Multi-cavity injection molding system with split type mold core structure and processing technology
The multi-cavity injection molding system with a split core structure solves the problems of excessive injection pressure and difficulty in removing the mold, achieving an efficient and stable injection molding process and high-quality product production.
Patent Information
- Application Number
- CN202511198759.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-26
- Publication Date
- 2025-10-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Excessive injection pressure can easily damage the mold, making it difficult to remove the mold after molding, affecting production efficiency and cost.
A multi-cavity injection molding system with a split core structure is used, including a base plate, mold, injection molded parts and feeding components. The mold is closed and opened through hydraulic push rods and sliding connections, ensuring the stability of the injection process and convenient removal after molding.
It improves injection molding efficiency and product quality, reduces production costs, realizes multi-cavity simultaneous injection molding, ensures the uniformity and stability of the injection molding process, and improves the product qualification rate.
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Figure CN120756028A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of injection molding, more particularly, the present application relates to a multi-cavity injection molding system with split mold core structure and processing technology. BACKGROUND
[0002] Injection molding is a widely used technology in the field of plastic processing, which mainly involves injecting molten plastic material into a pre-designed mold cavity. The key to this core step lies in the design and quality of the mold, as they directly determine the precision, appearance, and overall performance of the final product. However, in traditional injection molding processes, the design and manufacturing of molds often face some insurmountable challenges. For example, the structure of the mold can be very complex, leading to significantly increased processing difficulty and affecting production efficiency. Additionally, traditional mold manufacturing processes can also lead to rising production costs, as complex structures require more processing time and higher technical requirements. These problems not only increase the overall production cost but also negatively impact product quality and production efficiency. Therefore, optimizing mold design and manufacturing processes to improve production efficiency and product quality has become an important issue in the field of injection molding.
[0003] According to the patent document CN116422882A, a split type compression molding mold and molding method are disclosed. The mold includes a forming upper punch, a middle mold, a forming lower punch, and a core rod. The forming upper punch and the forming lower punch are each composed of a base and a punch connected by bolts. The middle mold is composed of a mold core and a mold sleeve. Compared with the prior art, the positive effects of the present application are: the split type compression mold structure is simple, allowing for the individual replacement of easily damaged mold components; the punch head of the mold can be replaced to achieve the compression of powder metallurgy friction materials with and without holes; the material can be reasonably selected based on the wear condition of different components during operation, ensuring sufficient safety factor for material strength; the powder metallurgy friction material can be bidirectionally compressed, improving the density uniformity of the compact and increasing the yield rate of the compact.
[0004] In the process of injection molding operation, the molten plastic is usually injected into the mold cavity, and then through the process of cooling and solidification, the desired product is finally made, however, in the traditional injection molding process, some problems are often encountered, such as excessive injection pressure, which may cause the mold to be easily damaged, thereby affecting the service life and production efficiency of the mold, in addition, due to the design factors of the mold, the molded mold is often difficult to be smoothly taken out from the mold, which brings certain disturbance and efficiency problem to the production process, sometimes, the operator needs to spend a lot of time and effort to deal with these problems, and even additional adjustment and maintenance of the mold may be required, further increasing the production cost, therefore, in order to improve the efficiency and quality of injection molding operation, the traditional injection molding process needs to be improved and optimized to solve these problems. SUMMARY
[0005] In order to overcome the above-mentioned defects of the prior art, the present application provides a multi-cavity injection molding system with split mold core structure and processing technology, and the technical problems to be solved by the present application are: excessive injection pressure, which may cause the mold to be easily damaged, in addition, due to the design factors of the mold, the molded mold is often difficult to be smoothly taken out from the mold, which brings certain disturbance and efficiency problem to the production process.
[0006] To solve the above technical problems, the technical scheme adopted by the present application is:
[0007] A multi-cavity injection molding system with split mold core structure, comprising a bottom plate, the top of the bottom plate is fixedly connected with a plurality of molds, the top of the plurality of molds is fixedly connected with an injection molding part;
[0008] The plurality of molds each comprises a mold body, and the top of each of the plurality of mold bodies is provided with a feeding assembly;
[0009] The injection molding part comprises two connecting side rods, the inner sides of the two connecting side rods are fixedly connected to the top of the outer sides of the left and right groups of mold bodies, and the front and rear sides of the top of the two connecting side rods are fixedly connected with horizontal connecting rods.
[0010] As a further scheme of the present application: the mold body comprises a U-shaped frame, the left and right sides of the top of the front and rear sides of the U-shaped frame are fixedly connected with guide blocks, the inner sides of the front and rear groups of guide blocks are fixedly connected with side upright plates, the top and bottom of the inner sides of the front and rear groups of side upright plates are fixedly connected with side upright plate connecting blocks.
[0011] As a further solution of the present invention: the outer sides of the two groups of side vertical plate connecting blocks on the left and the two groups of side vertical plate connecting blocks on the right are fixedly connected with side panels, the front and rear sides of the inner sides of the two side panels are fixedly connected with guide vertical rods, the inner walls of multiple groups of the second guide blocks are slidably connected with sliding cross bars, the inner sides of the two groups of sliding cross bars on the left and the two groups of sliding cross bars on the right are fixedly connected with injection molding tube fixing plates, the two sides of the middle part of the outer sides of the two injection molding tube fixing plates are fixedly connected with wheel connecting blocks, and the inner walls of the left and right groups of wheel connecting blocks on the side away from the injection molding tube fixing plate are rotatably connected with wheels.
[0012] As a further solution of the present invention: the tops and bottoms of the front and rear sides of the two side panels are fixedly connected with side guide cross bars, the inner sides of the two left groups of side guide cross bars and the inner sides of the two right groups of side guide cross bars are slidably connected with push-pull side panels, the bottoms of the inner sides of the two push-pull side panels are fixedly connected with the mold cavity shells, and the outer walls of the two mold cavity shells are slidably connected to the left and right sides of the inner wall of the U-shaped frame.
[0013] As a further solution of the present invention: the inner walls of the middle parts of the two side panels are slidably connected to two columnar transverse push rods, the outer ends of the left and right groups of columnar transverse push rods are fixedly connected to the inner sides of the two push-pull side panels, and the inner ends of the left and right groups of columnar transverse push rods are fixedly connected to the outer sides of the two wheel connecting blocks.
[0014] As a further solution of the present invention: the feeding assembly includes an injection molding tube connecting plate, the inner wall of the middle part of the injection molding tube connecting plate is slidably connected with an injection molding tube, the top of the outer wall of the injection molding tube is fixedly connected with a ring, the left and right sides of the ring are fixedly connected with a ring cross connecting rod, the front and rear sides of the two ring cross connecting rods away from the side of the ring are fixedly connected with C-shaped side rods, the bottom of the inner side of the left and right groups of C-shaped side rods are fixedly connected with push-pull vertical rods, the inner tops of the two push-pull vertical rods are fixedly connected with a lifting plate, and the front and rear sides of the inner sides of the two lifting plates are fixedly connected with L-shaped moving blocks.
[0015] As a further solution of the present invention: the outer sides of the two lifting plates are slidably connected to the inner sides of the left and right groups of guide uprights, the inner bottoms of the left and right groups of L-shaped abutting blocks are fitted with the outer walls of the left and right groups of rotating wheels, the bottom of the collar is aligned with the middle of the inner sides of the two injection-molded tube fixing plates, and the four sides of the bottom of the injection-molded tube connecting plate are fixedly connected to the tops of the left and right groups of guide uprights.
[0016] As a further solution of the present invention: a hydraulic push rod connecting plate is fixedly connected to the middle of the inner side of the two horizontal connecting rods, a hydraulic push rod is fixedly connected to the middle of the inner wall of the hydraulic push rod connecting plate, the top of the hydraulic push rod is fixedly connected to the injection molding top pipe connecting plate, multiple sides of the inner wall of the injection molding top pipe connecting plate are fixedly connected to the injection molding top pipes, and the bottoms of the outer walls of multiple injection molding top pipes are fixedly connected to horizontal reinforcement plates.
[0017] As a further solution of the present invention: the left and right sides of the multiple transverse reinforcement plates are fixedly connected with vertical connecting rods, the tops of the multiple groups of vertical connecting rods are fixedly connected to the bottom sides of the injection-molded top pipe connecting plates, and the bottom ends of the multiple injection-molded top pipes are aligned with the tops of the multiple injection-molded tubes.
[0018] In addition, the present invention also relates to a processing technology for a multi-cavity injection molding system with a split mold core structure, comprising the following steps:
[0019] Step 1: Prepare the base plate, mold, injection molded parts and other components;
[0020] Step 2: Assemble multiple mold bodies on the base plate according to the design requirements, ensuring that the positions of the mold bodies are accurate;
[0021] Step 3: Install the feeding assembly on the top of the mold body so that the injection tube can slide smoothly and align with the injection top tube;
[0022] Step 4: Install the injection molded part on the top of the mold body and debug the hydraulic push rod;
[0023] Step 5: According to the requirements of the injection molding material, set the working parameters of the injection molding machine, including injection pressure, injection speed, and injection temperature, to ensure that the injection molding process is stable and controllable;
[0024] Step 6: Connect the material pipe to the injection molding jack, start the injection molding machine, and perform the injection molding operation. During the injection molding process, pay attention to the closing condition of the mold cavity shell and the molding condition of the injection molded part;
[0025] Step 7: After the injection molding is completed, wait for the mold cavity shell to cool down, then drive the columnar push rod to push and pull the side plate to open the mold cavity shell and take out the molded injection molded part;
[0026] Step 8: Carry out quality inspection on the taken out injection molded parts, package them after passing the inspection, and prepare them for shipment. At the same time, clean and maintain the mold to prepare for the next injection molding operation.
[0027] The beneficial effects of the present invention are:
[0028] The present invention realizes efficient and automated production of injection molded parts by providing a base plate, molds and injection molded parts, greatly improving production efficiency and product quality. Through the innovative split core structure, multi-cavity simultaneous injection molding is realized, which not only saves production time but also reduces production costs. In addition, the processing technology of the system is simple and clear, easy to operate and maintain, and has injected new vitality into the development of the injection molding industry. The precise control of the injection molding process and the synergistic effect of various components during the injection molding process ensure the uniformity and stability of the injection molding, avoiding problems such as uneven injection molding and product defects that may occur in traditional injection molding processes. This precise control not only improves the product qualification rate, but also further improves the overall quality of the product, meeting the market demand for high-quality injection molded parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the main three-dimensional structure of the present invention;
[0030] Figure 2 This is a schematic diagram of the main body three-dimensional separation structure of the present invention;
[0031] Figure 3 This is a schematic diagram of the three-dimensional structure of the base plate and the mold of the present invention;
[0032] Figure 4 Schematic diagram of the three-dimensional structure of the mold of the present invention;
[0033] Figure 5 This is a schematic diagram of the three-dimensional separation structure of the mold of the present invention;
[0034] Figure 6 This is a schematic diagram of the three-dimensional structure of the mold body of the present invention;
[0035] Figure 7 This is a schematic diagram of the three-dimensional separation structure of the mold body of the present invention;
[0036] Figure 8 It is a schematic diagram of the three-dimensional structure of the feeding assembly of the present invention;
[0037] Figure 9 Schematic diagram of the three-dimensional structure of the injection molded part of the present invention;
[0038] Figure 10 It is a schematic diagram of the three-dimensional separation structure of the injection molded part of the present invention.
[0039] In the figure: 1. bottom plate; 2. mold; 21. mold body; 211. U-shaped frame; 212. guide block; 213. side plate; 214. second guide block; 215. side plate connecting block; 216. side plate; 217. guide rod; 218. sliding cross bar; 219. injection tube fixing plate; 2110. runner connecting block; 2111. runner; 2112. side guide cross bar; 2113. mold cavity shell; 2114. push-pull side plate; 2115. columnar Horizontal push rod; 22. Feeding assembly; 221. Injection molding tube connecting plate; 222. Injection molding tube; 223. Collar; 224. Collar horizontal connecting rod; 225. C-type side rod; 226. Push-pull vertical rod; 227. Lifting plate; 228. L-shaped abutment block; 3. Injection molding parts; 31. Connecting side rod; 32. Horizontal connecting rod; 33. Hydraulic push rod connecting plate; 34. Hydraulic push rod; 35. Injection molding jacking tube connecting plate; 36. Vertical connecting rod; 37. Horizontal reinforcement plate; 38. Injection molding jacking tube. DETAILED DESCRIPTION
[0040] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0041] like Figure 1-2 As shown, the present invention provides a multi-cavity injection molding system with a split core structure, including a base plate 1, a plurality of molds 2 are fixedly connected to the top of the base plate 1, and injection molded parts 3 are fixedly connected to the top of the plurality of molds 2.
[0042] like Figure 2-10As shown, multiple molds 2 all include a mold body 21, and a feeding assembly 22 is provided on the top of each of the multiple mold bodies 21. The mold body 21 includes a U-shaped frame 211. The left and right sides of the top of the front and rear sides of the U-shaped frame 211 are fixedly connected with guide blocks 212. The inner sides of the front and rear two groups of guide blocks 212 are fixedly connected with side vertical plates 213. The tops of the outer sides of the front and rear two groups of side vertical plates 213 are fixedly connected with second guide blocks 214. The tops and bottoms of the inner sides of the front and rear two groups of side vertical plates 213 are fixedly connected with side vertical plate connecting blocks 215. The outer sides of the two left groups of side vertical plate connecting blocks 215 and the two right groups of side vertical plate connecting blocks 215 are fixedly connected with side plates 216. The front and rear sides of the inner sides of the two side plates 216 are fixedly connected with guide rods 217. The inner walls of the second guide blocks 214 of the two groups are slidably connected with sliding cross bars 218, and the inner sides of the two groups of sliding cross bars 218 on the left and the two groups of sliding cross bars 218 on the right are fixedly connected with injection molding tube fixing plates 219, and both sides of the middle parts of the outer sides of the two injection molding tube fixing plates 219 are fixedly connected with runner connecting blocks 2110, and the inner walls of the left and right groups of runner connecting blocks 2110 on one side away from the injection molding tube fixing plate 219 are rotatably connected with runners 2111, and the tops and bottoms of the front and rear sides of the two side plates 216 are fixedly connected with side guide cross bars 2112, and the inner sides of the two groups of side guide cross bars 2112 on the left and the inner sides of the two groups of side guide cross bars 2112 on the right are slidably connected with push-pull side plates 2114, and the bottoms of the inner sides of the two push-pull side plates 2114 are fixedly connected with mold The outer walls of the two mold cavity shells 2113 are slidably connected to the left and right sides of the inner wall of the U-shaped frame 211, and the inner walls of the middle parts of the two side plates 216 are slidably connected to two columnar horizontal push rods 2115. The outer ends of the left and right groups of columnar horizontal push rods 2115 are fixedly connected to the inner sides of the two push-pull side plates 2114, and the inner ends of the left and right groups of columnar horizontal push rods 2115 are fixedly connected to the outer sides of the two runner connecting blocks 2110. The feeding assembly 22 includes an injection molding tube connecting plate 221, and the inner wall of the middle part of the injection molding tube connecting plate 221 is slidably connected to the injection molding tube 222. The top of the outer wall of the injection molding tube 222 is fixedly connected to a ring 223, and the left and right sides of the ring 223 are fixedly connected to the ring horizontal connecting rod 224. The two ring horizontal connecting rods 224 are fixedly connected to the outer sides of the two runner connecting blocks 2110. 24. The front and rear sides away from the side of the collar 223 are fixedly connected with C-shaped side rods 225. The bottoms of the inner sides of the left and right groups of C-shaped side rods 225 are fixedly connected with push-pull vertical rods 226. The inner tops of the two push-pull vertical rods 226 are fixedly connected with lifting plates 227. The front and rear sides of the inner sides of the two lifting plates 227 are fixedly connected with L-shaped abutting blocks 228. The outer sides of the two lifting plates 227 are slidably connected to the inner sides of the left and right groups of guide vertical rods 217. The inner bottoms of the left and right groups of L-shaped abutting blocks 228 are in contact with the outer walls of the left and right groups of running wheels 2111. The bottom of the collar 223 is aligned with the middle of the inner sides of the two injection molding tube fixing plates 219. The four sides of the bottom of the injection molding tube connecting plate 221 are fixedly connected to the tops of the left and right groups of guide vertical rods 217.The injection molded part 3 includes two connecting side rods 31, the inner sides of the two connecting side rods 31 are fixedly connected to the top of the outer side of the left and right groups of mold bodies 21, and the front and rear sides of the tops of the two connecting side rods 31 are fixedly connected to horizontal connecting rods 32. The middle part of the inner side of the two horizontal connecting rods 32 is fixedly connected to a hydraulic push rod connecting plate 33, and the middle part of the inner wall of the hydraulic push rod connecting plate 33 is fixedly connected to a hydraulic push rod 34. The top of the hydraulic push rod 34 is fixedly connected to an injection molding top pipe connecting plate 35, and multiple sides of the inner wall of the injection molding top pipe connecting plate 35 are fixedly connected to injection molding top pipes 38. The bottom of the outer wall of multiple injection molding top pipes 38 is fixedly connected to a horizontal reinforcement plate 37. The left and right sides of the multiple horizontal reinforcement plates 37 are fixedly connected to vertical connecting rods 36. The tops of the multiple groups of vertical connecting rods 36 are fixedly connected to multiple sides of the bottom of the injection molding top pipe connecting plate 35. The bottom ends of the multiple injection molding top pipes 38 are all aligned with the tops of the multiple injection molding tubes 222.
[0043] During the injection molding operation, first, the material feeding pipeline is connected with the plurality of injection top pipes 38, after the connection is completed, the hydraulic push rod 34 is started, the hydraulic push rod 34 starts to work, pulls the injection top pipe connecting plate 35 to move downwards, with the downward movement of the injection top pipe connecting plate 35, the plurality of injection top pipes 38 also move downwards, and then press the plurality of injection pipes 222 to move downwards, during the downward movement of the plurality of injection pipes 222, the plurality of groups of push-pull vertical rods 226 are driven to move downwards by the outer C-shaped side rod 225, after the plurality of groups of push-pull vertical rods 226 move downwards, the plurality of groups of lifting plates 227 are pulled to move downwards, during the downward movement of the plurality of groups of lifting plates 227, the outer L-shaped abutting blocks 228 are driven to rotate the rotating wheel 2111, when the rotating wheel 2111 rotates, since the rotating wheel 2111 is connected to the inner wall of the rotating wheel connecting block 2110, and the rotating wheel connecting block 2110 is fixedly connected to the outer middle part of the injection pipe fixing plate 219, when the rotating wheel 2111 rotates, the injection pipe fixing plate 219 is driven to move inwards by the rotating wheel connecting block 2110, when the injection pipe fixing plate 219 moves inwards, the injection pipe fixing plate 219 is fixed to the outer side of the injection pipe 222, so that the injection pipe 222 is limited, at the same time, when the injection pipe fixing plate 219 moves inwards, the two groups of push-pull side plates 2114 on the outer side are driven to move inwards, so that the mold cavity shell 2113 in each mold main body 21 is closed, at this time, the bottom of the injection pipe 222 is located in the middle part of the top of the closed mold cavity shell 2113, at this time, the raw material in the injection pipe 222 is injected into the mold cavity shell 2113 to be formed, after the injection is completed, the hydraulic push rod 34 is reset, and the injection top pipe 38 is driven to move upwards, at this time, the injection pipe 222 loses the pressure, and under the elastic action of the sleeve ring horizontal connecting rod 224 and the C-shaped side rod 225, the injection pipe 222 is automatically reset, waiting for the next injection, at the same time, the columnar horizontal push rod 2115 is driven to push the push-pull side plate 2114 to slide in the inner side of the side guide horizontal rod 2112 under the driving of the external power source, and then drives the mold cavity shell 2113 to slide on the left and right sides of the inner wall of the U-shaped frame 211, so that the mold is opened and closed, which facilitates taking out the injection molded part, the whole device has compact structure, reasonable design, realizes the function of multi-cavity simultaneous injection molding, and greatly improves the injection molding efficiency.
[0044] In addition, the present application also relates to a multi-cavity injection molding system processing process with a split type mold core structure, comprising the following steps:
[0045] Step one: the components such as the bottom plate 1, the mold 2 and the injection molded part 3 are prepared in place;
[0046] Step two: a plurality of mold main bodies 21 are assembled on the bottom plate 1 according to the design requirements, and the positions of the mold main bodies 21 are ensured to be accurate;
[0047] Step 3: Install the feeding assembly 22 on the top of the mold body 21 so that the injection tube 222 can slide smoothly and align with the injection top tube 38;
[0048] Step 4: Install the injection molded part 3 on the top of the mold body 21 and debug the hydraulic push rod 34;
[0049] Step 5: According to the requirements of the injection molding material, set the working parameters of the injection molding machine, including injection pressure, injection speed, and injection temperature, to ensure that the injection molding process is stable and controllable;
[0050] Step 6: Connect the material passing pipe to the injection molding jack 38, start the injection molding machine, and perform the injection molding operation. During the injection molding process, pay attention to the closing condition of the mold cavity shell 2113 and the molding condition of the injection molded part;
[0051] Step 7: After the injection molding is completed, wait for the mold cavity shell 2113 to cool down, then drive the columnar push rod 2115 to push the push-pull side plate 2114 to open the mold cavity shell 2113 and take out the molded injection molded part;
[0052] Step 8: Carry out quality inspection on the taken out injection molded parts, package them after passing the inspection, and prepare them for shipment. At the same time, clean and maintain the mold to prepare for the next injection molding operation.
[0053] Working principle of the present invention: During the injection molding operation, the material passing pipe needs to be connected to the multiple injection molding jacking pipes 38 first. After the connection is completed, the hydraulic push rod 34 is started, and the hydraulic push rod 34 starts to work, pulling the injection molding jacking pipe connecting plate 35 to move downward. As the injection molding jacking pipe connecting plate 35 moves downward, the multiple injection molding jacking pipes 38 will also move downward, thereby pressing the multiple injection molding pipes 222 to move downward. During the downward movement of the multiple injection molding pipes 222, the outer C-shaped side rods 22 5 drives multiple sets of push-pull vertical rods 226 to move downward. After the multiple sets of push-pull vertical rods 226 move downward, they will pull multiple sets of lifting plates 227 to move downward. During the downward movement of the multiple sets of lifting plates 227, the L-shaped abutting blocks 228 on the outside will push the rotating wheel 2111 to rotate. When the rotating wheel 2111 rotates, the rotating wheel 2111 will drive the injection tube fixing plate 219 to move inward through the rotating wheel connecting block 2110. When the injection tube fixing plate 219 moves inward, it will be fixed on the injection tube 222. At the same time, when the injection tube fixing plate 219 moves inward, the two sets of push-pull side plates 2114 on the outside will be driven to move inward, so that the mold cavity shell 2113 in each mold body 21 is closed. At this time, the bottom of the injection tube 222 is located in the middle of the top of the closed mold cavity shell 2113. At this time, the raw material in the injection tube 222 will be injected into the mold cavity shell 2113 through the injection tube 222 for molding. When the injection molding is completed, the hydraulic The push rod 34 is reset, driving the injection molding top tube 38 to move upward. At this time, the injection molding tube 222 loses pressure. Under the elastic action of the ring cross connecting rod 224 and the C-shaped side rod 225, the injection molding tube 222 will automatically reset and wait for the next injection. At the same time, the columnar cross push rod 2115 will push the push-pull side plate 2114 to slide on the inner side of the side guide cross rod 2112 under the drive of an external power source, thereby driving the mold cavity shell 2113 to slide on the left and right sides of the inner wall of the U-shaped frame 211 to realize the opening and closing of the mold.
[0054] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A multi-cavity injection molding system with a split core structure, comprising a base plate (1), characterized in that: A plurality of molds (2) are fixedly connected to the top of the base plate (1), and an injection molded part (3) is fixedly connected to the top of the plurality of molds (2); The plurality of molds (2) each comprise a mold body (21), and a feeding assembly (22) is provided on the top of each of the plurality of mold bodies (21); The injection molded part (3) comprises two connecting side rods (31), the inner sides of the two connecting side rods (31) are fixedly connected to the tops of the outer sides of the left and right groups of mold bodies (21), and the front and rear sides of the tops of the two connecting side rods (31) are fixedly connected to transverse connecting rods (32).
2. The multi-cavity injection molding system with a split core structure according to claim 1, characterized in that: The mold body (21) comprises a U-shaped frame (211), the left and right sides of the top of the front and rear sides of the U-shaped frame (211) are fixedly connected with guide blocks (212), the inner sides of the front and rear two groups of the guide blocks (212) are fixedly connected with side vertical plates (213), the outer tops of the front and rear two groups of the side vertical plates (213) are fixedly connected with second guide blocks (214), and the inner tops and bottoms of the front and rear two groups of the side vertical plates (213) are fixedly connected with side vertical plate connecting blocks (215).
3. The multi-cavity injection molding system with a split core structure according to claim 2, characterized in that: The outer sides of the two groups of side vertical plate connecting blocks (215) on the left and the two groups of side vertical plate connecting blocks (215) on the right are fixedly connected to the side plates (216), the front and rear sides of the inner sides of the two side plates (216) are fixedly connected to the guide vertical rods (217), the inner walls of the multiple groups of the second guide blocks (214) are slidably connected to the sliding cross bars (218), the inner sides of the two groups of sliding cross bars (218) on the left and the two groups of sliding cross bars (218) on the right are fixedly connected to the injection molding tube fixing plate (219), the two sides of the middle of the outer sides of the two injection molding tube fixing plates (219) are fixedly connected to the wheel connecting blocks (2110), and the inner walls of the two groups of the left and right wheel connecting blocks (2110) on the side away from the injection molding tube fixing plate (219) are rotatably connected to the wheels (2111).
4. The multi-cavity injection molding system with a split core structure according to claim 3, characterized in that: The tops and bottoms of the front and rear sides of the two side panels (216) are fixedly connected to side guide cross bars (2112), the inner sides of the two left groups of side guide cross bars (2112) and the inner sides of the two right groups of side guide cross bars (2112) are slidably connected to push-pull side panels (2114), the bottoms of the inner sides of the two push-pull side panels (2114) are fixedly connected to the mold cavity shells (2113), and the outer walls of the two mold cavity shells (2113) are slidably connected to the left and right sides of the inner wall of the U-shaped frame (211).
5. The multi-cavity injection molding system with a split core structure according to claim 4, characterized in that: The inner walls of the middle parts of the two side plates (216) are slidably connected to two columnar transverse push rods (2115), the outer ends of the left and right groups of columnar transverse push rods (2115) are fixedly connected to the inner sides of the two push-pull side plates (2114), and the inner ends of the left and right groups of columnar transverse push rods (2115) are fixedly connected to the outer sides of the two wheel connecting blocks (2110).
6. The multi-cavity injection molding system with a split core structure according to claim 1, characterized in that: The feeding assembly (22) includes an injection molding tube connecting plate (221), the inner wall of the middle part of the injection molding tube connecting plate (221) is slidably connected to the injection molding tube (222), the top of the outer wall of the injection molding tube (222) is fixedly connected to a collar (223), the left and right sides of the collar (223) are fixedly connected to collar cross connecting rods (224), the front and rear sides of the two collar cross connecting rods (224) away from the collar (223) are fixedly connected to C-shaped side rods (225), the bottoms of the inner sides of the left and right groups of the C-shaped side rods (225) are fixedly connected to push-pull vertical rods (226), the inner tops of the two push-pull vertical rods (226) are fixedly connected to a lifting plate (227), and the front and rear sides of the inner sides of the two lifting plates (227) are fixedly connected to L-shaped abutting blocks (228).
7. The multi-cavity injection molding system with a split core structure according to claim 6, characterized in that: The outer sides of the two lifting plates (227) are slidably connected to the inner sides of the left and right groups of guide uprights (217), the inner bottoms of the left and right groups of L-shaped abutting blocks (228) are in contact with the outer walls of the left and right groups of rotating wheels (2111), the bottom of the collar (223) is aligned with the middle of the inner sides of the two injection molding tube fixing plates (219), and the four sides of the bottom of the injection molding tube connecting plate (221) are fixedly connected to the tops of the left and right groups of guide uprights (217).
8. The multi-cavity injection molding system with a split core structure according to claim 1, characterized in that: A hydraulic push rod connecting plate (33) is fixedly connected to the middle of the inner side of the two transverse connecting rods (32), a hydraulic push rod (34) is fixedly connected to the middle of the inner wall of the hydraulic push rod connecting plate (33), the top of the hydraulic push rod (34) is fixedly connected to the injection molding top pipe connecting plate (35), multiple sides of the inner wall of the injection molding top pipe connecting plate (35) are fixedly connected to the injection molding top pipe (38), and the bottoms of the outer walls of multiple injection molding top pipes (38) are fixedly connected to the transverse reinforcement plate (37).
9. The multi-cavity injection molding system with a split core structure according to claim 8, characterized in that: The left and right sides of the plurality of transverse reinforcement plates (37) are fixedly connected with vertical connecting rods (36), the tops of the plurality of groups of vertical connecting rods (36) are fixedly connected to the bottom sides of the injection molding top pipe connecting plate (35), and the bottom ends of the plurality of injection molding top pipes (38) are aligned with the tops of the plurality of injection molding pipes (222).
10. A process for manufacturing a multi-cavity injection molding system with a split core structure according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Prepare the base plate (1), mold (2) and injection molded parts (3); Step 2: Assemble multiple mold bodies (21) on the base plate (1) according to design requirements, ensuring that the positions of the mold bodies (21) are accurate; Step 3: Install the feeding assembly (22) on the top of the mold body (21), so that the injection tube (222) can slide smoothly and align with the injection top tube (38); Step 4: Install the injection molded part (3) on the top of the mold body (21) and debug the hydraulic push rod (34); Step 5: Set the working parameters of the injection molding machine, including injection pressure, injection speed, and injection temperature, to ensure that the injection process is stable and controllable; Step 6: Connect the material passing pipe to the injection molding jack (38), start the injection molding machine, and perform the injection molding operation. During the injection molding process, observe the closing condition of the mold cavity shell (2113) and the molding condition of the injection molded part; Step 7: After the injection molding is completed, wait for the mold cavity shell (2113) to cool down, then drive the columnar push rod (2115) to push the push-pull side plate (2114) to open the mold cavity shell (2113) and take out the molded injection molded part; Step 8: The quality of the taken out injection molded parts is inspected, and they are packaged after passing the inspection and prepared for shipment. At the same time, the mold is cleaned and maintained to prepare for the next injection molding operation.
Citation Information
Patent Citations
Split type compression molding die and molding method
CN116422882A