Air flight sliding contact type detection operation robot
By using an unmanned aerial vehicle equipped with a sliding work platform and utilizing omnidirectional wheels and a force gauge for feedback control, efficient and low-cost high-altitude equipment inspection is achieved, solving the problems of narrow adaptability and easily affected inspection results in existing technologies. The system is suitable for high-altitude inspection of large equipment.
Patent Information
- Application Number
- CN202511269960.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-09-08
AI Technical Summary
Existing high-altitude equipment inspection robots have narrow adaptability, easily affected inspection results, high cost and low efficiency.
An unmanned aerial vehicle is equipped with a sliding working platform, and the omnidirectional wheels are pressed against the surface of the equipment to be tested through a telescopic contact rod. Sliding detection is achieved by combining kinematic solution and inverse kinematic solution. Omnidirectional movement is achieved by differential coordinated control of the omnidirectional wheels, and the pressing effect of the unmanned aerial vehicle is controlled by feedback from the force measuring head.
It realizes efficient and low-cost non-destructive testing, is suitable for complex curved surfaces, improves testing efficiency and accuracy, and is particularly suitable for high-altitude testing of large equipment.
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Figure CN120761590A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to an aerial flight sliding contact detection operation robot and belongs to the technical field of unmanned detection of high-altitude equipment. BACKGROUND
[0002] The maintenance of large oil and gas pipelines, large wind turbines, thermal / nuclear power stations and large bridges and other equipment can be checked on the ground for the ground part, and the rest part belongs to high-altitude checking operation. Since damage detection will damage the detected object and cause greater safety hazards, such large equipment usually uses non-destructive testing. The detection of the part close to the ground can be carried out by manually holding the detection equipment, and for the high-altitude part of the equipment above the ground, it is usually necessary to rely on manual climbing or vertical hanging detection, and in order to ensure the safety of detection, additional cost is needed for high-altitude detection protection, which increases the detection cost. In the detection process, not only do the detection personnel face the danger of falling from a high altitude, but also falling objects from a high altitude threaten the safety of the monitoring personnel below. In addition, manual operation is time-consuming and laborious, and has poor mobility. At the same time, due to the existence of air gap when the manual detection is in contact, a series of problems such as inaccurate detection results make the detection efficiency and accuracy low.
[0003] A curved surface mobile adsorption processing robot and an adsorption working method thereof are disclosed in Chinese patent application No. CN201910431640.0. The curved surface adsorption processing robot realizes passive compliance of the robot to the curvature change of the free curved surface and active regulation of the change of the adsorption force required by the robot through a flexible adsorption module composed of three flexible adsorption cavities. The distance between the flexible adsorption cavity and the adsorbed surface is adjusted by a position adjustment module to realize the active compliance of the flexible adsorption cavity to the change of the free curved surface, so that the processing robot can be stably and reliably adsorbed on the workpiece surface. The omnidirectional movement module composed of three wheel groups realizes passive compliance to the change of the curved surface and two-dimensional three-degree-of-freedom omnidirectional flexible movement on the curved surface surface by using the principle that three points constitute a plane. The processing executor executes the processing operation. The application has the functions of curved surface adsorption, omnidirectional movement and processing, realizes active adsorption, autonomous motion and processing operation of the robot, and can realize unmanned rapid detection operation of high-altitude equipment. However, the robot using adsorption fixation can only be used for adsorption on the relatively smooth surface of the equipment, and has limited applicability for outdoor rough surface equipment.
[0004] The Chinese patent application with the application number CN201810565136.5 discloses an automatic wall-climbing radar photoelectric robot system for nondestructive detection and diagnosis of bridge and tunnel structure diseases. The wall-climbing robot generates reverse thrust by using a rotor system, and adopts an omnidirectional wheel technology, so that the wall-climbing robot can closely move on the rough surface of the bridge and tunnel structure and perform unmanned inspection on the bridge and tunnel. The scheme solves the reliable adsorption and movement of the wall-climbing robot on the rough surface, but the rotor system is closely attached to the body of the wall-climbing robot, and the airflow generated by the rotor directly acts on the surface of the equipment to be detected, and the dust and impurities rolled up can easily affect the detection result. SUMMARY
[0005] The technical problem solved by the present application is that the wall-climbing robot used for high-altitude equipment detection has narrow adaptability and the detection result is easily affected. The present application provides an aerial flight sliding contact type detection operation robot to perform aerial contact nondestructive detection operation in a relatively low-cost and high-efficiency manner.
[0006] The present application adopts the following technical scheme:
[0007] The aerial flight sliding contact type detection operation robot comprises an unmanned aerial vehicle, a sliding operation platform and a telescopic contact rod. The sliding operation platform is carried on the unmanned aerial vehicle through the telescopic contact rod, a detection module is carried on the sliding operation platform, and the sliding operation platform is moved to the surface of the equipment to be detected in the air through the unmanned aerial vehicle. A plurality of independently controlled omnidirectional wheels are arranged on the sliding operation platform. The unmanned aerial vehicle compresses the telescopic contact rod to press the omnidirectional wheels of the sliding operation platform against the surface of the equipment to be detected. The speed of the curved surface movement of the sliding operation platform on the surface of the equipment to be detected is set according to the normal vector projection to the tangent plane, and then the speed is distributed to the drive module of each omnidirectional wheel through kinematic calculation. The sliding operation platform slides on the surface of the equipment to be detected according to the planned detection path. The unmanned aerial vehicle keeps relative static follow flight with the sliding operation platform according to the planned flight path. The sliding operation platform is always pressed against the surface of the equipment to be detected by the telescopic contact rod during the follow flight.
[0008] In the aerial flight sliding contact type detection operation robot of the present application, further, the telescopic contact rod comprises an inner tube, an outer tube and a spring shaft. The spring shaft is fixed in the outer tube. The inner tube is slidingly inserted into the outer tube and slidingly sleeved on the spring shaft. A spring is sleeved on the spring shaft. The spring can extend the inner tube out of the outer tube by its elastic force.
[0009] In the aerial flight sliding contact type detection operation robot of the present application, further, the spring shaft and the inner tube, and the inner tube and the outer tube are slidingly assembled by using Teflon sleeves.
[0010] In the air flight sliding contact detection operation robot of the present application, further, the sliding operation platform adopts the frame structure of parallel bottom plate and top plate splicing, the frame is formed by connecting the bottom plate and the top plate through aluminum columns, the omni-directional wheels are installed outside the bottom plate, each omni-directional wheel is driven and controlled by an independent steering engine, the detection module is fixed on the bottom plate, and the telescopic contact rod is connected with the bottom plate through the top plate.
[0011] In the air flight sliding contact detection operation robot of the present application, further, the bottom plate and the top plate adopt the hollow carbon fiber plate.
[0012] In the air flight sliding contact detection operation robot of the present application, further, the omni-directional wheels are three groups, and the three groups of omni-directional wheels are distributed on the outside of the sliding operation platform with an axial interval of 120°.
[0013] In the air flight sliding contact detection operation robot of the present application, further, when the sliding operation platform slides on the surface of the equipment to be detected for detection, the surface three-dimensional curve of the equipment to be detected is mapped to the tangent plane, the speed mapping control algorithm is adopted to project the curved surface motion of the sliding operation platform to the tangent plane of the surface curve of the equipment to be detected to set the speed, the position and geometric data of the sliding operation platform in the direction are expressed by parameters , and their derivatives in the parameter space , and the parameter expression of the three-dimensional curve of the surface of the equipment to be detected is:
[0014] ,
[0015] In the formula, is the curved surface control point for defining the three-dimensional curved surface shape of the surface of the equipment to be detected, and is expressed as a three-dimensional coordinate point , is the B-spline basis function in the parameter direction, is the order, is the B-spline basis function in the parameter direction, is the order, and k and l respectively represent the number of control points in the parameter u and v directions;
[0016] The normal vector of the three-dimensional curve of the surface of the equipment to be detected is:
[0017] ,
[0018] The mapping relationship between the speed of the sliding operation platform in the inertial system and the projection of the body to the tangent plane set speed is:
[0019] ,
[0020] The speed of the sliding operation platform on the curved surface of the equipment surface to be detected is set according to the normal vector projection to the tangent surface, The speed direction of the sliding operation platform in the inertial system, The speed direction of the sliding operation platform in the inertial system, The speed direction of the sliding operation platform in the inertial system, The speed direction of the sliding operation platform in the inertial system, The speed of each omnidirectional wheel is allocated back through inverse kinematics calculation.
[0021] In the air flight sliding contact detection operation robot of the application, further, the inverse kinematics calculation process of the omnidirectional wheel is as follows:
[0022] ,
[0023] Wherein is the speed input of the three groups of omnidirectional wheels, is the radius of the omnidirectional wheel, is the body speed of the sliding operation platform, is the inverse kinematics mapping matrix, is the body angular velocity of the sliding operation platform, d is the distance from the omnidirectional wheel to the center of the sliding operation platform end coordinate system.
[0024] In the air flight sliding contact detection operation robot of the application, further, a force measuring head for detecting the force of the telescopic contact rod on the sliding operation platform is arranged between the telescopic contact rod end and the sliding operation platform, the compression force signal of the telescopic contact rod is collected by the force measuring head, and the flight control module of the unmanned aerial vehicle is fed back and output to control the compression of the unmanned aerial vehicle on the sliding operation platform.
[0025] In the air flight sliding contact detection operation robot of the application, further, the telescopic amount of the telescopic contact rod and the force collected by the force measuring head generate the reference motion variable of the compression of the unmanned aerial vehicle on the sliding operation platform through the admittance controller, and the calculation process is as follows:
[0026] ,
[0027] Wherein, , are the speed and acceleration of the aerial vehicle relative to the telescopic contact rod, is the end telescopic amount of the telescopic contact rod, are the mass parameter, damping and stiffness matrix of the filter system, is the force measured by the force measuring head.
[0028] The application has the following beneficial effects by adopting the above technical scheme:
[0029] The unmanned aerial vehicle and the telescopic contact rod carry the sliding operation platform, the unmanned aerial vehicle and the sliding operation platform have a certain distance, the telescopic contact rod transmits the compression force to press the sliding operation platform on the surface of the equipment to be detected, provides the friction pressure for the sliding operation platform to slide on the surface of various high-altitude equipment, and reduces the influence of the turbulent airflow generated by the aerial vehicle on the detection of the sliding operation platform.
[0030] The three groups of 120° symmetrical distribution omnidirectional wheel structures realize the omnidirectional flexible movement of the sliding operation platform, the speed mapping of the sliding operation platform on the surface of the equipment to be detected and the omnidirectional wheel movement calculation are realized, and the accurate control of the sliding path of the sliding operation platform by the omnidirectional wheel is realized.
[0031] The telescopic contact rod of the present application sets up a load cell to detect the compression force, collects the compression force acting on the sliding operation platform, and controls the unmanned aerial vehicle according to the compression force signal feedback of the telescopic contact rod, so as to control the stable compression of the sliding operation platform by the unmanned aerial vehicle during the sliding detection process. Even if the unmanned aerial vehicle generates flight disturbance during flight, the compression of the sliding operation platform can be quickly adjusted.
[0032] The sliding operation platform and the telescopic contact rod of the present application adopt light materials and hollow weight-reducing structures, which effectively reduce the load of the unmanned aerial vehicle.
[0033] In summary, the aerial flight sliding contact detection operation robot provided by the present application uses the unmanned aerial vehicle to fly with the sliding operation platform to press the sliding operation platform on the surface of the equipment to be detected, which overcomes the high cost and long time of high-altitude non-destructive testing. The traditional adsorption type wall climbing robot solves the problem of poor mobility and poor contact stability when working on complex curved surfaces, greatly improves the detection efficiency of high-altitude equipment detection, and is especially suitable for high-quality non-destructive detection of large-curvature surfaces such as aircraft skin and wind power blades, and expands the high-altitude operation scene of the unmanned aerial vehicle carrying detection robot.
[0034] The present application is further described below in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0035] Figure 1 It is the overall structure schematic diagram of the aerial flight sliding contact detection operation robot of the embodiment.
[0036] Figure 2 It is the connection schematic diagram of the sliding operation platform and the telescopic contact rod in the embodiment.
[0037] Figure 3 It is the internal structure schematic diagram of the sliding operation platform in the embodiment.
[0038] Figure 4 Schematic diagram of the inner side of the top plate of the sliding work platform in the embodiment.
[0039] Figure 5 Schematic diagram of the bottom plate of the sliding work platform in the embodiment.
[0040] Figure 6 Schematic diagram of the omnidirectional wheel assembly in the embodiment.
[0041] Figure 7 Schematic diagram of the omnidirectional wheel movement on the sliding work platform.
[0042] Figure 8 Schematic diagram of the exterior of the telescopic contact rod in the embodiment.
[0043] Figure 9 Schematic diagram of the interior of the telescopic contact rod in the embodiment.
[0044] Figure 10 for Figure 8 The partial enlarged view of point A in the figure corresponds to a schematic diagram of the partial structure of the assembly of the inner tube and outer tube of the telescopic contact rod in the embodiment.
[0045] Figure 11 for Figure 8 The partial enlarged view of point B in the figure corresponds to a schematic diagram of the connection end of the outer tube of the telescopic contact rod and the unmanned aerial vehicle in the embodiment.
[0046] Figure 12 for Figure 9 The partial enlarged view of point C in the figure corresponds to a schematic diagram of the partial structure of the assembly of the inner tube of the telescopic contact rod and the spring shaft in the embodiment.
[0047] Reference numerals in the figure: 1, sliding working platform, 11, omnidirectional wheel, 111, wheel assembly, 112, wheel assembly plate, 113, omnidirectional wheel roller, 114, wheel assembly pad, 12, bottom plate, 13, top plate, 14, control module, 15, detection module, 16, steering gear, 161, steering gear plate, 162, steering gear parts, 17, aluminum column;
[0048] 2. Telescopic contact rod, 21. Coupling, 211. Coupling joint, 22. Force measuring head, 23. Inner tube, 231. Inner tube seat, 232. Teflon cover, 233. First Teflon sleeve, 24. Outer tube, 241. End of outer tube, 242. Second Teflon sleeve, 243. Outer tube connector, 25. Spring shaft, 251. Spring shaft fixture.
[0049] 3. Unmanned aerial vehicles. DETAILED DESCRIPTION
[0050] Example
[0051] See also Figure 1 and Figure 2, the illustrated aerial flight sliding contact detection operation robot is a specific embodiment of the present application, specifically including a sliding operation platform 1, a telescopic contact rod 2 and a unmanned aerial vehicle 3, the sliding operation platform 1 is a detection operation main body, and a detection module is carried thereon to slide on the surface of the equipment to be detected for nondestructive detection, the sliding operation platform 1 in the embodiment is carried on the unmanned aerial vehicle 3 through the telescopic contact rod 2, the sliding operation platform 1 and the telescopic contact rod 2 are moved to the surface of the equipment to be detected in the air through the unmanned aerial vehicle 3, a plurality of independently controlled omni-directional wheels 11 are arranged on the sliding operation platform 1, the sliding operation platform 1 is realized sliding through rolling on the surface of the equipment to be detected through the omni-directional wheels 11, for the surface of the equipment to be detected in the air, the omni-directional wheels 11 of the sliding operation platform 1 need enough pressure to realize the friction force of rolling on the surface of the equipment to be detected, the telescopic contact rod 2 is compressed by the unmanned aerial vehicle 3 to press the omni-directional wheels 11 of the sliding operation platform 1 tightly on the surface of the equipment to be detected. The surface of the equipment to be detected is generally a curved surface with various curvatures, the motion of the sliding operation platform 1 on the curved surface of the surface of the equipment to be detected sets a speed according to the normal vector projection to the tangent plane, and then the speed is distributed to the drive module of each omni-directional wheel through kinematics calculation, so that the sliding operation platform 1 slides along the planned detection path. In the process of sliding detection of the sliding operation platform 1 on the surface of the equipment to be detected according to the planned detection path, the unmanned aerial vehicle 3 keeps relative stationary follow-up flight with the sliding operation platform 1 according to the planned flight path, and the unmanned aerial vehicle 3 always presses the sliding operation platform 1 tightly on the surface of the equipment to be detected through the telescopic contact rod 2 in the follow-up flight process, a variable-angle holder mechanism is carried on the unmanned aerial vehicle 3 and connected with the telescopic contact rod 2, so as to adjust different angles and directions from different positions to adapt to the contact normal of the telescopic contact rod along the surface of the equipment to be detected to apply pressing force to the sliding operation platform.
[0052] For reference Figure 3 , Figure 4 and Figure 5 , the sliding operation platform 1 adopts a frame structure spliced by parallel bottom plate 12 and top plate 13, the bottom plate 12 and the top plate 13 are connected through aluminum columns 17 to form a frame, the telescopic contact rod 2 is connected with the bottom plate 12 through the top plate 13, the omni-directional wheels 11 are installed on the outer side of the bottom plate 12, each omni-directional wheel 11 is driven and controlled through an independent steering engine 16, the detection module 15 is fixed on the bottom plate, the detection module 15 can replace and select corresponding sensor modules according to different detection work, including but not limited to visual acquisition cameras, thickness gauges, ultrasonic flaw detectors and the like. The control module 14 for controlling the omni-directional wheels is also arranged on the top plate 13, and the control module 14 of the embodiment adopts an stm32 single-chip microcomputer.
[0053] Specifically, the sliding work platform 1 in the embodiment is a whole hexagonal frame structure, the bottom plate 12 and the top plate 13 are both hexagonal plates with the same size, and are fixedly connected through aluminum columns 17 at six corners. The frame adopts lightweight design, the bottom plate 12 and the top plate 13 are both made of carbon fiber material, and adopt hollow design. The bottom plate 12 adopts reinforced structure and is installed in cooperation with the telescopic contact rod 2, and the frame structure is reinforced and fixed in a 60° uniform distribution manner around the telescopic contact rod 2 near the center of the bottom plate 12 and the top plate 13. The detection module 15 is fixed on the bottom plate 12 closer to the surface of the equipment to be detected, so as to realize non-destructive contact detection with the detected object when the sliding work platform 1 slides.
[0054] As shown in Figure 5 The sliding work platform 1 in the embodiment is installed with three groups of omni-directional wheels 11 on the bottom plate 12, the axes of the three groups of omni-directional wheels are spaced 120° and distributed outside the bottom plate 12 of the sliding work platform 1, and each omni-directional wheel 11 is rotatably installed through a wheel assembly 111 and a rudder plate 161, wherein the rudder plate 161 is embedded into the positioning groove on the corresponding interval side of the bottom plate 12 and the top plate 13. The three groups of omni-directional wheels 11 are connected with independent rudders 16 through the wheel assemblies 111, the other end of the rudder 16 is fixed through a rudder piece 162, the rudder piece 162 is fixedly connected with the bottom plate 12, so as to be fixed on the whole sliding work platform 1, and then the assembly of the omni-directional wheel power transmission system of the sliding work platform is realized, the rudder 16 is in communication connection with the control module 14 on the sliding work platform 1, so as to realize the rudder control of the three groups of omni-directional wheels.
[0055] As shown in Figure 6 Each omni-directional wheel 11 is composed of four wheel group plates 112 and adopts a symmetrical grouping assembly structure. Specifically, the four wheel group plates 112 are grouped two by two, and the planes where the two groups of wheel group plates are located are parallel to each other, and the two groups of wheel group plates 112 are rigidly connected and spaced apart through a wheel group pad 114. The omni-directional wheel rollers 113 are uniformly arranged in a circumferential direction in each group of wheel group plates 112. The modular design makes the single omni-directional wheel 11 have symmetrical stress characteristics in the axial direction.
[0056] The three groups of omni-directional wheels adopted in the embodiment can realize the omni-directional movement function of the sliding work platform 1, each omni-directional wheel is drivingly connected with the rudder 16 through the wheel assembly 111 to form an independent driving unit. When the rudder 16 drives the omni-directional wheel 11 to rotate, the omni-directional wheel roller 113 generates a composite friction force with the surface to be detected, and through the differential cooperative control of the three groups of omni-directional wheels, a planar motion vector in any direction can be synthesized, so the sliding work platform 1 can move in any direction. For example, when the three groups of omni-directional wheels rotate at the same speed in the same direction, the sliding work platform 1 rotates counterclockwise; when two groups of omni-directional wheels rotate in the same direction and one group of omni-directional wheels stops rotating, the sliding work platform 1 moves longitudinally.
[0057] For referenceFigure 7 When the sliding work platform slides on the surface of the equipment to be detected, the surface of the equipment to be detected is mapped to a tangent plane, and a speed mapping control algorithm is used to project the curved surface motion of the sliding work platform to the tangent plane of the curved surface of the equipment to be detected to set the speed, and the position and geometric data of the sliding work platform in the direction are set by parameters , , and their derivatives are expressed in the parameter space , and the parameter expression of the three-dimensional curved surface of the equipment to be detected is:
[0058] .
[0059] In the formula, is a curved surface control point defining the shape of the three-dimensional curved surface of the equipment to be detected, and is expressed as a three-dimensional coordinate point , is a B-spline basis function in the parameter direction, p is the order, and in the embodiment, p is 3, is a B-spline basis function in the parameter direction, q is the order, and in the embodiment, q is 3, and k and l respectively represent the number of control points in the parameter u and v directions.
[0060] The normal vector of the three-dimensional curved surface of the equipment to be detected is:
[0061] .
[0062] The mapping relationship between the speed of the sliding work platform in the inertial system and the projection of the body to the tangent plane set speed is:
[0063] .
[0064] is the curved surface motion of the sliding work platform on the surface of the equipment to be detected according to the normal vector projection to the tangent plane set speed, is the speed direction of the sliding work platform in the inertial system , is the speed direction of the sliding work platform in the inertial system , and in the detection process, since the sliding work platform itself does not roll, the speed direction of the sliding work mechanism in the inertial system axis is . Then the speed of each omnidirectional wheel is distributed back through inverse kinematics solving, and the inverse kinematics solving process of the omnidirectional wheel is as follows:
[0065] .
[0066] wherein is the rotation speed input of the three sets of omnidirectional wheels, r is the radius of the omnidirectional wheel, is the body speed of the sliding work platform, H is the inverse kinematics mapping matrix, is the angular velocity of the sliding work platform, d is the distance from the omnidirectional wheel to the center of the sliding work platform's end coordinate system, as shown in the following example: Figure 7 As shown in .
[0067] Will The input of the three sets of omnidirectional wheels is fed back to the steering gear control modules of the three sets of omnidirectional wheels, which control the omnidirectional wheels to drive the sliding work platform to perform sliding detection on the surface of the equipment to be detected according to the set planned detection path.
[0068] This embodiment aims to illustrate the motion control of the sliding work platform on the surface of the equipment to be detected through omnidirectional wheels in the present invention. The planned detection path set by the sliding work platform on the surface of the equipment to be detected and the planned flight path of the unmanned aerial vehicle can be generated by scanning the global path planning of the surface contour of the equipment to be detected or the SLAM real-time path planning based on laser radar, which will not be described in detail in this embodiment.
[0069] See also Figure 8 and Figure 9 The telescopic contact rod 2 of this embodiment comprises an inner tube 23, an outer tube 24, and a spring shaft 25. The spring shaft 25 is fixed within the outer tube 24. The inner tube 23 is slidably inserted into the outer tube 24 and simultaneously slidably fits over the spring shaft 25. The spring shaft 25 is fitted with a spring, which uses its elastic energy to extend the inner tube 23 out of the outer tube 24 (the spring is omitted in the figure to more clearly illustrate the internal structure of the telescopic contact rod). The spring combines elastic reset and energy-dissipating damping functions, thereby achieving the telescopic contact rod's retractability. The UAV's adaptive retraction and extension of the telescopic contact rod is achieved through a passive mechanical structure. Its retractable motion is entirely dependent on the external contact force acting on the sliding work platform and the dynamic response of the elastic component.
[0070] See also Figure 10 、 Figure 11 and Figure 12An outer tube connector 243 is provided on the outside of the outer tube terminal 241 at one end of the outer tube 24 to be connected to the unmanned aerial vehicle. One end of the spring shaft 25 is fixedly connected to the inner side of the outer tube terminal 241 through a spring shaft fastener 251. A second Teflon sleeve 242 is provided on the outer tube terminal 241 at the other end of the outer tube 24. The inner tube 23 is slidably assembled with the second Teflon sleeve 242 on the outer tube and inserted into the outer tube. The inner tube 23 is provided with an inner tube seat 231, a Teflon cover 232 and a first Teflon sleeve 233 at one end inserted into the outer tube 24. The inner tube seat 231, the Teflon cover 232 and the first Teflon sleeve 233 are rigidly connected to each other in sequence to form an end of the inner tube 23 to limit the spring in the outer tube. The shaft body of the spring shaft 25 is slidably assembled with the Teflon cover 232 and the first Teflon sleeve 233 on the inner tube and inserted into the inner tube. Teflon sleeves are used for sliding assembly between the spring shaft 25 and the inner tube 23 , and between the inner tube 23 and the outer tube 24 , respectively, which have higher lubricity and wear resistance.
[0071] See again Figure 3 The telescopic contact rod 2 is connected to the sliding work platform 1 through the telescopic end of the inner tube 23. A coupling 21 is provided at the telescopic end of the telescopic contact rod 2, and is connected to the base plate 12 through a connecting structure formed by a coupling joint 211. The coupling joint has a certain floating angle to ensure floating installation between the telescopic contact rod and the sliding work platform. In this embodiment, a force head 22 is further provided between the telescopic end of the inner tube 23 of the telescopic contact rod 2 and the coupling 21. The force exerted by the telescopic contact rod on the sliding work platform is detected by the force head 22. Since the force exerted on the sliding work platform by the compression of the telescopic contact rod 2 is provided by the unmanned aerial vehicle, the compression force signal of the telescopic contact rod collected by the force head 22 is fed back to the flight control module of the unmanned aerial vehicle to control the extension and compression of the telescopic contact rod by the unmanned aerial vehicle, thereby maintaining a stable pressing effect on the sliding work platform.
[0072] The force applied by the UAV to the sliding work platform through the telescopic contact rod is detected by the force measuring head 22, and the detected force signal is converted into a motion feedback control signal output of the UAV. This embodiment uses a virtual second-order system to describe this control process. Given the telescopic contact rod's end extension amount, , the speed of the UAV relative to the sliding work platform and acceleration The reference motion variable can be generated by the admittance controller:
[0073] .
[0074] in, 、 are velocity and acceleration, The telescopic contact rod is provided with an inner tube and an outer tube, and the telescopic amount of the telescopic contact rod is obtained by a motion capture system carried by the unmanned aerial vehicle, or a displacement sensor is arranged between the inner tube and the outer tube to collect the telescopic amount of the telescopic contact rod, respectively, a mass parameter, a damping and a stiffness matrix of the filter system, in order to realize the compliance control, the mass parameter is set as , the damping is set as , and the stiffness is set as , is the force measured by the force sensor 22.
[0075] The detection process of the equipment surface to be detected in the embodiment includes the stages of taking off of the unmanned aerial vehicle, approaching the equipment surface to be detected, adjusting the contact pose of the sliding operation platform, sliding detection, and returning. The unmanned aerial vehicle is a multi-rotor unmanned aerial vehicle, which has better hovering and high maneuverability. In the stages of taking off and approaching the equipment surface to be detected, the unmanned aerial vehicle carries the telescopic contact rod and the sliding operation platform to autonomously take off from a specified take-off point, moves along a target area under the control of an operator, and approaches the equipment surface to be detected. After reaching a predetermined distance, the unmanned aerial vehicle slows down and adjusts the pose of the sliding operation platform, and the distance and shape information of the equipment surface to be detected are obtained through the depth sensor arranged on the unmanned aerial vehicle or the sliding operation platform. In the sliding detection stage, the unmanned aerial vehicle continuously approaches the equipment surface to be detected, and the sliding operation platform is pressed against the equipment surface to be detected through the telescopic contact rod. The sliding operation platform autonomously slides on the equipment surface to be detected according to a predetermined detection moving track, the unmanned aerial vehicle adjusts the pose according to the predetermined detection moving track to realize continuous contact with the surface to be detected, and the force feedback of the sliding operation platform is collected in real time through the force sensor on the telescopic contact rod to adjust the relative motion of the unmanned aerial vehicle relative to the sliding operation platform, so as to ensure that the sliding operation platform and the equipment surface to be detected maintain stable contact pressure, thereby ensuring stable data acquisition. When the sliding operation platform completes the set sliding detection task, the unmanned aerial vehicle returns under the assistance of the operator and lands in a predetermined target area.
[0076] Finally, it should be noted that: the above is only the preferred examples of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. Aerial sliding contact detection robot, characterized by: The invention comprises an unmanned aerial vehicle, a sliding working platform and a telescopic contact rod. The sliding working platform is mounted on the unmanned aerial vehicle via the telescopic contact rod. The sliding working platform is equipped with a detection module and is moved to the surface of the equipment to be detected in the air via the unmanned aerial vehicle. The sliding working platform is provided with a number of independently controlled omnidirectional wheels. The unmanned aerial vehicle compresses the telescopic contact rod to press the omnidirectional wheels of the sliding working platform against the surface of the equipment to be detected. The surface motion of the sliding working platform on the surface of the equipment to be detected is set according to the projection of the normal vector onto the section, and then distributed to the driving module of each omnidirectional wheel through kinematic solution. The sliding working platform slides and detects on the surface of the equipment to be detected according to the planned detection path. The unmanned aerial vehicle maintains a relatively stationary follow-up flight with the sliding working platform according to the planned flight path. During the follow-up flight, the sliding working platform is always pressed against the surface of the equipment to be detected by the telescopic contact rod.
2. The aerial sliding contact detection robot according to claim 1, characterized in that: The telescopic contact rod includes an inner tube, an outer tube and a spring shaft. The spring shaft is fixed in the outer tube. The inner tube is slidably inserted in the outer tube and slidably sleeved on the spring shaft. The spring shaft is sleeved with a spring. The spring extends the inner tube out of the outer tube through its elastic energy.
3. The aerial sliding contact detection robot according to claim 2, characterized in that: Teflon sleeves are used for sliding assembly between the spring shaft and the inner tube, and between the inner tube and the outer tube.
4. The aerial sliding contact detection robot according to claim 1, characterized in that: The sliding work platform adopts a frame structure composed of a parallel bottom plate and a top plate. The bottom plate and the top plate are connected by aluminum columns to form a frame. The omnidirectional wheels are installed on the outside of the bottom plate. Each omnidirectional wheel is driven and controlled by an independent steering gear. The detection module is fixed on the bottom plate, and the telescopic contact rod passes through the top plate and is connected to the bottom plate.
5. The aerial sliding contact detection robot according to claim 4, characterized in that: The bottom plate and the top plate are hollow carbon fiber plates.
6. The aerial sliding contact detection robot according to any one of claims 1 to 5, characterized in that: There are three groups of omnidirectional wheels, which are distributed on the outside of the sliding work platform at axial intervals of 120°.
7. The aerial sliding contact detection robot according to claim 6, characterized in that: When the sliding working platform is sliding on the surface of the device to be tested, the surface curve of the device to be tested is three-dimensionally mapped to the tangent plane, and the speed mapping control algorithm is used to project the surface motion of the sliding working platform onto the tangent plane of the surface curve of the device to be tested. The speed is set and the sliding working platform is set. Position and geometry data in directions are given by parameters , and its derivatives are expressed in parameter space In the equation, the parameter expression of the three-dimensional surface of the device to be tested is: , Where, To define the surface control points of the three-dimensional surface shape of the device to be tested, expressed as three-dimensional coordinate points , For parameters B-spline basis functions in the direction, is the order, For parameters B-spline basis functions in the direction, is the order, k and l represent the number of control points in the direction of parameters u and v respectively; The normal vector of the three-dimensional surface of the device to be tested is: , The mapping relationship between the speed of the sliding work platform in the inertial system and the set speed of the body projected to the section is: , The speed of the sliding platform on the surface of the device to be tested is set according to the projection of the normal vector to the section plane. The sliding work platform is in the inertial system The direction of velocity, The sliding work platform is in the inertial system The velocity direction is then solved by inverse kinematics Distribute back the speed of each omni wheel.
8. The aerial sliding contact detection robot according to claim 7, characterized in that: The inverse kinematics solution process of the omnidirectional wheel is as follows: , in is the rotation speed input of the three sets of omnidirectional wheels, is the radius of the omnidirectional wheel, is the body speed of the sliding work platform, is the inverse kinematics mapping matrix, is the angular velocity of the sliding work platform, d It is the distance from the omnidirectional wheel to the center of the coordinate system of the end of the sliding work platform.
9. The aerial sliding contact detection robot according to claim 1, characterized in that: A force measuring head for detecting the force exerted by the telescopic contact rod on the sliding work platform is also provided between the end of the telescopic contact rod and the sliding work platform. The force measuring head collects the compression force signal of the telescopic contact rod and outputs the feedback to the flight control module of the unmanned aerial vehicle to control the pressing effect of the unmanned aerial vehicle on the sliding work platform.
10. The aerial sliding contact detection robot according to claim 1, characterized in that: The telescopic contact rod's telescopic amount and the force collected by the force measuring head are used to generate the reference motion variable of the UAV pressing the sliding working platform through the admittance controller. The calculation process is as follows: , in, 、 are the velocity and acceleration of the aircraft relative to the telescopic contact rod, is the telescopic amount of the end of the telescopic contact rod, are the mass parameters, damping and stiffness matrices of the filter system, The force measured by the force measuring head.
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