Feeding device for surface-mounted components

The combined structure of the material guide channel and the conveyor belt solves the problem of slow speed of the existing feeding device and improves the feeding speed and production efficiency.

CN120751693APending Publication Date: 2025-10-03深圳市钲思科技有限公司
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Patent Information

Application Number
CN202510932254.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-07
Publication Date
2025-10-03

AI Technical Summary

Technical Problem

The existing SMD component feeding device adopts a direct vibration method, which has a slow feeding speed and cannot meet production needs.

Method used

It adopts a combined structure of material guide channel, feeding channel, conveyor belt and drive mechanism. The conveyor belt is located at the bottom of the feeding channel. The material guide channel is inclined and combined with material sensor detection to improve material transportation efficiency.

Benefits of technology

It greatly improves the feeding speed and production efficiency, has a simple structure and is easy to observe and assemble.

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Abstract

The feeding device comprises a material guiding channel, a feeding channel, a conveying belt and a driving mechanism for driving the conveying belt to move, and the front end of the feeding channel is correspondingly connected with the tail end of the material guiding channel; the conveying belt is located at the bottom of the feeding channel and used for conveying the patch type components entering the feeding channel. A material taking opening is correspondingly formed in the tail end of the feeding channel, and a material blocking piece is correspondingly arranged at the tail end of the material taking opening. The conveying belt is adopted for conveying materials, the structure is simple, compared with direct vibration feeding, the feeding speed is greatly increased, and then the production efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of SMT (Surface Mounted Mounting) components, and in particular to a feeding device for SMT components. Background Art

[0002] The number of robots in existing SMT placement equipment has increased, and current SMT placement equipment can now simultaneously place multiple SMT components (such as LEDs, resistors, capacitors, etc.). As a result, existing SMT placement equipment has increasingly stringent requirements for the feeding speed and efficiency of SMT component materials.

[0003] Currently, most existing feeding devices for surface-mount components use a direct vibration method. Patent application number CN202411267478.0, titled "LED Feeding Device, System, and Control Method Thereof," discloses an LED feeding device that uses a feeding table mounted on a direct vibration device for feeding. However, direct vibration feeding is slow and cannot meet production needs. Summary of the Invention

[0004] The technical problem to be solved by the embodiments of the present invention is to provide a feeding device for surface mount components to increase the feeding speed.

[0005] In order to solve the above technical problems, an embodiment of the present invention proposes a feeding device for surface mount components, including a material guide channel, a feeding channel, a conveyor belt and a driving mechanism for driving the conveyor belt to move, wherein the front end of the feeding channel is connected to the tail end of the material guide channel; the conveyor belt is located at the bottom of the feeding channel and is used to transport the surface mount components entering the feeding channel; a material removal port is correspondingly provided at the end of the feeding channel, and a material blocking member is correspondingly provided at the end of the material removal port.

[0006] Furthermore, the material guiding channel is higher at the front and lower at the back, and is inclined at a preset angle.

[0007] Furthermore, a front material sensor is correspondingly provided at the front end of the feeding channel.

[0008] Furthermore, a rear material sensor is provided at the material taking port.

[0009] Furthermore, the cross-sections of the material guiding channel and the material feeding channel are in an inverted T shape.

[0010] Furthermore, there are multiple groups of material guiding channels, material feeding channels and conveyor belts.

[0011] Furthermore, the driving mechanism includes a driving wheel, a driven wheel, and a motor transmission assembly that drives the driving wheel to move.

[0012] The beneficial effects of the present invention are as follows: the present invention adopts a conveyor belt to transport materials, has a simple structure, and greatly improves the feeding speed compared with direct vibration feeding, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural diagram of a feeding device for surface-mount components according to an embodiment of the present invention from one angle.

[0014] Figure 2 It is a three-dimensional structural diagram of the feeding device of the surface-mount components according to the embodiment of the present invention from another angle.

[0015] Figure 3 This is a structural diagram of a feeding device for surface-mount components according to an embodiment of the present invention, in which the front end is hidden on one side of a material guide channel and a material feeding channel.

[0016] Figure 4 This is a structural diagram of a feeding device for surface-mount components according to an embodiment of the present invention, in which a material taking port is hidden on one side of a material guide channel and a material feeding channel.

[0017] Figure 5 It is a top view of a feeding device for surface mount components according to an embodiment of the present invention.

[0018] Figure 6 yes Figure 5 Cross-sectional view at AA in the middle.

[0019] Figure 7 yes Figure 6 Enlarged view of point B in the middle.

[0020] Figure 8 yes Figure 6 Enlarged view of point C in the middle.

[0021] Explanation of Figure Numbers Material guide channel 1, material feeding channel 2, conveyor belt 3, material taking port 4, material blocking part 5, front material sensor 6, rear material sensor 7, driving wheel 8, driven wheel 9, motor transmission assembly 10, material 11. DETAILED DESCRIPTION

[0022] It should be noted that, unless there is a conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The present invention is further described in detail below with reference to the drawings and specific embodiments.

[0023] In the embodiments of the present invention, if there are directional indications (such as up, down, left, right, front, back, etc.), they are only used to explain the relative position relationship and movement status of the various components under a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0024] In addition, the terms "first," "second," and so on, used in this disclosure are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features being referred to. Therefore, features specified as "first" or "second" may explicitly or implicitly include at least one of these features.

[0025] Please refer to Figures 1 to 8 The feeding device for patch components of an embodiment of the present invention includes a material guide channel, a feeding channel, a conveyor belt and a driving mechanism.

[0026] The drive mechanism drives the conveyor belt. The front end of the feed channel connects to the rear end of the guide channel. The conveyor belt is located at the bottom of the feed channel and transports surface mount components into the channel. The upper layer of the conveyor belt is located at the bottom of the feed channel.

[0027] A material reclaiming port is located at the end of the feeding channel to facilitate the robot to grab the material. A material stop is located at the end of the reclaiming port. The stop stops the material being fed to the reclaiming port, making it easier for the robot to grab the material.

[0028] As an embodiment, the material guide channel is higher in front and lower in the back and is tilted at a preset angle. The tilted design facilitates the material entering the material guide channel to move more smoothly into the feeding channel.

[0029] In one embodiment, a front material sensor is provided at the front end of the feed channel. This sensor detects the presence of material at the front end of the feed channel. A rear material sensor is provided at the feed inlet. This sensor detects the presence of material at the feed inlet to prevent the robot from grabbing empty material. Both the front and rear material sensors can be through-beam sensors.

[0030] As an embodiment, the cross-section of the material guide and feeding channels is an inverted T-shape, that is, the material guide and feeding channels are slot-shaped, with openings at the top and both the front and back ends. The open tops of the material guide and feeding channels facilitate user observation of the material inside the channels and also facilitate the production, processing, and assembly of the components (the channels can be constructed using only two to three parts).

[0031] As an embodiment, the guide channel, feeding channel, and conveyor belts are provided in multiple groups to improve the conveying efficiency. The multiple groups of conveyor belts can be synchronously driven by a group of driving mechanisms.

[0032] As an embodiment, the driving mechanism includes a driving wheel, a driven wheel and a motor transmission assembly for driving the driving wheel to move. The driven wheel and the driving wheel are respectively arranged at the front and rear ends of the feeding channel.

[0033] The working principle of the present invention is as follows: when in use, the present invention is arranged between a feeding table and a robot; the feeding table blows the patch components into the material guide channel from the front end, and the patch components in the material guide channel enter the feeding channel under the influence of inertia, blowing, and gravity (the inclination of the material guide channel); the patch components in the feeding channel are driven by the conveyor belt to the material removal port at the end and are taken away by the material removal robot.

[0034] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A feeding device for surface mount components, characterized in that: It includes a material guide channel, a feeding channel, a conveyor belt and a driving mechanism for driving the conveyor belt to move. The front end of the feeding channel is connected to the rear end of the material guide channel; the conveyor belt is located at the bottom of the feeding channel and is used to transport the surface-mount components entering the feeding channel; a material removal port is provided at the end of the feeding channel, and a material blocking member is provided at the end of the material removal port.

2. The feeding device for patch components according to claim 1, wherein: The material guide channel is higher in the front and lower in the back, and is tilted at a preset angle.

3. The feeding device for patch components according to claim 1, wherein: A front material sensor is correspondingly provided at the front end of the feeding channel.

4. The feeding device for surface mount components according to claim 1, wherein: A rear material sensor is provided at the material taking port.

5. The feeding device for surface mount components according to claim 1, wherein: The cross sections of the material guiding channel and the material feeding channel are inverted T-shaped.

6. The feeding device for surface mount components according to claim 1, wherein: There are multiple groups of material guiding channels, material feeding channels and conveyor belts.

7. The feeding device for surface mount components according to claim 1, wherein: The driving mechanism includes a driving wheel, a driven wheel and a motor transmission assembly that drives the driving wheel to move.

Citation Information

Patent Citations

  • LED feeding device and system and control method thereof

    CN119100110A