Trip mechanism-based energy generator for electrical energy generation
Through the power generator system based on the tripping mechanism, the angular movement of the magnet is triggered by preloading and the dissolution of non-rigid materials, which solves the problem of magnet movement requirements in the existing technology and achieves efficient power generation and power supply effects.
Patent Information
- Application Number
- CN202480013012.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2023-01-04
- Filing Date
- 2024-01-04
- Publication Date
- 2025-10-03
AI Technical Summary
Existing energy harvesting generators, when based on pulse actuation, require the movement of a magnet from a static position to a displaced position and lack an effective transient energy generation mechanism.
The invention adopts an electric energy generator system based on a tripping mechanism, which utilizes the dissolution of a preloaded movable cover and a non-rigid material to trigger the angular movement of a magnet from a displaced position to a static position, thereby generating electromagnetic induction electric energy through a multi-turn wire.
It achieves efficient conversion of transient energy and generation of electrical energy, and is suitable for the power supply needs of various devices, especially RF transmitters and transceivers.
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Figure CN120752842A_ABST
Abstract
Description
[0001] CROSS-REFERENCE TO RELATED APPLICATIONS
[0002] This application claims the benefit of U.S. Provisional Application Serial No. 63 / 437,113, entitled "TRIP MECHANISM BASED ENERGY GENERATOR FOR ELECTRICALENERGY GENERATION," the contents of which are incorporated herein by reference in their entirety. Technical Field
[0003] The present disclosure relates generally to energy harvesting generators for producing electrical energy and, more particularly, to trip mechanisms implemented in association with such generators for producing electrical energy. Background Art
[0004] Various types of energy harvesting generators are currently available. These generators may be based on or include piezoelectric components, one or more magnets, or other components, and operate on pulse-based actuation to generate electrical energy. For example, an energy harvesting generator may be located within an industrial switch and other similar devices and include one or more lever arms or protrusions that operate as actuators to form or maintain contact with various portions of one or more energy-generating magnets to cause energy transfer and generation. Contact with these portions may result in movement of these magnets, which in turn enables electromagnetically induced generation of electrical energy for powering various devices. Summary of the Invention
[0005] In some variations, one or more features disclosed herein include the following features, which can optionally be included in any feasible combination.
[0006] An electric energy generator system and device based on a trip mechanism are provided. In one aspect, an electric energy generator system is provided, comprising a movable cover including a plurality of engaging members and an energy generator actuator. In some aspects, the energy generator actuator can be removably positioned in the movable cover. In some aspects, a non-rigid material can be wrapped along a portion of an outer surface of the movable cover. The energy generator actuator can include an enclosure, the enclosure including a hole in the center of the enclosure and a plurality of protrusions provided on portions of the outer surface of the enclosure. The plurality of protrusions can include corresponding additional holes, a primary magnet positioned in the hole in the center of the enclosure, and a plurality of secondary magnets. Each of the plurality of secondary magnets can be positioned in a corresponding one of the corresponding additional holes, and the primary magnet can be held in a first position relative to the plurality of secondary magnets by the plurality of engaging members. In some aspects, multiple turns of wire can be wrapped along the outer surface of the enclosure, and the primary magnet can move from a first position to a second position in response to changes in the non-rigid material.
[0007] In some aspects, the multiple turns of wire can be formed of copper.In some aspects, the non-rigid material can be paper, and the change in the non-rigid material can correspond to the dissolution of the non-rigid material.
[0008] In some aspects, the second position may be orthogonal to the first position, and the movable cover may include an extension that contacts a non-rigid material that may be wrapped along a portion of the outer surface of the movable cover. In some aspects, the primary magnet may be held in the first position relative to the plurality of secondary magnets by a plurality of engagement members that may engage a plurality of extensions disposed on the outer surface of the primary magnet. In some aspects, in the second position, the plurality of engagement members of the movable cover may disengage from the plurality of extensions disposed on the outer surface of the primary magnet. In some aspects, the movement of the primary magnet from the first position to the second position may be responsive to dissolution of the non-rigid material. In some aspects, the movement may include angular movement of the primary magnet from the first position to the second position.
[0009] In some aspects, the angular movement of the primary magnet from the first position to the second position may include the primary magnet oscillating relative to the longitudinal axis. In some aspects, in the second position, the plurality of engagement members of the movable cover may disengage from the plurality of extensions provided on the outer surface of the primary magnet to enable angular movement of the primary magnet from the first position to the second position. In some aspects, the plurality of secondary magnets may be positioned relative to the primary magnet. In some aspects, the pole of one of the plurality of secondary magnets may face the primary magnet, and the additional pole of an additional one of the plurality of secondary magnets may face the primary magnet. In some aspects, the primary magnet may be cylindrical and the movable cover may be formed of metal.
[0010] On the other hand, the electrical energy generator device may include a movable cover comprising a plurality of engaging members and an energy generator actuator. In some aspects, the energy generator actuator may be removably positioned in the movable cover. The non-rigid material may be wrapped along a portion of the outer surface of the movable cover. The energy generator actuator may include an enclosure comprising a hole in the center of the enclosure and a plurality of protrusions disposed on portions of the outer surface of the enclosure. In some aspects, the plurality of protrusions include corresponding additional holes, a plurality of secondary magnets, and a primary magnet positioned in the hole in the center of the enclosure. In some aspects, each of the plurality of secondary magnets may be positioned in a corresponding additional hole in the corresponding additional holes, wherein the primary magnet may be held in a first position relative to the plurality of secondary magnets by the plurality of engaging members. Multiple turns of wire may be wrapped along the outer surface of the enclosure. In some aspects, the primary magnet performs angular motion from a first position to a second position in response to the dissolution of the non-rigid material, wherein the angular motion includes oscillating the primary magnet relative to the longitudinal axis.
[0011] In some aspects, the non-rigid material can be paper, wax, or can be formed from a dissolvable plastic, and the multiple turns of wire can be formed from copper.In some aspects, the second position can be orthogonal to the first position.
[0012] In another aspect, a system includes an enclosure including at least a primary magnet, a tray, and at least a secondary magnet disposed on a surface of the tray. In some aspects, the primary magnet moves from a first position to a second position in response to movement of the enclosure relative to the tray. The first position corresponds to a rest position, and the second position is oriented approximately 180 degrees relative to the first position.
[0013] The details of one or more variations of the subject matter described herein are set forth in the accompanying drawings and the description below. Other features and advantages of the subject matter described herein will be apparent from the description and drawings, as well as from the claims. The claims following this disclosure are intended to define the scope of the protected subject matter. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate certain aspects of the subject matter disclosed herein and, together with the description, help explain some of the principles associated with the disclosed aspects.
[0015] Figure 1 depicts exemplary embodiments of energy generator actuation components and cross-sectional representations of energy generator actuation components according to some aspects described herein;
[0016] Figures 2A to 2C depicts two different orientations of a primary magnet disposed in an energy generator actuation component according to some aspects described herein;
[0017] Figure 3 depicts a cross-sectional representation of an electrical energy generator system of the present disclosure disposed within a housing that may be installed as part of a commercial industrial control switch according to some aspects described herein;
[0018] Figure 4A depicts an exemplary embodiment of an electrical energy generator system of the present disclosure according to some aspects described herein;
[0019] Figure 4B depicts a method comprising positioning a non-rigid material around an outer surface of an electrical energy generator system of the present disclosure according to some aspects described herein;
[0020] Figure 4C depicts an expanded view of an extension included as part of an enclosure of an electrical energy generator system of the present disclosure according to some aspects described herein;
[0021] Figure 5 Depicts exemplary applications of electrical energy generator systems according to some aspects described herein;
[0022] Figures 6A to 6C depicts different orientations of an exemplary resettable trip mechanism-based device according to some aspects described herein;
[0023] Figures 6D to 6E Depicted are exemplary devices including a preloaded rotor with a trip device according to some aspects described herein;
[0024] 7A to 7B Describes some aspects of the present invention Figure 6A and a variation of the device depicted in FIG6F ;
[0025] Figures 8A to 8C depicts another exemplary trip activation device according to some aspects described herein;
[0026] Figure 9A depicts an enclosure having a latch oriented in a first position according to some aspects described herein;
[0027] Figure 9B Depicts a latch in a state such as when the latch is ... Figure 9A a view showing the position of the interior components of the enclosure in the first position shown;
[0028] Figure 9C depicts an enclosure with a latch in a second position according to some aspects described herein;
[0029] Figure 9D Depicts a latch in a state such as when the latch is ... Figure 9C Another view of the position of the interior components of the enclosure, shown in the second position;
[0030] Figure 10A Depicted is an enclosure and a tray that operates in conjunction with the enclosure to reposition at least some internal components of an electrical energy generator system disposed within the enclosure according to some aspects described herein;
[0031] Figure 10B depicts an enclosure in close proximity to a top surface of a pallet according to some aspects described herein;
[0032] Figure 10C depicts completion of movement of an enclosure relative to a top surface of a pallet according to some aspects described herein;
[0033] Figure 11A Figure 1 illustrates an example of an enclosure according to some aspects described herein. Figure 10A a first view of the interior components of the enclosure shown in a first position relative to the tray;
[0034] Figure 11B Figure 1 illustrates an example of an enclosure according to some aspects described herein. Figure 10B a second view of the interior components of the enclosure shown in a second position relative to the tray; and
[0035] Figure 11C Figure 1 illustrates an example of an enclosure according to some aspects described herein. Figure 10C A third view of the interior components of the enclosure shown in a third position relative to the tray. DETAILED DESCRIPTION
[0036] Energy harvesting generators can operate on pulse-based actuation to generate electrical energy. For example, energy harvesting generators can be positioned within industrial switches and other similar devices, which can include one or more actuator lever arms or members that operate to contact various portions of one or more magnets within these energy harvesting generators to initiate movement of these magnets, which in turn imparts and enables the generation of electromagnetic induction (e.g., electrical energy) used to power various devices. However, actuation based on kinetic energy generators requires a step to initiate the movement of the magnets from a rest position to a displaced position or an activated position. From the displaced or activated position, the magnet can be released and thereafter returned to the rest position via oscillation.
[0037] In particular, the electric energy generator system as described in the present disclosure includes an energy generator actuator component that is preloaded and pre-positioned in a specific orientation. In particular, with respect to the preloaded and pre-positioned positions, the energy generator actuator component is constrained to an activation or shifted position, wherein magnetic potential energy is stored in the electric energy system. Thereafter, the activation of the trigger mechanism will remove any constraints associated with the energy generator actuator component. Therefore, the energy generator actuator component can return to a static position (an operation in which the stored magnetic potential energy is converted into kinetic energy) from the activation or shifted position. For example, the preload mechanism or the trigger mechanism may include the use of a non-rigid material that is wound around the periphery of an enclosure in which the energy generator actuator component can be set. In various aspects, when the non-rigid material dissolves, the preload mechanism can trigger the movement of a portion of the enclosure, which in turn can initiate the angular motion of the magnet from the shifted position to the static position. Therefore, electromagnetic induction can be generated, which can cooperate to power various devices.
[0038] Figure 1 An exemplary embodiment of an energy generator actuation component 100 and a cross-sectional representation 102 of the energy generator actuation component 100 are depicted for implementing the generation of electrical energy as described in the present disclosure, in accordance with aspects described herein. As shown, the energy generator actuation component 100 includes an assembly 104 that may be formed of, for example, a hard plastic or other similar material. A hole 103 may be present in the center of the assembly 104, in which a primary magnet 112 having a substantially cylindrical shape may be movably disposed. Note that the primary magnet 112 having a cylindrical shape is a non-limiting example, as the primary magnet 112 may be designed in a plurality of other shapes having various sizes. In various aspects, the primary magnet 112 may be arranged along a substantially cylindrical shape. Figure 1 The cross-sectional representation 102 of the energy generator actuator component 100 shows the longitudinal axis 107 moving in an angular manner.
[0039] In various aspects, the outer surface of the assembly 104 can include a plurality of protrusions 105. Each of the plurality of protrusions 105 can include a corresponding hole 101 in which a secondary magnet 108 can be disposed. As shown in the cross-sectional representation 102, each of the corresponding holes on each of the plurality of protrusions 105 includes a disk-shaped magnet—a secondary magnet 108. The disk shape of the secondary magnet 108 is a non-limiting example, as the secondary magnet 108 can be designed in a variety of other shapes having various sizes. The secondary magnet 108 can be housed within each of the plurality of protrusions 105. In various aspects, a first set 109 of secondary magnets 108 is positioned in a partial arc configuration on a portion of the outer surface of the assembly 104, and a second set 111 of secondary magnets 108 is positioned in a partial arc configuration on another portion of the outer surface of the assembly 104.
[0040] As shown, the first set of magnets 109 and the second set of magnets 111 are positioned opposite each other. Furthermore, the first set 109 has a polarity that contributes to or complements the polarity of the second set 111. In various aspects, the respective poles and / or magnetic fields of the first set 109 of secondary magnets 108 and the second set 111 of secondary magnets 108 are aligned with the primary magnet 112 such that the magnetic fields of the secondary magnets 108 act on the primary magnet 112, thereby biasing the primary magnet 112 in a particular direction, i.e., from a displaced position toward a straight line at rest. In various aspects, it should be noted that the poles are aligned so as to create a rigid or static resting position for the primary magnet 112. Furthermore, in various aspects, multiple turns of wire 114 can be wound along the outer surface of the assembly 104 such that the wires are secured to the outer surface. In various aspects, the multiple turns of wire can be formed from a conductive material (e.g., copper, nickel, etc.). Other conductive materials having properties comparable to copper are also contemplated.
[0041] Figures 2A to 2C Two separate and distinct positions or orientations of the primary magnet 112 are depicted, according to some aspects described herein. Specifically, in operation, the primary magnet 112 can perform angular motion along the longitudinal axis 107 from a rest position 202 to a displaced position 204, and return to the rest position 202 due in part to a biasing force induced by the magnetic field, as described above. As shown, the displaced position 204 is orthogonal to the rest position 202. In various aspects, as the primary magnet 112 moves from the displaced position 204 to the rest position 202 (e.g., an equilibrium position), the primary magnet 112 can oscillate several times before settling into the rest position. This angular motion of the primary magnet 112 (primarily from the displaced position 204 to the rest position 202) causes angular acceleration, thereby electromagnetically inducing a voltage in the multi-turn conductor 114. This electromagnetic induction, or electrical energy, can be used to power various devices (e.g., radio frequency transmitters, transceivers, etc.). Specifically, the energy generator actuator component 100 may utilize the angular motion of the primary magnet 112 to generate electrical energy for the purpose of operating various devices.
[0042] When the primary magnet 112 is in the displaced position 204, the magnetic poles of the primary magnet 112 are substantially opposite to the left and right peripheries of the secondary magnet 108. Figure 1 and Figures 2A to 2CAs shown. Due to the position of the secondary magnets 108 relative to the primary magnets 112, the primary magnets 112 can be oriented or wound to a position approximately 180 degrees from or relative to the resting position. Furthermore, the magnetic field generated by the first set 109 of secondary magnets 108 and the second set 111 of secondary magnets 108 positioned around the perimeter of the assembly 104 and the primary magnets 112 results in a circuitous surrounding magnetic field. This magnetic field surrounds and penetrates the multiple turns of wire 114. Magnetic induction occurs due to the time-varying flux rate through the inner portion of the center of the coil associated with the wire. Therefore, whenever the primary magnets 112 are moved (e.g., angularly), the circuitous magnetic field is stretched and distorted by the windings, thereby shifting the magnetic lines of force comprising the magnetic field. Consequently, a voltage is provided in the multiple turns of wire, which can subsequently be used to power various devices. Broadly speaking, the polarity of the primary magnets 112 can shift as the primary magnets 112 perform angular motion from the displaced position 204 to the resting position 202.
[0043] Figure 3 A cross-sectional representation of an exemplary power generator system 300 of the present disclosure, according to aspects described herein, is depicted, disposed within a housing that can be installed as part of a commercial industrial control switch. The power generator actuation component 100 can be positioned within other similar components. As shown in the cross-sectional view, the control switch enclosure 302 of the exemplary power generator system 300 can include an actuator element 304 that can move in a lateral direction. Due to this lateral movement, the actuator element 304 can contact extensions 306 that protrude from two different portions of the outer surface of the primary magnet 112 and rotate the primary magnet 112 from the rest position 202 to the shifted position 204. As described above, the shifted position 204 can be orthogonal to the rest position 202.
[0044] In various aspects, as described above, the primary magnet 112 can be oriented approximately 180 degrees relative to the rest position. In various aspects, the primary magnet 112 can be released from the displaced position 204, which can initiate a generation event, for example, by a magnetic force operating to drive the primary magnet 112 to a rest (e.g., equilibrium) position. During this movement, oscillations can occur. As previously described, this movement can generate electromagnetic induction in the multiple turns of wire 114, which corresponds to electrical energy used to power various devices. This operation of the energy generator actuation component 100 is based on a transient energy generation event, which requires the actuator element 304 to initiate movement of the primary magnet 112 to generate electromagnetic induction. This transient energy generation event may not be suitable for all purposes and applications, such as applications based on water sensors. Furthermore, in various aspects, if a load is placed on the coil that exceeds a certain threshold, the primary magnet 112 can be operated to move from the displaced position to the rest position with reduced oscillations.
[0045] Figure 4AAn exemplary embodiment of an electrical energy generator system 400 of the present disclosure according to some aspects described herein is depicted. In particular, Figure 4A As shown, an exemplary embodiment of the electrical energy generator system 400 may include a plastic enclosure (e.g., a movable cover) in which the energy generator actuator component 100 may be removably positioned. A portion of the movable cover 402 is operable to move in an upward direction, such as Figure 4A In various aspects, the interior portion of the movable cover 402 can include at least one engagement member or a plurality of engagement members 404. In various aspects, these protrusions can have the shape of a curved portion that engages with a specific portion of the primary magnet 112.
[0046] In all respects, as above with respect to Figure 3 In contrast to the mechanically actuated transient generating devices described above, in the power generator system 400 of the present disclosure, the primary magnet 112 can be initially pre-positioned in an activated position. In particular, the primary magnet 112 can be pre-positioned and maintained in that position until a trip mechanism of the power generator system 400 acts on the primary magnet 112 to initiate movement of the primary magnet 112 from the displaced position to the rest position. Furthermore, after such orientation, the curved portion and end portion of the engagement member 404 can engage or couple with the outer surface of the primary magnet 112 to maintain the orientation of the primary magnet 112 in a particular position, such as the displaced position 204. Furthermore, the following description of Figure 4B 、 Figure 4C and Figure 5 Aspects and operation of the electrical energy generator system 400 are described in further detail.
[0047] Figure 4B A non-rigid material 406 is depicted that includes positioning on an outer surface of the electrical energy generator system 400 of the present disclosure in accordance with some aspects described herein. As shown, the non-rigid material 406, which may be formed of paper, dissolvable plastic, wax, or other similar material, may be wrapped around the periphery of the front portion of the movable cover 402, as shown. Figure 4B shown.
[0048] Figure 4C An expanded view of an extension included as part of the movable cover 402 of the electrical energy generator system 400 of the present disclosure, according to some aspects described herein, is depicted. Specifically, as shown in the expanded view, the extension 410 can correspond to a stress riser designed to protrude from a bottom portion of the movable cover 402 such that the extension is positioned to directly contact the non-rigid material 406. In various aspects, the shape and size of the stress riser can vary. For example, the stress riser can correspond to a sharp corner, a groove, a notch, etc.
[0049] Figure 5An exemplary application of an electrical energy generator system 400 according to some aspects described herein is depicted. In various aspects, the electrical energy generator system 400 can be used as part of a water sensor that can be positioned in various parts of a residence or commercial facility to detect an increase in water level above a certain threshold. In particular, as Figure 5 As shown, water 502 may rise to a certain threshold height and contact the non-rigid material 406 wrapped around the perimeter of the front portion of the electrical energy generator system 400 at a stress concentration contact point. Upon contact with the water 502, the non-rigid material 406 may begin to degrade and dissolve, thereby triggering movement of a portion of the movable cover 402.
[0050] In particular, the dissolution of the non-rigid material 406 can trigger a portion of the movable cover 402 (e.g., a spring-loaded cover) to move from the closed position 504 to the open position 506, for example, using one or more springs disposed in spring holes 510 located on the electrical energy generator system 400. Due to this movement, the plurality of engagement members 404 can disengage from the extension 306 disposed on the outer surface of the primary magnet 112, thereby causing angular movement of the primary magnet 112 from the displaced position 204 (shown in FIG. 2 ) to the rest position 202 (also shown in FIG. 2 ). During the disengagement, the inner portion of the engagement member 404 no longer maintains contact with the outer portion of the extension 306 (i.e., the star-shaped member on the outer surface of the primary magnet 112). As a result, the magnetic field or magnetic poles of the secondary magnet 108 can affect the orientation of the primary magnet 112, causing the primary magnet to perform angular movement toward a position orthogonal to the displaced position 204.
[0051] Furthermore, while performing the angular motion corresponding to the power generation event to return to the rest position 202, the primary magnet 112 may oscillate relative to the longitudinal axis 107, for example (depending on the load), before entering the rest position 202. The degree or range of the oscillation depends on the load. As described above, due to this angular motion, electromagnetic induction or electrical energy is generated and used to power various devices (e.g., radio frequency transmitters, transceivers, etc.).
[0052] Figures 6A to 6E Depicted are different orientations of an exemplary resettable trip mechanism-based device 600, which in some aspects can incorporate an electrical energy generator, such as those described elsewhere herein. As shown, such a device includes a dissolvable membrane trigger 602. For example, the membrane trigger 602 can be a non-rigid material, such as paper or wax, that is configured to dissolve when exposed to heat and / or water. Figure 6AAs shown, a membrane trigger 602 is attached at a first end to a base 601a configured to hold an electrical energy generator 604, and is attached at a second end to a movable portion 601b. The movable portion 601b is pivotally attached to the base 601a at a pivot point 605 and is configured to pivot relative to the base 601a about the pivot point 605 when the membrane trigger 602 dissolves, as described in further detail below.
[0053] like Figure 6A As shown, the exemplary resettable trip mechanism-based device 600 can be set to an un-actuated configuration, wherein the membrane trigger 602 is intact and holds the movable portion 601b of the exemplary resettable trip mechanism-based device 600 in a position as shown. Figure 6A 601c is positioned below a corresponding engagement member 604b of a main rotor magnet 604a coupled to an electrical energy generator 604 about an axis point 603. In this exemplary embodiment, the main rotor magnet 604a is configured to rotate about an axis extending through the axis point 603. Figure 6B As shown, when the membrane trigger 602 dissolves (as shown in FIG. Figure 6B ), the movable portion 601b of the exemplary resettable trip mechanism-based device 600 can be rotated upward about the pivot point 605 to a second release position (as shown in FIG. Figure 6C ), in this second, released position, the moveable portion 601b pivots about the pivot point 605. When this occurs, the engagement members 601c translate along an arcuate path, causing one or more of the engagement members 601c to contact one or more of the engagement members 604b coupled to the main rotor magnets 604a, thereby causing rotational movement of the main rotor magnets 604a and, thereby, causing energy to be generated according to one or more of the exemplary energy generation methods described elsewhere herein.
[0054] In some aspects, the movable portion 601b is pivoted about the pivot point 605 to Figure 6C The energy required to position the device 600 in the illustrated position may be provided by a torsional flexure (not shown) coupling the movable portion 601b to the base 601a at the pivot point 605. The torsional flexure may be configured to rotate the movable portion 601b to the base 601a when the exemplary resettable trip mechanism-based device 600 is initially set in the illustrated position. Figure 6A In the first position shown, the movable portion 601b stores potential energy and acts as a torsion spring, such that it exerts a rotational force on the movable portion 601b in the direction F and causes tension to be generated in the membrane trigger 602. When the membrane trigger 602 dissolves, the movable portion 601b is no longer restricted from rotational movement about the pivot point 605, and the potential energy stored in the torsional flexure moves the movable portion 601b to Figure 6CThe form shown in the second position is converted into kinetic energy, at which point the torsional flexure may be in equilibrium.
[0055] Figure 6D and Figure 6E An exemplary device 650 is depicted that includes an energy generating device (with preloaded rotor magnets) incorporated into a trip device. In various aspects, the exemplary device 650 can be formed from a single molded part. In various aspects, the exemplary device 650 can include flexures, such as those described above with respect to Figures 6A to 6C The torsional flexure described above acts as a spring for releasing the rotor locking arm 652. In various aspects, the rotor locking arm 652 can be held in place by cooperating teeth provided on the rotor 654. In various aspects, the rotor magnets can be wound via external magnets or a mechanical winding mechanism to orient the rotor 654 in a specific position of imbalance, such as Figure 6D In various aspects, a release strap element 656 (e.g., paper) may be positioned at various portions of the exemplary device 650 to hold the rotor locking arm 652 in place, such as Figure 6D Thereafter, as described above, upon dissolution of the trip strap element 656, the rotor locking arm 652 may be disengaged from the rotor locking arm 652 and rotated upwardly, as shown. Figure 6E , thereby allowing the preloaded rotor to rotate in the direction of arrow R and thereby generate energy according to one or more exemplary energy generation methods described elsewhere herein.
[0056] 7A to 7B Depicts Figure 6A and a variation of the device depicted in FIG6F. As shown, Figure 7A An exemplary device is depicted that operates with the membrane in compression rather than tension. Specifically, with respect to exemplary device 700, flexures are utilized to provide an input for generating energy. With respect to exemplary device 702, it should be noted that, unlike flexures, this device utilizes rotor magnets that are preloaded or pre-positioned to be unbalanced for storing energy in the magnetic field. In various aspects, the flexure energy serves the purpose of releasing rotor locking arms 704, which in turn causes the rotor to rotate to generate energy.
[0057] Figures 8A to 8C Another exemplary trip activation device is shown. In various aspects, the exemplary trip activation device 800 includes a flexure 802, an actuating arm 804, and a membrane tripping element 806. It should be noted that the membrane tripping element 806 maintains or holds the position of the flexure until the membrane included in the membrane tripping element 806 dissolves or decomposes. As a result, the flexure energy is released, which causes the actuating arm 804 to be actuated to move to a different position, such as Figure 8CAs shown. Note that the flexure provides all the energy for actuation. In various aspects, the exemplary trip activation device 800 includes a preloaded spring. In various aspects, it should be noted that a force of four pounds may be required to actuate the exemplary trip activation device 800. Furthermore, in various aspects, a coil spring may be included as part of the trip activation device 800, namely on an actuator button provided on the energy generator 812 of the trip activation device 800, to preload and remove any force required for actuation. In various aspects, the amount of force may be adjustable. In various aspects, the low actuation force enables the design of a smaller flexure, which in turn enables the reduction of the torque used to actuate the exemplary trip activation device 800. In various aspects, highly sensitive triggering mechanisms, such as those based on impact sensors, may also be utilized.
[0058] 9A to 9D An enclosure 900 is depicted in which the electrical energy generator system 400 of the present disclosure is disposed, according to one or more aspects described and illustrated herein. Note that all aspects of the electrical energy generator system 400 and energy generator actuation component 100 described in this disclosure may be disposed within the enclosure 900.
[0059] Figure 9A The enclosure 900 is depicted with the latch 902 oriented in a first position. When the latch 902 is in this position, the power generator system 400 can be in an unlocked position within the enclosure 900. The power generator system 400 includes a primary magnet 112 that can be oriented in a rest position after the trigger mechanism is activated. Specifically, as Figure 4A and Figure 5 As shown, when the primary magnet 112 is in this position, the magnetic potential energy can be said to have been converted into kinetic energy, which in turn can be used to power the device. From this rest or post-trigger position, a force must be applied to the primary magnet 112 to again inject magnetic potential energy into the primary magnet 112 (and therefore into the power generator system 400) for future activation of the trigger mechanism.
[0060] Figure 9B Depicts the latch 902 in the following position: Figure 9A 1. A view of the positions of the internal components of the enclosure 900 in the first position as shown. In particular, when the latch 902 is oriented in the first position, a feature 904 associated with the latch 902 is positioned at a particular distance from the primary magnet 112 such that, in various aspects, the feature 904 can be disengaged or disconnected from at least a portion of the primary magnet 112. In various aspects, when the latch 902 is oriented in the first position, the primary magnet 112 is positioned in a static or stationary position, such as Figure 2A shown and described in this disclosure.
[0061] Figure 9CThe enclosure 900 is depicted with the latch 902 in a second position. When the latch 902 is in the second position, the electrical energy generator system 400 can be in a locked position within the enclosure 900. As described above, when the primary magnet 112 is oriented from its rest position to the displaced position, magnetic potential energy can be injected into the primary magnet 112. Thereafter, upon activation of the trigger mechanism, for example, due to the dissolution of the non-rigid material, the primary magnet 112 is released from its displaced position and moves angularly toward the rest position, which results in the conversion of the magnetic potential energy into kinetic energy, which in turn is used to power various devices. It should be noted that the displaced position corresponds to the primary magnet being oriented in a preset or activated state, and the rest position corresponds to the primary magnet being oriented in a post-trigger or inactive state.
[0062] Figure 9D Depicts the latch 902 in the following position: Figure 9C The second position shown is another view of the position of the internal components of the enclosure 900. In particular, when the latch 902 is oriented in the second position, the feature 904 can engage or contact at least a portion of the primary magnet 112.
[0063] Figures 10A to 10C Depicted is the resetting of internal components of the electrical energy generator system 400 using a magnetic coupling system according to one or more aspects described and illustrated herein. In particular, Figures 10A to 10C A set of motions is depicted that causes the primary magnet 112 to move from a rest position to a shifted position. In the shifted position, the magnetic field of the primary magnet 112 is misaligned or unbalanced relative to the plurality of secondary magnets (i.e., the first set 109 of secondary magnets 108 and the second set 111 of secondary magnets 108). Figure 1 From this position, when the trigger mechanism is activated, the magnetic fields of the primary magnet 112 and the secondary magnet 108 move toward equilibrium, which in turn causes the primary magnet 112 to move from the displaced position (activated or preset state) to the rest position (post-trigger or inactive state). When the primary magnet 112 has completed its transition to the rest position, the magnetic fields of the primary and secondary magnets may be in equilibrium or alignment.
[0064] Figure 10A Depicted are an enclosure 900 and a tray 1000 that operates in conjunction with the enclosure 900 to reposition at least some internal components of the power generator system 400 disposed within the enclosure 900. In various aspects, a plurality of magnets (not shown) can be removably attached to a surface of the tray 1000 (e.g., the bottom surface of the tray 1000). Thereafter, in various aspects, the enclosure 900 can be moved from one side of the top surface of the tray 1000 to the other side of the top surface of the tray 1000 to control the movement of the primary magnets 112 disposed within the enclosure 900. Figure 10A An enclosure 900 is shown on one side of the pallet 1000 .
[0065] Figure 10B The enclosure 900 is depicted in close proximity to the top surface of the tray 1000. In various aspects, when the enclosure 900 is in such close proximity to the top surface of the tray 1000, the primary magnet 112 can begin to move from a rest position (an inactive or post-trigger state) to a shifted position (an active or preset state). When the enclosure 900 is in such close proximity to the top surface of the tray 1000, the magnetic fields of the plurality of magnets affixed to the surface of the tray 1000 are also in close proximity to the magnetic fields of the primary magnet 112 and the secondary magnet 108, thereby causing a misalignment of the magnetic field of the primary magnet 112 relative to the secondary magnet 108. This misalignment causes the primary magnet 112 to move from a rest position (a post-trigger or inactive state) to a shifted position (a preset setting or active state).
[0066] Figure 10C The completion of the movement of the enclosure 900 relative to the top surface of the tray 1000 is depicted, whereby the primary magnet 112 reaches a displaced position (activated or preset state) from its initial rest position. The displaced position may correspond to an orientation of approximately 180 degrees relative to the rest position.
[0067] Figures 11A to 11C A view showing the interior components of enclosure 900 is shown, corresponding to Figure 10A 、 Figure 10B and Figure 10C Each position of the enclosure 900 relative to the pallet 1000 is depicted in FIG. Figures 11A to 11C 108. The primary magnet 112 is shown moving from a rest position to a displaced position due to a change in proximity of the enclosure 900 to a magnet (e.g., tray magnet 1103) attached to the bottom surface of the tray 1000. Specifically, as the enclosure 900 moves in a substantially horizontal direction from a first position 1100 to a second position 1102, and then to a third position 1104, the magnetic field of the tray magnet 1103 interacts with the magnetic fields of the primary magnet 112 and the secondary magnet 108 such that a misalignment may exist between the magnetic field of the primary magnet 112 relative to the secondary magnet 108. As a result, the primary magnet 112 moves from a rest position (post-trigger or inactive state, e.g., Figure 11A As shown) moves to the orthogonal position, as Figure 11B As shown, and then moved to the shift position (preset or activated state, such as Figure 11B shown).
[0068] Figure 11A It shows that when the enclosure 900 is as Figure 10A 1000 is in a first position 1100 relative to the tray 1000. Specifically, when the enclosure 900 is in the first position 1100 relative to the tray 1000, as shown in FIG. Figure 10AAs shown, the primary magnet 112 is maintained in an inactive orientation 1106 (rest position).
[0069] Figure 11B It shows that when the enclosure 900 is as Figure 10B 1000 is in the second position 1102 relative to the tray 1000. Specifically, when the enclosure 900 is in the second position 1102 relative to the tray 1000, as shown in FIG. Figure 10B As shown, the primary magnet 112 is moved from an inactive orientation 1106 to a position that may be substantially orthogonal to the inactive orientation 1106 (ie, a substantially orthogonal orientation 1108 ).
[0070] Figure 11C It shows that when the enclosure 900 is as Figure 10C FIG. 1 is a third view of the interior components of the enclosure 900 when the enclosure 900 is in the third position 1104 relative to the tray 1000. Specifically, when the enclosure 900 is in the third position 1104 relative to the tray 1000, as shown in FIG. Figure 10C As shown, the primary magnet 112 is movable from a substantially orthogonal orientation 1108 to an activated orientation 1110 (displaced position).
[0071] Additional non-limiting aspect or aspects are set forth in the following numbered examples:
[0072] Example 1: An electric energy generator system, the electric energy generator system comprising: a movable cover, the movable cover comprising a plurality of engaging members and an energy generator actuating component, the energy generator actuating component being removably positioned in the movable cover; a non-rigid material, the non-rigid material being wrapped along a portion of the outer surface of the movable cover, the energy generator actuating component comprising: an enclosure, the enclosure comprising a hole in the center of the enclosure and a plurality of protrusions arranged on respective portions of the outer surface of the enclosure, the plurality of protrusions comprising corresponding additional holes; a primary magnet, the primary magnet being positioned in the hole in the center of the enclosure; a plurality of secondary magnets, each of the plurality of secondary magnets being positioned in a corresponding one of the corresponding additional holes, wherein the primary magnet is maintained in a first position relative to the plurality of secondary magnets by the plurality of engaging members; a plurality of turns of wire, the plurality of turns of wire being wrapped along the outer surface of the enclosure, and wherein the primary magnet moves from the first position to the second position in response to a change in the non-rigid material.
[0073] Example 2: The electrical energy generator system of Example 1, wherein the plurality of turns of wire are formed of copper.
[0074] EXAMPLE 3 The electrical energy generator system of example 1 or example 2, wherein the non-rigid material is paper, and the change in the non-rigid material corresponds to dissolution of the non-rigid material.
[0075] EXAMPLE 4 The electrical energy generator system of any of Examples 1 to 3, wherein the non-rigid material is formed of a dissolvable plastic.
[0076] EXAMPLE 5 The electrical energy generator system of any of Examples 1 to 4, wherein the second position is orthogonal to the first position.
[0077] EXAMPLE 6 The electrical energy generator system of any of Examples 1 to 5, wherein the movable cover includes extensions that contact the non-rigid material and wrap along different portions of the outer surface of the movable cover.
[0078] Example 7: The electric energy generator system of any one of Examples 1 to 6, wherein the primary magnet is maintained in the first position relative to the plurality of secondary magnets by the plurality of engagement members engaging with a plurality of extensions provided on an outer surface of the primary magnet.
[0079] EXAMPLE 8 The electrical energy generator system of Example 7, wherein in the second position, the plurality of engagement members of the movable cover are disengaged from the plurality of extensions disposed on the outer surface of the primary magnet.
[0080] EXAMPLE 9 The electrical energy generator system of Example 8, wherein the movement of the primary magnet from the first position to the second position in response to dissolution of the non-rigid material comprises angular movement of the primary magnet from the first position to the second position.
[0081] EXAMPLE 10 The electrical energy generator system of Example 9, wherein the angular movement of the primary magnet from the first position to the second position comprises oscillating the primary magnet relative to a longitudinal axis.
[0082] Example 11: An electric energy generator system according to Example 10, wherein in the second position, the plurality of engaging members of the movable cover are disengaged from the plurality of extensions provided on the outer surface of the main magnet to enable angular movement of the main magnet from the first position to the second position.
[0083] EXAMPLE 12 The electrical energy generator system of any of Examples 1 to 11, wherein the plurality of secondary magnets are positioned opposite the primary magnet.
[0084] Example 13: The electrical energy generator system of Example 12, wherein: a magnetic pole of one of the plurality of secondary magnets faces the primary magnet, and an additional magnetic pole of an additional one of the plurality of secondary magnets faces the primary magnet.
[0085] EXAMPLE 14 The electrical energy generator system of Example 13, wherein the polarity of the magnetic pole is opposite to the additional polarity of the additional magnetic pole.
[0086] EXAMPLE 15 The electrical energy generator system of any of Examples 1 to 14, wherein the primary magnet is cylindrical and the movable cover is formed of metal.
[0087] Example 16: An electrical energy generator device comprising a movable cover, the movable cover including a plurality of engaging members and an energy generator actuating component, the energy generator actuating component being removably positioned in the movable cover; a non-rigid material, the non-rigid material being wrapped along a portion of an outer surface of the movable cover, the energy generator actuating component comprising: an enclosure, the enclosure including a hole in the center of the enclosure and a plurality of protrusions provided on portions of the outer surface of the enclosure, the plurality of protrusions including corresponding additional holes, a primary magnet being positioned in the hole in the center of the enclosure, a plurality of secondary magnets, wherein each of the plurality of secondary magnets is positioned in a corresponding one of the corresponding additional holes, wherein the primary magnet is held in a first position relative to the plurality of secondary magnets by the plurality of engaging members, a plurality of turns of wire wrapped along the outer surface of the enclosure, and wherein the primary magnet performs angular motion from the first position to a second position in response to dissolution of the non-rigid material, wherein the angular motion comprises oscillating the primary magnet relative to a longitudinal axis.
[0088] Example 17: The electrical energy generator apparatus of Example 16, wherein: the non-rigid material is paper, and the change in the non-rigid material corresponds to the dissolution of the non-rigid material, and the non-rigid material is formed of a dissolvable plastic or wax.
[0089] EXAMPLE 18 The electrical energy generator apparatus of Example 16, wherein the second position is orthogonal to the first position.
[0090] Example 19: A system comprising: an enclosure comprising at least a primary magnet; a tray; and at least a secondary magnet disposed on a surface of the tray, wherein the primary magnet moves from a first position to a second position in response to movement of the enclosure relative to the tray.
[0091] Example 20: The system of Example 19, wherein the first position corresponds to a rest position and the second position is at an orientation of approximately 180 degrees relative to the first position.
Claims
1. An electric energy generator system comprising: a movable cover comprising a plurality of engagement members and an energy generator actuation component removably positioned in the movable cover; a non-rigid material wrapped along a portion of an outer surface of the movable cover; The energy generator actuating component includes: an enclosure comprising a hole in the center of the enclosure and a plurality of protrusions provided on portions of the outer surface of the enclosure, the plurality of protrusions comprising corresponding additional holes, a primary magnet positioned in the hole in the center of the enclosure, a plurality of secondary magnets, wherein each of the plurality of secondary magnets is positioned in a respective one of the respective additional apertures, wherein the primary magnet is held in a first position relative to the plurality of secondary magnets by the plurality of engagement members; a plurality of turns of conductive wire, the plurality of turns of conductive wire being wound along the outer surface of the enclosure; and Wherein the primary magnet moves from the first position to a second position in response to a change in the non-rigid material.
2. The electrical energy generator system of claim 1, wherein the conductor is formed of copper.
3. The electrical energy generator system of claim 1 , wherein the non-rigid material is paper, and the change in the non-rigid material corresponds to the dissolution of the non-rigid material.
4. The electrical energy generator system of claim 1 , wherein the non-rigid material is formed of a dissolvable plastic.
5. The electrical energy generator system of claim 1, wherein the second position is orthogonal to the first position.
6. The electrical energy generator system of claim 1, wherein the movable cover includes extensions that contact the non-rigid material and wrap along different portions of the outer surface of the movable cover.
7. The electric energy generator system of claim 1 , wherein the primary magnet is held in the first position relative to the plurality of secondary magnets by engagement of the plurality of engagement members with a plurality of extensions provided on an outer surface of the primary magnet.
8. The electrical energy generator system of claim 7, wherein in the second position, the plurality of engagement members of the movable cover are disengaged from the plurality of extensions provided on the outer surface of the primary magnet.
9. The electrical energy generator system of claim 8, wherein the movement of the primary magnet from the first position to the second position in response to the change in the non-rigid material comprises angular movement of the primary magnet from the first position to the second position.
10. The electrical energy generator system of claim 9, wherein the angular movement of the primary magnet from the first position to the second position comprises oscillating the primary magnet relative to a longitudinal axis.
11. The electrical energy generator system of claim 10, wherein in the second position, the plurality of engagement members of the movable cover are disengaged from the plurality of extensions provided on the outer surface of the primary magnet to enable angular movement of the primary magnet from the first position to the second position.
12. The electrical energy generator system of claim 1, wherein the plurality of secondary magnets are positioned opposite the primary magnet.
13. The electrical energy generator system of claim 12, wherein: A magnetic pole of a secondary magnet among the plurality of secondary magnets faces the primary magnet; and An additional pole of an additional one of the plurality of secondary magnets faces the primary magnet.
14. The electrical energy generator system of claim 13, wherein the polarity of the magnetic pole is opposite to the additional polarity of the additional magnetic pole.
15. The electrical energy generator system of claim 1 wherein said primary magnet is cylindrical and said movable cover is formed of metal.
16. An electric energy generator device comprising: a movable cover comprising a plurality of engagement members and an energy generator actuation component removably positioned in the movable cover; a non-rigid material wrapped along a portion of an outer surface of the movable cover; The energy generator actuating component includes: an enclosure comprising a hole in the center of the enclosure and a plurality of protrusions provided on portions of the outer surface of the enclosure, the plurality of protrusions comprising corresponding additional holes, a primary magnet positioned in the aperture in the center of the enclosure, a plurality of secondary magnets, wherein each of the plurality of secondary magnets is positioned in a respective one of the respective additional apertures, wherein the primary magnet is held in a first position relative to the plurality of secondary magnets by the plurality of engagement members; a plurality of turns of conductive wire, the plurality of turns of conductive wire being wound along an outer surface of the enclosure; and wherein the primary magnet performs angular movement from the first position to a second position in response to the change in the non-rigid material, wherein the angular movement comprises oscillating the primary magnet relative to the longitudinal axis.
17. The electrical energy generator device of claim 16, wherein: The non-rigid material is paper, and the change in the non-rigid material corresponds to dissolution of the non-rigid material; and The non-rigid material is formed from dissolvable plastic or wax.
18. The electrical energy generator apparatus of claim 16, wherein the second position is orthogonal to the first position.
19. A system comprising: an enclosure comprising at least a primary magnet; tray; as well as at least a secondary magnet disposed on a surface of the tray; Wherein the primary magnet moves from a first position to a second position in response to movement of the enclosure relative to the tray.
20. The system of claim 19, wherein the first position corresponds to a rest position and the second position is at an orientation of approximately 180 degrees relative to the first position.