Swing bolster and side frame dual-purpose temporary storage conveying device and using method

Abstract

The invention discloses a swing bolster and side frame dual-purpose buffer conveying device and a using method. The swing bolster and side frame dual-purpose buffer conveying device comprises a chain scraper conveyor, a flexible clamping mechanism and a gauge adjusting mechanism. The chain scraper conveyors are arranged on the left side and the right side, are installed on the base and are used for bearing and transporting the side frames and the swing bolsters; the two groups of flexible clamping mechanisms are mounted on the chain scraper conveyor and are used for clamping and fixing a transportation side frame and a swing bolster; and the gauge adjusting mechanism is used for adjusting the distance between the two chain scraper conveyors so as to adapt to side frames and swing bolsters of different specifications. The buffer conveying device is different from a common single conveying device, the buffer conveying device can adapt to buffer conveying of swing bolster side frames with different specifications and lengths by controlling and adjusting the distance between the line bodies, and the buffer conveying device can be compatible with stable clamping of the swing bolster and the side frames through a specially-designed universal clamping mechanism.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of production of side frames of swing bolster, and particularly relates to a swing bolster side frame dual-purpose buffer storage conveying device and a use method. BACKGROUND

[0002] The side frames of swing bolster for rail transit are generally large in size and heavy in weight, and are usually hoisted by hoisting equipment during transfer operation, and are stacked and stored by means of area dividing racks or are transferred by using freight vehicles;

[0003] The above operation mode has the following problems:

[0004] 1. The hoisting equipment such as the bridge type track crane is used to frequently hoist between processes, the operation efficiency is extremely low, the investment and maintenance cost is high, the labor cost is high, and the safety risk exists in the frequent mixed operation of hoisting machinery and personnel;

[0005] 2. The area dividing rack storage and the planar stacking mode for storing and placing the workpieces and finished products affect the production continuity of the workpieces between processes;

[0006] 3. The freight vehicle centralized transfer has high freight transportation cost, and there is a certain safety risk in the vehicle driving in the factory area.

[0007] Therefore, the present application provides a swing bolster side frame dual-purpose buffer storage conveying device and a use method to meet the needs. SUMMARY

[0008] The present application aims to provide a swing bolster side frame dual-purpose buffer storage conveying device and a use method to solve the technical problems in the background art.

[0009] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a swing bolster side frame dual-purpose buffer storage conveying device and a use method, comprising a chain plate conveyor, a flexible clamping mechanism and a track gauge adjusting mechanism;

[0010] The chain plate conveyor is provided in two groups left and right, and is installed on the base, and is used to carry and transport the side frame and the swing bolster;

[0011] The two groups of flexible clamping mechanisms are installed on the chain plate conveyors, and are used to clamp and fix the transported side frame and swing bolster;

[0012] The track gauge adjusting mechanism is used to adjust the distance between the two groups of chain plate conveyors, so as to adapt to different specifications of the side frame and the swing bolster;

[0013] The flexible clamping mechanism includes a plurality of relatively arranged bayonet bases, the bayonet bases being mounted on the connecting chain plates of the chain conveyor, the bayonet bases being provided with a bolster clamping block and a side frame L-shaped clamping block in sequence from top to bottom, the bolster clamping block being rotatably connected to the bayonet base via a first rotating shaft, and the side frame L-shaped clamping block being rotatably connected to the bayonet base via a second rotating shaft;

[0014] The bayonet base is provided with a first limit stop and a second limit stop in upper and lower positions;

[0015] The bayonet bases are all rotatably mounted with upper support wheels;

[0016] A return spring is built into the bayonet base, and both ends of the return spring are respectively connected to the bayonet base and the side end of the bolster clamping block;

[0017] A lower support wheel is rotatably mounted on the connecting chain plate, and the lower end of the lower support wheel is in rolling contact with the chain plate support block at the upper end of the chain plate conveyor;

[0018] A protection mechanism is also provided to prevent the return spring from being damaged due to prolonged transitional extrusion.

[0019] As a preferred implementation manner in this embodiment, the protection mechanism includes a slider slidably mounted on the bolster clamping block, a movable cylinder rotatably mounted on the slider, and the left end of the movable cylinder is slidably mounted in the inner cavity of the fixed cylinder, the fixed cylinder and the inner cavity wall of the movable cylinder are connected by a return spring, an unlocking lever is fixed to the inner cavity of the movable cylinder, and both side ends of the unlocking lever are provided with concave surfaces;

[0020] Two groups of positioning rods are slidingly provided in the inner cavity of the fixed cylinder, and the two groups of positioning rods are arranged opposite to each other and slide through the fixed cylinder and are plugged into the clamping base. The two groups of positioning rods are respectively located on both sides of the unlocking rod and slide in contact with the unlocking rod. The two groups of positioning rods are connected to the fixed cylinder through a fixing spring.

[0021] As a preferred implementation in this embodiment, the positioning rod is configured as a cylindrical structure, and the end of the positioning rod is configured as a conical structure.

[0022] As a preferred implementation in this embodiment, a ball nut is provided on the contact end surface of the positioning rod and the unlocking rod.

[0023] As a preferred implementation manner in this embodiment, a pull rod is fixed on the right end of the positioning rod that passes through the fixing tube, and the pull rod is arranged perpendicular to the positioning rod.

[0024] As a preferred embodiment in the embodiment, the upper end of the chain plate supporting block is provided with a guide rib, and the bottom of the connecting chain plate is provided with a limiting groove matched with the guide rib.

[0025] As a preferred embodiment in the embodiment, the gauge adjusting mechanism comprises an electric telescopic cylinder, the output end of the electric telescopic cylinder is connected with a moving base, and a group of the chain plate conveyors are installed on the moving base.

[0026] In summary, the technical effects and advantages of the present application are as follows:

[0027] 1. The present application has reasonable structure, and the buffer conveying device is different from the ordinary single type conveying device, can adjust the distance between the lines by control, and adaptively conveys the buffer of the side frame of the rock and roll, and the universal clamping mechanism can be compatible with the stable clamping of the rock and roll and the side frame.

[0028] 2. In the present application, a protection mechanism is further provided to prevent damage caused by long-term close compression of the return spring.

[0029] 3. In the present application, a guide rib is provided, which can effectively prevent the connection chain plate from moving, and is beneficial to the stable clamping of the workpiece.

[0030] 4. The lower supporting wheel and the chain plate supporting block are provided to offset the downward pressure of the side frame or the rock and roll, and prevent the transmission components in the chain plate conveyor from being damaged due to excessive pressure. BRIEF DESCRIPTION OF DRAWINGS

[0031] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0032] Figure 1 It is a schematic diagram of the three-dimensional structure of the present application.

[0033] Figure 2 It is Figure 1 a schematic diagram of the flexible clamping mechanism structure.

[0034] Figure 3 It is Figure 2 a schematic diagram of the installation position of the fixed cylinder and the movable cylinder.

[0035] Figure 4 It is Figure 3 a schematic diagram of the cross-sectional structure of the fixed cylinder and the movable cylinder.

[0036] Figure 5 As Figure 1 Side view structure schematic diagram;

[0037] Figure 6 As a rocker mounting structure schematic diagram;

[0038] Figure 7 As a side frame mounting structure schematic diagram;

[0039] Figure 8 As a rocker mounting and side frame mounting overhead view;

[0040] Figure 9 As a side frame L-shaped mounting block structure diagram.

[0041] In the figure: 1, chain plate conveyor; 2, flexible mounting mechanism; 3, gauge adjusting mechanism; 4, side frame; 5, rocker;

[0042] 1001, base;

[0043] 2001, connecting chain plate; 2002, bayonet base; 2003, upper support wheel; 2004, lower support wheel; 2005, first limit stop; 2006, side frame L-shaped mounting block; 2007, rocker mounting block; 2008, first rotating shaft; 2009, second limit stop; 2010, second rotating shaft; 2011, sliding block; 2012, chain plate support block; 2013, guide rib; 2014, fixed cylinder; 2015, movable cylinder; 2016, unlocking lever; 2017, return spring; 2018, concave surface; 2019, positioning lever; 2020, fixed spring;

[0044] 3001, electric telescopic cylinder; 3002, moving base. DETAILED DESCRIPTION

[0045] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0046] Embodiment: Referring to Figures 1-7 The rocker and side frame combined type buffer conveying device and use method shown in the figure, including chain plate conveyor 1, flexible mounting mechanism 2 and gauge adjusting mechanism 3;

[0047] Chain plate conveyor 1: two groups are arranged left and right, and are both installed on base 1001, used for carrying and transporting side frame 4 and rocker 5;

[0048] The two sets of flexible clamping mechanisms 2 are installed on the chain conveyor 1 to clamp and fix the transport side frames 4 and the bolsters 5;

[0049] Gauge adjustment mechanism 3: used to adjust the distance between two sets of chain conveyors 1 to adapt to different pairs of side frames 4 and rockers 5.

[0050] When in use, the side frame 4 or the bolster 5 can be directly placed on the relatively arranged flexible clamping mechanism 2 and transported by the chain conveyor 1.

[0051] As a preferred implementation in this embodiment, the flexible clamping mechanism 2 includes a plurality of relatively arranged bayonet bases 2002, the bayonet bases 2002 being mounted on the connecting chain plates 2001 of the chain conveyor 1, the bayonet bases 2002 being provided with bolster clamping blocks 2007 and side frame L-shaped clamping blocks 2006 in sequence from top to bottom, the bolster clamping blocks 2007 being rotatably connected to the bayonet base 2002 via a first rotating shaft 2008, and the side frame L-shaped clamping blocks 2006 being rotatably connected to the bayonet base 2002 via a second rotating shaft 2010;

[0052] The bayonet base 2002 is provided with a first limit stop 2005 and a second limit stop 2009 in the upper and lower parts;

[0053] Upper support wheels 2003 are rotatably mounted on the bayonet base 2002;

[0054] A return spring 2017 is built into the bayonet base 2002, and the two ends of the return spring 2017 are respectively connected to the bayonet base 2002 and the side end of the rocker clamping block 2007;

[0055] The lower support wheel 2004 is rotatably mounted on the connecting chain plate 2001, and the lower end of the lower support wheel 2004 is in rolling contact with the chain plate support block 2012 at the upper end of the chain plate conveyor 1;

[0056] A protective mechanism is also provided to prevent the return spring 2017 from being damaged due to prolonged transition extrusion.

[0057] The hoisted side frame 4 or bolster 5 can be directly placed on the buffer conveyor device, and the side frame 4 or bolster 5 can be buffered and transported by the buffer conveyor device;

[0058] When placing the side frame 4 (as Figure 5 As shown), the two ends of the side frame 4 are supported on the bottom edges of two sets of oppositely arranged side frame L-shaped clamping blocks 2006, and the upper ends of the oppositely arranged side frame L-shaped clamping blocks 2006 clamp the two ends of the side frame 4;

[0059] When placing the bolster 5 (as Figure 4As shown in the drawings, the lower end of the bolster 5 is supported on the bottom edges of two oppositely arranged L-shaped clamping blocks 2006, the upper ends of the oppositely arranged side frame L-shaped clamping blocks 2006 are clamped to the two ends of the side frame 4, and the bolster clamping block 2007 is in contact with the two side slopes of the bolster 5 to form a supporting clamping, and the two oppositely arranged groups of upper supporting wheels 2003 are in rolling clamping with the two side ends of the bolster 5, and a plurality of clamping cooperations are formed to reliably and stably clamp the bolster 5.

[0060] The lower supporting wheels 2004 are arranged and are in rolling contact with the chain plate supporting blocks 2012 to offset the downward pressure of the side frame 4 or the bolster 5 and prevent the transmission components in the chain plate conveyor 1 from being damaged due to excessive pressure.

[0061] It should be noted that: 1. When the hoist removes the bolster 5 placed on the buffer conveying device, the bolster clamping block 2007 is automatically restored to the original position through the elastic force of the return spring 2011; 2. The first limiting stop 2005 is welded at the limit position to prevent the bolster clamping block 2007 from rotating too much and affecting the clamping of the lower wheels; 3. The center of gravity of the side frame L-shaped clamping block 2006 is always located outside the second shaft 2010 (i.e. close to the side of the upper supporting wheel 2003), so at the beginning, the outer side of the side frame L-shaped clamping block 2006 is in contact with the second limiting stop 2009, even if the side frame L-shaped clamping block 2006 is arranged to bear the side frame 4 or the bolster 5, the center of gravity of the side frame L-shaped clamping block 2006 is always located outside the second shaft 2010, and when the side frame 4 or the bolster 5 is removed, the side frame L-shaped clamping block 2006 rotates outward around the second shaft 2010 by its own gravity and finally contacts the second limiting stop 2009; 4. The chain plate conveyor 1 and the track gauge adjusting mechanism 3 are electrically connected with the PLC controller.

[0062] As a preferred embodiment in the present embodiment, as shown in Figure 3 and Figure 4 The protection mechanism includes a sliding block 2011 slidingly arranged on the bolster clamping block 2007, an active cylinder 2015 rotatably arranged on the sliding block 2011, a fixed cylinder 2014 slidingly arranged at the left end of the active cylinder 2015, a return spring 2017 connected between the inner wall of the fixed cylinder 2014 and the active cylinder 2015, an unlocking rod 2016 fixed in the inner cavity of the active cylinder 2015, and concave surfaces 2018 arranged at the two side ends of the unlocking rod 2016.

[0063] The inner cavity of the fixing cylinder 2014 is slidably provided with two groups of positioning rods 2019, and the two groups of positioning rods 2019 are oppositely arranged and slidably penetrate the fixing cylinder 2014 and the clamping base 2002, the two groups of positioning rods 2019 are respectively located on the two sides of the unlocking rod 2016 and slidably abut against the unlocking rod 2016, and the two groups of positioning rods 2019 are connected with the fixing cylinder 2014 through fixing springs 2020.

[0064] When the rocker clamp block 2007 is subjected to extrusion from the workpiece, it will rotate, and in the process of rotation, the return spring 2017 will be compressed, and at the same time, the unlocking rod 2016 will move to the left relative to the two groups of positioning rods 2019 (at this time, the positioning rod 2019 will be moved outward from the positioning groove cavity provided in the clamping base 2002 by the elastic force of the fixing spring 2020), when the return spring 2017 is compressed to the limit, the positioning rod 2019 moves out of the positioning groove, at this time, the positioning of the fixing cylinder 2014 is released, the rocker clamp block 2007 is released from the first limiting stop 2005, and the damage of the return spring 2017 caused by long-time extrusion can be effectively avoided.

[0065] As a preferred embodiment in the present embodiment, as shown in Figure 4 The positioning rod 2019 is provided in a cylindrical structure, and the end of the positioning rod 2019 is provided in a conical structure.

[0066] The positioning rod is in a cylindrical structure, so that the fixing cylinder 2014 can rotate by itself according to the need after being extruded, to adapt to the change of the direction of the force.

[0067] As a preferred embodiment in the present embodiment, as shown in Figure 4 The contact end face of the positioning rod 2019 and the unlocking rod 2016 is provided with a ball nut.

[0068] The friction between the positioning rod 2019 and the unlocking rod 2016 can be reduced.

[0069] As a preferred embodiment in the present embodiment, as shown in Figure 4 The positioning rod 2019 penetrates the right end of the fixing cylinder 2014 and is fixed with a pull rod, and the pull rod is perpendicular to the positioning rod 2019.

[0070] When the positioning rod 2019 is inserted and installed with the positioning groove, the pull rod can be used to compress the return spring 2017, so that the positioning rod 2019 is inserted with the positioning groove.

[0071] As a preferred embodiment in the present embodiment, as shown in Figure 2As shown, the upper end of the chain plate support block 2012 is provided with a guide rib 2013, and the bottom of the connecting chain plate 2001 is provided with a limiting groove matched with the guide rib 2013.

[0072] Through the cooperation of the guide rib 2013 and the limiting groove, the movement of the connecting chain plate 2001 can be effectively prevented, which is beneficial to the stability of clamping the workpiece.

[0073] As a preferred embodiment in the present embodiment, as shown in Figure 5 As shown, the track gauge adjusting mechanism 3 comprises an electric telescopic cylinder 3001, and the output end of the electric telescopic cylinder 3001 is connected with a moving base 3002, wherein a group of chain plate conveyors 1 are installed on the moving base 3002, and the moving base 3002 is slidingly arranged on the base 1001.

[0074] The moving base 3002 can be moved by controlling the electric telescopic cylinder 3001 to work, and then the distance between the two chain plate conveyors 1 is changed to adapt to different specifications of the side frame 4 and the bolster 5.

[0075] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing embodiments of the present application have been described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the protection scope of the present application.

Claims

1. A bolster and side frame dual-purpose buffer and conveyor device, characterized in that: It includes a chain conveyor (1), a flexible clamping mechanism (2) and a track gauge adjustment mechanism (3); Chain conveyor (1): two groups are provided on the left and right, and both are installed on the base (1001), used for carrying and transporting the side frame (4) and the rocker (5); Two sets of flexible clamping mechanisms (2): installed on the chain conveyor (1), clamping and fixing the transport side frame (4) and the rocking bolster (5); A track gauge adjustment mechanism (3) is used to adjust the distance between the two sets of chain conveyors (1) to accommodate side frames (4) and bolsters (5) of different specifications. The flexible clamping mechanism (2) comprises a plurality of groups of relatively arranged bayonet bases (2002), the bayonet bases (2002) being mounted on the connecting chain plates (2001) of the chain plate conveyor (1), the bayonet base (2002) being provided with a bolster clamping block (2007) and a side frame L-shaped clamping block (2006) in sequence from top to bottom, the bolster clamping block (2007) being rotatably connected to the bayonet base (2002) via a first rotating shaft (2008), and the side frame L-shaped clamping block (2006) being rotatably connected to the bayonet base (2002) via a second rotating shaft (2010); The bayonet base (2002) is provided with a first limit stop (2005) and a second limit stop (2009) at the upper and lower ends; The bayonet base (2002) is rotatably mounted with an upper support wheel (2003); A return spring (217) is built into the bayonet base (2002), and two ends of the return spring (2017) are respectively connected to the bayonet base (2002) and the side ends of the bolster clamping block (2007); A lower support wheel (2004) is rotatably mounted on the connecting chain plate (2001), and the lower end of the lower support wheel (2004) is in rolling contact with the chain plate support block (2012) at the upper end of the chain plate conveyor (1); A protection mechanism is also provided to prevent the return spring (200) from being damaged due to overloading.

2. The bolster and side frame combined buffer and conveying device according to claim 1, characterized in that: The protection mechanism comprises a slider (2011) slidably arranged on the bolster clamping block (2007), a movable cylinder (2015) being rotatably mounted on the slider (2011), and the left end of the movable cylinder (2015) being slidably arranged in the inner cavity of the fixed cylinder (2014), the inner cavity wall of the fixed cylinder (2014) and the movable cylinder (2015) being connected via the return spring (2017), an unlocking rod (2016) being fixed in the inner cavity of the movable cylinder (2015), and both side ends of the unlocking rod (2016) being provided with concave surfaces (2018); Two groups of positioning rods (2019) are slidingly provided in the inner cavity of the fixed cylinder (2014), and the two groups of positioning rods (2019) are arranged opposite to each other and slide through the fixed cylinder (2014) and are plugged into the clamping base (2002). The two groups of positioning rods (2019) are respectively located on both sides of the unlocking rod (2016) and are in sliding contact with the unlocking rod (2016). The two groups of positioning rods (2019) are connected to the fixed cylinder (2014) through a fixing spring (2020).

3. The bolster and side frame combined buffer and conveying device according to claim 2, characterized in that: The positioning rod (2019) is configured as a cylindrical structure, and the end of the positioning rod (2019) is configured as a conical structure.

4. The bolster and side frame combined buffer and conveying device according to claim 2, characterized in that: A ball nut is provided on the contact end surface of the positioning rod (2019) and the unlocking rod (2016).

5. The bolster and side frame combined buffer and conveying device according to claim 2, characterized in that: The positioning rod (2019) passes through the right end of the fixing tube (2014), and a pull rod is fixed thereon, and the pull rod is arranged perpendicular to the positioning rod (2019).

6. The bolster and side frame combined buffer and conveying device according to claim 1, characterized in that: The upper end of the chain plate support block (2012) is provided with a guide rib (2013), and the bottom of the connecting chain plate (2001) is provided with a limiting groove adapted to the guide rib (2013).

7. The bolster and side frame combined buffer and conveying device according to claim 1, characterized in that: The track gauge adjustment mechanism (3) comprises an electric telescopic cylinder (3001), the output end of the electric telescopic cylinder (3001) is connected to a movable base (3002), one group of the chain conveyors (1) is mounted on the movable base (3002), and the movable base (3002) is slidably arranged on the base (1001).

8. A method for using a bolster and side frame dual-purpose buffer and conveyor device according to any one of claims 1 to 7, characterized in that: The following steps are included: S1. The hoisted side frame (4) or rocking bolster (5) can be directly placed on the buffer conveying device. When the side frame (4) is placed, the two ends of the side frame (4) are supported on the bottom edges of two sets of side frame L-shaped clamping blocks (2006) arranged oppositely, and the upper ends of the side frame L-shaped clamping blocks (2006) arranged oppositely form a clamp on the two ends of the side frame (4); When the bolster (5) is placed, the lower end of the bolster (5) is supported on the bottom edges of the two oppositely arranged L-shaped clamping blocks (2006), the upper ends of the oppositely arranged side frame L-shaped clamping blocks (2006) clamp the two ends of the side frame (4), and at the same time, the bolster clamping blocks (2007) contact the inclined surfaces on both sides of the bolster (5) to form a supporting clamp, and the two oppositely arranged upper support wheels (2003) form a rolling clamp on the two side ends of the bolster (5), and multiple groups of clamping cooperate to form a reliable and stable clamping of the bolster (5); After S2, the side frame (4) or the bolster (5) is removed, the bolster clamping block (2007) and the side frame L-shaped clamping block (2006) are restored to their original positions.

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