Tobacco leaf leavening agent preparation device with precise matching structure and preparation method of tobacco leaf leavening agent preparation device

Abstract

The invention provides a tobacco leavening agent preparation device with an accurate matching structure and a preparation method of the tobacco leavening agent preparation device, and relates to the field of tobacco processing. The tobacco leavening agent preparation device with the precise matching structure comprises a workbench, a fixing disc is welded to the middle of the upper surface of the workbench, a plurality of connecting cylinders are evenly arranged on the outer side of the upper surface of the fixing disc, material boxes are arranged in the middles of the connecting cylinders, and material grooves are formed in the middles of the material boxes. Material containing bins are arranged on the two sides of the upper surface of the workbench, and material leaking holes are formed in the junctions of the material containing bins and the rotating disc and correspond to the material grooves in the two sides in position. By adopting a circulating raw material proportioning mode, a single raw material can be added in the trough, then another raw material is added after compression, the purpose of accurate proportioning is achieved, meanwhile, multiple proportioning work can be achieved, the structure is simple and ingenious, and convenience is brought to workers.

Description

Technical Field

[0001] The present invention relates to the field of tobacco leaf processing, and in particular to a tobacco leaf starter preparation device with a precise ratio structure and a preparation method thereof. Background Art

[0002] Tobacco is an annual or limited perennial herb in the Solanaceae family. The plant is covered with glandular hairs, with stems 0.7-2 meters tall, petioles that are inconspicuous or wing-like, and panicles of inflorescences at the terminal end. The calyx is tubular or tubular-bell-shaped, the corolla funnel-shaped with a pink tip, and the capsule contains round or broadly oblong, yellow-brown seeds. Native to South America, it is cultivated worldwide. Tobacco leaves are used as raw material in the tobacco industry.

[0003] Tobacco leaves usually need to be fermented using tobacco starter agents during processing, and tobacco starter agents need to be proportioned with several kinds of fermentation powders. Currently, most of the proportioning is done manually, and the proportioning amount will produce a large error. The starter agent with a proportion error will affect the quality of the tobacco leaves when fermenting them. Therefore, a proportioning device is needed to accurately proportion the fermentation powder to ensure the production quality of the tobacco leaves in the later stage. Summary of the Invention

[0004] In view of the shortcomings of the existing technology, the present invention provides a tobacco starter preparation device with a precise ratio structure and a preparation method thereof, which can accurately ratio the raw materials and perform multiple ratio operations at one time.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a tobacco starter preparation device with a precise ratio structure and a preparation method thereof, comprising a workbench, a fixed disk welded in the middle of the upper surface of the workbench, a plurality of connecting cylinders evenly provided on the outer side of the upper surface of the fixed disk, the tops of the connecting cylinders are arranged at the bottom opening of the rotating disk, a material box is provided in the middle of the connecting cylinders, a material trough is provided in the middle of the material box, material bins are provided on both sides of the upper surface of the workbench, leakage holes are provided at the junction of the material bin and the rotating disk, and the leakage holes correspond to the positions of the material troughs on both sides.

[0006] Preferably, a first motor is installed on one side of the bottom end of the workbench, a driving bevel gear is installed on the bottom end of the driving shaft of the first motor, a driven bevel gear is installed on the outer diameter of one side of the rotating rod, and the top of the driven bevel gear is meshed and connected to one side of the driving bevel gear.

[0007] Preferably, the middle part of the bottom end of the rotating disk passes through the middle part of the workbench through a transmission rod and is fixedly connected to the chuck. A plurality of arc-shaped slots are evenly provided on the outer diameter of the chuck, and an arc-shaped block is installed on the outer diameter of the driving shaft of the first motor.

[0008] Preferably, a support frame is welded to the outer side of the bottom end of the workbench, and a rotating rod is movably connected to the middle of the support frame. Both ends pass through the outer side of the support frame and are fixedly connected to the first connecting rod. The ends of the first connecting rod are movably connected to the second connecting rod, and the ends of the second connecting rod are respectively connected to the two ends of the pressure plate through a movable frame. Two pressure rods are installed on both sides of the bottom end of the pressure plate, and the bottom ends of the pressure rods are fixedly connected to pressure blocks.

[0009] Preferably, a fixed plate is provided above the workbench, and the four corners of the bottom end of the fixed plate are welded to the upper surface of the workbench through guide rods, and the four corners of the pressure plate are movably connected to the outer diameter of the guide rod on the corresponding side.

[0010] Preferably, a second motor is installed on both sides of the bottom end of the workbench through a positioning frame, and a driving wheel is installed on the driving end of the second motor. The middle part of the material storage bin is penetrated by a rotating shaft through the surface of the workbench and is installed with a driven wheel, and the outer diameter of the driving wheel on the corresponding side is connected to the driven wheel through a belt.

[0011] Preferably, a stirring frame is installed on the top of the rotating shaft, and a material-diverting plate is installed on both sides of the bottom of the stirring frame.

[0012] A method for preparing a tobacco starter preparation device with a precise ratio structure comprises the following steps: Step 1: Place the starter materials to be mixed into the left and right silos respectively; Step 2: The first motor drives the active bevel gear and the arc-shaped clamping block to rotate. The arc-shaped clamping block drives the chuck to rotate periodically through the arc-shaped clamping groove, so that the rotating disk and the material box rotate accordingly. Step 3: When the trough in the middle of the material box moves to the material leakage hole of the material storage bin, the second motor drives the driving wheel to rotate, and through the transmission of the belt and the driven wheel, drives the rotating shaft to rotate, thereby driving the material shifting plate on the stirring frame to shift the raw materials from the material leakage hole to the material trough; Step 4: As the first motor continues to rotate, the rotating disk continues to rotate, and the rotating rod is driven to rotate through the transmission of the active bevel gear and the driven bevel gear. The first connecting rod and the second connecting rod cooperate to drive the pressure plate to descend, thereby driving the pressure rod and the pressure block to descend, and compressing the raw materials in the trough.

[0013] Step 5: The compressed raw materials can be refilled when passing through another silo in the trough to achieve the purpose of quantitative proportioning of raw materials.

[0014] The present invention provides a tobacco starter preparation device and method with a precise ratio structure, which has the following beneficial effects: The present invention adopts a circulating raw material proportioning method, which can add a single raw material in the material trough, and then add another raw material after compression to achieve the purpose of accurate proportioning. At the same time, multiple proportioning operations can be carried out. The structure is simple and ingenious, which brings convenience to the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional schematic diagram of the present invention; Figure 2 A bottom perspective view of the present invention; Figure 3 for Figure 1 Enlarged view of point A in the middle; Figure 4 for Figure 2 Enlarged view of point B in the middle; Figure 5 for Figure 2 Enlarged view of point C in the middle.

[0016] Among them, 1. workbench; 2. fixed plate; 3. connecting cylinder; 4. rotating plate; 5. material box; 6. material trough; 7. transmission rod; 8. chuck; 9. arc-shaped card slot; 10. first motor; 11. arc-shaped card block; 12. driving bevel gear; 13. support frame; 14. rotating rod; 15. driven bevel gear; 16. first connecting rod; 17. second connecting rod; 18. fixed plate; 19. guide rod; 20. pressure plate; 21. pressure rod; 22. pressure block; 23. material storage bin; 24. leakage hole; 25. positioning frame; 26. second motor; 27. driving wheel; 28. rotating shaft; 29. ​​driven bevel gear; 30. belt; 31. stirring frame; 32. material diverter plate. DETAILED DESCRIPTION

[0017] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example

[0018] like Figure 1-5As shown, the embodiment of the present invention provides a tobacco fermentation agent preparation device with a precise ratio structure and a preparation method thereof, including a workbench 1, a fixed disk 2 is welded in the middle of the upper surface of the workbench 1, which has a connection and fixing function, and a plurality of connecting cylinders 3 are evenly provided on the outer side of the upper surface of the fixed disk 2. The top of the connecting cylinder 3 is set at the bottom opening of the rotating disk 4. The connecting cylinder 3 has no substantial connection with the fixed disk 2 and is fixed below the rotating disk 4. A material box 5 is provided in the middle of the connecting cylinder 3, which can be pulled out, and a material trough 6 is provided in the middle of the material box 5. The depth of the material trough 6 can be set according to the required amount of material. Material bins 23 are provided on both sides of the upper surface of the workbench 1 for storing raw materials. Leakage holes 24 are provided at the junction of the material bin 23 and the rotating disk 4, and the leakage holes 24 correspond to the positions of the material troughs 6 on both sides, so that the raw materials can fall into the material trough 6 from the leakage holes 24.

[0019] When the chuck 8 rotates, the transmission rod 7 and the rotating disk 4 are driven by the transmission rod 7 to pass through the middle of the workbench 1 and are fixedly connected to the chuck 8. When the chuck 8 rotates, the transmission rod 7 and the rotating disk 4 are driven to rotate. A plurality of arc-shaped slots 9 are evenly provided on the outer diameter of the chuck 8. An arc-shaped block 11 is installed on the outer diameter of the driving shaft of the first motor 10. The shapes of the two are adapted. The arc-shaped block 11 can drive the chuck 8 to rotate a short distance every time the arc-shaped block 11 rotates one circle. Specifically, the first motor 10 drives the active bevel gear 12 and the arc-shaped block 11 to rotate, and the arc-shaped block 11 can use the arc-shaped slot 9 to drive the chuck 8 to rotate periodically, so that the rotating disk 4 and the material box 5 follow the rotation.

[0020] Furthermore, a support frame 13 is welded to the outer side of the bottom end of the workbench 1, which has a supporting and fixing function. The middle part of the support frame 13 is movably connected to a rotating rod 14. Both ends of the rotating rod 14 pass through the outer side of the support frame 13 and are fixedly connected to a first connecting rod 16. The ends of the first connecting rod 16 are movably connected to a second connecting rod 17. The ends of the second connecting rod 17 are respectively connected to the two ends of the pressing plate 20 through a movable frame. Two pressing rods 21 are installed on both sides of the bottom end of the pressing plate 20. The bottom ends of the pressing rods 21 are fixedly connected to a pressing block 22 for compressing the raw material. Specifically, when the first motor 10 drives the active bevel gear 12 to rotate, it drives the driven bevel gear 15 and the rotating rod 14 to rotate. Through the cooperation of the first connecting rod 16 and the second connecting rod 17, the pressing plate 20 is driven to move up and down, thereby driving the pressing rod 21 and the pressing block 22 to descend, compress the raw material, and then reset.

[0021] Further, the upper portion of the workbench 1 is provided with a fixed plate 18, the bottom end of the fixed plate 18 is welded to the upper surface of the workbench 1 through four guide rods 19, and the four corners of the pressing plate 20 are movably connected to the outer diameter of the corresponding side guide rod 19, which has the functions of connection and fixation and improves the stability of movement.

[0022] Further, the bottom end of the workbench 1 is provided with a second motor 26 installed on both sides through a positioning frame 25, the driving end of the second motor 26 is provided with a driving wheel 27, the middle portion of the material bin 23 is provided with a driven wheel 29 through a rotating shaft 28 penetrating the surface of the workbench 1, the outer diameter of the driving wheel 27 on the corresponding side is connected with the driven wheel 29 through a belt 30, the top end of the rotating shaft 28 is provided with an agitating frame 31, and the bottom portion of the agitating frame 31 is provided with a material stirring plate 32 on both sides, which can be adjusted in angle to adjust the amount of material stirring each time, so as to realize the purpose of quantitative proportioning, specifically, the second motor 26 drives the driving wheel 27 to rotate, and through the transmission of the belt 30 and the driven wheel 29, the rotating shaft 28 is driven to rotate, thereby driving the material stirring plate 32 on the agitating frame 31 to stir the raw materials from the material leakage hole 24 into the material groove 6.

[0023] A preparation method of a tobacco fermenting agent preparation device with precise proportioning structure, comprising the following steps: Step one: the fermenting agent raw materials to be proportioned are respectively placed into the left and right material bins 23; Step two: the first motor 10 drives the driving bevel gear 12 and the arc-shaped clamping block 11 to rotate, the arc-shaped clamping block 11 drives the chuck 8 to rotate periodically through the arc-shaped clamping groove 9, so as to rotate the disc 4 and the material box 5; Step three: when the material groove 6 in the middle portion of the material box 5 moves to the material leakage hole 24 of the material bin 23, the second motor 26 drives the driving wheel 27 to rotate, and through the transmission of the belt 30 and the driven wheel 29, the rotating shaft 28 is driven to rotate, thereby driving the material stirring plate 32 on the agitating frame 31 to stir the raw materials from the material leakage hole 24 into the material groove 6; Step four: with the continuous rotation of the first motor 10, the disc 4 is continuously rotated, and at the same time, through the transmission of the driving bevel gear 12 and the driven bevel gear 15, the rotating rod 14 is driven to rotate, thereby through the cooperation of the first connecting rod 16 and the second connecting rod 17, the pressing plate 20 is driven to descend, thereby driving the pressing rod 21 and the pressing block 22 to descend, so as to compress the raw materials in the material groove 6.

[0024] Step five: the compressed raw materials in the material groove 6 can be received again when passing through another material bin 23, so as to realize the purpose of quantitative proportioning of raw materials.

[0025] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A tobacco starter preparation device with a precise ratio structure, comprising a workbench (1), characterized in that: A fixed disk (2) is welded in the middle of the upper surface of the workbench (1), and a plurality of connecting cylinders (3) are evenly arranged on the outer side of the upper surface of the fixed disk (2). The top of each connecting cylinder (3) is arranged at the bottom opening of the rotating disk (4). A material box (5) is arranged in the middle of each connecting cylinder (3), and a material trough (6) is arranged in the middle of each material box (5). Material storage bins (23) are arranged on both sides of the upper surface of the workbench (1), and leakage holes (24) are arranged at the junction of the material storage bin (23) and the rotating disk (4), and the leakage holes (24) correspond to the positions of the material troughs (6) on both sides.

2. The device for preparing tobacco starter culture with a precise ratio structure according to claim 1, characterized in that: A first motor (10) is installed on one side of the bottom end of the workbench (1), a driving bevel gear (12) is installed on the bottom end of the driving shaft of the first motor (10), a driven bevel gear (15) is installed on the outer diameter of one side of the rotating rod (14), and the top of the driven bevel gear (15) is meshed and connected to one side of the driving bevel gear (12).

3. The device for preparing tobacco starter culture with a precise ratio structure according to claim 2, characterized in that: The middle portion of the bottom end of the rotating disk (4) passes through the middle portion of the workbench (1) through a transmission rod (7) and is fixedly connected to a chuck (8). A plurality of arc-shaped slots (9) are evenly arranged on the outer diameter of the chuck (8), and an arc-shaped block (11) is installed on the outer diameter of the driving shaft of the first motor (10).

4. The device for preparing tobacco starter culture with a precise ratio structure according to claim 1, characterized in that: A support frame (13) is welded to the outer side of the bottom end of the workbench (1), and a rotating rod (14) is movably connected to the middle of the support frame (13). Both ends of the rotating rod (14) pass through the outer side of the support frame (13) and are fixedly connected to the first connecting rod (16). The ends of the first connecting rod (16) are movably connected to the second connecting rod (17), and the ends of the second connecting rod (17) are respectively connected to the two ends of the pressure plate (20) through the movable frame. Two pressure rods (21) are installed on both sides of the bottom end of the pressure plate (20), and the bottom ends of the pressure rods (21) are fixedly connected to the pressure blocks (22).

5. The device for preparing tobacco starter culture with a precise ratio structure according to claim 4, characterized in that: A fixed plate (18) is provided above the workbench (1), and the four corners of the bottom end of the fixed plate (18) are welded to the upper surface of the workbench (1) through guide rods (19), and the four corners of the pressure plate (20) are movably connected to the outer diameter of the guide rod (19) on the corresponding side.

6. The device for preparing tobacco starter culture with a precise ratio structure according to claim 1, characterized in that: A second motor (26) is installed on both sides of the bottom end of the workbench (1) through a positioning frame (25), and a driving wheel (27) is installed on the driving end of the second motor (26). The middle part of the material storage bin (23) passes through the surface of the workbench (1) through a rotating shaft (28) and is installed with a driven wheel (29), and the outer diameter of the driving wheel (27) on the corresponding side is connected to the driven wheel (29) through a belt (30).

7. The device for preparing tobacco starter culture with a precise ratio structure according to claim 6, characterized in that: A stirring frame (31) is installed at the top of the rotating shaft (28), and a material-diverting plate (32) is installed on both sides of the bottom of the stirring frame (31).

8. A method for preparing a tobacco starter culture preparation device with a precise ratio structure according to claim 1, characterized in that: The following steps are involved: Step 1: Place the fermentation agent raw materials to be mixed into the left and right material storage bins (23) respectively; Step 2: The first motor (10) drives the active bevel gear (12) and the arc-shaped clamping block (11) to rotate. The arc-shaped clamping block (11) drives the chuck (8) to rotate periodically by utilizing the arc-shaped clamping groove (9), thereby causing the rotating disk (4) and the material box (5) to rotate accordingly. Step 3: When the trough (6) in the middle of the material box (5) moves to the material leakage hole (24) of the material storage bin (23), the second motor (26) drives the driving wheel (27) to rotate, and through the transmission of the belt (30) and the driven wheel (29), drives the rotating shaft (28) to rotate, thereby driving the material shifting plate (32) on the stirring frame (31) to shift the raw materials from the material leakage hole (24) to the material trough (6); Step 4: As the first motor (10) continues to rotate, the rotating disk (4) continues to rotate, and the rotating rod (14) is driven to rotate through the transmission of the active bevel gear (12) and the driven bevel gear (15). The first connecting rod (16) and the second connecting rod (17) cooperate to drive the pressing plate (20) to descend, thereby driving the pressing rod (21) and the pressing block (22) to descend, thereby compressing the raw materials in the trough (6).

9. Step 5: When the compressed raw material passes through another material storage bin (23) in the material trough (6), it can be fed again to achieve the purpose of quantitative proportioning of the raw materials.

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