Planar transformer and processing equipment thereof

By combining the feeding mechanism, stacking mechanism and air supply assembly, high-precision automated assembly of planar transformers is achieved, solving the problems of high equipment cost and complex operation in the prior art.

CN120767115AActive Publication Date: 2025-10-10YANCHUANG PHOTOELECTRIC TECH GANZHOU
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Patent Information

Application Number
CN202511054256.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-30
Publication Date
2025-10-10
Estimated Expiration
2045-07-30

AI Technical Summary

Technical Problem

Existing planar transformer assembly equipment is costly and complex to operate, requiring high-precision robotic arms and professional operators.

Method used

The loading mechanism and stacking mechanism are used to position, fold and stack the three parts of the planar transformer. The air supply component is used for negative pressure adsorption and air blowing discharge, and the flipping mechanism is combined to realize automatic assembly.

Benefits of technology

It reduces equipment cost and operation complexity, achieves high-precision assembly, simple and convenient operation and high degree of automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a planar transformer and machining equipment thereof, and relates to the technical field of assembly equipment. The planar transformer and the machining equipment thereof comprise a feeding mechanism and a stacking mechanism, the feeding mechanism is in butt joint with the stacking mechanism and used for conveying three parts of the planar transformer to the stacking mechanism, the stacking mechanism stacks and adheres the three parts, and the bottom of the feeding mechanism and the bottom of the stacking mechanism are obliquely arranged to promote the parts to slide; the three sheet-shaped parts of the planar transformer are positioned, and are stacked and bonded in a folding manner, so that the assembly precision is ensured, high-precision and high-cost equipment such as a mechanical arm and a high-precision control system do not need to be used, the cost is greatly reduced, the same effect can be realized, and the production efficiency is improved. And the air supply assembly can simultaneously utilize the air suction function and the air outlet function, the parts are sucked in the overturning process to avoid falling, the parts can be blown out after stacking, and operation is easy and convenient.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of assembly equipment, in particular to a planar transformer and a processing equipment thereof. BACKGROUND

[0002] The planar transformer is a kind of transformer manufactured by using printed circuit board (PCB) technology or thin layer process, which has the advantages of small size, thin thickness, good heat dissipation performance, low leakage inductance, etc., and is widely used in power supply, communication, automotive electronics and other fields. The planar transformer is mainly composed of core, winding, insulating material, magnetic core fixing part and lead terminal and other core parts. The core is usually made of high-frequency power ferrite material in the form of small size E type, RM type or ring type structure to reduce high-frequency loss; the winding is realized by spiral printed line or copper foil folding on the multi-layer printed circuit board (PCB), and the windings are connected in series or parallel through the through hole to form a compact planar magnetic circuit. The insulating material is used to isolate the winding layer and the magnetic core to ensure electrical safety; the magnetic core fixing part (such as adhesive tape or clamp) tightly combines the magnetic core with the PCB to prevent vibration or displacement; the lead terminal provides an external circuit connection interface, and some designs use surface mount technology to save space.

[0003] The existing planar transformer parts need to be installed in a thin plane due to their delicate structure, which usually requires high-precision mechanical arms and control systems to control and realize precise assembly operation, resulting in high equipment cost and the need for professional operators, which has limitations. SUMMARY

[0004] In view of the deficiencies of the prior art, the present application provides a planar transformer and a processing equipment thereof, which solves the problems.

[0005] To achieve the above purpose, the present application realizes the following technical scheme: a planar transformer and a processing equipment thereof, comprising a feeding mechanism and a stacking mechanism, the feeding mechanism is connected to the stacking mechanism for transmitting three parts of the planar transformer to the stacking mechanism respectively, and the stacking mechanism stacks and bonds the three parts, the feeding mechanism and the stacking mechanism are both inclined at the bottom to facilitate the sliding of the parts, and the stacking mechanism comprises: Second positioning seat and third positioning seat are respectively hinged on both sides of the first positioning seat, the first positioning seat, the second positioning seat and the third positioning seat are respectively used for positioning the three parts of the planar transformer, and the three parts are adsorbed by negative pressure; The connecting seat is fixedly connected with the bottom of the first positioning seat by screws, and is connected with the second positioning seat and the third positioning seat; The fixed tray is used to support the connecting seat and allow the connecting seat to slide left and right with a fixed amplitude under external force, and promote the three parts to slide to the first positioning seat, the second positioning seat and the third positioning seat by shaking. The fixed tray is also provided with a centering structure for centering the connecting seat in the absence of external force; The base, with the four top corners fixedly connected to the bottom of the fixed tray through columns; The flip mechanism is installed on the top of the base and is provided with two groups, which are used to drive the second positioning seat and the third positioning seat to flip to complete the stacking of the three parts in sequence; The air supply assembly is connected to the first positioning seat, the second positioning seat and the third positioning seat through a pipeline, and is used to extract the air in the first positioning seat, the second positioning seat and the third positioning seat to adsorb the three parts during the stacking stage, and blow out the parts after the stacking is completed.

[0006] Preferably, the first positioning seat, the second positioning seat and the third positioning seat all include a box body, and the bottom of the box body is covered with a bottom cover, and the top of the box body is provided with a sunken positioning groove, the width of the side of the sunken positioning groove away from the loading mechanism corresponds to the size of the part to position the part, the width of the sunken positioning groove close to the side away from the loading mechanism is expanded to accommodate the part, and the connection between the two sections of the sunken positioning groove is an oblique angle to guide the part.

[0007] Preferably, negative pressure holes communicating with the inner cavity of the box body are provided on three sides of the positioning section of the sunken positioning groove, and blowing holes are also provided at the openings of the negative pressure holes on three sides of the first positioning seat.

[0008] Preferably, the air supply assembly includes a first negative pressure tube fixedly connected to the bottom of the first positioning seat, and a second negative pressure tube fixedly connected to the bottom of the second positioning seat and the third positioning seat. The bottom end of the first negative pressure tube is sealed and passes through the bottom of the connecting seat and is sealed and plugged with a four-way valve. The two ends of the four-way valve are connected to the two second negative pressure tubes, and the remaining end of the four-way valve is connected to the total negative pressure tube. The bottom of the blowing hole is connected to the blowing pipe through the connecting cover, and the blowing pipe is sealed and passes through the bottom of the connecting seat.

[0009] Preferably, the air supply assembly includes an air pump and an electric five-way valve fixedly connected to the top of the base, and the electric five-way valve includes a valve installed on the top of a first servo motor fixedly connected to the top of the base, and the valve sheet in the valve separates the five pipe heads into three and two, and the inlet and outlet ends of the air pump are respectively connected to the exhaust pipe and the exhaust pipe, and the exhaust pipe, the total negative pressure pipe, the blowing pipe and the exhaust pipe are connected to four of the pipe heads of the valve in sequence, and the remaining pipe head of the valve is installed with an air filter head.

[0010] Preferably, the bottom of the bottom cover of the first positioning seat is provided with a convex ring corresponding to the through part of the blowing pipe, the top of the connecting seat is provided with a positioning circular groove matched with the convex ring, the inside of the connecting seat is provided with a large through groove corresponding to the through part of the second negative pressure pipe, the bottom of the connecting seat and on one side of the large through groove is fixedly connected with a U-shaped frame, and a rotating cylinder is rotatably arranged on the U-shaped frame, and the second negative pressure pipe is overlapped on the rotating cylinder for reducing the friction force when the second and third positioning seats are turned and pulled the second negative pressure pipe.

[0011] Preferably, the centering structure comprises upper magnets fixedly connected on both sides of the bottom of the connecting seat, and lower magnets fixedly connected on both sides of the top of the fixed tray, the upper magnets are positionally corresponding to the lower magnets, and the connecting seat is centered relative to the fixed tray through magnetic force.

[0012] Preferably, the turning mechanism comprises: A second servo motor, the output end of the second servo motor is fixedly connected with a small toothed belt wheel; A large toothed belt wheel is rotatably connected on the left side of the fixed tray, and the large toothed belt wheel is in meshing transmission with the small toothed belt wheel through a gear belt; A short shaft is fixedly connected on the left side of the second and third positioning seats; A lever is fixedly connected at one end with the large toothed belt wheel, the other end of the lever is sleeved outside the short shaft, and the other end of the lever is provided with a sliding groove matched with the short shaft.

[0013] Preferably, the feeding mechanism comprises: Three groups of feeding frames are respectively butted with three groups of sunken positioning grooves at the left ends, and the left ends of the three groups of feeding frames are fixed on the fixed tray; A support is fixedly connected on the bottom of the feeding frame to support the three groups of feeding frames.

[0014] The application further discloses a planar transformer which comprises an insulating substrate, a coil and a magnetic core, the coil and the magnetic core are pasted on the surface of the insulating substrate, and the magnetic core is located on the inner side of the coil, and metal wires are welded on the coil and the magnetic core; The insulating substrate, the coil and the magnetic core are stacked in two groups, the insulating substrate, the coil and the magnetic core are wrapped with an insulating shell, electrodes are inlaid and fixed on the top of the insulating shell on both sides, and the metal wires are electrically connected with the electrodes.

[0015] The application provides a planar transformer and a processing equipment thereof. 1. The planar transformer and its processing equipment, by adopting the positioning of the three sheet-shaped parts of the planar transformer, and adopting the folding mode for stacking and bonding, the assembly precision is ensured, and the high-precision control system and high-cost equipment such as mechanical arm are not needed, the cost is greatly reduced, the same effect can be realized, and the air supply assembly can simultaneously utilize the air suction and air outlet functions, suck the parts to avoid falling during turning over, and blow out the parts after stacking, which is simple and convenient to operate.

[0016] 2. The planar transformer and its processing equipment, the multiple pipelines of the air supply assembly utilize the four-way and electric five-way valves to realize communication and direction control, so that only one air pump needs to be set, and the negative pressure suction and air blowing discharge operations can be realized at the same time, and the two operations do not interfere with each other, and only the electric five-way valve needs to be controlled to switch and start and stop, which is simple and convenient to control.

[0017] 3. The planar transformer and its processing equipment, by the mode that the second servo motor drives the rotating of the shifting rod, the second positioning seat and the third positioning seat can be turned over in sequence, which is simple and convenient to operate and has high automation degree. DETAILED DESCRIPTION

[0018] Figure 1 It is the general assembly drawing of the processing equipment of the application; Figure 2 It is the general assembly drawing of the stacking mechanism of the application; Figure 3 It is the schematic view of the positioning seat, the connecting seat and the fixed tray of the application; Figure 4 It is the schematic view of the positioning seat, the connecting seat and the air supply assembly of the application; Figure 5 It is the bottom exploded view of the first positioning seat of the application; Figure 6 It is the bottom perspective view of the connecting seat of the application; Figure 7 It is the perspective view of the connecting seat of the application; Figure 8 It is the perspective view of the air supply assembly of the application; Figure 9 It is the working state schematic of the electric five-way valve of the application Figure 1 ; Figure 10 It is the working state schematic of the electric five-way valve of the application Figure 2 ; Figure 11 It is the general assembly drawing of the planar transformer of the application; Figure 12 It is the schematic view of the internal structure of the planar transformer of the application; Figure 13 It is the exploded view of the internal structure of the planar transformer of the application.

[0019] In the figure: 1-feeding mechanism, 11-feeding rack, 12-bracket; 2-stacking mechanism, 21-first positioning seat, 22-second positioning seat, 23-third positioning seat, 201-box body, 202-bottom cover, 203-sinking positioning groove, 204-negative pressure hole, 205-blowing hole, 206-connecting cover, 207-convex ring, 24-connecting seat, 241-positioning circular groove, 242-large through groove, 243-rotating drum, 244-upper magnet, 25-fixed tray, 251-lower magnet, 26-base, 27-flip mechanism, 271-second Servo motor, 272-small toothed pulley, 273-large toothed pulley, 274-gear belt, 275-short shaft, 276-shift lever, 277-chute, 28-air supply assembly, 281-first negative pressure pipe, 282-second negative pressure pipe, 283-four-way pipe, 284-total negative pressure pipe, 285-exhaust pipe, 286-blowing pipe, 287-air pump, 288-electric five-way valve, 2881-first servo motor, 2882-valve, 2883-valve plate, 289-exhaust pipe; 3- insulating substrate; 4-coil; 5-magnetic core; 6-metal wire; 7-Insulation shell; 8-Electrode. DETAILED DESCRIPTION

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See Figures 1-10 The present invention discloses a planar transformer processing device and provides the following three technical solutions: The first embodiment includes a feeding mechanism 1 and a stacking mechanism 2. The feeding mechanism 1 is connected to the stacking mechanism 2 and is used to transfer the three parts of the planar transformer to the stacking mechanism 2 respectively. The stacking mechanism 2 stacks and bonds the three parts. The bottoms of the feeding mechanism 1 and the stacking mechanism 2 are both inclined to facilitate sliding of the parts. The stacking mechanism 2 includes: The first positioning seat 21 is hinged on both sides of the second positioning seat 22 and the third positioning seat 23. The first positioning seat 21, the second positioning seat 22 and the third positioning seat 23 are respectively used to position the three parts of the planar transformer and adsorb the three parts through negative pressure. The connecting seat 24 is fixedly connected to the bottom of the first positioning seat 21 by screws, and is connected to the second positioning seat 22 and the third positioning seat 23; The fixed tray 25 is used to support the connecting seat 24 and allow the connecting seat 24 to slide left and right within a fixed range under external force. By shaking, the three parts are facilitated to slide to the first positioning seat 21, the second positioning seat 22 and the third positioning seat 23. The fixed tray 25 is also provided with a centering structure to center the connecting seat 24 in the absence of external force. The four corners of the base 26 are fixedly connected to the bottom of the fixed tray 25 through columns; The flip mechanism 27 is mounted on the top of the base 26 and is provided with two groups, which are used to drive the second positioning seat 22 and the third positioning seat 23 to flip to complete the stacking of the three parts in sequence; The air supply assembly 28 is connected to the first positioning seat 21, the second positioning seat 22 and the third positioning seat 23 through a pipe, and is used to extract the air in the first positioning seat 21, the second positioning seat 22 and the third positioning seat 23 to adsorb the three parts during the stacking stage, and blow out the parts after the stacking is completed.

[0022] By positioning the three sheet parts of the planar transformer and stacking and bonding them by folding, the assembly accuracy is guaranteed and there is no need to use precision and high-cost equipment such as robotic arms and high-precision control systems. The cost is greatly reduced and the same effect can be achieved. In addition, the air supply component 28 can use the suction and exhaust functions at the same time. It can absorb the parts to prevent them from falling when flipping, and can also blow out the parts after stacking. The operation is simple and convenient.

[0023] The second embodiment is mainly different from the first embodiment in that: the first positioning seat 21, the second positioning seat 22 and the third positioning seat 23 all include a box body 201, and the bottom cover of the box body 201 is covered with a bottom cover 202, and the top of the box body 201 is provided with a sinking positioning groove 203, the width of the side of the sinking positioning groove 203 away from the feeding mechanism 1 corresponds to the size of the part to position the part, the width of the side of the sinking positioning groove 203 close to the side away from the feeding mechanism 1 is expanded to accommodate the part, and the two sections of the sinking positioning groove 203 are connected at an angle to guide the part, and the three sides of the positioning section of the sinking positioning groove 203 are provided with negative pressure holes 204 connected to the inner cavity of the box body 201, and the openings of the negative pressure holes 204 on the three sides of the first positioning seat 21 are also provided with blowing holes 205.

[0024] The air supply assembly 28 includes a first negative pressure pipe 281 fixedly connected to the bottom of the first positioning seat 21, and a second negative pressure pipe 282 fixedly connected to the bottom of the second positioning seat 22 and the third positioning seat 23. The bottom end of the first negative pressure pipe 281 is sealed and penetrates to the bottom of the connecting seat 24 and is sealed and plugged with a four-way pipe 283. Both ends of the four-way pipe 283 are connected to the two second negative pressure pipes 282. The remaining end of the four-way pipe 283 is connected to the total negative pressure pipe 284. The bottom of the blowing hole 205 is connected to the blowing pipe 286 through the connecting cover 206. The blowing pipe 286 is sealed and penetrates to the bottom of the connecting seat 24. The air supply assembly 28 also includes an air pump 287 and an electric five-way valve 288 fixedly connected to the top of the base 26. The electric five-way valve 288 includes a valve 2882 installed on the top of a first servo motor 2881 fixedly connected to the top of the base 26. A valve plate 2883 in the valve 2882 separates the five pipe heads into three and two. The inlet and outlet ends of the air pump 287 are respectively connected to an exhaust pipe 289 and an exhaust pipe 285. The exhaust pipe 289, the total negative pressure pipe 284, the blowing pipe 286 and the exhaust pipe 285 are sequentially connected to four of the pipe heads of the valve 2882. The remaining pipe head of the valve 2882 is equipped with an air filter head. A convex ring 207 is provided at the bottom of the bottom cover 202 of the first positioning seat 21 corresponding to the point where the air pipe 286 passes through, and a positioning circular groove 241 adapted to the convex ring 207 is provided on the top of the connecting seat 24. A large through groove 242 is provided inside the connecting seat 24 corresponding to the point where the second negative pressure tube 282 passes through, and a U-shaped frame is fixedly connected to the bottom of the connecting seat 24 and located on one side of the large through groove 242, and a rotating drum 243 is rotatably sleeved on the U-shaped frame. The second negative pressure tube 282 is overlapped on the rotating drum 243 to reduce the friction when the second positioning seat 22 and the third positioning seat 23 are flipped and pulled to pull the second negative pressure tube 282.

[0025] The centering structure includes upper magnets 244 fixedly connected to both sides of the bottom of the connecting base 24, and lower magnets 251 fixedly connected to both sides of the top of the fixed tray 25. The upper magnets 244 and the lower magnets 251 correspond in position to each other, and the connecting base 24 is centered relative to the fixed tray 25 through magnetic force.

[0026] The air pump 287 draws air through the suction pipe 289 and exhausts air through the exhaust pipe 285. The suction pipe 289 draws air from the electric five-way valve 288, and then uses the total negative pressure pipe 284 to draw air from the four-way valve 283. Then, the first negative pressure pipe 281 and the second negative pressure pipe 282 draw air from the first positioning seat 21, the second positioning seat 22, and the third positioning seat 23 to adsorb the insulating substrate 3, the coil 4 and the magnetic core 5. After stacking, stop the air pump 287 to eliminate the suction force, and then control the second positioning seat 2 2 or the third positioning seat 23 rotates, and the air pump 287 is started again after it is fully rotated until the stacking is completed, and then the electric five-way valve 288 is controlled to switch, so that the exhaust pipe 289 is connected with the total negative pressure pipe 284 and the air filter head, thereby extracting most of the external air, making the suction force of the negative pressure hole 204 on the first positioning seat 21 small, and the exhaust pipe 285 is connected with the blowing pipe 286, and then a blowing force is generated from the blowing hole 205 to blow the parts to the left for collection, and then the subsequent welding of the metal wire 6 and assembly of the insulating shell 7 are carried out.

[0027] Figure 9 and Figure 10 The arrow in the middle indicates the direction of airflow.

[0028] The feeding mechanism 1 comprises: The left ends of the three groups of loading racks 11 are respectively connected to the three groups of sinking positioning grooves 203, and the left ends of the three groups of loading racks 11 are fixed on the fixed tray 25; The bracket 12 is fixedly connected to the bottom of the loading rack 11 to support the three groups of loading racks 11 .

[0029] The magnetic core 5, insulating substrate 3 and coil 4 are transported to three groups of loading racks 11 by conveyor belts or other equipment, and then slide into three groups of sinking positioning grooves 203. The surface of the insulating substrate 3 is coated with glue or adhered with double-sided tape.

[0030] The multiple pipelines of the air supply component 28 are connected and direction-controlled by the four-way valve 283 and the electric five-way valve 288, so that only one air pump 287 is needed to simultaneously realize the operations of negative pressure suction and blowing discharge, and the two do not interfere with each other. It is only necessary to control the switching and start and stop of the electric five-way valve 288, which is simple and convenient to control.

[0031] The third embodiment differs from the first embodiment mainly in that the turning mechanism 27 includes: A second servo motor 271 , wherein the output end of the second servo motor 271 is fixedly connected to a small toothed pulley 272 ; The large toothed pulley 273 is rotatably connected to the left side of the fixed tray 25, and the large toothed pulley 273 is meshed with the small toothed pulley 272 through the gear belt 274 for transmission; The short shaft 275 is fixedly connected to the left side of the second positioning seat 22 and the third positioning seat 23; One end of the shifting rod 276 is fixedly connected to the large toothed pulley 273 , and the other end of the shifting rod 276 is sleeved outside the short shaft 275 , and the other end of the shifting rod 276 is provided with a sliding groove 277 adapted to the short shaft 275 .

[0032] After the second servo motor 271 drives the small toothed pulley 272 to rotate, the gear belt 274 drives the large toothed pulley 273 to rotate, thereby driving the large toothed pulley 273 and the shifting rod 276 to rotate. The shifting rod 276 pushes the short shaft 275 to flip the second positioning seat 22 or the third positioning seat 23, thereby driving the parts thereon to flip and stack.

[0033] By driving the lever 276 to rotate via the second servo motor 271 , the second positioning seat 22 and the third positioning seat 23 can be flipped in sequence, which is simple and convenient to operate and has a high degree of automation.

[0034] See Figure 11-13 The present invention discloses a planar transformer, including an insulating substrate 3, a coil 4 and a magnetic core 5. The coil 4 and the magnetic core 5 are both pasted on the surface of the insulating substrate 3, and the magnetic core 5 is located on the inner side of the coil 4. Metal wire 6 is welded on the coil 4 and the magnetic core 5; the insulating substrate 3 is transferred to the first positioning seat 21, and the magnetic core 5 and the coil 4 are respectively transferred to the second positioning seat 22 and the third positioning seat 23.

[0035] The insulating substrate 3, coil 4 and magnetic core 5 are stacked as a group and two groups are arranged. The insulating substrate 3, coil 4 and magnetic core 5 are wrapped with an insulating shell 7. Electrodes 8 are embedded and fixed on both sides of the top of the insulating shell 7, and the metal wire 6 is electrically connected to the electrode 8.

[0036] At the same time, the contents not described in detail in this specification belong to the existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0038] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A planar transformer processing device, comprising a loading mechanism and a stacking mechanism, wherein the loading mechanism interfaces with the stacking mechanism to transfer three planar transformer components to the stacking mechanism, and the stacking mechanism stacks and bonds the three components, characterized in that: The bottoms of the feeding mechanism and the stacking mechanism are both tilted to facilitate sliding of parts. The stacking mechanism includes: The second and third positioning seats are hinged on both sides of the first positioning seat. The first positioning seat, the second positioning seat and the third positioning seat are respectively used to position the three parts of the planar transformer and adsorb the three parts through negative pressure; The connecting seat is fixedly connected to the bottom of the first positioning seat by screws, and is connected to the second positioning seat and the third positioning seat; The fixed tray is used to support the connecting seat and allow the connecting seat to slide left and right with a fixed amplitude under external force, and promote the three parts to slide to the first positioning seat, the second positioning seat and the third positioning seat by shaking. The fixed tray is also provided with a centering structure for centering the connecting seat in the absence of external force; The base, with the four top corners fixedly connected to the bottom of the fixed tray through columns; The flip mechanism is installed on the top of the base and is provided with two groups, which are used to drive the second positioning seat and the third positioning seat to flip to complete the stacking of the three parts in sequence; The air supply assembly is connected to the first positioning seat, the second positioning seat and the third positioning seat through a pipeline, and is used to extract the air in the first positioning seat, the second positioning seat and the third positioning seat to adsorb the three parts during the stacking stage, and blow out the parts after the stacking is completed.

2. The planar transformer processing equipment according to claim 1, characterized in that: The first positioning seat, the second positioning seat and the third positioning seat all include a box body, and the bottom of the box body is covered with a bottom cover. The top of the box body is provided with a sunken positioning groove. The width of the side of the sunken positioning groove away from the loading mechanism corresponds to the size of the part to position the part. The width of the sunken positioning groove close to the side away from the loading mechanism is expanded to accommodate the part, and the connection between the two sections of the sunken positioning groove is an oblique angle to guide the part.

3. The planar transformer processing equipment according to claim 2, characterized in that: The three sides of the positioning section of the sunken positioning groove are all provided with negative pressure holes connected to the inner cavity of the box body, and the openings of the negative pressure holes on the three sides of the first positioning seat are also provided with blowing holes.

4. The planar transformer processing equipment according to claim 3, characterized in that: The air supply assembly includes a first negative pressure tube fixedly connected to the bottom of the first positioning seat, and a second negative pressure tube fixedly connected to the bottom of the second positioning seat and the third positioning seat. The bottom end of the first negative pressure tube is sealed and passes through the bottom of the connecting seat and is sealed and plugged with a four-way valve. The two ends of the four-way valve are connected to the two second negative pressure tubes, and the remaining end of the four-way valve is connected to the total negative pressure tube. The bottom of the blowing hole is connected to the blowing pipe through the connecting cover, and the blowing pipe is sealed and passes through the bottom of the connecting seat.

5. The planar transformer processing equipment according to claim 4, characterized in that: The air supply assembly includes an air pump and an electric five-way valve fixedly connected to the top of the base. The electric five-way valve includes a valve installed on the top of a first servo motor fixedly connected to the top of the base. The valve sheet in the valve separates the five pipe heads into three and two. The inlet and exhaust ends of the air pump are respectively connected to the exhaust pipe and the exhaust pipe, and the exhaust pipe, the total negative pressure pipe, the blowing pipe and the exhaust pipe are connected to four of the pipe heads of the valve in sequence, and the remaining pipe head of the valve is installed with an air filter head.

6. The planar transformer processing equipment according to claim 2, characterized in that: A convex ring is provided at the bottom of the bottom cover of the first positioning seat corresponding to the place where the air blowing pipe passes through, and a positioning circular groove adapted to the convex ring is provided on the top of the connecting seat, and a large through groove is provided inside the connecting seat corresponding to the place where the second negative pressure pipe passes through. A U-shaped frame is fixedly connected to the bottom of the connecting seat and located on one side of the large through groove, and a rotating drum is rotatably mounted on the U-shaped frame. The second negative pressure pipe is overlapped on the rotating drum to reduce the friction when the second positioning seat and the third positioning seat are flipped and pulled to pull the second negative pressure pipe.

7. The planar transformer processing equipment according to claim 1, characterized in that: The centering structure includes upper magnets fixedly connected to both sides of the bottom of the connecting base, and lower magnets fixedly connected to both sides of the top of the fixed tray. The upper magnets correspond to the lower magnets in position, and the connecting base is centered relative to the fixed tray through magnetic force.

8. The planar transformer processing equipment according to claim 1, characterized in that: The turning mechanism comprises: a second servo motor, wherein an output end of the second servo motor is fixedly connected to a small toothed pulley; The large toothed pulley is rotatably connected to the left side of the fixed tray, and the large toothed pulley is meshed with the small toothed pulley for transmission through the gear belt; A short shaft is fixedly connected to the second positioning seat and the left side of the third positioning seat; One end of the shifting rod is fixedly connected to the large toothed pulley, and the other end of the shifting rod is sleeved outside the short shaft, and the other end of the shifting rod is provided with a sliding groove adapted to the short shaft.

9. The planar transformer processing equipment according to claim 1, characterized in that: The feeding mechanism comprises: The left ends of the three sets of loading racks are respectively connected to the three sets of sinking positioning slots, and the left ends of the three sets of loading racks are all fixed on the fixed tray; The bracket is fixedly connected to the bottom of the loading rack to support three groups of loading racks.

10. A planar transformer, characterized in that: The device comprises an insulating substrate, a coil, and a magnetic core, wherein the insulating substrate, the coil, and the magnetic core are the three parts according to any one of claims 1 to 9, the coil and the magnetic core are both adhered to the surface of the insulating substrate, and the magnetic core is located inside the coil, and the coil and the magnetic core are both welded with metal wires; The insulating substrate, coil and magnetic core are stacked in a group and are arranged in two groups. The insulating substrate, coil and magnetic core are wrapped in an insulating shell. Electrodes are embedded and fixed on both sides of the top of the insulating shell, and the metal wire is electrically connected to the electrodes.

Citation Information

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