Rock drilling and grouting equipment and method based on rock permeability
By designing rock drilling and grouting equipment with drilling and grouting devices and auxiliary support structures, the problems of hole wall collapse and slurry loss in the process of drilling and grouting of high permeability rocks are solved, and stable and efficient integrated rock drilling and grouting operations are achieved.
Patent Information
- Application Number
- CN202511173935.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-21
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-08-21
AI Technical Summary
During the traditional rock drilling and grouting process, high permeability rocks can easily lead to hole wall collapse or slag leakage, causing hole blockage or premature loss of slurry, affecting the grouting effect and efficiency.
A rock drilling and grouting equipment based on rock permeability was designed. The equipment uses a drilling and grouting device to automatically perform deep drilling and grouting simultaneously. The long drilling tube slowly separates from the grouting hole during the grouting operation, and an auxiliary support device is used to form a triangular stable structure to prevent the hole wall from collapsing. An inner seal is also provided to prevent debris from entering the drill hole.
It improves the stability and efficiency of rock grouting, prevents hole blockage and slurry loss, and realizes the integrated operation of rock drilling and grouting.
Smart Images

Figure CN120759560A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of rock grouting, in particular to a rock drilling grouting device and method based on rock permeability. Background Art
[0002] Rock drilling and grouting technology is a key technical means in geotechnical engineering. By injecting slurry into rock boreholes, the slurry can penetrate into the cracks and pores of the rock and solidify, improving the integrity and compressive and shear strength of the rock mass. In water conservancy projects, mining, and other scenarios, cracks in the rock may become channels for groundwater leakage. Grouting can fill the cracks with slurry, forming a water-blocking curtain, blocking the flow of groundwater and preventing disasters such as water inrush and sudden water inrush. However, due to the different permeability of rocks, different drilling and grouting methods are used. Traditional rock drilling and grouting mostly uses a drilling machine to drill the rock, then removes the drill rod, and inserts the grouting rod for grouting reinforcement. During the process of removing the drill rod and installing the grouting rod, some rocks have high permeability and the hole wall collapses or slag leaks, resulting in hole blockage or premature loss of slurry. To this end, we propose a rock drilling and grouting equipment and method based on rock permeability to solve the above problems. Summary of the Invention
[0003] The object of the present invention is to provide a rock drilling grouting device and method based on rock permeability to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a rock drilling and grouting equipment based on rock permeability, comprising a drilling and grouting device, wherein an auxiliary support device is provided at one end of the drilling and grouting device, and the drilling and grouting device comprises a first cross frame, one end of the first cross frame is fixedly installed with a second cross frame, the first cross frame is vertically installed with an end away from the second cross frame at a first seat, the second cross frame is vertically installed with an end away from the first cross frame, one end of the first seat and the second seat is fixedly installed with a guide cross bar, the other ends of the first seat and the second seat are rotatably installed with a translation screw, a movable bracket is slidably installed on the outer side of the guide cross bar, the translation screw thread passes through the movable bracket, the middle fixed card of the second seat is provided with a first bearing, the middle fixed card of the first bearing is provided with a driving cylinder, the middle fixed card of the movable bracket is provided with a second bearing, and a drilling and grouting mechanism is provided between the driving cylinder and the second bearing.
[0005] As a preferred technical solution of the present invention, the drilling mechanism includes a long drilling tube, the outer side of the long drilling tube is integrally formed with a long clamping strip, the long drilling tube and the long clamping strip are slidably clamped in the middle of the driving cylinder, one end of the long drilling tube is fixedly clamped in the middle of the second bearing, a grouting inner tube is provided in the long drilling tube, the end of the grouting inner tube away from the second bearing is fixedly clamped with an inner sealing cover, the inner sealing cover is slidably clamped in the long drilling tube, a grouting groove is provided at one end of the grouting inner tube close to the inner sealing cover, and the end of the long drilling tube away from the second bearing is fixedly clamped in the middle of the second bearing. A drill bit is fixed to the bolt clamp, and a connecting head is integrally formed at the end of the grouting inner tube away from the inner sealing cover, a valve is threadedly installed in the connecting head, a long groove corresponding to the valve is provided on the side of the drilling long tube, a connecting elbow is fixedly installed on the end of the valve, a connecting hose is threadedly installed on the end of the connecting elbow away from the valve, a threaded inner groove is provided at the end of the grouting inner tube away from the inner sealing cover, an inner deep insertion rod is threadedly installed in the threaded inner groove, a limit plate is fixedly installed on the outer end of the inner deep insertion rod, and the limit plate is movably clamped on one end of the drilling long tube.
[0006] As a preferred technical solution of the present invention, a transmission gear ring is fixedly installed on the outer side of the driving cylinder, a transmission gear is meshed and connected to the bottom of the transmission gear, a driving horizontal shaft is fixedly installed in the middle of the transmission gear, the driving horizontal shaft is rotatably installed on the bottom of the second seat, a second motor is fixedly installed on the bottom of the second seat, and the driving end of the second motor and the shaft end of the driving horizontal shaft are fixedly installed.
[0007] As a preferred technical solution of the present invention, a first motor is fixedly mounted on one end of the first seat close to the translation screw, and a driving end of the first motor is fixedly mounted on one end of the translation screw.
[0008] As a preferred technical solution of the present invention, fixing seats are fixedly installed at the four corners of the second seat, and fixing bolts are movably provided at the ends of the fixing seats.
[0009] As a preferred technical solution of the present invention, the rock drilling and grouting equipment also includes a limiter, which includes an extension rod, one end of which is integrally formed with a positioning block, and the end of the extension rod away from the positioning block is vertically mounted with a hand-held rod, the extension rod and the positioning block pass through the long slot and are movably clamped in the long drilling tube, and the positioning block is in contact with the outer end of the grouting inner tube.
[0010] As a preferred technical solution of the present invention, a limiting ring is fixedly provided on one end of the grouting inner tube away from the inner sealing cover, and the limiting ring is movably connected in the grouting inner tube.
[0011] As a preferred technical solution of the present invention, the rock drilling grouting equipment also includes a supporting plate, a supporting nut and a plugging cover. The end of the grouting inner tube close to the limiting ring movably passes through the middle of the supporting plate. The supporting nut is threadedly installed at the end of the grouting inner tube close to the limiting ring. The supporting plate is located between the limiting ring and the supporting nut. The four corners of the supporting plate are provided with fixing grooves corresponding to the fixing bolts, and the plugging cover is threadedly installed in the connecting head.
[0012] As a preferred technical solution of the present invention, the auxiliary support device includes a rotating support shaft, which is fixedly mounted on one end of the first horizontal frame close to the first seat, and both end portions of the rotating support shaft are rotatably mounted with a connecting top frame, and the end of the connecting top frame away from the rotating support shaft is provided with a connecting bottom frame, and the end of the connecting top frame away from the rotating support shaft is rotatably mounted with an adjusting screw, and the end of the adjusting screw away from the connecting top frame is threadedly mounted on the connecting bottom frame, and the end of the connecting bottom frame away from the connecting top frame is vertically mounted with an auxiliary support seat, and an auxiliary support bolt is movably inserted into the auxiliary seat.
[0013] A method for using a rock drilling grouting device based on rock permeability comprises the following steps: Step 1: In the initial state, the mobile bracket is close to the first seat. At this time, the entire drilling and injection mechanism is close to the first seat, and the drill bit is located inside the second seat but does not pass through the second seat; When installing the grouting inner tube, install the inner deep insertion rod thread in the threaded inner groove, then insert the grouting inner tube into the drilling long tube from one end of the drilling long tube, and use the inner deep insertion rod to completely send the grouting inner tube into the drilling long tube, and adjust the angular position of the grouting inner tube so that the connecting head and the long groove correspond, and until the limit plate is movably clamped on one end of the drilling long tube, the grouting inner tube is auxiliary positioned, and then, the valve with the connecting elbow is threadedly installed in the connecting head to realize the installation of the grouting inner tube. At this time, the inner sealing cover seals one end of the drilling long tube to prevent rock chips from entering the drilling long tube during drilling, causing subsequent grouting grooves to be blocked and affecting grouting; Step 2: Use a small drill to drill a positioning groove that matches the fixing bolt at the rock grouting position, and install the second seat in the positioning groove through the fixing bolt thread to fix it, so as to position the drilling device at the rock grouting position; Subsequently, the top and bottom frames are connected by rotating, and the adjusting screw is turned using a tool to adjust the distance between the top and bottom frames until the auxiliary support seat contacts other positions of the rock. Subsequently, an auxiliary support installation groove that matches the auxiliary support bolt is drilled using a small drilling rig, and the auxiliary support bolt is passed through the auxiliary support seat and installed into the auxiliary support installation groove to achieve fixation between the auxiliary support device and the rock. In this way, a triangular stable structure is formed by connecting the top and bottom frames with the entire drilling and injection device, further improving the stability of the drilling and injection device. Step 3: Turn on the second motor to control the driving horizontal shaft to rotate, thereby driving the transmission gear to drive the transmission gear ring and the driving cylinder to rotate at high speed, thereby driving the drilling long tube, the drill bit and the grouting inner tube to rotate at high speed, and cooperating with the first motor to drive the translation screw to rotate, driving the movable bracket to slide translationally on the outside of the guide cross bar toward the side position of the second seat, controlling the drilling long tube, the drill bit and the grouting inner tube to translate into the rock together, and automatically performing deep drilling processing on the rock until the grouting hole processing is completed; Step 4: Install the connecting hose on the connecting elbow and connect the connecting hose to the output port of the grouting pump mechanism. The pressure and flow rate of the grouting pump mechanism will automatically adjust according to the different permeability of the rock. Remove the inner deep insertion rod from the threaded inner groove, and pass the extension rod and positioning block through the long groove and movably clamp them in the drilling long tube, and make the positioning block contact with the outer end of the grouting inner tube; Subsequently, the first motor is turned on to drive the translation screw to rotate in the opposite direction, thereby driving the movable bracket to slide in the opposite direction on the outside of the guide cross bar toward the side of the first seat, thereby controlling the drilling long tube to slowly move in the opposite direction and separate from the grouting hole. At the same time, the hand-held rod is manually held, and the head of the grouting inner tube gradually extends out of the drilling long tube and the drill bit, preventing the grouting inner tube from separating from the grouting hole along with the drilling long tube. At the same time, the grouting pump mechanism and valve are turned on to deliver slurry of appropriate pressure and flow into the grouting inner tube, and the slurry is gradually discharged from the inner position of the grouting hole through the grouting groove at the head. While grouting, the drilling long tube slowly separates from the grouting hole. The drilling long tube will always support the grouting hole during the grouting operation to prevent some high-permeability rocks from causing hole wall collapse or slag leakage, resulting in hole blockage or premature loss of slurry; The grouting operation is completed until the end of the long groove close to the drill bit moves in the opposite direction to the valve. Then, stop grouting, manually disassemble the valve, and install the plug thread in the connector to prevent the slurry from leaking through the connector before solidification. Subsequently, the positioning block continues to press against the outer end of the grouting inner tube, and the drilling tube and the drill bit are continuously controlled to move outward until the drilling tube and the drill bit are completely moved out of the grouting hole. At this time, the grouting inner tube remains in the grouting hole, and the grouting inner tube is completely separated from the drilling tube. Step 5: Remove the fixing bolts and remove all parts of the drilling and injection device except the grouting inner cylinder, inner sealing cover, and limit ring from the rock grouting position; At this time, the limiting ring is exposed outside the rock. Then, the supporting plate is installed on the end of the grouting inner tube close to the limiting ring, and the supporting nut is screwed in. Then, the fixing bolts are installed in the corresponding fixing grooves at the original positioning grooves. The fixing bolts fix the supporting plate, thereby conveniently fixing the grouting inner tube. This enables integrated rock drilling and grouting operations.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. By setting up a drilling and grouting device, the rock grouting position is automatically deep drilled and the grouting hole is immediately grouting. At the same time of grouting, the drilling long tube slowly separates from the grouting hole. The drilling long tube will always support the grouting hole during the grouting operation to prevent some high-permeability rocks from having hole wall collapse or slag leakage, resulting in hole blockage or premature loss of slurry, thereby improving the effect and efficiency of the entire equipment for rock grouting.
[0015] 2. An inner cover is provided to seal one end of the drilling tube to prevent rock chips from entering the drilling tube during drilling and causing blockage in subsequent grouting.
[0016] 3. By setting up auxiliary support devices, the connecting top frame, the connecting bottom frame and the entire drilling and grouting device form a triangular stable structure, further improving the stability of the drilling and grouting device, thereby further improving the stability of subsequent rock drilling and grouting. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 It is a structural schematic diagram of the present invention.
[0019] Figure 2 It is a structural schematic diagram of the drilling and injection device in the present invention.
[0020] Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle.
[0021] Figure 4 It is a partial structural connection diagram of the drilling and injection device in the present invention.
[0022] Figure 5 For the present invention Figure 4 Enlarged view of point B in the middle.
[0023] Figure 6 It is a structural diagram of the drilling and injection mechanism in the present invention.
[0024] Figure 7 For the present invention Figure 6 Enlarged view of point C in the middle.
[0025] Figure 8 For the present invention Figure 6 Enlarged view of point D in the middle.
[0026] Figure 9 It is a partial structural connection diagram of the drilling and injection device in the present invention.
[0027] Figure 10 It is a partial structural diagram of the drilling and injection device in the present invention.
[0028] Figure 11 For the present invention Figure 10 Enlarged view of point E in the middle.
[0029] Figure 12 It is a structural schematic diagram of the limiting member in the present invention.
[0030] Figure 13 It is a structural schematic diagram of the grouting inner cylinder and the supporting plate in the present invention.
[0031] Figure 14 For the present invention Figure 13 Enlarged view of point F in the middle.
[0032] Figure 15 It is a structural schematic diagram of the first cross frame and the auxiliary support device in the present invention.
[0033] In the figure: 1, drilling device; 2, auxiliary support device; 3, drilling mechanism; 4, limiter; 41, extension rod; 42, positioning block; 43, hand lever; 5, support plate; 51, support nut; 52, plug cover; 501, fixing groove; 11, first cross frame; 111, first seat; 12, second cross frame; 121, second seat; 122, first bearing; 123, drive cylinder; 124, transmission gear ring; 125, transmission gear; 1251, drive shaft; 126, second motor; 13, guide cross bar; 131, translation screw; 132, first motor; 14, translation Movable bracket; 141, second bearing; 15, fixed seat; 151, fixing bolt; 31, long drilling tube; 311, long clamping strip; 32, grouting inner tube; 321, grouting groove; 322, connecting head; 323, threaded inner groove; 324, limiting ring; 33, inner cover; 34, drill bit; 35, inner deep insertion rod; 351, limiting plate; 301, long groove; 36, valve; 361, connecting elbow; 37, connecting hose; 21, rotating support shaft; 22, connecting top frame; 23, connecting bottom frame; 24, adjusting screw; 25, auxiliary support seat; 251, auxiliary support bolt. DETAILED DESCRIPTION
[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0035] Example: Figure 1-15 As shown, the present invention provides a rock drilling and grouting equipment based on rock permeability, including a drilling and grouting device 1, an auxiliary support device 2 is provided at one end of the drilling and grouting device 1, and the drilling and grouting device 1 includes a first horizontal frame 11, a second horizontal frame 12 is fixedly installed at one end of the first horizontal frame 11, a first seat 111 is vertically installed at one end of the first horizontal frame 11 away from the second horizontal frame 12, and a second seat 121 is vertically installed at one end of the second horizontal frame 12 away from the first horizontal frame 11, and a fixing seat 15 is fixedly installed at each of the four corners of the second seat 121, and a fixing bolt 151 is movably provided at the end of the fixing seat 15. A small drilling rig is used to drill a positioning groove that matches the fixing bolt 151 at the rock grouting position, and the second seat 121 is threadedly installed in the positioning groove by the fixing bolt 151 for fixing, so as to position the drilling and grouting device 1 at the rock grouting position, thereby improving the stability of subsequent rock drilling and grouting; The auxiliary support device 2 includes a rotating support shaft 21, which is fixedly mounted on one end of the first horizontal frame 11 close to the first seat 111. Both ends of the rotating support shaft 21 are rotatably mounted with a connecting top frame 22. The end of the connecting top frame 22 away from the rotating support shaft 21 is provided with a connecting bottom frame 23. The end of the connecting top frame 22 away from the rotating support shaft 21 is rotatably mounted with an adjusting screw 24. The end of the adjusting screw 24 away from the connecting top frame 22 is threadedly mounted on the connecting bottom frame 23. The end of the connecting bottom frame 23 away from the connecting top frame 22 is vertically mounted with an auxiliary support seat 25. An auxiliary support bolt 251 is movably inserted on the auxiliary seat 25. By rotating the connecting Connect the top frame 22 and the bottom frame 23, and use a tool to rotate the adjusting screw 24 to adjust the distance between the top frame 22 and the bottom frame 23 until the auxiliary support seat 25 contacts other positions of the rock. Then, use a small drilling rig to drill out an auxiliary support mounting groove that cooperates with the auxiliary support bolt 251, pass the auxiliary support bolt 251 through the auxiliary support seat 25 and install it into the auxiliary support mounting groove to achieve fixation between the auxiliary support device 2 and the rock, thereby forming a triangular stable structure with the top frame 22, the bottom frame 23 and the entire drilling and grouting device 1, further improving the stability of the drilling and grouting device 1, thereby further improving the stability of subsequent rock drilling and grouting.
[0036] One end of the first seat 111 and the second seat 121 is fixedly installed with a guide cross bar 13, and the other end of the first seat 111 and the second seat 121 is rotatably installed with a translation screw 131, and a movable bracket 14 is slidably installed on the outer side of the guide cross bar 13, and the translation screw 131 threadedly penetrates the movable bracket 14, and the end of the first seat 111 close to the translation screw 131 is fixedly installed with a first motor 132, and the driving end of the first motor 132 and one end of the translation screw 131 are fixedly installed, and the translation screw 131 is driven to rotate by turning on the first motor 132, thereby driving the movable bracket 14 to translate and slide on the outer side of the guide cross bar 13 toward one side of the second seat 121. Conversely, the translation screw 131 is driven to rotate in the opposite direction by turning on the first motor 132, thereby driving the movable bracket 14 to translate and slide on the outer side of the guide cross bar 13 toward one side of the first seat 111; A first bearing 122 is fixed in the middle of the second seat 121 , a driving cylinder 123 is fixed in the middle of the first bearing 122 , a second bearing 141 is fixed in the middle of the movable bracket 14 , and a drilling mechanism 3 is provided between the driving cylinder 123 and the second bearing 141 .
[0037] The drilling mechanism 3 includes a long drilling tube 31, and a long clamping strip 311 is integrally formed on the outer side of the long drilling tube 31. The long drilling tube 31 and the long clamping strip 311 are slidably clamped in the middle of the driving cylinder 123. The long drilling tube 31 can slide in the middle of the driving cylinder 123, and the long drilling tube 31 can be driven to rotate by controlling the rotation of the driving cylinder 123. One end of the drilling tube 31 is fixedly connected to the middle of the second bearing 141, and drives the movable bracket 14 to slide in translation, thereby driving the drilling tube 31 to slide in translation in the middle of the driving cylinder 123; A grouting inner cylinder 32 is provided in the long drilling tube 31. An inner sealing cover 33 is fixedly clamped on the end of the grouting inner cylinder 32 away from the second bearing 141. The inner sealing cover 33 is slidably clamped in the long drilling tube 31. The inner sealing cover 33 blocks the end of the grouting inner cylinder 32 away from the second bearing 141, and the inner sealing cover 33 seals one end of the long drilling tube 31 to prevent rock chips from entering the long drilling tube 31 during drilling and causing subsequent grouting blockage. A grouting groove 321 is provided on the end of the grouting inner cylinder 32 close to the inner sealing cover 33. A drill bit 34 is fixedly clamped on the end of the long drilling tube 31 away from the second bearing 141 by a bolt. A transmission gear ring 124 is fixedly installed on the outer side of the driving cylinder 123, and a transmission gear 125 is meshed with the bottom of the transmission gear ring 124. A driving horizontal shaft 1251 is fixedly installed in the middle of the transmission gear 125, and the driving horizontal shaft 1251 is rotatably installed on the bottom of the second seat 121. A second motor 126 is fixedly installed on the bottom of the second seat 121, and the driving end of the second motor 126 and the shaft end of the driving horizontal shaft 1251 are fixedly installed. By turning on the second motor 126 to control the driving horizontal shaft 1251 to rotate, the transmission gear 125 drives the transmission gear ring 124 and the driving cylinder 123 to rotate at high speed, thereby driving the drilling long tube 31 and the drill bit 34 to rotate at high speed, and coordinating the control of the drilling long tube 31 and the drill bit 34 to move horizontally into the rock, and automatically perform deep drilling processing on the rock.
[0038] The end of the grouting inner tube 32 away from the inner sealing cover 33 is integrally formed with a connecting head 322, and a valve 36 is threadedly installed in the connecting head 322. A long groove 301 corresponding to the valve 36 is provided on the side of the drilling long tube 31. A connecting elbow 361 is fixedly installed on the end of the valve 36. A connecting hose 37 is threadedly installed on the end of the connecting elbow 361 away from the valve 36. A threaded inner groove 323 is provided on the end of the grouting inner tube 32 away from the inner sealing cover 33. An inner deep insertion rod 35 is threadedly installed in the threaded inner groove 323. A limit plate 351 is fixedly installed on the outer end of the inner deep insertion rod 35. The limit plate 351 is movably connected to the outer end of the drilling long tube 31. When installing the grouting inner cylinder 32 at one end, the inner deep insertion rod 35 is threadedly installed in the threaded inner groove 323, and then the grouting inner cylinder 32 is inserted into the drilling long tube 31 from one end of the drilling long tube 31, and the inner deep insertion rod 35 is used to completely send the grouting inner cylinder 32 into the drilling long tube 31, and the angular position of the grouting inner cylinder 32 is adjusted so that the connecting head 322 and the long groove 301 correspond, and until the limit plate 351 is movably clamped on one end of the drilling long tube 31, the grouting inner cylinder 32 is auxiliary positioned, and then the valve 36 with the connecting elbow 361 is threadedly installed in the connecting head 322 to realize the installation of the grouting inner cylinder 32.
[0039] The rock drilling and grouting equipment also includes a limiter 4, which includes an extension rod 41. A positioning block 42 is integrally formed at one end of the extension rod 41. A hand-held rod 43 is vertically installed at the end of the extension rod 41 away from the positioning block 42. The extension rod 41 and the positioning block 42 pass through the elongated slot 301 and are movably connected to the drilling long tube 31. The positioning block 42 contacts the outer end of the grouting inner tube 32. When the drilling is completed and the drilling long tube 31 needs to be slowly moved in the reverse direction to disengage from the drill hole, the extension rod 41 and the positioning block 42 pass through the elongated slot 301 and are movably connected to the drilling long tube 31, and the positioning block 42 contacts the outer end of the grouting inner tube 32. Manually press the hand-held rod 43, and slowly move the drilling long tube 31 in the reverse direction to disengage from the drill hole. The head of the grouting inner tube 32 gradually extends out of the drilling long tube 31 to prevent the grouting inner tube 32 from following the drilling long tube 31 out of the drill hole.
[0040] The end of the grouting inner cylinder 32 away from the inner sealing cover 33 is fixedly provided with a limiting ring 324, and the limiting ring 324 is movably connected to the grouting inner cylinder 32; the rock drilling grouting equipment also includes a supporting plate 5, a supporting nut 51 and a plugging cover 52. The end of the grouting inner cylinder 32 close to the limiting ring 324 movably passes through the middle of the supporting plate 5, and the supporting nut 51 is threadedly installed at the end of the grouting inner cylinder 32 close to the limiting ring 324. The supporting plate 5 is located between the limiting ring 324 and the supporting nut 51. The four corners of the supporting plate 5 are provided with fixing screws. After the grouting is completed in the fixing groove 501 corresponding to the bolt 151 and the drilling long tube 31 is separated from the drill hole, the grouting inner tube 32 is positioned and retained in the grouting hole, and the limiting ring 324 is exposed outside the rock, and then the supporting plate 5 is installed on the end of the grouting inner tube 32 close to the limiting ring 324, and the supporting nut 51 is screwed and installed. Subsequently, the fixing bolt 151 is installed in the corresponding fixing groove 501 at the original positioning groove, so that the fixing bolt 151 fixes the supporting plate 5, thereby conveniently fixing the grouting inner tube 32.
[0041] The plugging cover 52 is threadedly installed in the connector 322. After the grouting is completed, the connector 322 is sealed by the plugging cover 52 to prevent the slurry from leaking through the connector 322 before solidification.
[0042] A method for using a rock drilling grouting device based on rock permeability comprises the following steps: Step 1: In the initial state, the movable bracket 14 is close to the first seat 111. At this time, the entire drilling and injection mechanism 3 is close to the first seat 111, and the drill bit 34 is located inside the second seat 121 without passing through the second seat 121; When the inner tube 32 of the grouting pipe is installed, the inner deep insertion rod 35 is threadedly installed in the threaded inner groove 323. Then, the inner tube 32 of the grouting pipe is inserted into the inner tube 31 of the grouting pipe from one end of the drilling long tube 31, and the inner deep insertion rod 35 is used to completely send the grouting pipe 32 into the drilling long tube 31, and the angular position of the grouting pipe 32 is adjusted so that the connecting head 322 and the elongated groove 301 correspond to each other, and until the limit plate 351 is movably engaged with one end of the drilling long tube 31, the grouting pipe 32 is auxiliary positioned. Then, the valve 36 with the connecting elbow 361 is threadedly installed in the connecting head 322 to realize the installation of the grouting pipe 32. At this time, the inner cover 33 seals one end of the drilling long tube 31 to prevent rock chips from entering the drilling long tube 31 during drilling, causing subsequent grouting groove 321 to be blocked and affect grouting. Step 2: Use a small drill to drill a positioning groove that matches the fixing bolt 151 at the rock grouting position, and thread the second seat 121 into the positioning groove through the fixing bolt 151 to fix it, thereby positioning the drilling device 1 at the rock grouting position; Subsequently, the top connecting frame 22 and the bottom connecting frame 23 are rotated, and the adjusting screw 24 is rotated with a tool to adjust the distance between the top connecting frame 22 and the bottom connecting frame 23 until the auxiliary support seat 25 contacts other positions of the rock. Subsequently, an auxiliary support mounting groove that matches the auxiliary support bolt 251 is drilled using a small drilling rig, and the auxiliary support bolt 251 is passed through the auxiliary support seat 25 and installed into the auxiliary support mounting groove to achieve fixation between the auxiliary support device 2 and the rock. In this way, a triangular stable structure is formed by connecting the top connecting frame 22, the bottom connecting frame 23 and the entire drilling and injection device 1, further improving the stability of the drilling and injection device 1. Step 3: Turn on the second motor 126 to control the driving horizontal shaft 1251 to rotate, thereby driving the transmission gear 125 to drive the transmission gear ring 124 and the driving cylinder 123 to rotate at high speed, thereby driving the drilling long tube 31, the drill bit 34 and the grouting inner cylinder 32 to rotate at high speed, and cooperate with the first motor 132 to drive the translation screw 131 to rotate, driving the movable bracket 14 to slide translationally on the outside of the guide cross bar 13 toward the side position of the second seat 121, controlling the drilling long tube 31, the drill bit 34 and the grouting inner cylinder 32 to translate into the rock together, and automatically perform deep drilling processing on the rock until the grouting hole processing is completed; Step 4: Install the connecting hose 37 on the connecting elbow 361 and connect the connecting hose 37 to the output port of the grouting pump mechanism. The pressure and flow rate of the grouting pump mechanism will automatically adjust according to the different permeability of the rock. Remove the inner deep insertion rod 35 from the threaded inner groove 323, and pass the extension rod 41 and the positioning block 42 through the elongated groove 301 and movably engage them in the drilling long tube 31, and make the positioning block 42 contact the outer end of the grouting inner cylinder 32; Subsequently, the first motor 132 is turned on to drive the translation screw 131 to rotate in the opposite direction, thereby driving the movable bracket 14 to slide in the opposite direction on the outer side of the guide crossbar 13 toward the side of the first seat 111, thereby controlling the drilling tube 31 to slowly move in the opposite direction and leave the grouting hole. At the same time, the hand-held rod 43 is manually pressed, and the head of the grouting inner tube 32 gradually extends out of the drilling tube 31 and the drill bit 34, preventing the grouting inner tube 32 from leaving the grouting hole along with the drilling tube 31. At the same time, the grouting pump mechanism and valve 36 are turned on to deliver slurry of appropriate pressure and flow rate into the grouting inner tube 32, and the slurry is gradually discharged from the inner position of the grouting hole through the grouting groove 321 at the head. While grouting, the long drilling tube 31 slowly separates from the grouting hole. The long drilling tube 31 will always support the grouting hole during the grouting operation to prevent some high-permeability rocks from causing hole wall collapse or slag leakage, resulting in hole blockage or premature loss of slurry. When the long slot 301 is moved reversely to the valve 36 near the end of the drill bit 34, the grouting operation is completed, then the grouting is stopped, the valve 36 is manually removed, and the plug 52 is screwed into the connector 322 to prevent the grout from leaking through the connector 322 before it solidifies; Then, the positioning block 42 continues to abut against the outer end of the grouting inner cylinder 32, the drill hole long pipe 31 and the drill bit 34 continue to be controlled to move outward until the drill hole long pipe 31 and the drill bit 34 are completely removed from the grouting hole, at this time, the grouting inner cylinder 32 is left in the grouting hole, and the grouting inner cylinder 32 is completely separated from the drill hole long pipe 31; Step five, remove the fixing bolt 151, and remove all parts of the drill and grouting device 1 from the rock grouting position except the grouting inner cylinder 32, the inner cover 33, and the limiting ring 324; At this time, the limiting ring 324 is exposed outside the rock, then the support disc 5 is installed at the end of the grouting inner cylinder 32 near the limiting ring 324, and the support nut 51 is screwed, then the fixing bolt 151 is installed in the original remaining positioning slot and matched with the corresponding fixing slot 501 to fix the support disc 5, thereby conveniently fixing the grouting inner cylinder 32; Thus, the rock drilling and grouting integrated operation is realized.
[0043] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rock drilling and grouting device based on rock permeability, comprising a drilling and grouting device (1), characterized in that: An auxiliary support device (2) is provided at one end of the drilling and injection device (1), and the drilling and injection device (1) comprises a first horizontal frame (11), a second horizontal frame (12) is fixedly mounted on one end of the first horizontal frame (11), a first seat (111) is vertically mounted on one end of the first horizontal frame (11) away from the second horizontal frame (12), a second seat (121) is vertically mounted on one end of the second horizontal frame (12) away from the first horizontal frame (11), a guide cross bar (13) is fixedly mounted on one end of the first seat (111) and the second seat (121), and the first seat (111) and the second seat (121) are fixedly mounted on one end of the first seat (111) and the second seat (121). A translation screw (131) is rotatably mounted on the other end of the seat (121), a movable bracket (14) is slidably mounted on the outer side of the guide crossbar (13), the translation screw (131) is threadedly passed through the movable bracket (14), a first bearing (122) is provided on the middle fixed card of the second seat (121), a driving cylinder (123) is provided on the middle fixed card of the first bearing (122), a second bearing (141) is provided on the middle fixed card of the movable bracket (14), and a drilling mechanism (3) is provided between the driving cylinder (123) and the second bearing (141).
2. The rock drilling grouting equipment based on rock permeability according to claim 1, characterized in that: The drilling mechanism (3) includes a long drilling tube (31), the outer side of the long drilling tube (31) is integrally formed with a long clamping strip (311), the long drilling tube (31) and the long clamping strip (311) are slidably clamped in the middle of the driving cylinder (123), one end of the long drilling tube (31) is fixedly clamped in the middle of the second bearing (141), a grouting inner tube (32) is provided in the long drilling tube (31), the end of the grouting inner tube (32) away from the second bearing (141) is fixedly clamped with an inner sealing cover (33), the inner sealing cover (33) is slidably clamped in the long drilling tube (31), a grouting groove (321) is provided at the end of the grouting inner tube (32) close to the inner sealing cover (33), and a drill bit (34) is fixedly clamped with a bolt at the end of the long drilling tube (31) away from the second bearing (141). The end of the grouting inner tube (32) away from the inner sealing cover (33) is integrally formed with a connector (322), a valve (36) is threadedly installed in the connector (322), a long groove (301) corresponding to the valve (36) is provided on the side of the drilling long tube (31), a connecting elbow (361) is fixedly installed at the end of the valve (36), and a connecting hose (37) is threadedly installed at the end of the connecting elbow (361) away from the valve (36), a threaded inner groove (323) is provided at the end of the grouting inner tube (32) away from the inner sealing cover (33), an inner deep insertion rod (35) is threadedly installed in the threaded inner groove (323), a limit plate (351) is fixedly installed on the outer end of the inner deep insertion rod (35), and the limit plate (351) is movably clamped on one end of the drilling long tube (31).
3. The rock drilling grouting equipment based on rock permeability according to claim 2, characterized in that: A transmission gear ring (124) is fixedly mounted on the outer side of the driving cylinder (123); a transmission gear (125) is meshedly connected to the bottom of the transmission gear ring (124); a driving transverse shaft (1251) is fixedly mounted in the middle of the transmission gear (125); the driving transverse shaft (1251) is rotatably mounted on the bottom of the second seat (121); a second motor (126) is fixedly mounted on the bottom of the second seat (121); a driving end of the second motor (126) and an axial end of the driving transverse shaft (1251) are fixedly mounted.
4. The rock drilling grouting equipment based on rock permeability according to claim 3, characterized in that: A first motor (132) is fixedly mounted on one end of the first seat (111) close to the translation screw (131), and a driving end of the first motor (132) and one end of the translation screw (131) are fixedly mounted.
5. The rock drilling grouting equipment based on rock permeability according to claim 4, characterized in that: A fixing seat (15) is fixedly mounted at each of the four corners of the second seat (121), and a fixing bolt (151) is movably provided at the end of the fixing seat (15).
6. The rock drilling grouting equipment based on rock permeability according to claim 5, characterized in that: The rock drilling grouting equipment further comprises a limiting member (4), wherein the limiting member (4) comprises an extension rod (41), one end of the extension rod (41) is integrally formed with a positioning block (42), and an end of the extension rod (41) away from the positioning block (42) is vertically mounted with a hand-held rod (43), the extension rod (41) and the positioning block (42) pass through the elongated slot (301) and are movably engaged in the drilling long tube (31), and the positioning block (42) contacts the outer end of the grouting inner tube (32).
7. The rock drilling grouting equipment based on rock permeability according to claim 6, characterized in that: A limiting ring (324) is fixedly provided on one end of the grouting inner cylinder (32) away from the inner sealing cover (33), and the limiting ring (324) is movably clamped in the grouting inner cylinder (32).
8. The rock drilling grouting equipment based on rock permeability according to claim 7, characterized in that: The rock drilling grouting equipment further comprises a supporting plate (5), a supporting nut (51) and a plugging cover (52); one end of the grouting inner tube (32) close to the limiting ring (324) movably passes through the middle of the supporting plate (5); the supporting nut (51) is threadedly mounted on one end of the grouting inner tube (32) close to the limiting ring (324); the supporting plate (5) is located between the limiting ring (324) and the supporting nut (51); fixing grooves (501) corresponding to the fixing bolts (151) are provided at the four corners of the supporting plate (5); and the plugging cover (52) is threadedly mounted in the connector (322).
9. The rock drilling grouting equipment based on rock permeability according to claim 8, characterized in that: The auxiliary support device (2) includes a rotating support shaft (21), the rotating support shaft (21) is fixedly mounted on one end of the first horizontal frame (11) close to the first seat (111), both ends of the rotating support shaft (21) are rotatably mounted with a connecting top frame (22), the end of the connecting top frame (22) away from the rotating support shaft (21) is provided with a connecting bottom frame (23), the end of the connecting top frame (22) away from the rotating support shaft (21) is rotatably mounted with an adjusting screw (24), the end of the adjusting screw (24) away from the connecting top frame (22) is threadedly mounted on the connecting bottom frame (23), the end of the connecting bottom frame (23) away from the connecting top frame (22) is vertically mounted with an auxiliary support seat (25), and an auxiliary support bolt (251) is movably inserted into the auxiliary support seat (25).
10. A method for using the rock drilling and grouting equipment based on rock permeability according to claim 9, characterized in that: The steps include: Step 1: In the initial state, the movable bracket (14) is close to the position of the first seat (111). At this time, the entire drilling and injection mechanism (3) is close to the position of the first seat (111), and the drill bit (34) is located on the inner side of the second seat (121) without passing through the second seat (121); When installing the grouting inner tube (32), the inner deep insertion rod (35) is threadedly installed in the threaded inner groove (323). Subsequently, the grouting inner tube (32) is inserted into the drilling long tube (31) from one end thereof, and the inner deep insertion rod (35) is used to completely insert the grouting inner tube (32) into the drilling long tube (31). The angular position of the grouting inner tube (32) is adjusted so that the connector (322) and the long groove (301) correspond to each other, and until the limit plate ( 351) is movably connected to one end of the drilling long tube (31) to assist in positioning the grouting inner tube (32). Subsequently, the valve (36) with the connecting elbow (361) is threadedly installed in the connector (322) to achieve the installation of the grouting inner tube (32). At this time, the inner cover (33) seals one end of the drilling long tube (31) to prevent rock chips from entering the drilling long tube (31) during drilling, causing subsequent grouting grooves (321) to be blocked and affecting grouting; Step 2: Use a small drill to drill a positioning groove that matches the fixing bolt (151) at the rock grouting position, and thread the second seat (121) into the positioning groove through the fixing bolt (151) to fix it, thereby positioning the drilling device (1) at the rock grouting position; Subsequently, the connecting top frame (22) and the connecting bottom frame (23) are rotated, and the adjusting screw (24) is rotated using a tool to adjust the spacing between the connecting top frame (22) and the connecting bottom frame (23) until the auxiliary support seat (25) and other positions of the rock are in contact. Subsequently, an auxiliary support installation groove that matches the auxiliary support bolt (251) is drilled out using a small drilling rig, and the auxiliary support bolt (251) is passed through the auxiliary support seat (25) and installed into the auxiliary support installation groove to achieve fixation between the auxiliary support device (2) and the rock. In this way, a triangular stable structure is formed by connecting the top frame (22), the connecting bottom frame (23) and the entire drilling and injection device (1), thereby further improving the stability of the drilling and injection device (1); Step 3: Turn on the second motor (126) to control the driving horizontal shaft (1251) to rotate, thereby driving the transmission gear (125) to drive the transmission gear ring (124) and the driving cylinder (123) to rotate at high speed, thereby driving the drilling long tube (31) and the drill bit (34) and the grouting inner cylinder (32) to rotate at high speed, and turning on the first motor (132) to drive the translation screw (131) to rotate, driving the movable bracket (14) to slide translationally on the outer side of the guide cross bar (13) toward the side position of the second seat (121), controlling the drilling long tube (31) and the drill bit (34) and the grouting inner cylinder (32) to translate into the rock together, and automatically performing deep drilling processing on the rock until the grouting hole processing is completed; Step 4: Install the connecting hose (37) on the connecting elbow (361), and connect the connecting hose (37) to the output port of the grouting pump mechanism, wherein the pressure and flow rate of the grouting pump mechanism will automatically adjust according to the different permeability of the rock; The inner deep insertion rod (35) is disassembled from the threaded inner groove (323), and the extension rod (41) and the positioning block (42) are passed through the elongated groove (301) and movably connected to the drilling long tube (31), and the positioning block (42) is brought into contact with the outer end of the grouting inner cylinder (32); Subsequently, the first motor (132) is turned on to drive the translation screw (131) to rotate in the reverse direction, thereby driving the movable bracket (14) to slide in the reverse direction on the outer side of the guide crossbar (13) toward the side position of the first seat (111), thereby controlling the drilling tube (31) to slowly move in the reverse direction and detach from the grouting hole. At the same time, the hand-held rod (43) is manually pressed, and the head of the grouting inner tube (32) gradually extends out of the drilling tube (31) and the drill bit (34), thereby preventing the grouting inner tube (32) from detaching from the grouting hole along with the drilling tube (31); At the same time, the grouting pump mechanism and valve (36) are turned on to deliver slurry of suitable pressure and flow rate into the grouting inner tube (32), and the slurry is gradually discharged from the inner position of the grouting hole through the grouting groove (321) at the head. While grouting, the drilling long tube (31) slowly separates from the grouting hole. The drilling long tube (31) will always support the grouting hole during the grouting operation to prevent some high permeability rocks from collapsing or leaking slag, resulting in hole blockage or premature loss of slurry; Until the end of the long groove (301) close to the drill bit (34) moves in the opposite direction to the valve (36), the grouting operation is completed, and then the grouting is stopped, the valve (36) is manually disassembled, and the plug (52) is threadedly installed in the connector (322) to prevent the slurry from leaking through the connector (322) before solidification; Subsequently, the positioning block (42) continues to press against the outer end of the grouting inner tube (32), and the drilling tube (31) and the drill bit (34) continue to be controlled to move outward until the drilling tube (31) and the drill bit (34) are completely moved out of the grouting hole. At this time, the grouting inner tube (32) remains in the grouting hole, and the grouting inner tube (32) is completely separated from the drilling tube (31). Step 5: Remove the fixing bolts (151) and remove all parts of the drilling and grouting device (1) except the grouting inner cylinder (32), the inner sealing cover (33), and the limiting ring (324) from the rock grouting position; At this time, the limiting ring (324) is exposed outside the rock. Subsequently, the supporting plate (5) is installed on one end of the grouting inner cylinder (32) close to the limiting ring (324), and the supporting nut (51) is screwed and installed. Subsequently, the fixing bolt (151) is installed in the original positioning groove in conjunction with the corresponding fixing groove (501), so that the fixing bolt (151) fixes the supporting plate (5), thereby conveniently fixing the grouting inner cylinder (32); This enables integrated rock drilling and grouting operations.
Citation Information
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