Connector airtightness detection device
By designing a sealing and clamping structure that adapts to different connector ports, the problem of insufficient adaptability of existing connector air tightness detection devices is solved, and efficient multi-connector detection is achieved.
Patent Information
- Application Number
- CN202511024956.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-24
- Publication Date
- 2025-10-10
AI Technical Summary
Existing connector air tightness testing devices can only be applied to the ports of one type of connector, resulting in high testing costs and low efficiency, and are unable to adapt to different connectors.
A sealing structure and a clamping structure are designed, which utilize a combination of soft silicone and a clamping plate to adapt to the deformation and fixation of different connector ports, and realize flexible fixation and serialized detection of multiple connectors through magnetic sheets and slide structures.
It realizes the adaptation to different connector ports, improves the detection efficiency, reduces the idle time of equipment, and improves the flexibility and efficiency of the detection device.
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Figure CN120760940A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of connectors, and in particular to a connector air tightness detection device. Background Art
[0002] Connectors are also called connectors. Also known as joints and sockets in China, they generally refer to electrical connectors. They are devices that connect two active components, transmitting current or signals. The male and female ends of a connector are able to transmit information or current through contact, and are also called connectors. When testing the airtightness of a connector, a certain pressure is applied inside the connector and the pressure drop is observed to determine the connector's airtightness.
[0003] The existing connector air tightness detection device still has certain shortcomings in actual use: the end face seals of the existing connector air tightness detection device are mostly only suitable for the ports of one type of connector, and different sizes of seals need to be prepared when dealing with different connectors. While increasing the detection cost, it also reduces the detection efficiency of large quantities of connectors. Based on the existing technical deficiencies, the present invention designs a connector air tightness detection device. Summary of the Invention
[0004] The present invention provides a connector air tightness detection device, which has the advantages of being adaptable to different connector ports by sealing, improving detection efficiency, and solving the problems mentioned in the above background technology.
[0005] The present invention provides the following technical solutions: a connector air tightness detection device, comprising a base, a sealing structure, four clamping structures, and a detection structure, the sealing structure comprising two fixed plates, the two fixed plates are fixedly installed with a pushing cylinder, one end of the telescopic rod of the pushing cylinder is fixedly installed with a mounting plate, one side of the outer surface of the mounting plate is fixedly installed with a blocking plate, and one side of the blocking plate is fixedly installed with soft silicone; the four clamping structures comprise U-shaped vertical plates, movable plates are movably installed on both sides of the U-shaped vertical plates, one end of the two movable plates is fixedly installed with a clamping plate, the other side of the two movable plates is fixedly installed with a pull rod, the outer surface of the two clamping plates is fixedly installed with a limiting rod, the outer surface of the two clamping plates is fixedly installed with two springs, and the two springs are sleeved on the outer surface of the limiting rod.
[0006] As a preferred technical solution of the present invention, an air inlet is opened inside the soft silica gel, and the air inlet is connected to the blocking plate.
[0007] As a preferred technical solution of the present invention, a mounting tube is fixedly mounted on one side of the outer surface of the blocking plate, an air duct is fixedly mounted on one side of the mounting tube, and one end of the air duct can be connected to an air pump.
[0008] As a preferred technical solution of the present invention, a wire threading groove is opened inside the four U-shaped vertical plates, and a top plate is fixedly installed at one end of the four limit rods.
[0009] As a preferred technical solution of the present invention, the detection structure includes a base plate, four columns are fixedly installed on the top of the base plate, and support plates are fixedly installed on the tops of the four columns.
[0010] As a preferred technical solution of the present invention, slide rails are fixedly installed on both sides of the top of the support plate, and two slide platforms are slidably installed between the two slide rails.
[0011] As a preferred technical solution of the present invention, magnetic sheets are fixedly installed on the top of the two slides, and detection tooling is adsorbed on the top of the two magnetic sheets.
[0012] As a preferred technical solution of the present invention, a through groove is provided inside the support plate, and a through groove is provided inside the two slides.
[0013] As a preferred technical solution of the present invention, an L-shaped plate is fixedly installed on the top of the base, the L-shaped plate is fixedly connected to the fixed plate, and a centering groove is opened on the top of the L-shaped plate.
[0014] As a preferred technical solution of the present invention, a trough plate is fixedly installed on one side of the L-shaped plate, a turntable is rotatably installed inside the trough plate, and the turntable is fixedly connected to the four U-shaped vertical plates and the bottom plate.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. This connector air tightness detection device uses a sealing structure and a clamping structure. When performing an air tightness test, by pulling apart the pull rods on both sides, the spring contracts and the movable plate is driven to move inside the U-shaped vertical plate, thereby widening the distance between the two clamping plates. At this time, the connector is placed between the U-shaped vertical plates, and then the pull rods on both sides are loosened to quickly release the force of the springs on both sides. At this time, the two clamping plates are supported by the springs to clamp and fix the connector. Then, by driving the push cylinder, the telescopic rod drives the mounting plate forward. Since the soft silicone is soft in texture, it is squeezed and deformed when in contact with the connector port, thereby filling and blocking the connector port to prevent air leakage. This structure can adapt to connectors of different sizes through the deformation of the soft silicone, and can fix connectors of different sizes in combination with the clamping structure, thereby achieving the purpose of adapting the plugging to different connector ports and improving the detection efficiency; 1. This connector air tightness testing device uses a testing structure. When testing the air tightness of a connector, the connector is placed inside a U-shaped vertical plate, and its leads are passed through the through slots and through slots to connect to the testing tooling. Due to the design of the magnetic sheet and two slides, the testing tooling can be easily adsorbed and fixed on the magnetic sheet. At the same time, different types of testing tooling can be placed on the two slides to cope with different connectors, thereby improving the flexibility of the device. 2. This connector air tightness testing device uses a turntable and a clamping structure. When performing air tightness testing on connectors, four connectors are placed inside four U-shaped vertical plates respectively. After the test of one connector is completed, the lead can be unplugged, and then the turntable is rotated to align the next connector with the centering groove. In this way, serial testing of multiple connectors can be completed, reducing the idle time of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the appearance structure of the present invention; Figure 2 This is a schematic diagram of the centering groove structure of the present invention; Figure 3 This is a schematic diagram of the fixed plate structure of the present invention; Figure 4 This is a schematic diagram of the clamping structure of the present invention; Figure 5 For the present invention Figure 3 A in the middle is an enlarged structural diagram; Figure 6 This is a schematic diagram of the wire duct structure of the present invention; Figure 7 This is a schematic diagram of the slide rail structure of the present invention; Figure 8 This is a schematic diagram of the detection tooling structure of the present invention.
[0017] In the figure: 1. Base; 2. L-shaped plate; 21. Centering groove; 22. Rotating groove plate; 3. Sealing structure; 31. Fixed plate; 32. Push cylinder; 33. Mounting plate; 34. Blocking plate; 35. Soft silicone; 36. Air inlet; 37. Mounting pipe; 38. Air duct; 4. Turntable; 5. Clamping structure; 51. U-shaped vertical plate; 52. Threading groove; 53. Movable plate; 54. Clamping plate; 55. Pull rod; 56. Limit rod; 57. Top plate; 58. Spring; 6. Detection structure; 61. Bottom plate; 62. Vertical column; 63. Support plate; 64. Slide rail; 65. Slide; 66. Through groove; 67. Through groove; 68. Detection tooling; 69. Magnetic sheet. DETAILED DESCRIPTION
[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] See also Figure 1-8 A connector air tightness detection device includes a base 1, a sealing structure 3, four clamping structures 5, and a detection structure 6. The blocking structure 3 includes two fixed plates 31, and a pushing cylinder 32 is fixedly installed inside the two fixed plates 31. One end of the telescopic rod of the pushing cylinder 32 is fixedly installed with a mounting plate 33, and a blocking plate 34 is fixedly installed on one side of the outer surface of the mounting plate 33, and a soft silicone 35 is fixedly installed on one side of the blocking plate 34; the four clamping structures 5 include a U-shaped vertical plate 51, and movable plates 53 are movably installed on both sides of the U-shaped vertical plate 51. One end of the two movable plates 53 is fixedly installed with a clamping plate 54, and the other side of the two movable plates 53 is fixedly installed with a pull rod 55. A limiting rod 56 is fixedly installed on one side of the outer surface of the two clamping plates 54, and two springs 58 are fixedly installed on one side of the outer surface of the two clamping plates 54. The two springs 58 are sleeved on the outer surface of the limiting rod 56.
[0020] See also Figure 3-6 The soft silicone rubber 35 has an air inlet 36 formed inside, communicating with the blocking plate 34. A mounting tube 37 is fixedly mounted on one side of the blocking plate 34's outer surface. An air duct 38 is fixedly mounted on one side of the mounting tube 37, one end of which can be connected to an air pump. Wire grooves 52 are formed inside the four U-shaped vertical plates 51, and a top plate 57 is fixedly mounted on one end of the four limiting rods 56.
[0021] The soft silicone 35 can be deformed to adapt to connectors of different sizes, and can be fixed by cooperating with the clamping structure 5.
[0022] See also Figure 7-8 The detection structure 6 includes a base plate 61, with four columns 62 fixedly mounted on the top of the base plate 61, and a support plate 63 fixedly mounted on the top of the four columns 62. Slide rails 64 are fixedly mounted on both sides of the top of the support plate 63, and two slide platforms 65 are slidably mounted between the two slide rails 64. Magnetic plates 69 are fixedly mounted on the top of the two slide platforms 65, and detection tooling 68 is attracted to the top of the two magnetic plates 69. A through slot 66 is formed inside the support plate 63, and a through slot 67 is formed inside the two slide platforms 65.
[0023] Place the connector inside the U-shaped vertical plate 51, pass its leads through the through slot 66 and the through slot 67 to connect it to the detection tooling 68. Due to the design of the magnetic sheet 69 and the two slides 65, the detection tooling 68 can be easily adsorbed and fixed on the magnetic sheet 69. At the same time, different models of detection tooling 68 can be placed on the two slides 65 to cope with different connectors.
[0024] See also Figure 1-3 An L-shaped plate 2 is fixedly mounted on the top of the base 1. The L-shaped plate 2 is fixedly connected to the fixed plate 31. A centering groove 21 is formed on the top of the L-shaped plate 2. A rotating groove plate 22 is fixedly mounted on one side of the L-shaped plate 2. A turntable 4 is rotatably mounted inside the rotating groove plate 22. The turntable 4 is fixedly connected to the four U-shaped vertical plates 51 and the bottom plate 61.
[0025] After the inspection of one connector is completed, the lead can be unplugged, and then the turntable 4 is rotated to align the next connector with the centering groove 21, thereby completing the serial inspection of multiple connectors.
[0026] Working principle: When a connector air tightness detection device is used, first pull the two side rods 55 apart to make the spring 58 contract and drive the movable plate 53 to move inside the U-shaped vertical plate 51, thereby widening the distance between the two clamping plates 54. At this time, put the connector between the U-shaped vertical plates 51, and then loosen the two side rods 55 to quickly release the force of the two side springs 58. At this time, the two clamping plates 54 are supported by the springs 58 to clamp the connector. Then, by driving the push cylinder 32, the telescopic rod drives the mounting plate 33 to move forward. Since the soft silicone 35 is soft in texture, it is squeezed and deformed when it comes into contact with the connector port, thereby plugging the connector port. To prevent air leakage, the lead wires are passed through the through slot 66 and the through slot 67 and connected to the detection tooling 68. Due to the design of the magnetic sheet 69 and the two slides 65, the detection tooling 68 can be easily adsorbed on the magnetic sheet 69 and fixed. At the same time, different types of detection tooling 68 can be placed on the two slides 65 to cope with different connectors. At the same time, when the air tightness test of the connector is performed, the four connectors are placed inside the four U-shaped vertical plates 51 respectively. After the test of one connector is completed, the lead wires can be unplugged, and then the turntable 4 is rotated to align the next connector with the centering slot 21. In this way, the serialized test of multiple connectors can be completed, reducing the idle time of the equipment.
[0027] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and implementations, it is to be understood that the terminology used is for the purpose of descriptive clarity and that it should be taken in its broadest possible sense. For example, the terms "a", "an", and "the" include both singular and plural referents unless the context clearly dictates otherwise. The terms "comprises", "comprising", "includes", "including" and the like can be used in conjunction with the term "consisting of to include the elements or steps listed after such conjunctive language, but not to the exclusion of other elements or steps. The singular forms "a", "an" and "the" include plural referents unless the context clearly dictates otherwise.
[0028] While the embodiments of the application have been shown and described herein, it is to be understood that the application is not limited to these embodiments. Rather, many modifications, changes and substitutions are intended to fall within the scope of the present application, which is limited only by the scope of the claims hereinafter appended.
Claims
1. A connector air tightness detection device, comprising a base (1), a blocking structure (3), four clamping structures (5), and a detection structure (6), characterized in that: The blocking structure (3) comprises two fixing plates (31), a pushing cylinder (32) is fixedly mounted inside the two fixing plates (31), a mounting plate (33) is fixedly mounted on one end of the telescopic rod of the pushing cylinder (32), a blocking plate (34) is fixedly mounted on one side of the outer surface of the mounting plate (33), and a soft silica gel (35) is fixedly mounted on one side of the blocking plate (34); The four clamping structures (5) include a U-shaped vertical plate (51), movable plates (53) are movably installed on both sides of the U-shaped vertical plate (51), a clamping plate (54) is fixedly installed on one end of the two movable plates (53), a pull rod (55) is fixedly installed on the other side of the two movable plates (53), a limiting rod (56) is fixedly installed on one side of the outer surface of the two clamping plates (54), and two springs (58) are fixedly installed on one side of the outer surface of the two clamping plates (54), and the two springs (58) are sleeved on the outer surface of the limiting rod (56).
2. A connector air tightness detection device according to claim 1, characterized in that: An air inlet (36) is provided inside the soft silica gel (35), and the air inlet (36) is communicated with the blocking plate (34).
3. The connector air tightness detection device according to claim 1, characterized in that: A mounting tube (37) is fixedly mounted on one side of the outer surface of the blocking plate (34), and an air duct (38) is fixedly mounted on one side of the mounting tube (37). One end of the air duct (38) can be connected to an air pump.
4. The connector air tightness detection device according to claim 1, characterized in that: A wire threading groove (52) is provided inside the four U-shaped vertical plates (51), and a top plate (57) is fixedly mounted on one end of the four limiting rods (56).
5. The connector air tightness detection device according to claim 1, characterized in that: The detection structure (6) comprises a base plate (61), four upright posts (62) are fixedly mounted on the top of the base plate (61), and support plates (63) are fixedly mounted on the tops of the four upright posts (62).
6. The connector air tightness detection device according to claim 5, characterized in that: Slide rails (64) are fixedly installed on both sides of the top of the support plate (63), and two slide platforms (65) are slidably installed between the two slide rails (64).
7. A connector air tightness detection device according to claim 6, characterized in that: A magnetic sheet (69) is fixedly mounted on the top of the two slides (65), and a detection tool (68) is adsorbed on the top of the two magnetic sheets (69).
8. The connector air tightness detection device according to claim 6, characterized in that: A through slot (66) is provided inside the support plate (63), and a through slot (67) is provided inside the two slides (65).
9. The connector air tightness detection device according to claim 1, characterized in that: An L-shaped plate (2) is fixedly mounted on the top of the base (1), the L-shaped plate (2) is fixedly connected to the fixed plate (31), and a centering groove (21) is provided on the top of the L-shaped plate (2).
10. The connector air tightness detection device according to claim 9, characterized in that: A trough plate (22) is fixedly mounted on one side of the L-shaped plate (2), a turntable (4) is rotatably mounted inside the trough plate (22), and the turntable (4) is fixedly connected to the four U-shaped vertical plates (51) and the bottom plate (61).
Citation Information
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