Multifunctional machining equipment for gear ring
By designing multifunctional gear ring processing equipment, using servo motors and drive screws to achieve multifunctional processing of gear rings, rotating limit plates and movable protective plates to ensure processing stability and safety, the problems of inaccurate gear ring limiting and debris flying are solved, and processing efficiency and safety are improved.
Patent Information
- Application Number
- CN202511166010.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-20
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-08-20
AI Technical Summary
Existing gear ring processing equipment cannot achieve multifunctional processing, the gear ring limit is inaccurate and metal debris is easily splashed during processing.
A multifunctional processing equipment including a gear ring processing part, a position control part, a rotation limit part and a movable protection part was designed. The multifunctional processing of the gear ring was achieved through a servo motor and a driving screw. The rotation limit plate and the movable protection plate were used to ensure the stability of the gear ring and prevent debris from splashing.
实现了齿圈的多功能高效加工,确保加工过程中齿圈稳定且防止金属碎屑飞溅,提高了加工效率和安全性。
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Figure CN120755679A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of gear ring processing, more specifically, relates to a multifunctional processing equipment for gear ring. BACKGROUND
[0002] In the gear ring processing process, the drill and the reamer bear different functions: the drill is mainly used for pre-drilling or positioning hole processing to provide a reference for subsequent processes; the reamer is used for finishing the hole wall to improve the hole diameter accuracy and surface roughness through micro cutting; the cooperation of the two can ensure the location, roundness and size stability of the gear ring mounting hole to meet the high-precision matching requirements of the gear ring and the transmission shaft, which is crucial for the meshing accuracy and service life of the gear transmission.
[0003] The currently used gear ring processing equipment still has the following problems: 1. The gear ring drilling and reaming usually need to be performed twice, which cannot realize multifunctional processing of the gear ring, affecting the processing efficiency of the gear ring; 2. The gear ring can be processed when the gear ring is not in the correct position, which may cause the gear ring to fall during processing and cannot guarantee that the gear ring must be in the correct position before processing; 3. Generally lacks a movable protective structure, which may cause metal chips generated during multiple processings to splash. SUMMARY
[0004] The present application relates to a multifunctional processing equipment for gear ring, which has a gear ring processing part, a position control part, a rotation limiting part and a movable protective part; the multifunctional processing of the gear ring is realized, and the processing efficiency of the gear ring is improved; when the two detection buttons are not in the pressed state, the control panel is in the locked state, and the control panel cannot control the two circle servo motors a and the two servo motors b to work; when the gear ring is in the drilling process, the movable protective plate can block the metal chips generated during drilling; when the gear ring is in the reaming process, the movable protective plate can block the metal chips generated during reaming; the problems of being unable to realize multifunctional processing of the gear ring, being unable to guarantee that the gear ring must be in the correct position before processing and the metal chips generated during multiple processings easily splashing are solved.
[0005] The present application provides a multifunctional processing equipment for gear ring, which comprises a gear ring processing part, a position control part, a rotation limiting part and a movable protective part; a control panel is installed on the right side of the gear ring processing part; the position control part is installed on the gear ring processing part, and a gear ring to be processed is placed on the position control part; the position control part is used for moving the gear ring; two groups of rotation limiting parts are provided, and the two groups of rotation limiting parts are installed on the position control part; the two groups of rotation limiting parts are used for limiting the gear ring; the movable protective part is installed on the front side of the position control part, and the movable protective part is used for blocking the metal chips generated during the processing of the gear ring.
[0006] In at least some embodiments, the gear ring processing part comprises: a mounting bracket, a servo motor a and a processing tool; the bottom end of the mounting bracket is provided with two rows of round holes; the servo motor a is provided with two circles, and the two circles of the servo motor a are fixedly installed on the mounting bracket, and the two circles of the servo motor a are electrically connected with the control panel; the processing tool is provided with two circles, and the two circles of the processing tool are fixedly installed on the output shafts of the two circles of the servo motor a; the upper circle of the processing tool is used for drilling hole processing of the gear ring, and the lower circle of the processing tool is used for finish machining of a circle of holes on the gear ring.
[0007] In at least some embodiments, the position control part comprises: a position control plate and a support positioning plate; the position control plate is slidingly installed on the mounting bracket, and the top of the position control plate is provided with two arc-shaped connecting grooves; the support positioning plate is provided with one circle, and the circle of the support positioning plate is fixedly installed on the position control plate, and the top of the circle of the support positioning plate is in contact with the bottom of the gear ring.
[0008] In at least some embodiments, the position control part further comprises: a servo motor b and a drive screw; the servo motor b is provided with two, and the two servo motors b are fixedly installed on the mounting bracket, and the two servo motors b are electrically connected with the control panel; the drive screw is provided with two, and the two drive screws are rotatably installed on the mounting bracket, and the two drive screws are fixedly connected with the output shafts of the two servo motors b, and the two drive screws are further threadedly connected with the position control plate.
[0009] In at least some embodiments, the rotation limiting part comprises: a circular mounting seat, a limiting check ring a and a rotation limiting plate; the circular mounting seat is fixedly installed on the position control plate; the limiting check ring a is fixedly installed at the top end of the circular mounting seat; the rotation limiting plate is rotatably installed outside the circular mounting seat, and the rotation limiting plate is located between the position control plate and the rotation limiting plate, and the inner end of the rotation limiting plate is in contact with the top of the gear ring.
[0010] In at least some embodiments, the rotation limiting part further comprises: a U-shaped mounting frame, a circular connecting rod and a limiting check ring b; the U-shaped mounting frame is fixedly installed on the top of the rotation limiting plate; the circular connecting rod is slidingly installed on the rotation limiting plate and the U-shaped mounting frame, and the bottom end of the circular connecting rod is in a hemispherical structure, and the bottom of the circular connecting rod is inserted into the arc-shaped connecting groove; the limiting check ring b is fixedly installed outside the circular connecting rod, and the bottom of the limiting check ring b is in contact with the rotation limiting plate.
[0011] In at least some embodiments, the rotation limiting part further comprises: a detection button and a supporting spring a; the detection button is fixedly installed inside the limiting check ring b, and the detection button is electrically connected with the control panel; the supporting spring a is sleeved outside the circular connecting rod, and the supporting spring a is located between the U-shaped mounting frame and the limiting check ring b.
[0012] In at least some embodiments, the movable protection part comprises: a rectangular mounting block, a circular guide rod and a movable protection plate; the rectangular mounting block is provided with two, and the two rectangular mounting blocks are fixedly installed on the front side of the position control plate; the circular guide rod is provided with two, and the two circular guide rods are slidingly installed on the two rectangular mounting blocks; and the movable protection plate is fixedly installed on the two circular guide rods.
[0013] In at least some embodiments, the movable protection part further comprises: a support spring b, a V-shaped mounting frame and a circular blocking rod; the support spring b is provided with four, and the four support springs b are sleeved outside the two circular guide rods and located on the upper and lower sides of the two rectangular mounting blocks; the V-shaped mounting frame is provided with two, and the two V-shaped mounting frames are fixedly installed on the left and right sides of the mounting bracket; the circular blocking rod is provided with two, and the two circular blocking rods are slidingly installed on the mounting bracket and the two V-shaped mounting frames; the inner ends of the two circular blocking rods are in a semispherical structure, and the inner ends of the two circular blocking rods are in contact with the movable protection plate.
[0014] In at least some embodiments, the movable protection part further comprises: a limiting ring c and a support spring c; the limiting ring c is provided with two, and the two limiting rings c are fixedly installed outside the two circular blocking rods, and there is a gap between the two limiting rings c and the mounting bracket; and the support spring c is provided with two, and the two support springs c are sleeved outside the two circular blocking rods, and the two support springs c are located between the two V-shaped mounting frames and the two limiting rings c.
[0015] Compared with the prior art, the present application has the following beneficial effects: 1、When the output shafts of the two servo motors b are positively rotated, the two drive lead screws drive the position control plate to slide upwards; when the output shafts of the two servo motors b are reversely rotated, the two drive lead screws drive the position control plate to slide downwards; when the two drive lead screws drive the position control plate to slide upwards, the upper circle of machining tools automatically drills the gear ring; when the two drive lead screws drive the position control plate to slide downwards, the lower circle of machining tools automatically reams the gear ring, realizing the multifunctional machining of the gear ring and improving the machining efficiency of the gear ring.
[0016] 2、The two rotary limiting plates are provided, which play a positioning role on the gear ring, so that the gear ring can be in a stable state during machining; the two circular connecting rods are provided, which play a limiting effect on the two rotary limiting plates, so that the two rotary limiting plates will only rotate after being stressed; In addition, when the staff rotates the two rotary limiting plates, the two circular connecting rods can move upward under the action of the bottom hemispherical structure, so that the two circular connecting rods are automatically separated from the two arc-shaped connecting grooves; when the two circular connecting rods are inserted into the two arc-shaped connecting grooves, the two detection buttons are in a pressed state; when the two circular connecting rods are not inserted into the two arc-shaped connecting grooves, the two detection buttons are not in the pressed state; when the two detection buttons are in the pressed state, the control panel is in an unlocked state, and the control panel can control the two sets of servo motors a and the two servo motors b to work; when the two detection buttons are not in the pressed state, the control panel is in a locked state, and the control panel cannot control the two sets of servo motors a and the two servo motors b to work.
[0017] 3, The movable protective plate can move up and down following the position control plate; when the gear ring is in drilling processing, the movable protective plate can block the metal scraps generated during drilling; when the gear ring is in reaming processing, the movable protective plate can block the metal scraps generated during reaming; after the movable protective plate contacts with the mounting bracket, the position control plate can still move, realizing the continuous protection of the metal scraps; In addition, when the movable protective plate is separated from the two circular blocking rods, the two circular blocking rods can move inward under the action of the two supporting springs c; when the gear ring reaming processing is completed, the staff controls the two servo motors b to work for a period of time through the control panel, so that the gear ring is separated from the lower set of machining tools; at this time, the movable protective plate stops moving under the action of the two circular blocking rods, the position control plate continues to move upward, the distance between the top of the movable protective plate and the position control plate is shortened, and the staff can disassemble or install the gear ring; when the elastic force of the two compressed supporting springs b is greater than the elastic force of the two supporting springs c, the movable protective plate can extrude the two circular blocking rods to move outward. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings of the embodiments will be briefly introduced below.
[0019] The drawings in the following description only relate to some embodiments of the present application, and are not a limitation on the present application.
[0020] In the drawings: Figure 1 The three-dimensional structure schematic diagram of the present application is shown; Figure 2 The rear side main view angle structure schematic diagram of the present application is shown; Figure 1 Figure 3 The structure schematic diagram of the gear ring processing part of the present application is shown; Figure 4 The structure schematic diagram of the position control part of the present application is shown; Figure 5 The structure diagram of the position control plate, the gear ring and the two groups of rotation limiting parts of the present application is shown. Figure 6 The structure diagram of the position control plate, the gear ring and the two groups of rotation limiting parts of the present application is shown. Figure 5 The structure diagram of the position control plate, the gear ring and the two groups of rotation limiting parts of the present application is shown. Figure 7 Figure 6 The structure diagram of the position control plate, the gear ring and the two groups of rotation limiting parts of the present application is shown. Figure 8 The structure diagram of the position control plate, the gear ring and the two groups of rotation limiting parts of the present application is shown. Figure 1 The structure diagram of the position control plate, the gear ring and the two groups of rotation limiting parts of the present application is shown. Figure 9 Figure 8 The structure diagram of the position control plate, the gear ring and the two groups of rotation limiting parts of the present application is shown. Figure 10 The structure diagram of the position control plate, the gear ring and the two groups of rotation limiting parts of the present application is shown. Figure 9 The structure diagram of the position control plate, the gear ring and the two groups of rotation limiting parts of the present application is shown.
[0021] 100, gear ring processing part; 101, mounting support; 102, servo motor a; 103, processing tool; 200, control panel; 300, position control part; 301, position control plate; 3011, arc-shaped connecting groove; 302, support positioning plate; 303, servo motor b; 304, driving screw; 400, gear ring; 500, rotation limiting part; 501, circular mounting seat; 502, limiting stop ring a; 503, rotation limiting plate; 504, U-shaped mounting frame; 505, circular connecting rod; 506, limiting stop ring b; 507, detection button; 508, support spring a; 600, movable protection part; 601, rectangular mounting block; 602, circular guide rod; 603, movable protection plate; 604, support spring b; 605, V-shaped mounting frame; 606, circular blocking rod; 607, limiting stop ring c; 608, support spring c. DETAILED DESCRIPTION
[0022] In order to make the purpose, scheme and advantages of the technical solutions of the present application clearer, the technical solutions of the embodiments of the present application will be described clearly and completely below in combination with the drawings of specific embodiments of the present application. Unless otherwise specified, the terms used herein have the meanings commonly used in the art. The same reference numerals in the drawings represent the same components.
[0023] Embodiment: Please refer to Figures 1 to 10 As shown: the present application provides a kind of multifunctional processing equipment for gear ring, including: gear ring processing part 100, position control part 300, rotation limiting part 500 and movable protection part 600;Gear ring processing part 100 right side is equipped with control panel 200;Position control part 300 is installed on gear ring processing part 100, and position control part 300 is placed with the gear ring 400 to be processed, and position control part 300 is used to move gear ring 400;Rotation limiting part 500 is provided with two groups, and two groups of rotation limiting part 500 are installed on position control part 300, and two groups of rotation limiting part 500 are used to limit gear ring 400;Movable protection part 600 is installed on the front side of position control part 300, and movable protection part 600 is used to block the metal scrap generated when gear ring 400 is processed.
[0024] As shown in the embodiments of the present application, Figure 3 And Figure 4 Gear ring processing part 100 includes: mounting bracket 101, servo motor a 102 and processing tool 103;Two rows of round holes are opened in the bottom end of mounting bracket 101;Two circles of servo motor a 102 are provided, and two circles of servo motor a 102 are fixedly installed on mounting bracket 101, and two circles of servo motor a 102 are electrically connected with control panel 200;Two circles of processing tool 103 are provided, and two circles of processing tool 103 are fixedly installed on the output shaft of two circles of servo motor a 102;The upper one circle of processing tool 103 is used for drilling hole processing to gear ring 400, and the lower one circle of processing tool 103 is used for finish machining to the hole on gear ring 400; Position control part 300 includes: position control plate 301 and support positioning plate 302;Position control plate 301 is slidably installed on mounting bracket 101, and two arc-shaped connecting grooves 3011 are opened in the top of position control plate 301;One circle of support positioning plate 302 is provided, and one circle of support positioning plate 302 is fixedly installed on position control plate 301, and the top of one circle of support positioning plate 302 is in contact with the bottom of gear ring 400;Position control part 300 further includes: servo motor b 303 and drive screw 304;Two servo motor b 303 are provided, and two servo motor b 303 are fixedly installed on mounting bracket 101, and two servo motor b 303 are electrically connected with control panel 200;Two drive screws 304 are provided, and two drive screws 304 are rotatably installed on mounting bracket 101, and two drive screws 304 are fixedly connected with the output shaft of two servo motor b 303, and two drive screws 304 are further threadedly connected with position control plate 301; The specific action is that: because the position control plate 301 is slidingly installed on the mounting bracket 101, and the two drive lead screws 304 are fixedly connected with the output shafts of the two servo motors b303, and the two drive lead screws 304 are also threadedly connected with the position control plate 301, when the output shafts of the two servo motors b303 are positively rotated, the two drive lead screws 304 drive the position control plate 301 to slide upwards; when the output shafts of the two servo motors b303 are reversely rotated, the two drive lead screws 304 drive the position control plate 301 to slide downwards; and because the two rings of machining tools 103 are fixedly installed on the output shafts of the two rings of servo motors a102, and the upper ring of machining tools 103 is used for drilling hole machining on the gear ring 400, and the lower ring of machining tools 103 is used for finish machining on the hole of the gear ring 400, when the two drive lead screws 304 drive the position control plate 301 to slide upwards, the upper ring of machining tools 103 automatically drills holes on the gear ring 400; when the two drive lead screws 304 drive the position control plate 301 to slide downwards, the lower ring of machining tools 103 automatically reams the gear ring 400, thereby realizing multifunctional machining of the gear ring 400 and improving the machining efficiency of the gear ring 400.
[0025] In the embodiment of the present disclosure, as shown in Figures 5 to 7 The rotating limiting part 500 includes a circular mounting seat 501, a limiting stop ring a 502 and a rotating limiting plate 503; the circular mounting seat 501 is fixedly installed on the position control plate 301; the limiting stop ring a 502 is fixedly installed at the top end of the circular mounting seat 501; the rotating limiting plate 503 is rotatably installed outside the circular mounting seat 501, and the rotating limiting plate 503 is located between the position control plate 301 and the rotating limiting plate 503, and the inner end of the rotating limiting plate 503 is in contact with the top of the gear ring 400; the rotating limiting part 500 further includes a U-shaped mounting bracket 504, a circular connecting rod 505 and a limiting stop ring b 506; the U-shaped mounting bracket 504 is fixedly installed on the top of the rotating limiting plate 503; the circular connecting rod 505 is slidingly installed on the rotating limiting plate 503 and the U-shaped mounting bracket 504, and the bottom end of the circular connecting rod 505 is in a semispherical structure, and the bottom of the circular connecting rod 505 is inserted into the arc-shaped connecting groove 3011; the limiting stop ring b 506 is fixedly installed outside the circular connecting rod 505, and the bottom of the limiting stop ring b 506 is in contact with the rotating limiting plate 503; the rotating limiting part 500 further includes a detection button 507 and a supporting spring a 508; the detection button 507 is fixedly installed inside the limiting stop ring b 506, and the detection button 507 is electrically connected with the control panel 200; the supporting spring a 508 is sleeved outside the circular connecting rod 505, and the supporting spring a 508 is located between the U-shaped mounting bracket 504 and the limiting stop ring b 506; Specific action is: because two rotating limiting plates 503 are rotatably installed outside two circular mounting seats 501, and the two rotating limiting plates 503 are located between the position control plate 301 and the two rotating limiting plates 503, and the inner ends of the two rotating limiting plates 503 are in contact with the top of the gear ring 400, the gear ring 400 is positioned, so that the gear ring 400 can be in a stable state during machining; and because two circular connecting rods 505 are slidingly installed on the two rotating limiting plates 503 and the two U-shaped mounting frames 504, the bottom ends of the two circular connecting rods 505 are hemispherical structures, and the bottoms of the two circular connecting rods 505 are inserted into the two arc-shaped connecting grooves 3011, the two rotating limiting plates 503 are limited, so that the two rotating limiting plates 503 can only rotate under stress; In addition, because two limiting rings b506 are fixedly installed outside the two circular connecting rods 505, the bottoms of the two limiting rings b506 are in contact with the two rotating limiting plates 503, and the two supporting springs a508 are located between the two U-shaped mounting frames 504 and the two limiting rings b506, when the staff rotates the two rotating limiting plates 503, the two circular connecting rods 505 can move upwards under the action of the bottom hemispherical structure, so that the two circular connecting rods 505 are automatically separated from the two arc-shaped connecting grooves 3011; and because the two detection buttons 507 are fixedly installed inside the two limiting rings b506, and the two detection buttons 507 are electrically connected with the control panel 200, when the two circular connecting rods 505 are inserted into the two arc-shaped connecting grooves 3011, the two detection buttons 507 are in a pressed state; when the two circular connecting rods 505 are not inserted into the two arc-shaped connecting grooves 3011, the two detection buttons 507 are not in a pressed state; when the two detection buttons 507 are in a pressed state, the control panel 200 is in an unlocked state, and the control panel 200 can control the two servo motors a102 and the two servo motors b303 to work; when the two detection buttons 507 are not in a pressed state, the control panel 200 is in a locked state, and the control panel 200 cannot control the two servo motors a102 and the two servo motors b303 to work.
[0026] In the embodiments of the present disclosure, as Figure 9 and Figure 10As shown, the movable protection part 600 comprises: two rectangular mounting blocks 601, two circular guide rods 602 and a movable protection plate 603; the two rectangular mounting blocks 601 are fixedly installed on the front side of the position control plate 301; the two circular guide rods 602 are slidingly installed on the two rectangular mounting blocks 601; and the movable protection plate 603 is fixedly installed on the two circular guide rods 602. The movable protection part 600 further comprises: four support springs b 604, two V-shaped mounting frames 605 and two circular blocking rods 606; the four support springs b 604 are sleeved outside the two circular guide rods 602 and are located on the upper and lower sides of the two rectangular mounting blocks 601; the two V-shaped mounting frames 605 are fixedly installed on the left and right sides of the mounting bracket 101; and the two circular blocking rods 606 are slidingly installed on the mounting bracket 101 and the two V-shaped mounting frames 605. The inner ends of the two circular blocking rods 606 are in a semispherical structure and are in contact with the movable protection plate 603. The movable protection part 600 further comprises: two limiting rings c 607 and two support springs c 608; the two limiting rings c 607 are fixedly installed outside the two circular blocking rods 606 and have gaps between the two limiting rings c 607 and the mounting bracket 101; and the two support springs c 608 are sleeved outside the two circular blocking rods 606 and are located between the two V-shaped mounting frames 605 and the two limiting rings c 607. Specifically, since the two rectangular mounting blocks 601 are fixedly installed on the front side of the position control plate 301, the two circular guide rods 602 are slidingly installed on the two rectangular mounting blocks 601, and the movable protection plate 603 is fixedly installed on the two circular guide rods 602, the movable protection plate 603 can move up and down with the position control plate 301. When the gear ring 400 is in drilling processing, the movable protection plate 603 can block the metal chips generated during drilling. When the gear ring 400 is in reaming processing, the movable protection plate 603 can block the metal chips generated during reaming. Since the four support springs b 604 are sleeved outside the two circular guide rods 602 and are located on the upper and lower sides of the two rectangular mounting blocks 601, after the movable protection plate 603 contacts the mounting bracket 101, the position control plate 301 can still move, thereby realizing continuous protection of the metal chips. In addition, since the two circular blocking rods 606 are slidingly installed on the mounting bracket 101 and the two V-shaped mounting frames 605, and the two support springs c 608 are sleeved outside the two circular blocking rods 606 and are located between the two V-shaped mounting frames 605 and the two limiting rings c 607, when the movable protective plate 603 is separated from the two circular blocking rods 606, the two circular blocking rods 606 can move inward under the action of the two support springs c 608; and since the elastic force of the two upper support springs b 604 is greater than that of the two lower support springs b 604, and the elastic force of the two support springs c 608 is greater than that of the two upper support springs b 604, when the gear ring 400 is finished with the hobbing machining, the staff controls the two servo motors b 303 to work for a period of time through the control panel 200, so that the gear ring 400 is separated from the lower ring of machining tools 103; at this time, the movable protective plate 603 stops moving under the action of the two circular blocking rods 606, the position control plate 301 continues to move upward, so that the distance between the top of the movable protective plate 603 and the position control plate 301 is shortened, and it is convenient for the staff to disassemble or install the gear ring 400; when the elastic force of the two upper support springs b 604 after compression is greater than that of the two support springs c 608, the movable protective plate 603 can extrude the two circular blocking rods 606 to move outward.
[0027] The specific use mode and role of the embodiment are as follows: When the application is used, first, the staff fixes and installs the mounting bracket 101 through two rows of bolts, then places the gear ring 400 to be processed on the position control plate 301, makes the bottom of the gear ring 400 contact with a circle of supporting positioning plates 302, then the staff rotates two rotary limiting plates 503, makes two circular connecting rods 505 insert in two arc-shaped connecting grooves 3011, plays a positioning role on the gear ring 400, makes the gear ring 400 be in a stable state when being processed, then the staff controls two circles of servo motors a 102 and two servo motors b 303 to work through the operation panel 200, when the two circular connecting rods 505 insert in the two arc-shaped connecting grooves 3011, two detection buttons 507 are in a pressed state, when the two circular connecting rods 505 do not insert in the two arc-shaped connecting grooves 3011, the two detection buttons 507 are not in the pressed state, when the two detection buttons 507 are both in the pressed state, the operation panel 200 is in an unlocked state, the operation panel 200 can control two circles of servo motors a 102 and two servo motors b 303 to work, when the two detection buttons 507 are not in the pressed state, the operation panel 200 is in a locked state, the operation panel 200 cannot control two circles of servo motors a 102 and two servo motors b 303 to work, when the output shafts of the two servo motors b 303 are positively rotated, the two driving lead screws 304 drive the position control plate 301 to slide upwards, when the output shafts of the two servo motors b 303 are reversely rotated, the two driving lead screws 304 drive the position control plate 301 to slide downwards, when the two driving lead screws 304 drive the position control plate 301 to slide upwards, the upper circle of machining cutters 103 automatically drills holes in the gear ring 400, when the two driving lead screws 304 drive the position control plate 301 to slide downwards, the lower circle of machining cutters 103 automatically reams the gear ring 400, realizes the multifunctional processing of the gear ring 400, and improves the processing efficiency of the gear ring 400, when the gear ring 400 is in the drilling processing, the movable protective plate 603 can block the metal scraps generated when drilling, when the gear ring 400 is in the reaming processing, the movable protective plate 603 can block the metal scraps generated when reaming, after the movable protective plate 603 contacts with the mounting bracket 101, the position control plate 301 can still continue to move, realizing the continuous protection of the metal scraps, when the movable protective plate 603 is separated from the two circular blocking rods 606, the two circular blocking rods 606 can move inwards under the action of the two supporting springs c 608, when the reaming processing of the gear ring 400 is completed, the staff controls the two servo motors b 303 to work for a period of time through the operation panel 200, makes the gear ring 400 separate from the lower circle of machining cutters 103, at this time, the movable protective plate 603 stops moving under the action of the two circular blocking rods 606, the position control plate 301 continues to move upwards, makes the distance between the top of the movable protective plate 603 and the position control plate 301 shorter, facilitating the staff to disassemble or install the gear ring 400.When the compression elastic force of the two upper supporting springs b604 is greater than the elastic force of the two supporting springs c608, the movable guard plate 603 can extrude the two circular blocking rods 606 to move outward.
[0028] In this document, the following points need to be noted: 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.
[0029] 2. In the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined to obtain new embodiments.
[0030] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited to this. Any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present disclosure, which should be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
Claims
1. A multifunctional processing device for a ring gear, comprising: A gear ring processing part (100), a position control part (300), a rotation limiting part (500) and a movable protective part (600); a control panel (200) is installed on the right side of the gear ring processing part (100); the position control part (300) is installed on the gear ring processing part (100), and the gear ring (400) to be processed is placed on the position control part (300), and the position control part (300) is used to move the gear ring (400); the rotation limiting part (500) is provided with two groups, and the two groups of rotation limiting parts (500) are installed on the position control part (300), and the two groups of rotation limiting parts (500) are used to limit the gear ring (400); the movable protective part (600) is installed on the front side of the position control part (300), and the movable protective part (600) is used to block metal debris generated when the gear ring (400) is processed.
2. The multifunctional processing equipment for gear rings according to claim 1, characterized in that: The gear ring processing portion (100) comprises: a mounting bracket (101), a servo motor a (102) and a processing tool (103); two rows of circular holes are opened at the bottom end of the mounting bracket (101); the servo motor a (102) is provided with two circles, and the two circles of servo motor a (102) are fixedly mounted on the mounting bracket (101), and the two circles of servo motor a (102) are electrically connected to the control panel (200); the processing tool (103) is provided with two circles, and the two circles of processing tool (103) are fixedly mounted on the output shafts of the two circles of servo motor a (102); the upper circle of processing tool (103) is used for drilling the gear ring (400), and the lower circle of processing tool (103) is used for fine drilling of one circle of holes on the gear ring (400).
3. The multifunctional processing equipment for gear rings according to claim 2, characterized in that: The position control portion (300) comprises: a position control plate (301) and a support positioning plate (302); the position control plate (301) is slidably mounted on the mounting bracket (101), and two arc-shaped connecting grooves (3011) are provided on the top of the position control plate (301); the support positioning plate (302) is provided in a circle, and the circle of support positioning plates (302) is fixedly mounted on the position control plate (301), and the top of the circle of support positioning plates (302) contacts the bottom of the gear ring (400).
4. The multifunctional processing equipment for gear rings according to claim 3, characterized in that: The position control unit (300) further comprises: a servo motor b (303) and a driving screw rod (304); two servo motors b (303) are provided, and the two servo motors b (303) are fixedly mounted on the mounting bracket (101), and the two servo motors b (303) are electrically connected to the control panel (200); two driving screw rods (304) are provided, and the two driving screw rods (304) are rotatably mounted on the mounting bracket (101), and the two driving screw rods (304) are fixedly connected to the output shafts of the two servo motors b (303), and the two driving screw rods (304) are also threadedly connected to the position control board (301).
5. The multifunctional processing equipment for gear rings according to claim 3, characterized in that: The rotation limiting portion (500) comprises: a circular mounting seat (501), a limiting retaining ring a (502) and a rotation limiting plate (503); the circular mounting seat (501) is fixedly mounted on the position control plate (301); the limiting retaining ring a (502) is fixedly mounted on the top of the circular mounting seat (501); the rotation limiting plate (503) is rotatably mounted on the outside of the circular mounting seat (501), and the rotation limiting plate (503) is located between the position control plate (301) and the rotation limiting plate (503), and the inner end of the rotation limiting plate (503) contacts the top of the gear ring (400).
6. The multifunctional processing equipment for gear rings according to claim 5, characterized in that: The rotation limiting portion (500) further comprises: a U-shaped mounting frame (504), a circular connecting rod (505) and a limiting retaining ring b (506); the U-shaped mounting frame (504) is fixedly mounted on the top of the rotation limiting plate (503); the circular connecting rod (505) is slidably mounted on the rotation limiting plate (503) and the U-shaped mounting frame (504), and the bottom end of the circular connecting rod (505) is a hemispherical structure, and the bottom of the circular connecting rod (505) is inserted into the arc-shaped connecting groove (3011); the limiting retaining ring b (506) is fixedly mounted on the outside of the circular connecting rod (505), and the bottom of the limiting retaining ring b (506) is in contact with the rotation limiting plate (503).
7. The multifunctional processing equipment for gear rings according to claim 6, characterized in that: The rotation limiting portion (500) further comprises: a detection button (507) and a support spring a (508); the detection button (507) is fixedly mounted inside the limiting retaining ring b (506), and the detection button (507) is electrically connected to the control panel (200); the support spring a (508) is sleeved on the outside of the circular connecting rod (505), and the support spring a (508) is located between the U-shaped mounting frame (504) and the limiting retaining ring b (506).
8. The multifunctional processing equipment for gear rings according to claim 3, characterized in that: The movable protective portion (600) comprises: a rectangular mounting block (601), a circular guide rod (602) and a movable protective plate (603); two rectangular mounting blocks (601) are provided, and the two rectangular mounting blocks (601) are fixedly installed on the front side of the position control plate (301); two circular guide rods (602) are provided, and the two circular guide rods (602) are slidably installed on the two rectangular mounting blocks (601); and the movable protective plate (603) is fixedly installed on the two circular guide rods (602).
9. The multifunctional processing equipment for gear rings according to claim 8, characterized in that: The movable protective portion (600) further comprises: a support spring b (604), a V-shaped mounting frame (605) and a circular blocking rod (606); the support springs b (604) are provided in total of four, and the four support springs b (604) are sleeved on the outside of the two circular guide rods (602), and the four support springs b (604) are located on the upper and lower sides of the two rectangular mounting blocks (601); the V-shaped mounting frames (605) are provided in total of two, and the two V-shaped mounting frames (605) are fixedly mounted on the left and right sides of the mounting bracket (101); the circular blocking rods (606) are provided in total of two, and the two circular blocking rods (606) are slidably mounted on the mounting bracket (101) and the two V-shaped mounting frames (605); the inner ends of the two circular blocking rods (606) are hemispherical structures, and the inner ends of the two circular blocking rods (606) are in contact with the movable protective plate (603).
10. The multifunctional processing equipment for gear rings according to claim 9, characterized in that: The movable protection part (600) further comprises: a limit retaining ring c (607) and a support spring c (608); two limit retaining rings c (607) are provided, and the two limit retaining rings c (607) are fixedly mounted on the outside of the two circular blocking rods (606), and a gap exists between the two limit retaining rings c (607) and the mounting bracket (101); two support springs c (608) are provided, and the two support springs c (608) are sleeved on the outside of the two circular blocking rods (606), and the two support springs c (608) are located between the two V-shaped mounting frames (605) and the two limit retaining rings c (607).
Citation Information
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