of the corresponding signal terminal, a grounding terminal being injection-molded and fixed on the side of each signal differential pair in the module insulator, the end of the grounding terminal having a common ground welding plane, the conductive strip comprising a strip-shaped base and a plurality of cantilevers connected to the strip-shaped base, the cantilevers being welded and fixed one-to-one to the common ground welding plane of the grounding terminal, and the grounding terminals being conductively connected to the shielding layer of each coaxial cable.

[0018] The beneficial effect of the above technical solution is that: the present invention is an improved invention, and the improvement is that grounding terminals are injection-molded and fixed on the side of each signal differential pair in the module insulator, and the end of the grounding terminal has a common ground welding plane. The conductive strip includes a strip base and a plurality of cantilevers connected to the strip base. Each cantilever is welded and fixed on the common ground welding plane of the ground terminal in a one-to-one correspondence, so that each grounding terminal and the shielding layer of each coaxial cable are connected to the common ground through the conductive strip. In this way, the grounding terminals next to the signal differential pair can effectively improve the crosstalk between the signal terminals, so that the connector can meet the requirements of higher transmission rates.

[0019] Furthermore, positioning protrusions are respectively formed on both sides of each wire core welding plane and each common ground welding plane on the module insulator, and a core passing space for the wire core to pass through is formed between the positioning protrusions on both sides of each wire core welding plane, and a cantilever passing space for the cantilever to pass through is formed between the positioning protrusions on both sides of each common ground welding plane.

[0020] Furthermore, the ends of each wire core welding plane and each common ground welding plane are aligned, and at least two of each positioning protrusion are long positioning protrusions with a length greater than that of the remaining positioning protrusions. One end of each long positioning protrusion in the length direction extends out of the end of each wire core welding plane and each common ground welding plane, and the strip base is blocked by each long positioning protrusion.

[0021] Furthermore, the ends of each wire core welding plane and each common ground welding plane are aligned, the conductive strips include upper conductive strips and lower conductive strips located on the upper and lower sides of each coaxial cable shielding layer, the strip base and the cantilever belong to the upper conductive strip, and at least two of the positioning protrusions are long positioning protrusions with a length greater than that of the remaining positioning protrusions. One end of each long positioning protrusion in the length direction extends out of the end of each wire core welding plane and each common ground welding plane, and the strip base and the lower conductive strip are blocked by each long positioning protrusion.

[0022] Furthermore, except for the long positioning protrusion, the other positioning protrusions are short positioning protrusions, the grounding terminals are arranged in pairs, and a long positioning protrusion is provided between the common ground welding planes of each pair of grounding terminals, and the positioning protrusions on both sides of each wire core welding plane are short positioning protrusions.

[0023] Furthermore, the ground terminals are arranged in pairs, and a positioning protrusion is shared between the common ground welding planes of a pair of ground terminals, between the core welding planes of a pair of signal terminals, and between adjacent common ground welding planes and core welding planes.

[0024] Furthermore, except for the long positioning protrusions, the other positioning protrusions are short positioning protrusions, one end of each short positioning protrusion in the length direction is aligned with one end of each long positioning protrusion, and the other end of each short positioning protrusion in the length direction is aligned with the end of each wire core welding plane and each common ground welding plane.

[0025] Furthermore, the grounding terminals are arranged in pairs, each grounding terminal includes a strip-shaped body, and the strip-shaped bodies of each pair of grounding terminals are connected by a connecting structure.

[0026] Furthermore, a cutting window is formed on the module insulator for exposing the connecting structure between a pair of signal terminals and the connecting structure between the signal terminal and the adjacent ground terminal after injection molding so as to cut the connecting structure.

[0027] Furthermore, there are four cable components, namely two straight cable components and curved cable components symmetrically arranged on both sides of the two straight cable components. The terminals in the straight cable components are straight terminals extending in a straight line from the plug-in end of the terminal module to the wiring end, and the terminals in the curved cable components are curved terminals extending in a Z shape from the plug-in end of the terminal module to the wiring end. The spacing between the straight terminals and the curved terminals at the wiring terminals of the terminal modules is greater than the spacing between the plug-in ends of the terminal modules. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 is a three-dimensional cross-sectional view of a cable connector embodiment 1 of the present invention; Figure 2 is a side cross-sectional view of a cable connector embodiment 1 of the present invention (coaxial cable not shown); Figure 3 This is a three-dimensional diagram of a straight cable component in Example 1 of the cable connector of the present invention; Figure 4 This is a three-dimensional diagram of the straight cable component in Example 1 of the cable connector of the present invention (insulating glue is not shown); Figure 5 This is a three-dimensional diagram of the straight cable component in Example 1 of the cable connector of the present invention (the insulating adhesive, upper conductive strip, lower conductive strip, and deposited metal are not shown); Figure 6 A perspective view of the upper conductive strip of the straight cable component in Example 1 of the cable connector of the present invention; Figure 7 This is a three-dimensional diagram of a straight terminal module of a straight cable component in Example 1 of the cable connector of the present invention; Figure 8 1. A top view of a straight terminal module of a straight cable component in a cable connector embodiment 1 of the present invention; Figure 9 A perspective view of a receptacle contact of a straight cable component in a cable connector embodiment 1 of the present invention; Figure 10 This is a diagram showing the arrangement of the signal terminals and the ground terminals of the straight cable component in the first embodiment of the cable connector of the present invention; Figure 11 This is a three-dimensional diagram of a straight terminal module of a straight cable component in embodiment 2 of the cable connector of the present invention.

[0029] Figure: 100, straight cable component; 110, straight terminal; 200, curved cable component; 210, curved terminal; 1, outer shell; 2, inner shell; 3, socket insulator; 4, thread locking assembly; 5, wire clamping plate; 6, fastening screw; 7, module insulator; 71, long positioning protrusion; 72, short positioning protrusion; 73, cutting window; 74, accommodating groove; 8, signal terminal; 81, signal strip; 811, wire core welding plane; 82, signal round pin ;9. Grounding terminal;91. Grounding strip;911. Common ground welding plane;92. Grounding round pin;93. Continuous material structure;10. Coaxial cable;101. Outer sheath;102. Shielding layer;103. Insulation layer;104. Wire core;11. Jack contact;111. Jack section;112. Sleeve section;113. Barb;12. Insulating glue;13. Upper conductive strip;131. Strip base;132. Cantilever;14. Deposited metal;15. Lower conductive strip. DETAILED DESCRIPTION

[0030] In response to the technical problems existing in the prior art, the basic concept of the present invention is to set a ground terminal next to the signal differential pair, and use a conductive strip to achieve common ground connection between each ground terminal and the shielding layer of each coaxial cable, thereby improving the crosstalk between the signal terminals and enabling the connector to meet the requirements of higher transmission rates.

[0031] The features and performance of the present invention are further described in detail below with reference to the embodiments.

[0032] Example 1 of the cable connector of the present invention: like Figure 1 and Figure 2 As shown, the cable connector in this embodiment is an ultra-micro rectangular receptacle connector, comprising a housing and at least one cable component mounted within the housing. Specifically, the housing comprises an outer housing 1 and an inner housing 2 positioned within the outer housing 1. A receptacle insulator 3 is disposed within the inner housing 2, and the cable component is mounted on the receptacle insulator 3. In this embodiment, there are four cable components: two straight cable components 100 and two curved cable components 200. The two straight cable components 100 are arranged closely together, while the two curved cable components 200 are symmetrically arranged on either side of the two straight cable components 100.

[0033] The structures of the straight cable component 100 and the curved cable component 200 are basically similar, and the main difference lies in the shape of the terminals. The terminals in the straight cable component 100 are straight terminals 110 extending in a straight line, while the terminals in the curved cable component 200 have a bent portion and are curved terminals 210 extending in a Z shape. The straight cable component 100 is used as an example for explanation below.

[0034] like Figure 3 、 Figure 4 、 Figure 5 、 Figure 7 and Figure 8 As shown, a straight cable assembly 100 includes a terminal module and multiple coaxial cables 10 connected to the terminal module. The terminal module includes a module insulator 7 and multiple signal terminals 8 and multiple ground terminals 9 injection-molded and fixed within the module insulator 7. The signal terminals 8 are arranged in pairs to form signal differential pairs. The ground terminals 9 are located next to the signal differential pairs and are also arranged in pairs. That is, there are two ground terminals 9 between two signal differential pairs. Each signal terminal 8 and each ground terminal 9 is a straight terminal 110 as described above. For the four cable assemblies, each pair of signal terminals 8 is directly opposite a pair of ground terminals 9 to ensure shielding.

[0035] Combine Figure 10 As shown, each signal terminal 8 includes a signal strip 81. The strip routing is relatively uniform, which can ensure impedance continuity. One end of each signal strip 81 is exposed from the module insulator 7 to form a cable connection end, and the other end is also exposed from the module insulator 7 and connected to a signal round pin 82. The cable connection end has a core welding plane 811, and the core 104 of the coaxial cable 10 is welded and fixed on the core welding plane 811. Figure 5 As shown, the coaxial cable 10 in this embodiment is an ultra-fine coaxial cable with a specific specification of 36AWG, which includes an outer sheath 101, a shielding layer 102 located inside the outer sheath 101, an insulating layer 103 located inside the shielding layer 102, and a core 104 located inside the insulating layer 103. The ultra-fine coaxial cable has a shielding function and can transmit long-distance, high-speed differential signals.

[0036] like Figure 10 As shown, each grounding terminal 9 includes a grounding strip 91. One end of each grounding strip 91 is exposed from the module insulator 7 to form a common ground connection end, while the other end is also exposed from the module insulator 7 and connected to a grounding round pin 92. Furthermore, the grounding strips 91 of a pair of grounding terminals 9 are connected by a connecting structure 93, which improves shielding and enhances the high-speed transmission performance of the cable connector.

[0037] The common ground connection end has a common ground welding plane 911, and the ends of each wire core welding plane 811 and each common ground welding plane 911 are aligned, and each wire core welding plane 811 and each common ground welding plane 911 are coplanar. Figures 3 to 6As shown, the straight cable assembly 100 also includes conductive strips that are electrically conductive to the shielding layer 102 of each coaxial cable 10. In this embodiment, the conductive strips include an upper conductive strip 13 and a lower conductive strip 15 located on the upper and lower sides of the shielding layer 102 of each coaxial cable 10. The upper conductive strip 13 includes a strip-shaped base 131 and a plurality of cantilevers 132 connected to the strip-shaped base 131. Each cantilever 132 is elastic and can elastically deform relative to the strip-shaped base 131. The cantilevers 132 are also arranged in pairs, corresponding to the paired ground terminals 9. Each cantilever 132 is welded to the common ground welding plane 911 of the ground terminal 9, achieving common ground conductivity between the shielding layer 102 of each coaxial cable 10 and each ground terminal 9. The ground terminal 9 can effectively reduce crosstalk between the signal terminals 8, thereby further improving the shielding effect and enabling the cable connector to meet higher transmission rate requirements.

[0038] The module insulator 7 is formed with positioning protrusions arranged at intervals along the arrangement direction of the signal terminals 8 and the ground terminals 9. The positioning protrusions are located at the ends of the signal strip 81 and the ground strip 91, and there are positioning protrusions on both sides of each core welding plane 811. A core passage space for the core 104 of the coaxial cable 10 to pass through is formed between the positioning protrusions on both sides of the core welding plane 811. In this way, when the coaxial cable 10 is placed, the position of the core 104 can be located to facilitate the welding operation.

[0039] At the same time, there are the aforementioned positioning protrusions on both sides of each common welding plane 911, and a cantilever passage space for the cantilever 132 to pass through is formed between the positioning protrusions on both sides of the common welding plane 911. In this way, when the conductive strip 13 is installed, the position of the cantilever 132 can be positioned, thereby facilitating the welding operation.

[0040] Furthermore, a positioning protrusion is shared between the common ground welding planes 911 of a pair of ground terminals 9, between the core welding planes 811 of a pair of signal terminals 8, and between adjacent common ground welding planes 911 and core welding planes 811, respectively. This can simplify the structure and make the spacing between the terminals as small as possible.

[0041] Furthermore, at least two of the positioning protrusions are long positioning protrusions 71, and the rest are all short positioning protrusions 72. The length of the long positioning protrusions 71 is greater than that of the short positioning protrusions 72. The lengths of the long positioning protrusions 71 and the short positioning protrusions 72 are consistent. One end of the length direction of each long positioning protrusion 71 is aligned with the end of each wire core welding plane 811 and each common ground welding plane 911, and the other end of the length direction of each long positioning protrusion 71 extends beyond the end of each wire core welding plane 811 and each common ground welding plane 911. The strip-shaped base 131 and the lower conductive strip 15 are blocked by the long positioning protrusions 71. In this way, when installing the upper conductive strip 13 and the lower conductive strip 15, the long positioning protrusions 71 can be used for positioning to prevent the two conductive strips from being too close to the signal terminal 8.

[0042] Furthermore, a long positioning protrusion 71 is provided between the common ground welding plane 911 of each pair of ground terminals 9, and the positioning protrusions on both sides of each core welding plane 811 are short positioning protrusions 72. With this arrangement, firstly, the long positioning protrusions 71 are evenly spaced, which provides a better blocking effect on the upper conductive strip 13 and the lower conductive strip 15. Secondly, the long positioning protrusions 71 are sandwiched between a pair of cantilever arms 132. Compared with the short positioning protrusions 72, the long positioning protrusions 71 have a larger contact area with the cantilever arms 132, which can better block the cantilever arms 132 and prevent them from deforming or moving during the welding process.

[0043] Furthermore, since the coaxial cable 10 has a certain diameter, when the upper conductive bar 13 is placed on the shielding layer 102 of each coaxial cable 10, the upper conductive bar 13 is higher than the common ground welding plane 911, so each cantilever 132 extends downward at an angle. On this basis, the height of each long positioning protrusion 71 is greater than the height of each short positioning protrusion 72, which makes the contact area between the long positioning protrusion 71 and the cantilever 132 larger, thereby improving the blocking effect.

[0044] In addition, the lower conductive bar 15 and the upper conductive bar 13 are both made of copper sheets. The shielding layer 102 of the coaxial cable 10 is sandwiched between the strip-shaped base 131 of the upper conductive bar 13 and the lower conductive bar 15. A receiving groove 74 for accommodating the lower conductive bar 15 is formed on the module insulator 7. The other end of the long positioning protrusion 71 in the length direction extends into the receiving groove 74. When the lower conductive bar 15 is placed in the receiving groove 74, the other end of the long positioning protrusion 71 in the length direction cooperates with the lower conductive bar 15 to stop it, so that the installation of the lower conductive bar 15 can be positioned so that it maintains a certain distance from the signal terminal 8.

[0045] The strip base 131 of the upper conductive bar 13 and the lower conductive bar 15 are connected to the shielding layer 102 of each coaxial cable 10 through welding. The strip base 131 of the upper conductive bar 13 and the lower conductive bar 15 are filled with molten metal 14. The molten metal 14 is specifically solder. The solder is filled between the strip base 131 and the lower conductive bar 15, which not only improves the common ground conduction effect, but also avoids excessive solder contact with the module insulator 7, thereby avoiding local overheating of the module insulator 7 and causing deformation.

[0046] In addition, if Figure 3 As shown, the straight cable component 100 also includes an insulating glue 12 coated and fixed on the outside of the welding part between the core 104 and the core welding plane 811 and the outside of the welding part between the cantilever 132 and the common ground welding plane 911, so as to form protection for the welding part, and the insulating glue 12 is transparent glue for easy observation.

[0047] Each signal terminal 8 and each ground terminal 9 is stamped and formed using a single die. To facilitate electroplating, a connecting structure is retained between the signal terminals 8 and between the signal terminals 8 and the ground terminals 9 after initial stamping. Connecting structures are not provided at the ends of the terminals; the connecting structure is located in the middle of the strip. A cutting window 73 is formed in the module insulator 7 to expose the connecting structure between a pair of signal terminals 8 and the connecting structure between a signal terminal 8 and an adjacent ground terminal 9 after injection molding, allowing the connecting structure to be cut, thereby enabling the connector's basic signal transmission function. Of course, the connecting structure 93 between the pair of ground terminals 9 is also exposed, but does not need to be cut.

[0048] like Figures 3 to 5 、 Figure 7 and Figure 8 As shown, the terminal module further includes a socket contact 11 connected to the outside of each signal extruded round pin 82 and each ground extruded round pin 92. Figure 9 As shown, the receptacle contact 11 is manufactured by stamping and rolling, and includes a receptacle section 111 and a sleeve section 112 connected to the receptacle section 111. The receptacle section 111 is used to insert and electrically connect the pin contact of the adapter connector. The sleeve section 112 is mounted outside the signal extruded round pin 82 and the ground extruded round pin 92. The overlapping areas with the signal extruded round pin 82 and the ground extruded round pin 92 are laser welded to ensure fixation and electrical connection. Furthermore, the sleeve section 112 is provided with barbs 113, which are designed to interference fit with the mounting holes in the receptacle insulator 3, ensuring stable installation between the cable component and the receptacle insulator 3.

[0049] Therefore, the end of the terminal module provided with the socket contact 11 constitutes the plug-in end, and the end provided with the wire core welding plane 811 constitutes the connection end. Then, the straight terminals 110 (including the signal terminals 8 and the grounding terminals 9) in the straight cable component 100 extend in a straight line from the plug-in end of the terminal module to the connection end, and the bent terminals 210 (also including the signal terminals and the grounding terminals) in the bent cable component 200 extend in a Z-shape from the plug-in end of the terminal module to the connection end. Figure 2 As shown, the spacing between the straight terminals 110 and the curved terminals 210 at the terminal module connection terminals is greater than the spacing between the terminal module plug-in terminals. This ensures the proper spacing between the plug-in terminals while arranging the coaxial cables at the connection terminals. Specifically, the coaxial cables connected to the signal terminals 8 in the straight cable assembly 100 are located between the straight cable assembly 100 and the curved cable assembly 200, while the coaxial cables connected to the signal terminals in the curved cable assembly 200 are located on the side facing away from the straight cable assembly 100.

[0050] During the manufacture of the cable connector in this embodiment, the various cable components are first fabricated. For each cable component, the terminal module is first fabricated. The terminals are integrally overmolded with adhesive to form the insulator component. Cutting windows in the module insulator are used to separate the connecting structure between a pair of signal terminals and the connecting structure between a signal terminal and an adjacent ground terminal. The extruded pins of the signal and ground terminals are then assembled with the receptacle contacts. The overlapping portions of the two components are then laser welded together to form a single, welded component.

[0051] Then connect the coaxial cable, taking the straight cable component as an example, such as Figure 5 As shown, the lower conductive strip 15 is placed in the receiving groove 74 of the module insulator 7, and the lower conductive strip 15 cooperates with the end face stop of the long positioning protrusion 71. Then, the core 104 of the stripped coaxial cable 10 is placed on the core welding plane 811. It should be noted that a certain length of the insulating layer 103 needs to be exposed on the rear side of the core 104, and a certain length of the shielding layer 102 needs to be exposed on the rear side of the insulating layer 103. The shielding layer 102 corresponds to the lower conductive strip 15. Then, the upper conductive strip 13 is placed, and the strip-shaped base of the upper conductive strip 13 corresponds to the shielding layer 102, and cooperates with the end face stop of the long positioning protrusion 71. The cantilever 132 of the upper conductive strip 13 overlaps the common ground welding plane 911, and welding is performed between the core 104 and the core welding plane 811, and welding is performed between the cantilever 132 and the common ground welding plane 911, and the deposited metal 14 is filled between the strip-shaped base of the upper conductive strip 13 and the lower conductive strip 15, as shown in FIG. Figure 4 After welding, the insulating glue 12 is applied to the outside of the welding part between the core 104 and the core welding plane 811 and the outside of the welding part between the cantilever 132 and the common ground welding plane 911. Figure 3The bent cable components are the same as above and will not be repeated.

[0052] The next step is to assemble the cable components and combine them Figure 1 and Figure 2 As shown, the straight cable assembly 100 and the curved cable assembly 200 are respectively installed on the socket insulator 3. The jack contacts of the cable assemblies pass through the mounting holes on the socket insulator 3 and form an interference fit with the mounting holes. Assembling one cable assembly completes the installation of a row of terminals, improving assembly efficiency. The socket insulator 3 and the four cable assemblies are then installed together into the inner housing 2, and finally into the outer housing 1. The outer housing 1 is longer than the inner housing 2. Glue is poured at the rear of the outer housing 1, filling the area where the cutting window is located and where the coaxial cables are welded to the terminals, thereby securing and sealing the cable assemblies to the outer housing 1. Finally, a wire clamping plate 5 is installed at the rear of the outer housing 1 using screws 6 to bundle the coaxial cables. Furthermore, a threaded locking assembly 4 is installed on the outer housing 1. When the cable connector is plugged into the adapter connector, the threaded locking assembly 4 can be used to lock the cable connector to the adapter connector.

[0053] It should be noted that the adapter connector can also be a connector for connecting a coaxial cable. The structure of the adapter connector and the connection method with the coaxial cable are the same as the cable connector in this embodiment, in which case it is a wire-to-wire form; of course, the adapter connector can also be a connector for connecting a printed circuit board, in which case it is a board-to-wire form.

[0054] Embodiment 2 of the cable connector of the present invention: like Figure 11 As shown, the difference from Example 1 is that the number of signal terminals 8 and ground terminals 9 is different, and no connecting structure is set between a pair of ground terminals 9. Before injection molding, there is a connecting structure between a pair of signal terminals 8, between the signal terminal 8 and the adjacent ground terminal 9, and between a pair of ground terminals 9. After the injection molding is completed, all the connecting structures are cut off through the cutting window.

[0055] In other embodiments of the cable connector, the cable connector may also be a plug connector, and in this case, the contact piece connected to the rounded pin in the terminal module is a pin contact piece.

[0056] In other embodiments of the cable connector: depending on specific product requirements, there may be only two cable components, all of which are straight cable components. Of course, there may also be only one cable component.

[0057] In other embodiments of the cable connector: the outside of the welding parts of the wire core welding plane and the outside of the welding parts of the cantilever and the common ground welding plane may no longer be coated with fixed insulating glue. After the cable components are installed in the outer shell, the glue poured at the tail of the outer shell can also flow to the outside of the above-mentioned parts.

[0058] In other embodiments of the cable connector: when the spacing between the terminals is large enough and the size of the positioning protrusions is relatively small, there can be two positioning protrusions between two adjacent terminals, that is, the terminals no longer share positioning protrusions, and each terminal is configured with a set of positioning protrusions.

[0059] In other embodiments of the cable connector: after electroplating and before injection molding, all the connected material structures that need to be cut can be cut off, so that no cutting window needs to be reserved on the module insulator during injection molding.

[0060] In other embodiments of the cable connector, the ground terminals may not be arranged in pairs, and there may be only one ground terminal between a pair of signal differential pairs.

[0061] In other embodiments of the cable connector: low-temperature silver brazing can be used to achieve conductivity between the upper conductive strip, the lower conductive strip and the shielding layers of each coaxial cable. At this time, the deposited metal between the strip base of the upper conductive strip and the lower conductive strip is a silver-based low-temperature solder.

[0062] In other embodiments of the cable connector: the upper conductive bar and the lower conductive bar may be connected to the shielding layer of the coaxial cable instead of being welded. For example, spring claws may be formed on the upper conductive bar and the lower conductive bar, and the spring claws are in contact with the shielding layer of the coaxial cable for conduction. Of course, in this case, the upper conductive bar and the lower conductive bar need to be fixed to the module insulator to ensure the conduction effect. The fixing method may be to interference fit the conductive bar in the accommodating groove.

[0063] In other embodiments of the cable connector, only the upper conductive strip can be used to achieve conduction with the shielding layers of each coaxial cable, and the lower conductive strip is no longer used, that is, there is only one conductive strip, and the long positioning protrusion only blocks the upper conductive strip.

[0064] In other embodiments of the cable connector, all the positioning protrusions may be long positioning protrusions, and each protrusion may block the upper conductive strip or the upper conductive strip and the lower conductive strip.

[0065] In other embodiments of the cable connector: the positioning protrusions can also all be short positioning protrusions, and the short positioning protrusions do not block the upper conductive bar or the upper conductive bar and the lower conductive bar. When installing the upper conductive bar or the upper conductive bar and the lower conductive bar, the position of the conductive bar needs to be controlled so that it is not too close to the signal terminal.

[0066] In other embodiments of the cable connector, the positioning protrusion may no longer be formed on the module insulator.

[0067] In other embodiments of the cable connector, the terminal module may not include a socket contact or a pin contact, and in this case, the rounded pins of the terminal are directly plugged into the adapter connector.

[0068] The embodiment of the cable component in the present invention is as follows: the specific structure of the cable component is the same as the straight cable component or the curved cable component in any embodiment of the cable connector described above, and will not be repeated here.

[0069] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. The scope of patent protection of the present invention shall be based on the claims. Any equivalent structural changes made using the description and drawings of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A cable component comprising a terminal module, a plurality of coaxial cables (10) connected to the terminal module, and a conductive strip conductively connected to the shielding layer (102) of each coaxial cable (10), wherein the terminal module comprises a module insulator (7) and a signal terminal (8) fixed by injection molding in the module insulator (7), wherein the signal terminals (8) are arranged in pairs to form a signal differential pair, and the core (104) of each coaxial cable (10) is respectively welded and fixed to the core welding plane (811) of the corresponding signal terminal (8), wherein the cable component comprises a terminal module (7) and a signal terminal (8) fixed by injection molding in the module insulator (7), wherein the signal terminals (8) are arranged in pairs to form a signal differential pair, and wherein ... cable component comprises a terminal module (7) and a signal terminal (8) A grounding terminal (9) is injection-molded and fixed beside each signal differential pair in the module insulator (7), and the end of the grounding terminal (9) has a common ground welding plane (911). The conductive strip includes a strip-shaped base (131) and a plurality of cantilevers (132) connected to the strip-shaped base (131). Each cantilever (132) is welded and fixed on the common ground welding plane (911) of the grounding terminal (9) in a one-to-one correspondence. Each grounding terminal (9) is connected to the shielding layer (102) of each coaxial cable (10) through a common ground.

2. The cable component according to claim 1, wherein: Positioning protrusions are formed on both sides of each wire core welding plane (811) and each common ground welding plane (911) on the module insulator (7). A wire core passing space for the wire core (104) to pass through is formed between the positioning protrusions on both sides of each wire core welding plane (811), and a cantilever passing space for the cantilever (132) to pass through is formed between the positioning protrusions on both sides of each common ground welding plane (911).

3. The cable component according to claim 2, wherein: The ends of each wire core welding plane (811) and each common ground welding plane (911) are aligned, at least two of each positioning protrusion are long positioning protrusions (71) having a length greater than that of the remaining positioning protrusions, one end of each long positioning protrusion (71) in the length direction extends out of the ends of each wire core welding plane (811) and each common ground welding plane (911), and the strip base (131) is blocked by each long positioning protrusion (71).

4. The cable component according to claim 2, wherein: The ends of each wire core welding plane (811) and each common ground welding plane (911) are aligned, the conductive strips include an upper conductive strip (13) and a lower conductive strip (15) located on the upper and lower sides of the shielding layer (102) of each coaxial cable (10), the strip-shaped base (131) and the cantilever (132) belong to the upper conductive strip (13), at least two of the positioning protrusions are long positioning protrusions (71) with a length greater than that of the other positioning protrusions, one end of each long positioning protrusion (71) in the length direction extends out of the ends of each wire core welding plane (811) and each common ground welding plane (911), and the strip-shaped base (131) and the lower conductive strip (15) are blocked by each long positioning protrusion (71).

5. The cable component according to claim 3 or 4, characterized in that: Except for the long positioning protrusion (71), the other positioning protrusions are all short positioning protrusions (72). The grounding terminals (9) are arranged in pairs. A long positioning protrusion (71) is provided between the common ground welding planes (911) of each pair of grounding terminals (9). The positioning protrusions on both sides of each core welding plane (811) are all short positioning protrusions (72).

6. The cable component according to any one of claims 2 to 4, wherein: The ground terminals (9) are arranged in pairs, and a positioning protrusion is shared between the common ground welding planes (911) of a pair of ground terminals (9), between the wire core welding planes (811) of a pair of signal terminals (8), and between adjacent common ground welding planes (911) and wire core welding planes (811).

7. The cable component according to claim 3 or 4, characterized in that: Except for the long positioning protrusion (71), the other positioning protrusions are all short positioning protrusions (72), one end of each short positioning protrusion (72) in the length direction is aligned with one end of each long positioning protrusion (71), and the other end of each short positioning protrusion (72) in the length direction is aligned with the end of each core welding plane (811) and each common ground welding plane (911).

8. The cable component according to any one of claims 1 to 4, wherein: The grounding terminals (9) are arranged in pairs, each grounding terminal (9) comprises a strip-shaped body, and the strip-shaped bodies of each pair of grounding terminals (9) are connected via a connecting material structure (93).

9. The cable component according to any one of claims 1 to 4, wherein: A cutting window (73) is formed on the module insulator (7) for exposing the connecting structure between a pair of signal terminals (8) and the connecting structure between the signal terminal (8) and the adjacent ground terminal (9) after injection molding so as to cut the connecting structure.

10. A cable connector comprising a housing and at least one cable component mounted in the housing, wherein: The cable component is the cable component according to any one of claims 1 to 9.

11. The cable connector according to claim 10, wherein: There are four cable components, namely two straight cable components (100) and curved cable components (200) symmetrically arranged on both sides of the two straight cable components (100), the terminals in the straight cable components (100) are straight terminals (110) extending in a straight line from the plug-in end of the terminal module to the connection end, and the terminals in the curved cable components (200) are curved terminals (210) extending in a Z shape from the plug-in end of the terminal module to the connection end, and the spacing between the straight terminals (110) and the curved terminals (210) at the connection end of the terminal module is greater than the spacing between the plug-in ends of the terminal module.

Citation Information

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