Knitting needle and flat knitting machine needle plate combination thereof

By designing a reed mounting groove and a reed drive part on the knitting needle body, the needle threading area of ​​the knitting needle is expanded, which solves the problems of weak knitting needle stiffness and difficulty in turning over caused by the smaller needle pitch of the flat knitting machine, and improves the reliability and smoothness of the knitting needle.

CN120759042APending Publication Date: 2025-10-10ZHEJIANG BAIXIN KNITTING MACHINERY
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Patent Information

Application Number
CN202511131780.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-13
Publication Date
2025-10-10

AI Technical Summary

Technical Problem

The smaller needle pitch of existing flat knitting machines leads to weaker needle rigidity, smaller elastic expander and needle body height, which affects the smooth operation of the turning needle.

Method used

A knitting needle and its flat knitting machine needle plate combination are designed. A needle tongue is provided at the front end of the knitting needle body, and a reed mounting groove is provided on the side. The reed is embedded in the groove. An upper protrusion and an extension section are provided at the front end of the reed. The reed driving part cooperates with the upper protrusion to expand the reed, thereby increasing the needle threading area and ensuring the reliability of the flip needle.

Benefits of technology

Through the design of the reed drive part, the needle threading area of ​​the knitting needle is expanded, the reliability and smoothness of the turning needle are improved, and the rigidity and elasticity of the knitting needle are enhanced.

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Abstract

A needle latch is arranged at the front end of a knitting needle body, a reed installation groove is formed in one side of the knitting needle body, a reed is embedded in the reed installation groove, the rear end of the reed is fixedly connected with the reed installation groove, an upper protrusion is arranged on the upper side of the front end of the reed, and a first receding concave is formed in the position, corresponding to the knitting needle body, of the upper end of the upper protrusion. An extension section facing the knitting needle main body is arranged on the lower side of the front end of the reed; the knitting needle gasket has the advantages that the reed driving part of the knitting needle gasket expands the upper bulge of the reed correspondingly arranged on the knitting needle, so that the space between the extension section and the knitting needle main body is increased, a front or rear opposite-connection knitting needle head can conveniently penetrate into the space, and the reliability of the turning-connection needle is ensured.
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Description

Technical Field

[0001] The patent of this invention relates to a knitting needle and a flat knitting machine needle plate combination. Background Art

[0002] With the continuous development of textile technology, flat knitting machines are increasingly used in the textile field. Flat knitting machines are equipped with a needle plate with parallel slots milled on it. Inserts are installed in the slots. Structural components such as tooth plates, sinkers, and inserts are installed at the front of the slots. Every two adjacent inserts form a needle slot, in which knitting needles are placed.

[0003] As people's taste for fabrics continues to improve, there is a particular demand for fabrics knitted by fine-gauge machines. The definition of the existing flat knitting machine gauge is the number of needles contained in one inch. The higher the number of needles, the smaller the gauge. When the thickness of the insert remains unchanged, the needle groove formed between each adjacent insert "will become relatively smaller". The set thickness of the knitting needle can only be smaller than the size of the needle groove, resulting in a weakening of the knitting needle rigidity. When the gauge becomes smaller, the height of the set knitting needle elastic expander and the needle body also becomes smaller accordingly, which makes it difficult to insert the needle head of the knitting needle, seriously affecting the smooth progress of the turning needle action. Summary of the Invention

[0004] The purpose of the present invention is to solve the existing technical problems and to propose a knitting needle and a flat knitting machine needle plate combination.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a knitting needle, comprising a knitting needle body, a needle tongue and a reed, a needle tongue is provided at the front end of the knitting needle body, a reed mounting groove is provided on one side of the knitting needle body, the reed is embedded in the reed mounting groove, the rear end of the reed is fixedly connected to the reed mounting groove, the height of the upper end face of the knitting needle body exceeds the maximum movable distance of the needle tongue from the needle back, an upper protrusion is provided on the upper side of the front end of the reed, the upper end of the upper protrusion does not exceed the upper end of the knitting needle body, and a first recessed recess for the reed driving part to enter the driving reed is provided on the knitting needle body corresponding to the upper protrusion, an extension section is provided on the lower side of the front end of the reed, and a needle threading area is formed between the extension section and the knitting needle.

[0006] Furthermore, the lower ends of the front end and the rear end of the reed are flush with the lower end of the extension section.

[0007] Furthermore, the reed mounting groove is a rectangular groove, and the front end of the reed is provided with an outward folding portion, which forms a step surface, and the step surface spans the front end of the rectangular groove; an inner recess is also provided between the front end and the rear end of the reed to increase elasticity.

[0008] Furthermore, a second recess is provided on the needle body corresponding to the front end of the reed; the depth of the first recess is deeper than the second recess, and the upper end of the second recess exceeds the upper end of the front end of the reed.

[0009] Furthermore, the lower ends of the front end and the rear end of the reed and the lower end of the extension section form a Z shape.

[0010] Furthermore, the reed installation groove is a rectangular groove with an open front end, and a folding portion for increasing elasticity is provided between the front end and the rear end of the reed.

[0011] A flat knitting machine needle plate assembly including knitting needles; the needle plate is provided with an insert slot, a first insert slot and a second insert slot are provided in the insert slot, two adjacent first insert slots and second insert slots form a needle slot, two knitting needles of a mirror knitting needle group are correspondingly arranged in adjacent needle slots, two knitting needle spacers are respectively arranged in the needle slots above the mirror knitting needle group, a sinker is provided at the front end of the mirror knitting needle group, a small needle plate is placed on the upper side of the front end of the first insert slot and the second insert slot, and a butt for the sinker is provided on the small needle plate The movable installation slot, the tooth piece is arranged in the front end of the insert slot corresponding to the second insert piece, the lower end of the sinker is arranged in the front end of the insert slot corresponding to the first insert piece, the upper end of the sinker is provided with a raised heel, and the middle part of the sinker is provided with two arc-shaped waist-shaped holes. The lower part of the sinker is a wire pressing mouth, and the second insert piece is provided with a front convex portion, the front convex portion is located at the upper end of the tooth piece, and two steel wire holes are provided on the front convex portion. The waist-shaped hole of the sinker is arranged corresponding to the two steel wire holes of the second insert piece, and two steel wires pass through the corresponding steel wire holes and waist-shaped holes.

[0012] Furthermore, the knitting needle gasket is provided with a front hook body, a rear hook body, a first square groove, a first step surface, a spring driving part and a rear extension part. The rear side of the knitting needle gasket is provided with a first step surface and a rear extension part that match the corresponding part of the front end of the needle selection assembly. The upper end of the knitting needle gasket is also provided with a first square groove. The upper convex point of the square groove of the second insert and the first square groove of the knitting needle gasket are combined into a space for the needle ruler to fit in. The needle ruler controls the upper and lower gaps of the knitting needle gasket; the needle ruler is connected with a needle ruler sleeve connecting part, and the upper end of the rear side of the knitting needle gasket is provided with a hook groove facing the first square groove. The front hook body cooperates with the wire grooves at the upper ends of the first and second plug-ins to form a mounting hole for adjusting the tightness of the steel wire, and the up and down swinging gap of the knitting needle is adjusted by changing the outer diameter of the mounting steel wire; the upper end of the front hook body is provided with a rear hook body with the hook groove facing away from the first square groove, and the rear hook body is used for installing and disassembling the knitting needle gasket; the front end of the knitting needle gasket is provided with a downward extending reed driving part, and the reed driving part cooperates with the upper protrusion to drive the front end of the reed to expand outward, thereby increasing the needle threading area, and the reed driving part is in an arc shape from back to front toward the corresponding upper protrusion side.

[0013] Furthermore, one end of the reed driving part is connected to the front end of the knitting needle gasket, the thickness of one end of the reed driving part is less than the thickness of the front end of the knitting needle gasket, the thickness of the arc surface shape at the last part does not exceed the thickness of the front end of the knitting needle gasket, and the top of the other end of the reed driving part is closer to the first recess than the upper protrusion.

[0014] Furthermore, the side of the reed driving portion facing away from the corresponding upper protrusion is one of concave and flat.

[0015] The beneficial effects of the present application are: through the setting of the corresponding spring piece driving part of the needle pad, in the process of the needle entering the turning needle state operation, the spring piece driving part of the needle pad can passively support the upper protrusion of the needle spring piece, which also causes the expansion of the extension section, that is, the space between the extension section of the spring piece and the needle body becomes larger, which is convenient for the opposite needle head needle to be inserted into it, and ensures the reliability of the turning needle, the design is reasonable, and the practicality is strong. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 Structure diagram of the needle of Example 1 Figure 1 .

[0017] Figure 2 Structure diagram of the needle of Example 1 Figure 2 .

[0018] Figure 3 Structure diagram of the needle and the needle pad of Example 1.

[0019] Figure 4 Structure diagram of the needle pad.

[0020] Figure 5 Structure diagram of the needle plate combination of the flat knitting machine of Example 1.

[0021] Figure 6 Structure diagram of the needle of Example 2 Figure 1 .

[0022] Figure 7 Structure diagram of the needle of Example 2 Figure 2 .

[0023] Figure 8 Structure diagram of the needle and the needle pad of Example 2.

[0024] Figure 9 Structure diagram of a kind of needle pad from the top.

[0025] Figure 10 Structure diagram of another kind of needle pad from the top.

[0026] Figure 11 Structure diagram of the needle plate combination of the flat knitting machine of Example 2.

[0027] 1 is a needle plate; 2 is a small needle plate; 3 is a sinker; 4 is a needle body; 41 is a spring piece mounting groove; 42 is a first accommodation recess; 43 is a second accommodation recess; 44 is a latch; 45 is the maximum distance of the latch from the needle back surface; 5 is a reed; 51 is a reed rear end; 52 is a reed front end; 53 is an upper protrusion; 54 is an extension section; 55 is a needle passing area; 56 is a step surface; 57 is an inner recess; 58 is a Z-shaped structure; 6 is a needle; 61 is a front hook body; 62 is a rear hook body; 63 is a first square groove; 64 is a first step surface; 65 is a reed driving portion; 651 is one end of the reed driving portion; 652 is the other end of the reed driving portion; 66 is a rear extension section. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all.

[0029] Embodiment 1 is described below with reference to the accompanying drawings. Figure 1-5 A needle, comprising a needle body 4, a latch and a reed 5, the needle body is provided with a latch 44 at the front end, and a reed mounting groove 41 is arranged on one side of the needle body, the reed 5 is embedded in the reed mounting groove 41, the reed rear end 51 is fixedly connected with the reed mounting groove, the height of the upper end surface of the needle body exceeds the distance 45 between the maximum activity of the latch and the back surface of the needle, the upper side of the reed front end 52 is provided with an upper protrusion 53, the upper end of the upper protrusion does not exceed the upper end of the needle body, and the needle body is provided with a first accommodation recess 42 corresponding to the upper protrusion, which is used for driving the reed, the lower side of the reed front end is provided with an extension section 54, an inner folding groove is arranged between the reed front end and the extension section, and the extension section and the needle form a needle passing area 55.

[0030] A needle, the lower ends of the reed front end and the reed rear end are flush with the lower end of the extension section.

[0031] A needle, the reed mounting groove is a rectangular groove, the reed front end is provided with an outward folding portion, the folding portion forms a step surface 56, and the step surface spans the front end of the rectangular groove; an inner recess 57 is further arranged between the reed front end and the reed rear end, which is used for increasing the elasticity.

[0032] A needle, the needle body is provided with a second accommodation recess 43 corresponding to the reed front end; the first accommodation recess is deeper than the second accommodation recess, the upper end of the second accommodation recess exceeds the upper end of the reed front end; the second accommodation recess and one end of the first accommodation recess are the entrance of the reed driving portion, and the other end is an arc surface.

[0033] Embodiment 2 is described below with reference to the accompanying drawings. Figure 6-10A knitting needle comprises a knitting needle body 4, a needle tongue and a reed 5. A needle tongue is provided at the front end of the knitting needle body, and a reed mounting groove 41 is provided on one side of the knitting needle body. The reed 5 is embedded in the reed mounting groove 41, and the rear end 51 of the reed is fixedly connected to the reed mounting groove. The height of the upper end face of the knitting needle body exceeds the distance of the maximum movement of the needle tongue from the back of the needle. An upper protrusion 53 is provided on the upper side of the front end 52 of the reed, and the upper end of the upper protrusion does not exceed the upper end of the knitting needle body, and a first recess 42 for the reed driving part to enter the driving reed is provided at the corresponding upper protrusion on the knitting needle body. An extension section 54 is provided on the lower side of the front end of the reed, and an inner folding groove is provided between the front end of the reed and the extension section, and a needle threading area 55 is formed between the extension section and the knitting needle.

[0034] A knitting needle, wherein one end of a first recess 42 is an entrance of a spring drive portion, and the other end is an arc surface.

[0035] A knitting needle, wherein the lower ends of the front and rear ends of the reed and the lower end of the extension section form a Z-shape 58.

[0036] A knitting needle, wherein the reed installation groove is a rectangular groove with an open front end, and a folding portion for increasing elasticity is provided between the front end and the rear end of the reed.

[0037] Example 3 Combined with the attached Figure 1-10 , A flat knitting machine needle plate assembly including knitting needles; a needle plate 1 is provided with an insert slot, a first insert slot and a second insert slot are provided in the insert slot, two adjacent first insert slots and second insert slots form a needle slot, two knitting needles of a mirror-image knitting needle group are correspondingly arranged in adjacent needle slots, a knitting needle gasket 6 is arranged in the needle slot above the mirror-image knitting needle group, and two mirror-symmetrical knitting needle gaskets 6 are correspondingly arranged at the upper ends of two mirror-symmetrical knitting needles of the mirror-image knitting needle group; a sinker 3 is provided at the front end of the mirror-image knitting needle group, and a small needle plate is placed in front of the first insert slot and the second insert slot On the upper side of the end, the small needle plate 2 is provided with a mounting groove for the heel of the sinker to move, the tooth piece is arranged in the front end of the insert slot corresponding to the second insert piece, the lower end of the sinker is arranged in the front end of the insert slot corresponding to the first insert piece, the upper end of the sinker is provided with a raised heel, and the middle part of the sinker is provided with two waist-shaped holes arranged in an arc shape. The lower part of the sinker is a wire pressing mouth, and the second insert piece is provided with a front convex portion, the front convex portion is located at the upper end of the tooth piece, and the front convex portion is provided with two wire holes. The waist-shaped hole of the sinker is arranged corresponding to the two wire holes of the second insert piece, and two steel wires pass through the corresponding wire holes and waist-shaped holes.

[0038] A flat knitting machine needle plate assembly including knitting needles; the knitting needle gasket 6 is provided with a front hook body 61, a rear hook body 62, a first square groove 63, a first step surface 64, a spring drive part 65 and a rear extension part 66, the rear side of the knitting needle gasket is provided with a first step surface 64 and a rear extension part 66 that match the corresponding part of the front end of the needle selection assembly, the upper end of the knitting needle gasket is also provided with a first square groove 63, the upper convex point of the square groove of the second insert and the first square groove of the knitting needle gasket are combined to provide a needle ruler for fitting, and the needle ruler controls the upper and lower gaps of the knitting needle gasket; the needle ruler is connected with a needle ruler collar connection part, and the rear side of the knitting needle gasket is provided with a first step surface 64 and a rear extension part 66 that match the corresponding part of the front end of the needle selection assembly, and the upper end of the knitting needle gasket is provided with a first square groove 63. A front hook body 61 is provided at the upper end with a hook groove facing the first square groove. The front hook body cooperates with the wire grooves at the upper ends of the first and second plug-ins to form a mounting hole for adjusting the tightness of the steel wire, and the up and down shaking of the knitting needle is adjusted by changing the outer diameter of the steel wire; a rear hook body 62 is provided at the upper end of the front hook body with a hook groove facing away from the first square groove, and the rear hook body is used for installing and disassembling the knitting needle gasket; a downward-extending reed driving part 65 is provided at the front end of the knitting needle gasket, and the reed driving part cooperates with the upper protrusion to drive the front end of the reed to expand outward, thereby increasing the needle threading area, and the reed driving part is in an arc shape from back to front toward the corresponding upper protrusion side.

[0039] A flat knitting machine needle plate assembly including knitting needles; the top of the arc-shaped front driving part of the knitting needle gasket is parallel to the first inner concave surface, and the first inner concave surface is parallel to the side surface of the knitting needle body. During the process of driving the spring, the two knitting needles of the mirror-image knitting needle group will not shake.

[0040] A flat knitting machine needle plate assembly including knitting needles; one end 651 of a reed drive unit is connected to the front end of a knitting needle washer. The thickness of the reed drive unit at one end is less than the thickness of the front end of the knitting needle washer, and the thickness of the arcuate surface at the rear end does not exceed the thickness of the front end of the knitting needle washer. The top end 652 of the reed drive unit is more closely aligned with the first recessed portion than the upper protrusion. The top end of the reed drive unit is beveled.

[0041] A flat knitting machine needle plate assembly including knitting needles; the top end of the other end of the reed driving part enters between the first recess and the upper protrusion, and the inclined surface gradually contacts the upper protrusion, pushing the upper protrusion open along the inclined surface.

[0042] A flat knitting machine needle plate assembly comprising knitting needles; a reed drive portion having a concave or flat surface facing away from the corresponding upper convex side, Figure 9 and Figure 10 .

[0043] A flat knitting machine needle plate assembly including knitting needles; the lower end of the reed driving part is at least 45 degrees higher than the maximum movable distance of the needle tongue from the needle back.

[0044] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited to this. The words "front end, rear end, upper end, extension section" and the like involved in the present invention are for reference only and are not absolute limitations. Any technician familiar with the technical field within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, can make equivalent replacements or changes, which should be covered by the scope of protection of the present invention.

Claims

1. A knitting needle, comprising a knitting needle body (4), a needle tongue (44) and a reed (5), wherein the front end of the knitting needle body is provided with a needle tongue, one side of the knitting needle body is provided with a reed mounting groove (41), the reed is embedded in the reed mounting groove, and the rear end (51) of the reed is fixedly connected to the reed mounting groove, characterized in that: The height of the upper end surface of the knitting needle body exceeds the distance (45) between the maximum movement of the needle tongue and the needle back, an upper protrusion (53) is provided on the upper side of the front end (52) of the reed, the upper end of the upper protrusion does not exceed the upper end of the knitting needle body, and a first recess (42) for the reed driving part to enter the driving reed is provided on the knitting needle body corresponding to the upper protrusion, an extension section (54) is provided on the lower side of the front end of the reed, and a needle threading area (55) is formed between the extension section and the knitting needle.

2. A knitting needle according to claim 1, characterized in that: The lower ends of the reed front end (52) and the reed rear end (51) are flush with the lower end of the extension section (54).

3. A knitting needle according to claim 2, characterized in that: The spring installation groove (41) is a rectangular groove, and the front end of the spring is provided with a folded portion facing outward, the folded portion forms a step surface (56), and the step surface spans the front end of the rectangular groove; an inner concave (57) for increasing elasticity is also provided between the front end and the rear end of the spring.

4. A knitting needle according to claim 3, characterized in that: A second recess (43) is provided on the knitting needle body at the front end of the corresponding reed; the depth of the first recess is deeper than the second recess, and the upper end of the second recess exceeds the upper end of the front end of the reed.

5. A knitting needle according to claim 1, characterized in that: The lower ends of the front end of the reed and the rear end of the reed and the lower end of the extension section form a Z shape (58).

6. A knitting needle according to claim 5, characterized in that: The reed installation groove is a rectangular groove with an open front end, and a folding portion for increasing elasticity is provided between the front end and the rear end of the reed.

7. A flat knitting machine needle plate assembly comprising the knitting needles according to claim 1; characterized in that: The needle plate (1) is provided with an insert slot, in which a first insert and a second insert are arranged in sequence, a needle slot is formed by two adjacent first inserts and second inserts, two needles of the mirror knitting needle group are correspondingly arranged in adjacent needle slots, two needle spacers (6) are respectively arranged in the needle slots above the mirror knitting needle group, a sinker (3) is provided at the front end of the mirror knitting needle group, a small needle plate (2) is placed on the upper side of the front end of the first insert and the second insert, and a heel for the sinker to move is provided on the small needle plate The tooth piece is arranged in the front end of the inserting slot corresponding to the second inserting piece, the lower end of the sinker is arranged in the front end of the inserting slot corresponding to the first inserting piece, the upper end of the sinker is provided with a raised heel, and the middle part of the sinker is provided with two waist-shaped holes arranged in an arc shape. The lower part of the sinker is a wire pressing mouth, and the second inserting piece is provided with a front convex portion, the front convex portion is located at the upper end of the tooth piece, and two steel wire holes are provided on the front convex portion. The waist-shaped hole of the sinker is arranged corresponding to the two steel wire holes of the second inserting piece, and two steel wires pass through the corresponding steel wire holes and waist-shaped holes.

8. A flat knitting machine needle plate assembly comprising knitting needles according to claim 7, characterized in that: The knitting needle gasket (6) is provided with a front hook body (61), a rear hook body (62), a first square groove (63), a first step surface (64), a spring drive part (65) and a rear extension part (66). The rear side of the knitting needle gasket is provided with a first step surface and a rear extension part that match the corresponding part of the front end of the needle selection assembly. The upper end of the knitting needle gasket is also provided with a first square groove. The upper convex point of the square groove of the second insert and the first square groove of the knitting needle gasket are combined into a space for the needle ruler to fit in. The needle ruler controls the upper and lower gaps of the knitting needle gasket; the needle ruler is connected with the needle ruler ring connection part, and the upper end of the rear side of the knitting needle gasket is provided with a A front hook body is provided with a hook groove facing the first square groove, and the front hook body cooperates with the wire grooves at the upper ends of the first plug-in piece and the second plug-in piece to form a mounting hole for adjusting the tightness of the steel wire, and the up and down shaking clearance of the knitting needle is adjusted by changing the outer diameter of the mounting steel wire; a rear hook body is provided at the upper end of the front hook body with the hook groove facing away from the first square groove, and the rear hook body is used for installing and disassembling the knitting needle gasket; a reed driving part extending downward is provided at the front end of the knitting needle gasket, and the reed driving part cooperates with the upper protrusion to drive the front end of the reed to expand outward, thereby increasing the needle threading area, and the reed driving part is in an arc shape from back to front toward the corresponding upper protrusion.

9. A flat knitting machine needle plate assembly comprising knitting needles according to claim 8, characterized in that: One end (651) of the reed driving part is connected to the front end of the knitting needle gasket, the thickness of the one end of the reed driving part is less than the thickness of the front end of the knitting needle gasket, the thickness of the arc shape at the end does not exceed the thickness of the front end of the knitting needle gasket, and the top end of the other end (652) of the reed driving part is more closely fitted to the first recessed portion than the upper protrusion.

10. A flat knitting machine needle plate assembly comprising knitting needles according to claim 9, characterized in that: The side of the reed driving portion facing away from the corresponding upper protrusion is one of concave and flat.