A high-quality microstructure injection molding device and injection molding process

By integrating ultrasonic vibration, intelligent ventilation and exhaust system, and precise temperature control, combined with machine vision inspection and adaptive negative pressure gripping, a variety of problems in micro-injection molding have been solved, improving the quality and production efficiency of micro-injection parts.

CN120756029BActive Publication Date: 2025-11-11SHANDONG SEIKE INTELLIGENT TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202511268754.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-06
Publication Date
2025-11-11
Estimated Expiration
2045-09-06

AI Technical Summary

Technical Problem

Traditional micro-injection molding faces problems such as trapped gas due to poor venting, residual stress and insufficient filling caused by rapid melt cooling, and damage to micro-parts during mechanical ejection and removal. Existing technologies are unable to solve these problems in a coordinated manner, resulting in low yield and production efficiency of micro-structured parts.

Method used

By integrating ultrasonic vibration, intelligent ventilation and exhaust system and precise temperature control, combined with machine vision online quality inspection and adaptive negative pressure gripping system, a highly efficient and non-destructive injection molding process for micro-structural parts is achieved.

Benefits of technology

It significantly improves the internal quality and surface integrity of micro injection molded parts, shortens the molding cycle, and enables non-destructive, flexible, precise, and automated part removal of tiny precision parts, thereby improving yield and production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120756029B_ABST
    Figure CN120756029B_ABST
Patent Text Reader

Abstract

The application discloses a kind of high good product microstructure injection molding equipment and injection molding process, it is related to injection molding equipment technical field, including injection molding machine;The control panel is fixedly installed in the left end displacement plate of the injection molding machine by bolt;The mold piece is fixedly installed on the left end frame body and the side of displacement plate of the injection molding machine by bolt, by integrated ultrasonic vibration, intelligent ventilation exhaust system and precision temperature control, the internal quality and surface integrity of micro injection molding piece are significantly improved, and the forming cycle is shortened, simultaneously, system carries out online quality detection and positioning by machine vision, and adopts self-adapting negative pressure grabbing system of pose, realizes the lossless, flexible and accurate automatic pick-up of micro precision parts, finally forms a set of efficient, high-quality, highly automated precision injection molding production solution.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of injection molding equipment technology, specifically to an injection molding equipment and process for high-quality micro structural parts. Background Technology

[0002] Traditional micro-injection molding faces problems such as trapped gas due to poor venting, residual stress and insufficient filling caused by rapid melt cooling, and damage to micro-parts during mechanical ejection and removal. Existing improvement technologies are often single-function and difficult to solve these systemic problems in a coordinated manner, resulting in low yield and production efficiency of micro-structured parts. There is an urgent need for a high-efficiency solution that integrates precision molding, quality judgment and flexible removal. Summary of the Invention

[0003] Therefore, in order to overcome the above-mentioned shortcomings, the present invention provides an injection molding equipment and injection molding process for high-quality micro structural parts.

[0004] This invention is implemented as follows: A high-quality micro-structural component injection molding equipment and injection molding process are constructed. The device includes an injection molding machine; a control panel is bolted to the left displacement plate of the injection molding machine; mold components are bolted to the left frame and the side of the displacement plate of the injection molding machine; an injection component with injection function is bolted to the top side of the injection molding machine; and a multi-axis robotic arm with adjustment function is bolted to the front end of the injection molding machine, with an end effector clamped and fixed at the end of the multi-axis robotic arm.

[0005] Preferably, the mold components specifically include a moving mold and a fixed mold that are respectively fixedly installed on the injection molding machine frame and the displacement plate, and the sides of the moving mold and the fixed mold are respectively fixedly installed with a curing seat assembly and a plasticizing seat assembly by bolts;

[0006] The curing seat assembly includes a locking seat that is fixedly mounted on the side of the mold part by bolts; a circular hole is provided at the center of the locking seat, and a sliding inner core is fixedly mounted inside the circular hole by bolts; the sliding inner core is slidably disposed at the center hole of the displacement seat; a folding tube is fixedly disposed between the locking seat and the displacement seat, and an annular space is provided inside the displacement seat; a first quick connector is inserted and fixedly mounted on the side of the displacement seat, and an ultrasonic generator is threaded onto the left screw groove of the sliding inner core.

[0007] Preferably, the curing seat assembly and the plasticizing seat assembly are mirror images of each other, and the overall structure of the curing seat assembly and the plasticizing seat assembly is the same, except that the sliding inner core of the plasticizing seat assembly is provided with a piston and a piston rod.

[0008] Preferably, the left end of the locking seat is provided with an arc-shaped groove, and a coil block is fixedly disposed inside the arc-shaped groove; a straight hole is provided around the circular hole inside the locking seat in a ring shape, and a high-density metal mesh is fixedly disposed on the bottom side of the straight hole; a high-molecular breathable membrane with air-permeable and flow-blocking functions is disposed on the bottom side of the high-density metal mesh.

[0009] Preferably, a permanent magnet is fixedly installed at the bottom of the displacement seat by bolts; two sets of annular air pipes are fixedly installed in the annular space inside the displacement seat, and the two sets of annular air pipes are respectively inserted and fixed to two sets of first quick connectors; the inner ring side of the annular air pipe is inserted and fixed to the guide tube by a valve; a heat-conducting column is fixedly inserted at the bottom of the guide tube, and the bottom of the heat-conducting column is in contact with the high-density metal mesh and the polymer breathable membrane.

[0010] Preferably, the end effector includes a mounting frame that clamps and fixes to the side end of the multi-axis robotic arm; a high-transparency plate is provided on the middle side of the base plate of the mounting frame, and a sensor with data acquisition function is fixedly installed on the top side of the high-transparency plate by bolts; an array of through holes is provided on the outer ring of the base plate of the mounting frame, and a negative pressure adsorption component is slidably arranged in the through holes; an electromagnetic cylinder is provided on the outside of the negative pressure adsorption component, and the negative pressure adsorption component is fixedly installed on the top of the base plate of the mounting frame; a multi-way valve with a flow guiding function is fixed on the top plate of the mounting frame by bolts.

[0011] Preferably, the negative pressure adsorption component includes a straight rod air pipe that is slidably disposed on the through hole of the base plate of the fixed frame, and cast iron blocks are arranged on the outer side wall of the straight rod air pipe.

[0012] Preferably, a miniature valve with a flow guiding function is inserted and fixed at the top end of the straight tube, and the miniature valve is fixedly connected to the valve port of a multi-way valve through a connecting pipe.

[0013] Preferably, the miniature valve is an electromagnetically controlled two-position two-way valve, which is electrically connected to the control panel via a signal line; the bottom end of the straight rod air tube is fitted with a sealing suction cup made of flexible high-temperature resistant material.

[0014] Preferably, the injection component specifically includes a hydraulic cylinder fixedly mounted on the top of the injection molding machine, an injection head fixedly mounted on the end of the piston rod of the hydraulic cylinder, and an injection feed pipe and valve connected to the injection head.

[0015] An injection molding process for high-quality micro-structural components includes the following steps:

[0016] Step 1, Mold Closure and Injection: The injection molding machine drives the mold components to close the mold, forming the cavity; the injection molding machine injects molten plastic into the cavity through hydraulic drive;

[0017] Step 2, Active Curing and Degassing: The ultrasonic generator emits high-frequency vibrations to eliminate internal stress, reduce bubbles, and accelerate curing; gas is discharged through a high-density metal mesh and a high-molecular breathable membrane to avoid defects; temperature is controlled through annular air tubes and heat-conducting columns to ensure the properties of the high-molecular breathable membrane material and ensure filling and shaping quality;

[0018] Step 3, Mold Opening and Intelligent Part Retrieval: After mold opening, the multi-axis robotic arm with sensors collects data and uses negative pressure adsorption components and electromagnetic cylinders to adaptively adsorb parts, achieving precise grasping;

[0019] Step 4, Demolding and Placement: The plasticizing seat assembly ejects the part, and the robotic arm transfers it to the designated position before releasing it, completing the cycle.

[0020] The present invention has the following advantages: The present invention provides an injection molding equipment and injection molding process for high-quality micro-structural parts, which, compared with similar equipment, has the following improvements:

[0021] The present invention discloses an injection molding equipment and process for high-quality micro-structural parts. By integrating ultrasonic vibration, intelligent ventilation and exhaust system and precise temperature control, it significantly improves the internal quality and surface integrity of micro-injection molded parts and shortens the molding cycle. At the same time, the system uses machine vision for online quality inspection and positioning, and adopts an adaptive posture-adjustable negative pressure gripping system to achieve non-destructive, flexible and precise automated part removal of tiny precision parts. Finally, it forms a set of efficient, high-quality and highly automated precision injection molding production solutions. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of the present invention;

[0023] Figure 2 This is a schematic diagram of the shaft side structure of the mold part of the present invention;

[0024] Figure 3 This is a schematic diagram of the axial structure of the curing seat assembly and the plasticizing seat assembly of the present invention;

[0025] Figure 4 This is a cross-sectional view of the curing seat assembly and the plasticizing seat assembly of the present invention;

[0026] Figure 5 This is a schematic diagram of the axial structure of the end component of the present invention;

[0027] Figure 6 This is a schematic diagram of the exploded structure of the negative pressure adsorption component of the present invention.

[0028] The components include: Injection Molding Machine-1, Control Panel-2, Mold Components-3, Injection Components-4, Multi-Axis Robotic Arm-5, End Unit Components-6, Curing Seat Components-31, Plasticizing Seat Components-32, Locking Seat-311, Sliding Inner Core-312, Displacement Seat-313, Folding Cylinder-314, First Quick Connector-315, Ultrasonic Generator-316, Coil Block-3111, High-Density Metal Mesh-3112, High-Polymer Breathable Membrane-3113, Permanent Magnet-3131, Annular Air Tube-3132, Guide Tube-3133, Heat Conducting Column-3134, Fixing Frame-61, Sensor-62, Negative Pressure Adsorption Components-63, Electromagnetic Cylinder-64, Multi-Way Valve-65, Straight Rod Air Tube-631, Cast Iron Block-632, Miniature Valve-633, and Sealing Suction Cup-634. Detailed Implementation

[0029] The following is in conjunction with the appendix Figures 1-6 The principles and features of the present invention are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of the invention. The invention is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. It should be noted that the drawings are in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of the invention.

[0030] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. The embodiments of this invention will now be described according to its overall structure.

[0032] Example 1:

[0033] Please see Figures 1-6The present invention discloses an injection molding equipment and injection molding process for high-quality micro-structural parts, comprising an injection molding machine 1; a control panel 2 is bolted to the left displacement plate of the injection molding machine 1; mold parts 3 are bolted to the left frame and the side of the displacement plate of the injection molding machine 1; an injection part 4 with injection function is bolted to the top side of the injection molding machine 1; and a multi-axis robotic arm 5 with adjustment function is bolted to the front end of the injection molding machine 1, and an end component 6 is clamped and fixed at the end of the multi-axis robotic arm 5.

[0034] The mold component 3 specifically includes a moving mold and a fixed mold that are respectively fixedly installed on the frame and displacement plate of the injection molding machine 1, and the sides of the moving mold and the fixed mold are respectively fixedly installed with a curing seat assembly 31 and a plasticizing seat assembly 32 by bolts.

[0035] The curing seat assembly 31 includes a locking seat 311 that is fixedly mounted on the side of the mold part 3 by bolts; a circular hole is provided at the center of the locking seat 311, and a sliding inner core 312 is fixedly mounted inside the circular hole by bolts; the sliding inner core 312 is slidably disposed at the center hole of the displacement seat 313; a folding tube 314 is fixedly disposed between the locking seat 311 and the displacement seat 313, and an annular space is provided inside the displacement seat 313; a first quick connector 315 is inserted and fixedly mounted on the side of the displacement seat 313, and an ultrasonic generator 316 is threadedly mounted on the left side of the sliding inner core 312.

[0036] The curing seat assembly 31 and the plasticizing seat assembly 32 are mirror images of each other, and the overall structure of the curing seat assembly 31 and the plasticizing seat assembly 32 is the same. The difference is that the sliding inner core 312 of the plasticizing seat assembly 32 is equipped with a piston and a piston rod.

[0037] The left end of the locking seat 311 is provided with an arc-shaped groove, and a coil block 3111 is fixedly installed inside the arc-shaped groove; a straight hole is provided around the round hole inside the locking seat 311, and a high-density metal mesh 3112 is fixedly installed on the bottom side of the straight hole; a high-density metal mesh 3113 with a breathable polymer membrane 3113 with a breathable and flow-blocking function is provided on the bottom side of the high-density metal mesh 3112.

[0038] A permanent magnet 3131 is fixedly installed at the bottom of the displacement seat 313 by bolts; two sets of annular air pipes 3132 are fixedly installed in the annular space inside the displacement seat 313, and the two sets of annular air pipes 3132 are respectively inserted and fixed to two sets of first quick connectors 315; the inner ring side of the annular air pipe 3132 is inserted and fixed to the guide tube 3133 by a valve; a heat-conducting column 3134 is fixedly inserted at the bottom of the guide tube 3133, and the bottom of the heat-conducting column 3134 is in contact with the high-density metal mesh 3112 and the polymer breathable membrane 3113.

[0039] The injection component 4 specifically includes a hydraulic cylinder fixedly installed on the top of the injection molding machine 1, an injection head fixedly installed at the end of the piston rod of the hydraulic cylinder, and an injection feed pipe and valve connected to the injection head.

[0040] Example 2:

[0041] Please see Figures 1-6 The present invention provides an injection molding equipment and injection molding process for high-quality micro-structural parts. Compared with Embodiment 1, this embodiment further includes: the end component 6 includes a fixing frame 61 that clamps and fixes to the side end of the multi-axis robotic arm 5; a high-transparency plate is provided on the middle side of the base plate of the fixing frame 61, and a sensor 62 with data acquisition function is fixedly installed on the top side of the high-transparency plate by bolts; an array of through holes is provided on the outer ring of the base plate of the fixing frame 61, and a negative pressure adsorption component 63 is slidably arranged in the through holes; an electromagnetic cylinder 64 is provided on the outside of the negative pressure adsorption component 63, and the negative pressure adsorption component 63 is fixedly installed on the top of the base plate of the fixing frame 61; a multi-way valve 65 with a flow guiding function is fixed on the top plate of the fixing frame 61 by bolts.

[0042] The negative pressure adsorption component 63 includes a straight rod air pipe 631 that is slidably disposed on the through hole of the base plate of the fixed frame 61, and cast iron blocks 632 are arranged on the outer side wall of the straight rod air pipe 631.

[0043] A miniature valve 633 with a flow guiding function is inserted and fixed at the top end of the straight tube 631, and the miniature valve 633 is fixedly connected to the valve port of the multi-way valve 65 through a connecting pipe.

[0044] The miniature valve 633 is an electromagnetically controlled two-position two-way valve, which is electrically connected to the control panel 2 via a signal line; the bottom end of the straight rod air tube 631 is fitted with a sealing suction cup 634 made of flexible high-temperature resistant material.

[0045] The working principle of the injection molding equipment and injection molding process for high-quality micro structural parts described above is as follows:

[0046] First, when using this device, place it in the work area, and then connect it to an external power source to provide the power required for its operation.

[0047] Second, the moving platen of the mold part 3 is moved to the fixed mold by the injection molding machine 1 to complete the mold closing and form the cavity of the micro structure. Here, the hydraulic cylinder of the injection part 4 drives the injection head to inject the molten plastic material into the closed cavity through the injection feeding pipe and valve.

[0048] Third, during the injection molding process, the components in the curing seat assembly 31 and the plasticizing seat assembly 32 start working simultaneously. The ultrasonic generator 316 installed on the sliding inner core 312 emits high-frequency vibrations to the molten material in the cavity of the mold part 3. This vibration can effectively eliminate internal stress of the material, promote uniform molecular chain arrangement, reduce bubbles, and accelerate the curing process of the material from the surface to the inside, thereby improving the physical properties of the material and shortening the molding cycle.

[0049] Fourth, during injection molding and pressure holding, the gas generated in the cavity can be discharged through the micropores of the high-density metal mesh 3112 and the polymer breathable membrane 3113 below it. The polymer breathable membrane allows gas to pass through but effectively blocks the molten plastic, thereby avoiding defects such as scorching and material shortage caused by trapped gas in the cavity. At the same time, it ensures the effective transmission of pressure holding. Meanwhile, the control panel 2 controls the external temperature control device to circulate hot or cold medium into the annular air pipe 3132 through the first quick connector 315. The hot medium flows through the guide tube 3133 to the heat guide column 3134. The heat is efficiently transferred to the surface of the polymer breathable membrane 3113 through the heat guide column, controlling the overall temperature of the polymer breathable membrane 3113 to prevent it from losing its function due to the temperature of the melt. At the same time, injecting suitable hot or cold medium can also prevent premature cooling that leads to insufficient filling or weld lines, and can achieve rapid cooling and shaping.

[0050] Fifth, by controlling the injection molding machine 1 to drive the mold part 3 to open the mold, the multi-axis robotic arm 5, under the command of the control panel 2, carries the end component 6 to move precisely above the mold cavity. The sensor 62 on the end component 6, which is set as a vision sensor, collects images of the molded part inside the mold through the high-transparency plate and transmits the data back to the control panel 2. The system can determine whether the product is fully formed and whether there are any defects through image analysis, and accurately calculate its position coordinates to guide the robotic arm to perform precise grasping.

[0051] Sixth, based on the part position and contour information fed back by the sensors, the control panel 2 uses a multi-way valve 65 to distribute the external negative pressure source to each micro-valve 633, individually controlling the opening and closing of each micro-valve 633. This activates the corresponding negative pressure adsorption component 63. The sealing suction cup 634 at the bottom of the activated straight rod air tube 631 generates suction under the negative pressure, firmly adsorbing the specific point of the micro-part. The electromagnetic cylinder 64 is energized to generate a magnetic field, attracting the cast iron block 632, causing the straight rod air tube 631 to slide upwards or downwards against friction, adjusting its position until the sealing suction cup 634 is tightly attached to the surface of the part. The design allows the end component 6 to adapt to micro parts with different heights and micro-curved surfaces, ensuring a uniform distribution of gripping force and avoiding damage to fragile micro parts due to concentrated force or insufficient gripping force. The piston and piston rod in the plasticizing seat assembly 32 are pushed towards each other by the magnetic field between the coil block 3111 and the permanent magnet 3131, which is equivalent to an ejector system. This gently pushes the molded micro part out from the fixed mold side, separating it from the mold cavity, so that it can be grasped by the multi-axis robotic arm 5. After successfully grasping the part, the multi-axis robotic arm 5 moves it to the designated position, then releases the negative pressure, releases the part, and completes one work cycle.

[0052] This invention provides an improved injection molding equipment and process for high-quality micro-structural parts. By integrating ultrasonic vibration, intelligent ventilation and exhaust system, and precise temperature control, it significantly improves the internal quality and surface integrity of micro-injection molded parts and shortens the molding cycle. At the same time, the system uses machine vision for online quality inspection and positioning, and adopts an adaptive negative pressure gripping system to achieve non-destructive, flexible, and precise automated part removal of tiny precision parts. Ultimately, it forms a highly efficient, high-quality, and highly automated precision injection molding production solution.

[0053] The above description shows and illustrates the basic principles, main features, and advantages of the present invention. Standard parts used in the present invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0054] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An injection molding equipment for high-quality micro-structural parts, comprising an injection molding machine (1); a control panel (2) is bolted to the left end displacement plate of the injection molding machine (1); mold parts (3) are bolted to the left end frame and the side of the displacement plate of the injection molding machine (1); an injection part (4) with injection function is bolted to the top side of the injection molding machine (1); a multi-axis robotic arm (5) with adjustment function is bolted to the front end of the injection molding machine (1), and an end component (6) is clamped and fixed at the end of the multi-axis robotic arm (5); characterized in that: The mold component (3) specifically includes a moving mold and a fixed mold, which are respectively fixedly installed on the frame and displacement plate of the injection molding machine (1), and the sides of the moving mold and the fixed mold are respectively fixedly installed with a curing seat assembly (31) and a plasticizing seat assembly (32) by bolts; the curing seat assembly (31) includes a locking seat (311) fixedly installed with bolts on the side of the mold component (3); a circular hole is provided at the center of the locking seat (311), and a sliding inner core (312) is fixedly installed with bolts inside the circular hole; The sliding inner core (312) is slidably disposed at the central hole of the displacement seat (313); a folding tube (314) is fixedly disposed between the locking seat (311) and the displacement seat (313), and an annular space is provided inside the displacement seat (313); a first quick connector (315) is inserted and fixedly installed on the side of the displacement seat (313), and an ultrasonic generator (316) is threaded onto the left screw groove of the sliding inner core (312); an arc-shaped groove is provided at the left end of the locking seat (311), and the arc... A coil block (3111) is fixedly installed inside the groove; a straight hole is provided around the circular hole inside the locking seat (311), and a high-density metal mesh (3112) is fixedly installed on the bottom side of the straight hole; a high-density metal mesh (3113) with a breathable polymer membrane (3113) with a breathable and flow-blocking function is provided on the bottom side of the high-density metal mesh (3112); the end component (6) includes a fixing frame (61) that clamps and fixes to the side end of the multi-axis robotic arm (5); a [missing information] is provided on the middle side of the base plate of the fixing frame (61). A high-transparency plate is provided, and a sensor (62) with data acquisition function is fixedly installed on the top side of the high-transparency plate by bolts; an array of through holes is provided on the outer ring of the bottom plate of the fixed frame (61), and a negative pressure adsorption component (63) is slidably provided in the through holes; an electromagnetic cylinder (64) is provided on the outside of the negative pressure adsorption component (63), and the negative pressure adsorption component (63) is fixedly installed on the top of the bottom plate of the fixed frame (61); a multi-way valve (65) with flow guiding function is fixed on the top plate of the fixed frame (61) by bolts.

2. The injection molding equipment for high-quality micro-structural parts according to claim 1, characterized in that: The curing seat assembly (31) and the plasticizing seat assembly (32) are mirror images of each other, and the curing seat assembly (31) and the plasticizing seat assembly (32) have the same overall structure. The difference is that the sliding inner core (312) of the plasticizing seat assembly (32) is provided with a piston and a piston rod.

3. The injection molding equipment for high-quality micro-structural parts according to claim 2, characterized in that: The displacement seat (313) is fixedly mounted with a permanent magnet (3131) at the bottom by bolts; two sets of annular air pipes (3132) are fixedly mounted on the annular space inside the displacement seat (313), and the two sets of annular air pipes (3132) are respectively inserted and fixed to two sets of first quick connectors (315); the inner ring side of the annular air pipe (3132) is inserted and fixed to the guide tube (3133) through a valve; a heat-conducting column (3134) is fixedly inserted at the bottom of the guide tube (3133), and the bottom of the heat-conducting column (3134) is in contact with the high-density metal mesh (3112) and the polymer breathable membrane (3113).

4. The injection molding equipment for high-quality micro-structural parts according to claim 1, characterized in that: The negative pressure adsorption component (63) includes a straight rod air pipe (631) that is slidably disposed on the through hole of the base plate of the fixed frame (61), and cast iron blocks (632) are arranged on the outer side wall of the straight rod air pipe (631).

5. The injection molding equipment for high-quality micro-structural parts according to claim 4, characterized in that: The top end of the straight tube (631) is fixed with a miniature valve (633) that has a flow guiding function, and the miniature valve (633) is fixedly connected to the valve port of the multi-way valve (65) through a connecting pipe.

6. The injection molding equipment for high-quality micro-structural parts according to claim 5, characterized in that: The miniature valve (633) is an electromagnetically controlled two-position two-way valve, which is electrically connected to the control panel (2) via a signal line; the bottom end of the straight rod air pipe (631) is fitted with a sealing suction cup (634) made of flexible high-temperature resistant material.

7. The injection molding equipment for high-quality micro-structural parts according to claim 6, characterized in that: The injection component (4) specifically includes a hydraulic cylinder fixedly installed on the top of the injection molding machine (1), an injection head fixedly installed at the end of the piston rod of the hydraulic cylinder, and an injection feed pipe and valve connected to the injection head.

8. An injection molding process for high-quality micro-structural parts, used to implement the injection molding equipment for high-quality micro-structural parts as described in claim 7, characterized in that: Includes the following steps: Step 1, Mold Closure and Injection: The injection molding machine (1) drives the mold part (3) to complete the mold closure and form the cavity; the injection part (4) injects molten plastic into the cavity through hydraulic drive; Step 2, Active Curing and Exhausting: The ultrasonic generator (316) emits high-frequency vibrations to eliminate internal stress, reduce bubbles, and accelerate curing; the gas is discharged through the high-density metal mesh (3112) and the polymer breathable membrane (3113) to avoid defects; the temperature is controlled by the annular air tube (3132) and the heat-conducting column (3134) to ensure the material properties of the polymer breathable membrane (3113) to ensure the filling and shaping quality; Step 3, mold opening and intelligent part picking: After mold opening, the multi-axis robotic arm (5) carries sensors to collect data, and uses negative pressure adsorption component (63) and electromagnetic cylinder (64) to adaptively adsorb parts to achieve precise grasping; Step 4, Demolding and Placement: The plasticizing seat assembly (32) ejects the part, and the robotic arm is transferred to the designated position and then released to complete the cycle.

Citation Information

Patent Citations

  • Integrated production equipment system for ultrasonic processing

    CN203622760U

  • Vacuum injection molding device and method for producing a plastic injection molded part

    DE102016221531A1