Brake pad brake detection device

By slidingly connecting the brake pad simulator on the frame, the problem of low brake pad detection efficiency in the existing technology is solved, and the performance of the brake pad in both rotating and stationary states can be detected in the same device, which improves the detection efficiency and the diversity of data acquisition.

CN120761019AActive Publication Date: 2025-10-10JIANGSU HENGXIN RUNXIANG ELECTROMECHANICAL MFG CO LTD
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Patent Information

Application Number
CN202511111566.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-08
Publication Date
2025-10-10
Estimated Expiration
2045-08-08

AI Technical Summary

Technical Problem

Existing brake pad testing equipment requires testing the performance of brake pads under different working conditions on different testing machines, resulting in low testing efficiency.

Method used

A brake pad braking test device is designed. By slidingly connecting a brake pad simulator on a frame, the performance of the brake pad in both rotating and stationary states can be tested in the same device, and the friction coefficient and other performance parameters of the brake pad are detected using sensors.

Benefits of technology

It achieves efficient testing of brake pad performance under different working conditions in the same device, improves testing efficiency, and detects more complex working conditions by simulating wheel cards of different materials to obtain more diverse data.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a brake pad braking detection device, and relates to the field of vehicle control braking system equipment, the brake pad braking detection device comprises a rack, a brake pad simulator and a disc, the disc is rotatably connected to the rack, the axial direction of the disc is the horizontal direction, and the brake pad simulator is slidably connected to the rack; the brake pad simulator is used for moving to the upper side of the disc and detecting the brake pad. The brake pad detection device has the effect that the performance of the brake pad in different working states can be detected in the same equipment.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of vehicle control braking system equipment, in particular to a brake pad braking detection device. BACKGROUND

[0002] The brake pad, also known as the brake pad, is a component installed in the automobile braking system for automobile braking. The automobile wheels are installed on the axle, and the brake disc is installed on the axle. The brake system can stop the rotation of the axle by controlling the contact between the brake pad and the brake disc, thereby achieving the effect of braking the vehicle.

[0003] After the completion of the production of the brake pad, the performance of the brake pad needs to be detected. The existing brake pad detection equipment includes a base plate, an extension piece, a mounting seat and a plurality of sensors. The extension piece can be provided as a pneumatic cylinder or a hydraulic cylinder. One end of the extension piece is connected to the base plate, and the other end is connected to the mounting seat. A recess for mounting the brake pad is formed on one side of the mounting seat close to the base plate. The plurality of sensors are mounted on the mounting seat. The extension piece drives the mounting seat to move, thereby enabling the brake pad to move. By arranging the rotating brake disc between the mounting seat and the base plate, the brake pad can be in contact with the brake disc. The sensor can detect the friction coefficient of the brake pad under different temperatures and pressures, thereby measuring the data of the brake pad during braking.

[0004] The related technical solutions in the above have the following defects: during the detection of the brake pad, the brake pad needs to be controlled to contact the rotating brake disc and the stationary brake disc respectively, so as to measure the performance of the brake pad during the braking of the moving vehicle and the pulling down of the hand brake of the stationary vehicle respectively. The brake pad detection process needs to install the brake pad on different detection machines respectively, so that the detection efficiency is low. SUMMARY

[0005] In order to be able to detect the performance of the brake pad in different working states in the same equipment, the present application provides a brake pad braking detection device.

[0006] The brake pad braking detection device provided by the present application adopts the following technical solution: A brake pad braking detection device, comprising a rack, a brake pad simulation machine and a disc, the disc is rotationally connected to the rack, the axial direction of the disc is horizontal, the brake pad simulation machine is slidingly connected to the rack, and the brake pad simulation machine is used to move to the upper side of the disc and detect the brake pad.

[0007] By adopting the above technical solution, the brake pad simulator is connected to the frame through sliding so that the brake pad simulator can slide horizontally along a straight line. The sliding direction of the brake pad simulator is parallel to the disc. The brake pad simulator can slide above the rotating disc, so that the brake pad installed in the brake pad simulator can abut against the rotating disc, thereby achieving the effect of detecting the brake pad performance when the vehicle brakes. After the detection is completed, the brake pad simulator slides to a position away from the disc. At this time, the brake pad simulator can clamp the non-rotating parts, thereby detecting the effect of the brake pad clamping the brake pad in a static state. The performance of the brake pad in different working states can be detected in the same device, and the detection efficiency of the two states of the brake pad is higher.

[0008] Optionally, the brake pad simulator includes a substrate, a mounting seat, multiple sensors and a telescopic member. The substrate is slidably connected to the frame, one end of the telescopic member is fixed on the substrate, and the other end is connected to the mounting seat. The length direction of the telescopic member is parallel to the axial direction of the disc, and the sensor is installed on the mounting seat.

[0009] By adopting the above technical solution, a telescopic member is provided on the substrate, so that the telescopic member can control the gap between the substrate and the mounting seat, thereby enabling the brake pad installed on the mounting seat to abut against the disc, thereby simulating the action of the wheel braking.

[0010] Optionally, a plug-in board is installed on the base plate, a positioning piece is installed on the frame, a socket is provided on the positioning piece, the plug-in board is used to be inserted into the socket, a plurality of positioning holes are provided on the positioning piece, a plurality of through holes are provided on the plug-in board, and a pin is detachably connected to the positioning hole.

[0011] By adopting the above technical solution, an insert plate is set on the base plate so that the insert plate can be inserted into the positioning piece when the brake pad simulator clamps the rotating disc. By inserting a pin into the positioning piece, the pin passes through the positioning piece and the insert plate, so that the brake pad simulator remains fixed on the frame, which can reduce the chance of the brake pad simulator moving during testing and improve the accuracy of the test data.

[0012] Optionally, a wheel simulation card is detachably connected to the brake pad simulator, and the wheel simulation card is inserted between the mounting seat and the base plate.

[0013] By adopting the above technical solution and setting a wheel simulation card in the brake pad simulator, users can insert wheel simulation cards made of different materials into the brake pad simulator, thereby simulating more complex working conditions and detecting more diverse data, thereby achieving the effect of detecting brake pad performance.

[0014] Optionally, the wheel simulation card includes a card plate and a handle, and the handle is fixed on a side wall of the card plate.

[0015] By adopting the above technical solution, a handle is provided on the card plate, which makes it convenient for users to insert and remove the wheel simulation card.

[0016] Optionally, a limiting block is fixed on the card plate, a guide block is fixed on the bottom of the base plate, the guide block is tilted, and the limiting block is used to abut against the guide block.

[0017] By adopting the above technical solution, by setting a limit block on the card plate and a guide block on the base plate, when the user inserts the card plate into the brake pad simulator, the limit block abuts against the guide block, so that the card plate can be inserted into the brake pad simulator upward at an angle. The limit block is stuck on one side of the base plate, which has a positioning effect, so that the card plate can be moved to a predetermined position between the brake pad and the base plate.

[0018] Optionally, a card strip is fixed on the card board, the card strip is perpendicular to the card board, and the card strip is used to be clamped on the base plate.

[0019] By adopting the above technical solution, by arranging a card strip on the card plate, when the card plate is inserted into the brake pad simulator, the card strip can be stuck on one side of the base plate, so that the card plate can be moved to a predetermined position for easy installation.

[0020] Optionally, a slope is provided on the side of the card plate away from the handle, and a hollow groove is provided on the card plate.

[0021] By adopting the above technical solution, by opening a bevel on the pallet, the side of the pallet with the bevel can be quickly inserted into the brake pad simulator. By opening a hollow groove on the pallet, the weight of the pallet can be further reduced, making it easier to move the pallet.

[0022] In summary, the beneficial technical effects of this application are: 1. The brake pad simulator is connected to the frame by sliding, so that the brake pad simulator can slide horizontally along a straight line. The sliding direction of the brake pad simulator is parallel to the disc. The brake pad simulator can slide above the rotating disc, so that the brake pad installed in the brake pad simulator can abut against the rotating disc, achieving the effect of testing the brake pad performance when the vehicle brakes. After the test is completed, the brake pad simulator slides to a position away from the disc. At this time, the brake pad simulator can clamp the non-rotating part, so as to test the effect of the brake pad clamping the brake pad in a static state. The performance of the brake pad in different working states can be tested in the same device, and the detection efficiency of the brake pad in two states is higher; 2. By setting up a wheel simulation card in the brake pad simulator, users can insert wheel simulation cards made of different materials into the brake pad simulator, thereby simulating more complex working conditions and detecting more diverse data to achieve the effect of testing brake pad performance; 3. By adopting the above technical solution, by opening a bevel on the pallet, the side of the pallet with the bevel can be quickly inserted into the brake pad simulator. By opening a hollow groove on the pallet, the weight of the pallet can be further reduced, making it easier to move the pallet. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0024] Figure 2 Schematic diagram of the structure of the brake pad simulator of the embodiment of the present application.

[0025] Figure 3 It is a structural schematic diagram of the positioning member of an embodiment of the present application.

[0026] Figure 4 This is a schematic diagram of the structure of the wheel simulation card of the embodiment of the present application Figure 1 .

[0027] Figure 5 This is a schematic diagram of the structure of the wheel simulation card of the embodiment of the present application Figure 2 .

[0028] Figure numerals: 1. Frame; 11. Guide rail; 12. Positioning member; 121. Positioning hole; 122. Pin; 2. Brake pad simulator; 21. Base plate; 211. Insert plate; 212. Guide block; 213. Pad; 22. Mounting seat; 23. Sensor; 24. Telescopic member; 3. Disc; 4. Wheel simulation card; 41. Card plate; 411. Hollow groove; 412. Inclined surface; 42. Handle; 43. Limit block; 44. Card strip. DETAILED DESCRIPTION

[0029] The present application is further described in detail below with reference to the accompanying drawings.

[0030] The present application discloses a brake pad brake detection device, referring to Figure 1 and Figure 2 The device comprises a frame 1, a brake pad simulator 2, and a disc 3. Disc 3 is rotatably connected to frame 1, with the disc 3 and frame 1 forming a horizontal axis. Brake pad simulator 2 is slidably connected to frame 1 and is used to mount the brake pad to be tested. Brake pad simulator 2 can slide to the upper side of disc 3, allowing the brake pad to be tested to move to the side of disc 3. At this time, brake pad simulator 2 drives the brake pad to abut against the rotating disc 3, thereby simulating the use of the brake pad. Brake pad simulator 2 then detects the braking performance data of the brake pad.

[0031] When brake pads are installed in a car, a brake disc is mounted on the drive shaft. During normal driving, a gap of approximately 0.1-0.3 mm exists between the pads and discs, minimizing the chance of debris entering the friction surface between them. When the car brakes, the pads and discs fit tightly together, generating frictional heat. When the car stops and the driver applies the handbrake, the pads and discs maintain contact, preventing the car from rolling away and improving safety.

[0032] Reference Figure 1 The brake pad simulator 2 is detachably connected to a wheel simulation card 4. When the brake pad simulator 2 slides to the side away from the disc 3, the user inserts the wheel simulation card 4 into the brake pad simulator 2 so that the brake pad can squeeze the wheel simulation card 4. At this time, the brake pad simulator 2 detects the performance data of the brake pad when the car stops and the handbrake is pulled.

[0033] Reference Figure 3 The frame 1 is provided with a guide rail 11, which is horizontally arranged on the top surface of the frame 1 and is located on one side of the disc 3. The brake pad simulator 2 includes a base plate 21, a mounting seat 22, a plurality of sensors 23 and a telescopic member 24. The base plate 21 is slidably connected to the guide rail 11 and is parallel to the disc 3. The mounting seat 22 is fixed to the base plate 21, and the sensor 23 is mounted on the mounting seat 22. The telescopic member 24 can be a hydraulic cylinder or a pneumatic cylinder. One end of the telescopic member 24 is fixed to the mounting seat 22 and the other end is fixed to the frame 1. The telescopic member 24 is perpendicular to the base plate 21. There is a gap between the mounting seat 22 and the base plate 21. When the base plate 21 slides onto the disc 3, the disc 3 is located between the mounting seat 22 and the base plate 21. When the user installs the brake pad on the mounting seat 22, the brake pad can protrude from the surface of the mounting seat 22. By controlling the telescopic member 24 to extend or contract, the user can move the brake pad along the axis of the disc 3, thereby allowing the brake pad to abut against the rotating disc 3. When the brake pad abuts against the disc 3 , it can be used to simulate the working state of the brake pad. The sensor 23 can detect the brake pad's engagement gap, working gap, slow release time and other data.

[0034] Reference Figure 3The top of the rack 1 is fixed with a positioning member 12, the positioning member 12 is provided with a slot, the positioning member 12 is fixed at one end of the guide rail 11, the base plate 21 is fixed with a plug plate 211, when the base plate 21 slides to the position where the brake pad can contact the disc 3, the plug plate 211 is inserted into the positioning member 12. The positioning member 12 is provided with a plurality of positioning holes 121, the positioning holes 121 are vertically provided, the plug plate 211 is provided with a plurality of through holes, the through holes are one-to-one corresponding to the positioning holes 121 in position and size. The positioning member 12 is detachably connected with a latch 122, one latch 122 is inserted into each positioning hole 121, the plug plate 211 can slide and be inserted into the positioning member 12, the latch 122 is inserted into the positioning member 12 and the plug plate 211, which can fix the brake pad simulation machine 2. When the brake pad abuts against the disc 3, the brake pad simulation machine 2 is fixed on the rack 1 to keep the position stable.

[0035] Referring to Figure 4 and Figure 5 , the wheel simulation card 4 comprises a card plate 41 and a handle 42, the card plate 41 is used for being inserted between the brake pad and the base plate 21, and the handle 42 is fixed on one side of the card plate 41. When the user slides the brake pad simulation machine 2 to the edge of the rack 1, the card plate 41 is inserted into the brake pad simulation machine 2, so that the brake pad can contact and press the card plate 41, and then the sensor 23 can detect the performance data such as strength, stiffness and deformation of the brake pad.

[0036] Referring to Figure 4 and Figure 5 , the card plate 41 is provided with a hollow groove 411, which is used for reducing the weight of the card plate 41. The card plate 41 is provided with an inclined surface 412 away from the handle 42, which facilitates the user to insert the card plate 41 into the brake pad simulation machine 2.

[0037] Referring to Figure 4 and Figure 5 , one side of the card plate 41 is fixed with a limiting block 43, which is used for abutting against the side surface of the base plate 21. The base plate 21 is fixed with a guide block 212, which is inclined upward, when the card plate 41 is inserted into the brake pad simulation machine 2, the limiting block 43 abuts against the guide block 212, so that the card plate 41 is inclined upward and inserted into the brake pad simulation machine 2, and then the brake pad installed in the brake pad simulation machine 2 is tangent to the disc 3, so that the contact area between the brake pad and the disc 3 is larger. The base plate 21 is provided with a pad 213, which is fixed on the upper side of the guide block 212, when the card plate 41 is inserted into the brake pad simulation machine 2, the pad 213 and the brake pad are respectively arranged on both sides of the card plate 41, when the brake pad presses on the card plate 41, the pad 213 provides support for the card plate 41.

[0038] Referring to Figure 4 and Figure 5A clip 44 is fixed to the clip plate 41. The clip 44 is arranged perpendicular to the clip plate 41 and is located on the side of the clip plate 41 connected to the handle 42. When the clip plate 41 is inserted into the brake pad simulator 2, the clip 44 is locked on the side wall of the base plate 21. The clip 44 has a positioning effect, making it easier for the user to install the wheel simulation card 4 into the brake pad simulator 2.

[0039] The implementation principle of the embodiment of the present application is: by slidingly connecting the brake pad simulator 2 on the frame 1, the brake pad simulator 2 can slide to the disc 3, and the disc 3 simulates the car brake disc by rotating. By making the brake pad contact with the disc 3, the sensor 23 on the mounting seat 22 can detect the temperature rise, heat dissipation and other braking data of the brake pad. By sliding the brake pad simulator 2 to a position away from the disc 3, the wheel simulation card 4 is inserted into the brake pad simulator 2, so that the brake pad can be pressed on the wheel simulation card 4, thereby detecting the working performance of the brake pad when the car stops and the handbrake is pulled.

[0040] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A brake pad brake detection device, characterized in that: The invention comprises a frame (1), a brake pad simulator (2) and a disc (3), wherein the disc (3) is rotatably connected to the frame (1), the axial direction of the disc (3) is horizontal, the brake pad simulator (2) is slidably connected to the frame (1), and the brake pad simulator (2) is used to move to the upper side of the disc (3) and detect the brake pad.

2. A brake pad brake detection device according to claim 1, characterized in that: The brake pad simulator (2) comprises a base plate (21), a mounting seat (22), a plurality of sensors (23) and a telescopic member (24), wherein the base plate (21) is slidably connected to the frame (1), one end of the telescopic member (24) is fixed to the base plate (21), and the other end is connected to the mounting seat (22), the length direction of the telescopic member (24) is parallel to the axial direction of the disc (3), and the sensor (23) is mounted on the mounting seat (22).

3. The brake pad brake detection device according to claim 2, characterized in that: A plug-in plate (211) is mounted on the base plate (21), a positioning member (12) is mounted on the frame (1), a plug-in hole is provided on the positioning member (12), the plug-in plate (211) is used to be inserted into the plug-in hole, a plurality of positioning holes (121) are provided on the positioning member (12), a plurality of through holes are provided on the plug-in plate (211), and a plug pin (122) is detachably connected to the positioning hole (121).

4. The brake pad brake detection device according to claim 2, characterized in that: The brake pad simulator (2) is detachably connected to a wheel simulation card (4), which is plugged between the mounting seat (22) and the base plate (21).

5. The brake pad brake detection device according to claim 4, characterized in that: The wheel simulation card (4) comprises a card plate (41) and a handle (42), wherein the handle (42) is fixed on a side wall of the card plate (41).

6. The brake pad brake detection device according to claim 5, characterized in that: A limiting block (43) is fixed on the card plate (41), and a guide block (212) is fixed on the bottom of the base plate (21). The guide block (212) is arranged obliquely, and the limiting block (43) is used to abut against the guide block (212).

7. The brake pad brake detection device according to claim 6, characterized in that: A clamping strip (44) is fixed on the clamping plate (41), the clamping strip (44) is perpendicular to the clamping plate (41), and the clamping strip (44) is used to be clamped on the base plate (21).

8. The brake pad brake detection device according to claim 6, characterized in that: A slope (412) is provided on the side of the card plate (41) away from the handle (42), and a hollow groove (411) is provided on the card plate (41).

Citation Information

Patent Citations

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