Automatic seam searching welding machine for steel drum
By designing an automatic seam-finding welding machine for steel drums and utilizing a combination of components to achieve precise docking and welding of the drum cover and drum body, the problems of high labor intensity of manual fixation and difficulty of robotic clamping in existing technologies are solved, thereby improving welding efficiency and stability.
Patent Information
- Application Number
- CN202511217237.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-28
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2045-08-28
AI Technical Summary
Existing steel drum welding machines require frequent manual fixation when faced with a large number of drum covers and drum bodies, which is labor-intensive. In addition, it is difficult for the manipulator to accurately clamp the disorderly stacked drum covers and drum bodies, affecting welding efficiency.
An automatic seam-finding welding machine for steel drums is designed, which includes a drum body loading assembly, a drum cover loading assembly, a drum body moving assembly and a drum cover moving assembly. Infrared sensors, electric chucks, suction cups and other components are used to achieve precise docking and welding of the drum cover and the drum body.
It reduces the labor intensity of workers, ensures that the barrel cover and barrel body are neatly arranged, and improves welding efficiency and stability. The electric chuck and suction cup can accurately clamp, and the joint between the barrel body and the barrel cover is accurately aligned with the welding gun, and the joint search operation is completed independently.
Smart Images

Figure CN120772730A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of welding, in particular to an automatic seam-finding welding machine for steel drums. Background Art
[0002] Steel drums are cylindrical containers made of metal and are widely used in the packaging of pharmaceuticals, food, and many other commodities. During the production process, the drum body and lid are welded together using a welding machine to strengthen the connection between the two.
[0003] The patent with announcement number CN110640389A discloses a stainless steel barrel welding machine, including: a welding cabinet, an operating platform is provided in the welding cabinet; a fixed rotating assembly, the fixed rotating assembly includes a rotating base and a rotating motor, the rotating base is passed through the operating platform, and a rotating fixed frame is provided on the top of the rotating base; a rotating shaft is provided at the bottom of the rotating base, and a driven gear is provided at the bottom end of the rotating shaft; the rotating motor is mounted under the operating platform, and a driving gear is provided on the output shaft of the rotating motor, and the driving gear is engaged with the driven gear; the patent has a simple structure and is easy to operate. The rotation speed during welding is adjustable, and the stainless steel barrel body and barrel cover can be welded together during the smooth rotation process. The welds are smooth and beautiful, which greatly improves the welding efficiency and meets the product production quality requirements.
[0004] However, the above technical solution still has the following deficiencies in practical application:
[0005] When welding the lid and barrel of a steel drum, the lid and barrel must first be fixed in place and fit together before welding the joint. However, when welding a large number of lids and barrels, operators must frequently fix the lids and barrels in place, which is labor-intensive. When a robot is used to load the lids and barrels instead of operators, if the lids and barrels are piled up in a disorderly manner, it will be difficult for the robot to accurately grasp the lids and barrels according to the preset path, thus affecting the normal progress of the welding work. Summary of the Invention
[0006] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the present invention proposes an automatic seam-finding welding machine for steel drums.
[0007] The technical solution adopted by the present invention to solve the technical problem is: an automatic seam-finding welding machine for steel drums, comprising a base, on which a circumferential seam welding assembly is provided;
[0008] The annular seam welding assembly includes a second fixing ring fixedly connected to one side of the upper end surface of the base, the inner ring of the second fixing ring is rotatably provided with a gear ring, and one side of the gear ring is slidably connected to a welding gun;
[0009] The base is also provided with a barrel loading assembly;
[0010] The loading assembly on the barrel includes a frame fixedly connected to one side of the upper end surface of the base, a conveyor belt is provided on the frame, a loading box is fixedly connected to one side of the upper end surface of the base, the upper end side of the loading box is fitted with one side of the frame, a placing plate is slidably connected to one side of the loading box, a screw guide rail 1 is installed on one side of the loading box, a lifting plate is slidably provided on the screw guide rail 1, a telescopic plate is plugged and slidably connected to one side of the lifting plate, and an infrared sensor is fixedly connected to one side of the upper end of the frame;
[0011] The base is also provided with a barrel cover loading assembly;
[0012] The barrel cover loading assembly includes a fixing ring 1 fixedly connected to one side of the upper end surface of the base, the fixing ring 1 is evenly distributed in the radial direction and slidably connected to multiple radial rods, one end of the radial rod is fixedly connected to a blanking plate, and an elastic cloth is fixedly connected between two adjacent blanking plates. Multiple blanking plates and elastic cloths cooperate with each other to form a funnel-shaped structure, and a lower end surface of the fixing ring is evenly distributed in the radial direction and fixedly connected to multiple connecting rods.
[0013] Preferably, one side of the gear ring is fixedly connected to cylinder six, the piston end of cylinder six is fixedly connected to one end of the welding gun, one side of the fixed ring two is rotatably provided with gear one, the gear one is engaged with the tooth block of the outer ring of the gear ring, one side of the fixed ring two is fixedly connected to motor one, and the output end of motor one is fixedly connected to gear one.
[0014] Preferably, a barrel material moving assembly is further provided on the base;
[0015] The barrel body material moving assembly includes a screw guide rail 2 installed on one side of the upper end surface of the base, a mounting plate is slidingly provided on the screw guide rail 2, two sliding rods are slidably connected to the upper side of the mounting plate, the upper end of the sliding rod is fixedly connected to a lifting plate 1, a screw guide rail 3 is installed on the lifting plate 1, an adjustment frame is slidably provided on the screw guide rail 3, an electric chuck is rotatably provided on the upper end of the adjustment frame, a cylinder 5 is fixedly connected to one side of the mounting plate, the piston end of the cylinder 5 is fixedly connected to one side of the bottom of the lifting plate 1, a motor 2 is fixedly connected to one side of the upper end of the adjustment frame, and the output end of the motor 2 is fixedly connected to one side of the electric chuck.
[0016] Preferably, two cylinders four are fixedly connected to one side of the lifting plate, the piston end of the cylinder four is fixedly connected to one side of the telescopic plate, the upper end of the frame is fixedly connected to one side of the cylinder one, the piston end of the cylinder one is fixedly connected to the adjusting plate, the feeding box is fixedly connected to one side of the cylinder two, and the piston end of the cylinder two is fixedly connected to one side of the placing plate.
[0017] Preferably, a rotating ring is rotatably provided on one side of the outer ring of the fixing ring, a connecting rod is rotatably provided on one end of the radial rod, one end of the connecting rod is rotatably provided on the rotating ring, one end of the radial rod is threadedly connected to a threaded rod, one end of the threaded rod is rotatably provided on the connecting rod, one end of the connecting rod is fixedly connected to a motor six, and the output end of the motor six is fixedly connected to one end of the threaded rod.
[0018] Preferably, one side of the lower end of the blanking plate is fixedly connected to a cylinder nine, the piston end of the cylinder nine is fixedly connected to a baffle, and one side of the blanking plates on both sides is installed with a screw guide rail six, a slider is slidingly provided on the screw guide rail six, one side of the slider is fixedly connected to a cylinder seven, the piston end of the cylinder seven is fixedly connected to a clamping block, and a through hole for the clamping block to pass through is provided on the blanking plate.
[0019] Preferably, a barrel cover material moving assembly is also provided on the base;
[0020] The barrel cover material moving assembly includes a screw guide rail four installed on one side of the upper end surface of the base, a transverse frame is slidably provided on the screw guide rail four, a screw guide rail five is installed on one side of the transverse frame, a lifting plate two is slidably provided on the screw guide rail five, a flip frame is rotatably provided on one side of the lifting plate two, one end of the lifting plate two is fixedly connected to a motor three, the output end of the motor three is fixedly connected to one end of the flip frame, a vacuum pump is fixedly connected to one side of the flip frame, the vacuum pump air inlet is connected to an air pipe, a suction cup is provided at one end of the air pipe, the air pipe passes through the flip frame and is fixedly connected to the flip frame.
[0021] Preferably, the loading box is further provided with a pushing assembly;
[0022] The pushing assembly includes a cylinder three fixedly connected to one side of the outer wall of the feeding box, a push rod is fixedly connected to the piston end of the cylinder three, and a strip-shaped through hole for the push rod to pass through is provided on one side of the feeding box.
[0023] Preferably, the lower end of the connecting rod is fixedly connected to a slide ring, and the slide groove of the slide ring is slidably connected to an arc block, two connecting rods 2 are rotatably provided on one side of the arc block, and connecting rod 3 is rotatably provided on one end of connecting rod 2, and a connecting block is rotatably provided on one end of connecting rod 3, and a connecting block is rotatably provided on one end of connecting rod 3, and a cylinder 8 is fixedly connected to one side of the lower end face of the connecting block, and a top block is fixedly connected to the piston end of the cylinder 8, and a through hole for the top block to pass through is provided on one side of the blanking plate.
[0024] Preferably, gear 2 is rotatably provided on one side of the arc block, and gear 2 is engaged with the gear block of the outer ring of the slide ring. Motor 5 is fixedly connected to one side of the upper end face of the arc block, and the output end of motor 5 is fixedly connected to gear 2. Motor 4 is fixedly connected to one side of the upper end face of the arc block, and the output end of motor 4 is fixedly connected to one end of connecting rod 2.
[0025] The beneficial effects of the present invention are as follows:
[0026] 1. The automatic seam-finding welding machine for steel drums described in the present invention utilizes a barrel body loading assembly, a barrel cover loading assembly, a barrel body material moving assembly, and a barrel cover material moving assembly to enable multiple barrel covers and barrel bodies to be precisely spliced in sequence before welding, thereby eliminating the need for workers to manually load the barrel covers and barrel bodies, and reducing the labor intensity of workers. In addition, compared with the method of loading with a robot, this method can transform the originally messily stacked barrel bodies and barrel covers into an orderly arranged state. The electric chuck and suction cup can clamp the barrel body and barrel cover by moving only according to a preset path, reducing the difficulty of clamping. Moreover, the seam between the barrel body and the barrel cover is precisely aligned with the welding gun, thereby autonomously completing the operation of finding the seam, which is conducive to improving the efficiency and stability of the entire welding process.
[0027] 2. The automatic seam-finding and welding machine for steel drums described herein utilizes a pusher assembly. During the ascent of the lifting plate and telescopic plate, when the distance between their upper surfaces and the pusher equals the barrel diameter, cylinder 3 drives the pusher to move, allowing it to pass through the strip-shaped through-hole in the loading box. If a barrel rests on the lifting plate and telescopic plate, the pusher pushes it down, and the lifting plate continues to rise. This ensures that all barrels that slide onto the conveyor belt remain flat, preventing barrels from resting on the conveyor belt and affecting subsequent clamping.
[0028] 3. The automatic seam-finding and welding machine for steel drums described in the present invention can move the drum cover stuck at the pipe opening by driving the top blocks through the through holes on the blanking plate one by one and squeezing the elastic cloth when the drum cover is in the funnel-shaped structure, until the drum cover can smoothly enter the pipe opening, thereby ensuring the subsequent normal positioning of the drum cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The present invention will be further described below with reference to the accompanying drawings.
[0030] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0031] Figure 2 It is a schematic diagram of the three-dimensional structure of the conveyor belt;
[0032] Figure 3 It is a schematic diagram of the three-dimensional structure of the loading box;
[0033] Figure 4This is a schematic diagram of the three-dimensional structure of the screw guide rail;
[0034] Figure 5 It is a schematic diagram of the three-dimensional structure of the fixed ring;
[0035] Figure 6 yes Figure 5 A partial enlarged view of the middle A;
[0036] Figure 7 It is a schematic diagram of the three-dimensional structure of the blanking plate;
[0037] Figure 8 yes Figure 7 A partial enlarged view of point B in the middle;
[0038] Figure 9 yes Figure 7 A partial enlarged view of point C in the middle;
[0039] Figure 10 yes Figure 7 A partial enlarged view of point D in the middle;
[0040] Figure 11 It is a schematic diagram of the three-dimensional structure of the rotating ring;
[0041] Figure 12 It is a schematic diagram of the three-dimensional structure at the top block;
[0042] Figure 13 1. It is a schematic diagram of the three-dimensional structure of the turning frame;
[0043] Figure 14 It is a schematic diagram of the three-dimensional structure at the mounting plate;
[0044] Figure 15 It is a schematic diagram of the two-dimensional structure of the fixed ring.
[0045] In the figure: 1. Base; 2. Transverse frame; 3. Gear ring; 4. Fixed ring 1; 5. Rotating ring; 6. Loading box; 7. Conveyor belt; 8. Frame; 9. Cylinder 1; 10. Adjustment plate; 11. Cylinder 2; 12. Placement plate; 13. Push rod; 14. Cylinder 3; 15. Lifting plate; 16. Telescopic plate; 17. Cylinder 4; 18. Screw guide rail 1; 19. Screw guide rail 2; 20. Mounting plate; 21. Cylinder 5; 22. Fixed ring 2; 23. Motor 1; 24. Gear 1; 25. Welding gun; 26. Cylinder 6; 27. Lifting plate 1; 28. Screw guide rail 3; 29. Adjustment frame; 30. Electric chuck; 31. Motor 2; 32. Screw guide rail 4 ;33. Screw guide rail five;34. Lifting plate two;35. Motor three;36. Flip frame;37. Vacuum pump;38. Air pipe;39. Suction cup;40. Blanking plate;41. Radial rod;42. Elastic cloth;43. Connecting rod one;44. Connecting rod;45. Baffle;46. Arc block;47. Motor four;48. Motor five;49. Cylinder seven;50. Gear two;51. Slide ring;52. Threaded rod;53. Motor six;54. Connecting rod two;55. Connecting rod three;56. Connecting block;57. Cylinder eight;58. Top block;59. Screw guide rail six;60. Slider;61. Clamp block;62. Slide rod;63. Infrared sensor;64. Cylinder nine. DETAILED DESCRIPTION
[0046] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0047] Please refer to Figures 1-15 , the present invention provides a technical solution: an automatic seam-finding welding machine for steel drums, comprising a base 1, on which a circumferential seam welding assembly is provided;
[0048] The annular seam welding assembly includes a second fixing ring 22 fixedly connected to one side of the upper end surface of the base 1, a gear ring 3 is rotatably provided on the inner ring of the second fixing ring 22, and a welding gun 25 is slidably connected to one side of the gear ring 3;
[0049] The base 1 is also provided with a barrel upper material assembly;
[0050] The barrel upper loading assembly includes a frame 8 fixedly connected to one side of the upper end surface of the base 1, a conveyor belt 7 is provided on the frame 8, a loading box 6 is fixedly connected to one side of the upper end surface of the base 1, one side of the upper end of the loading box 6 is in contact with one side of the frame 8, a placement plate 12 is slidably connected to one side of the loading box 6, a screw guide rail 18 is installed on one side of the loading box 6, a lifting plate 15 is slidably provided on the screw guide rail 18, a telescopic plate 16 is plugged and slidably connected to one side of the lifting plate 15, and an infrared sensor 63 is fixedly connected to one side of the upper end of the frame 8;
[0051] The base 1 is also provided with a barrel cover loading assembly;
[0052] The barrel cover loading assembly includes a fixing ring 4 fixedly connected to one side of the upper end surface of the base 1. The fixing ring 4 is evenly distributed in the radial direction and slidably connected to a plurality of radial rods 41. One end of the radial rod 41 is fixedly connected to a blanking plate 40. An elastic cloth 42 is fixedly connected between two adjacent blanking plates 40. The multiple blanking plates 40 and the elastic cloth 42 cooperate with each other to form a funnel-shaped structure. The lower end surface of the fixing ring 4 is evenly distributed in the radial direction and fixed to a plurality of connecting rods 44.
[0053] In this embodiment, Figures 2-5 、 Figures 7-9 、 Figure 11 、 Figures 13-15 As shown, one side of the gear ring 3 is fixedly connected to a cylinder six 26, the piston end of the cylinder six 26 is fixedly connected to one end of the welding gun 25, and one side of the fixed ring 22 is rotatably provided with a gear one 24, and the gear one 24 is engaged with the tooth block of the outer ring of the gear ring 3. One side of the fixed ring 22 is fixedly connected to a motor one 23, and the output end of the motor one 23 is fixedly connected to the gear one 24.
[0054] The base 1 is also provided with a barrel material moving component;
[0055] The barrel body material moving assembly includes a screw guide rail 2 19 installed on one side of the upper end surface of the base 1, and a mounting plate 20 is slidably provided on the screw guide rail 2 19. Two slide rods 62 are slidably connected to the upper side of the mounting plate 20, and the upper end of the slide rod 62 is fixedly connected to a lifting plate 1 27. A screw guide rail 3 28 is installed on the lifting plate 1 27, and an adjusting frame 29 is slidably provided on the screw guide rail 3 28. An electric chuck 30 is rotatably provided on the upper end of the adjusting frame 29, and a cylinder 5 21 is fixedly connected to one side of the mounting plate 20. The piston end of the cylinder 5 21 is fixedly connected to one side of the bottom of the lifting plate 1 27, and a motor 2 31 is fixedly connected to one side of the upper end of the adjusting frame 29. The output end of the motor 2 31 is fixedly connected to one side of the electric chuck 30.
[0056] One side of the lifting plate 15 is fixedly connected to two cylinder fours 17, the piston end of cylinder four 17 is fixedly connected to one side of the telescopic plate 16, one side of the upper end of the frame 8 is fixedly connected to a cylinder one 9, the piston end of cylinder one 9 is fixedly connected to the adjusting plate 10, one side of the feeding box 6 is fixedly connected to a cylinder two 11, and the piston end of cylinder two 11 is fixedly connected to one side of the placing plate 12.
[0057] A rotating ring 5 is rotatably provided on one side of the outer ring of the fixed ring 4, a connecting rod 43 is rotatably provided on one end of the radial rod 41, and one end of the connecting rod 43 is rotatably provided on the rotating ring 5, one end of the radial rod 41 on one side is threadedly connected to a threaded rod 52, and one end of the threaded rod 52 is rotatably provided on the connecting rod 44, and one end of the connecting rod 44 on one side is fixedly connected to a motor 6 53, and the output end of the motor 6 53 is fixedly connected to one end of the threaded rod 52.
[0058] One side of the lower end of the blanking plate 40 is fixedly connected to a cylinder 964, and the piston end of the cylinder 964 is fixedly connected to the baffle 45. One side of the blanking plates 40 on both sides is installed with a screw guide rail 659, and a slider 60 is slidably provided on the screw guide rail 659. One side of the slider 60 is fixedly connected to a cylinder 749, and the piston end of the cylinder 749 is fixedly connected to a clamping block 61. The blanking plate 40 is provided with a through hole for the clamping block 61 to pass through.
[0059] The base 1 is also provided with a barrel cover material transfer assembly;
[0060] The barrel cover material moving assembly includes a screw guide rail four 32 installed on one side of the upper end surface of the base 1, a transverse frame 2 is slidably provided on the screw guide rail four 32, a screw guide rail five 33 is installed on one side of the transverse frame 2, a lifting plate two 34 is slidably provided on the screw guide rail five 33, a flip frame 36 is rotatably provided on one side of the lifting plate two 34, one end of the lifting plate two 34 is fixedly connected to a motor three 35, the output end of the motor three 35 is fixedly connected to one end of the flip frame 36, a vacuum pump 37 is fixedly connected to one side of the flip frame 36, the air inlet of the vacuum pump 37 is connected to an air pipe 38, a suction cup 39 is provided at one end of the air pipe 38, and the air pipe 38 passes through the flip frame 36 and is fixedly connected to it.
[0061] Specifically, in the prior art, when welding the lid and barrel of a steel drum, the lid and barrel must first be fixed in place and fitted together before welding the joint. However, when welding a large number of lids and barrels, operators must frequently fix the lids and barrels in place, which is labor-intensive. When a robot is used to load the lids and barrels instead of operators, if the lids and barrels are piled up in a disorderly manner, the robot will have difficulty accurately grasping them according to the preset path, thus affecting the normal progress of the welding work.
[0062] Therefore, in order to solve the above problem, the working principle of this embodiment is as follows:
[0063] First, it is used for the same batch of barrel lids and barrel bodies with the same specifications. Because multiple blanking plates 40 and elastic cloth 42 cooperate to form a funnel-shaped structure, the radial rods 41 can be driven to slide on the fixed ring 1 4 by rotating the threaded rods 52 driven by motor 6 53. Furthermore, the movement of one radial rod 41 causes all radial rods 41 to move synchronously, driven by connecting rod 1 43 and rotating ring 5. This allows the blanking plates 40 to move, and the size of the elastic cloth 42 to change according to the position of the blanking plates 40. This allows the size of the entire funnel-shaped structure to be adjusted, and the diameter of the lower pipe of this funnel structure can be made equal to the diameter of the barrel lid.
[0064] Then, depending on the barrel diameter, cylinder 4 (17) drives the telescopic plate (16) to move, causing it to slide relative to the lifting plate (15). Since the lifting plate (15) and the telescopic plate (16) cooperate to form a rectangular plane, the area of the rectangular plane can be adjusted by driving the telescopic plate (16) to move. This allows the width of the rectangular plane to be equal to the barrel diameter. Furthermore, as the telescopic plate (16) moves, the placement plate (12) also moves under the action of cylinder 2 (11), ensuring that the placement plate (12) and the telescopic plate (16) remain in contact. Then, cylinder 1 (9) drives the adjustment plate (10) to move. The adjustment plate (10) cooperates with the frame (8) to form a loading channel on the conveyor belt (7), with the width of the loading channel equal to the barrel diameter.
[0065] After the above-mentioned adjustment work is completed, multiple barrel bodies and barrel lids are placed on the placement plate 12 and in the funnel-shaped structure respectively. When the barrel body is on the placement plate 12, the lifting plate 15 is driven to move back and forth up and down by the screw guide rail 18, and the upper surface of the lifting plate 15 in the initial state is aligned with the upper surface of the placement plate 12. And because the lifting plate 15 and the placement plate 12 are arranged at an angle, the barrel body will slide onto the lifting plate 15 and the telescopic plate 16. In addition, because the width of the rectangular plane formed by the lifting plate 15 and the telescopic plate 16 is equal to the diameter of the barrel body, the lifting plate 15 and the telescopic plate 16 will lift the barrel body, and the barrel body will not be placed side by side along the width direction of the rectangular plane, but will only be arranged along the length direction of the rectangular plane. Furthermore, the barrel body is typically longer than its diameter. Therefore, if either end of the barrel body is placed on the lifting plate 15 and the telescopic plate 16, it will fall off the upper surface of the lifting plate 15 and the telescopic plate 16 as they rise due to unstable center of gravity. Therefore, the barrel body that can be lifted by the lifting plate 15 and the telescopic plate 16 is parallel to the length of the lifting plate 15. When the edge of the lifting plate 15 is aligned with the surface of the conveyor belt 7, the barrel body in the rectangular plane will slide onto the conveyor belt 7. Furthermore, due to the position limit of the adjustment plate 10, the barrel body on the conveyor belt 7 will be arranged horizontally.
[0066] When the barrel follows conveyor belt 7 and reaches its end, infrared sensor 63 detects a signal. Conveyor belt 7 then stops. Because electric chuck 30 can adjust its position in the x, y, and z axes through the coordination of screw guide rail 2 19, air cylinder 5 21, and screw guide rail 3 28, the clamping end of electric chuck 30 precisely penetrates the barrel's interior and secures it. Subsequently, motor 2 31 drives the clamped barrel to rotate 180 degrees, aligning the barrel's axis with the axis of ring gear 3.
[0067] When the barrel cover is in a funnel-shaped structure composed of a blanking plate 40 and an elastic cloth 42, since the pipe opening of the funnel-shaped structure can only pass one barrel cover at a time, the barrel covers will be arranged and laid flat in the inner cavity of the pipe, and the barrel covers will be blocked by the baffle 45. Then, according to the thickness of the barrel cover, the height of the clamping block 61 is adjusted through the screw guide rail six 59 so that the clamping block 61 is aligned with the barrel cover that fits the baffle 45. Then, under the drive of the cylinder seven 49, the barrel cover is clamped by the clamping block 61. Subsequently, the baffle 45 can be driven away from the bottom of the blanking plate 40 by the cylinder nine 64. At this time, the suction cup 39 is aligned with the bottom of the barrel cover, and the axis of the suction cup 39 coincides with the axis of the barrel cover. Then, the suction cup 39 is driven to rise and fit with the bottom of the barrel cover through the screw guide rail five 33, and then the vacuum pump 37 is started to adsorb and fix the barrel cover by negative pressure adsorption. Subsequently, the clamp 61 releases the lid, and the suction cup 39 removes the lid from the pipe. As the lid is removed from the pipe, the clamp 61 must first move upward to clamp the lid above it to prevent it from falling out. Motor 3 35 then drives the lid to rotate 90 degrees, aligning the lid axis with the gear ring 3 axis. Driven by screw guide rail 4 32, the lid moves laterally, fitting the lid to the barrel. At this point, cylinder 6 26 drives the welding gun 25 to move, aligning it with the joint between the lid and the barrel. The welding gun 25 is then turned on. Simultaneously, motor 1 23 drives gear 1 24 to rotate, causing the gear ring 3 to rotate. The welding gun 25 then welds along the joint between the lid and the barrel. Repeating this process allows multiple lids to be precisely joined to the barrel body in sequence, and then welding can proceed. This eliminates the need for workers to manually load the lids and barrel body, reducing their labor intensity. Furthermore, compared to robotic loading, this method can transform the originally chaotically stacked barrel bodies and lids into a neatly arranged state. The electric chuck 30 and suction cup 39 simply move along a preset path to grasp the barrel body and lid, reducing the difficulty of grasping. Furthermore, the joint between the barrel body and lid is precisely aligned with the welding torch, autonomously completing the joint search operation, which helps improve the efficiency and stability of the entire welding process.
[0068] In this embodiment, Figure 3 、 Figure 4 、 Figure 6 、 Figure 10 、 Figure 12 As shown, the loading box 6 is also provided with a pushing assembly;
[0069] The pushing assembly includes a cylinder three 14 fixedly connected to one side of the outer wall of the feeding box 6, and the piston end of the cylinder three 14 is fixedly connected to the push rod 13. A strip through hole is provided on one side of the feeding box 6 for the push rod 13 to pass through.
[0070] The lower end of the connecting rod 44 is fixedly connected to a slide ring 51, and the slide groove of the slide ring 51 is slidably connected to an arc block 46. Two connecting rods 2 54 are rotatably provided on one side of the arc block 46, and connecting rod 3 55 is rotatably provided on one end of connecting rod 2 54. A connecting block 56 is rotatably provided on one end of connecting rod 3 55. A cylinder 8 57 is fixedly connected to one side of the lower end surface of the connecting block 56, and a top block 58 is fixedly connected to the piston end of cylinder 8 57. A through hole for the top block 58 to pass through is provided on one side of the blanking plate 40.
[0071] A gear 2 50 is rotatably provided on one side of the arc block 46, and the gear 2 50 is engaged with the tooth block on the outer ring of the slide ring 51. A motor 5 48 is fixedly connected to one side of the upper end surface of the arc block 46, and the output end of the motor 5 48 is fixedly connected to the gear 2 50. A motor 4 47 is fixedly connected to one side of the upper end surface of the arc block 46, and the output end of the motor 47 is fixedly connected to one end of the connecting rod 2 54.
[0072] Specifically, in the above embodiment, while the lid and barrel can be aligned and placed for easy clamping, the barrel may be in an upright position when placed on the lifting plate 15 and the telescopic plate 16. This can cause the barrel to be moved onto the conveyor belt 7 to not be in a flat position, thus affecting subsequent clamping. Furthermore, when multiple lids converge into the funnel-shaped pipe, they can easily become stuck at the pipe opening, similarly affecting the subsequent proper securing of the lids.
[0073] Therefore, to address the aforementioned issues, in this embodiment, during use, when the distance between the upper surfaces of the lifting plate 15 and the telescopic plate 16 and the push rod 13 equals the barrel diameter, the air cylinder 14 drives the push rod 13 to move, passing it through the strip-shaped through-hole in the loading box 6. If a barrel rests on the lifting plate 15 and telescopic plate 16, the push rod 13 will push it down, and the lifting plate 15 will continue to rise. This ensures that all barrels that slide onto the conveyor belt 7 remain flat, preventing barrels from resting on the conveyor belt 7 and affecting subsequent clamping.
[0074] After the orientation of the blanking plate 40 is adjusted, the motor 47 drives the connecting rods 2 and 3, 55, to rotate and adjust the position of the ejector block 58 so that it aligns with the through-holes in the blanking plate 40 through which it passes. When the bucket lid is in the funnel-shaped structure, the motor 58 drives the gear 2 50 to rotate, driving the arc block 46 in a circular motion. Each time the ejector block 58 aligns with a through-hole, the cylinder 8 57 drives the ejector block 58 upward, allowing it to pass through the through-hole. Since the through-holes are located at the pipe opening, if the bucket lid is blocked at the pipe opening, the ejector block 58 will lift it. Furthermore, since the elastic cloth 42 is elastic, the ejector block 58 can also compress the elastic cloth 42, forming a bulge thereon. By driving the ejector block 58 through the through-holes one by one and compressing the elastic cloth 42, the bucket lid stuck at the pipe opening can be moved until it can smoothly enter the pipe opening, thus ensuring the proper positioning of the bucket lid.
[0075] Working Principle: Because multiple blanking plates 40 and elastic cloth 42 cooperate to form a funnel-shaped structure, motor 6 53 drives the threaded rods 52 to rotate, causing radial rods 41 to slide on fixed ring 1 4. Furthermore, when one radial rod 41 moves, all radial rods 41 move synchronously, driven by connecting rod 1 43 and rotating ring 5. This allows the blanking plates 40 to move, and the size of the elastic cloth 42 changes according to the position of the blanking plates 40. This allows the overall size of the funnel-shaped structure to be adjusted, with the diameter of the lower pipe of the funnel being equal to the diameter of the barrel lid. Then, depending on the barrel diameter, cylinder 4 17 drives the telescopic plate 16 to slide relative to the lifting plate 15. Because the lifting plate 15 and the telescopic plate 16 cooperate to form a rectangular surface, the area of the rectangular surface can be adjusted by moving the telescopic plate 16. The width of the rectangular plane is equal to the barrel's diameter. Furthermore, as the telescopic plate 16 moves, the placement plate 12 also moves under the action of cylinder 2 11, ensuring that the placement plate 12 and the telescopic plate 16 remain in contact. Cylinder 1 9 then drives the adjustment plate 10 to move. The adjustment plate 10 and the frame 8 cooperate to form a loading channel on the conveyor belt 7, ensuring that the width of the loading channel is equal to the barrel's diameter. After the above adjustment process is completed, multiple barrels and barrel lids are placed on the placement plate 12 and within the funnel-shaped structure, respectively. When the barrel is on the placement plate 12, the lifting plate 15 is driven to reciprocate up and down by the screw guide rail 18. Initially, the upper surface of the lifting plate 15 is aligned with the upper surface of the placement plate 12. Because the lifting plate 15 and the placement plate 12 are tilted, the barrel slides onto the lifting plate 15 and the telescopic plate 16. Furthermore, because the width of the rectangular plane formed by the lifting plate 15 and the telescopic plate 16 is equal to the diameter of the barrel, the lifting plate 15 and the telescopic plate 16 lift the barrel, and the barrels are not arranged side by side along the width of the rectangular plane, but only along the length of the rectangular plane. Furthermore, the barrel is typically longer than its diameter. Therefore, if either end of the barrel rests on the lifting plate 15 and the telescopic plate 16, it will fall off the upper surface of the lifting plate 15 and the telescopic plate 16 as they rise due to the unstable center of gravity. Therefore, the barrel that can be lifted by the lifting plate 15 and the telescopic plate 16 is parallel to the length of the lifting plate 15. When the edge of the lifting plate 15 is aligned with the surface of the conveyor belt 7, the barrel in the rectangular plane slides onto the conveyor belt 7. Due to the position limit of the adjustment plate 10, the barrel on the conveyor belt 7 is arranged horizontally. When the barrel moves along the conveyor belt 7 to the end of the conveyor belt 7, the infrared sensor 63 detects a signal. Conveyor belt 7 then stops. Because electric chuck 30 can adjust its position in the x, y, and z axes through the coordination of screw guide rail 2 19, cylinder 5 21, and screw guide rail 3 28, the clamping end of electric chuck 30 precisely enters the barrel cavity and secures it. Subsequently, motor 2 31 drives the clamped barrel to rotate 180 degrees, aligning the barrel axis with the axis of ring gear 3.When the barrel cover is in a funnel-shaped structure composed of a blanking plate 40 and an elastic cloth 42, since the pipe opening of the funnel-shaped structure can only pass one barrel cover at a time, the barrel covers will be arranged and laid flat in the inner cavity of the pipe, and the barrel covers will be blocked by the baffle 45. Then, according to the thickness of the barrel cover, the height of the clamping block 61 is adjusted through the screw guide rail six 59 so that the clamping block 61 is aligned with the barrel cover that fits the baffle 45. Then, under the drive of the cylinder seven 49, the barrel cover is clamped by the clamping block 61. Subsequently, the baffle 45 can be driven away from the bottom of the blanking plate 40 by the cylinder nine 64. At this time, the suction cup 39 is aligned with the bottom of the barrel cover, and the axis of the suction cup 39 coincides with the axis of the barrel cover. Then, the suction cup 39 is driven to rise and fit with the bottom of the barrel cover through the screw guide rail five 33, and then the vacuum pump 37 is started to adsorb and fix the barrel cover by negative pressure adsorption. Subsequently, the clamp 61 releases the lid, and the suction cup 39 removes the lid from the pipe. As the lid is removed from the pipe, the clamp 61 must first move upward to clamp the lid above it to prevent it from falling out. Motor 3 35 then drives the lid to rotate 90 degrees, aligning the lid axis with the gear ring 3 axis. Driven by screw guide rail 4 32, the lid moves laterally, fitting the lid to the barrel. At this point, cylinder 6 26 drives the welding gun 25 to move, aligning it with the joint between the lid and the barrel. The welding gun 25 is then turned on. Simultaneously, motor 1 23 drives gear 1 24 to rotate, causing the gear ring 3 to rotate. The welding gun 25 then welds along the joint between the lid and the barrel. Repeating this process allows multiple lids to be precisely joined to the barrel body in sequence, and then welding can proceed. This eliminates the need for workers to manually load the lids and barrel body, reducing their labor intensity. Furthermore, compared to loading with a robot, this method can transform the originally chaotically stacked barrels and lids into a neatly arranged state. The electric chuck 30 and suction cup 39 simply move along a preset path to clamp the barrel and lid, reducing the difficulty of clamping. Furthermore, the joint between the barrel and lid is precisely aligned with the welding gun, autonomously completing the seam search, which helps improve the efficiency and stability of the entire welding process. During the ascent of the lifting plate 15 and telescopic plate 16, when the distance between their upper surfaces and the push rod 13 is equal to the diameter of the barrel, the cylinder 3 14 drives the push rod 13 to move, passing it through the strip-shaped through-hole in the loading box 6. If the barrel rests on the lifting plate 15 and telescopic plate 16, the push rod 13 will push it down, and the lifting plate 15 will continue to rise. This ensures that all barrels that slide onto the conveyor belt 7 are in a flat position, preventing the barrel from resting on the conveyor belt 7 and affecting subsequent normal clamping. After the orientation adjustment of the blanking plate 40 is completed, the motor 47 drives the connecting rod 2 54 and the connecting rod 3 55 to rotate, and adjusts the position of the top block 58 so that the top block 58 is aligned with the through hole on the blanking plate 40 for the top block 58 to pass through.When the bucket cover is in the funnel-shaped structure, the motor 5 48 drives the gear 2 50 to rotate, driving the arc block 46 to perform circular motion. Whenever the top block 58 is aligned with a through hole, the cylinder 8 57 drives the top block 58 to rise and pass through the through hole. Since the through hole is set at the pipeline opening, if the bucket cover is blocked at the pipeline opening, the top block 58 will push it up. Moreover, since the elastic cloth 42 is elastic, the top block 58 can also squeeze the elastic cloth 42 to form a bulge on the elastic cloth 42. By driving the top blocks 58 to pass through the through holes one by one and squeezing the elastic cloth 42, the bucket cover stuck at the pipeline opening can be moved until the bucket cover can smoothly enter the pipeline opening, thereby ensuring the normal positioning of the bucket cover in the future.
[0076] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the foregoing embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic seam-finding welding machine for steel drums, comprising a base (1), characterized in that: The base (1) is provided with a girth welding assembly; The annular seam welding assembly comprises a second fixing ring (22) fixedly connected to one side of the upper end surface of the base (1); a gear ring (3) is rotatably provided on the inner ring of the second fixing ring (22); and a welding gun (25) is slidably connected to one side of the gear ring (3); The base (1) is also provided with a barrel loading assembly; The barrel upper loading assembly includes a frame (8) fixedly connected to one side of the upper end face of the base (1), a conveyor belt (7) is provided on the frame (8), a loading box (6) is fixedly connected to one side of the upper end face of the base (1), an upper end side of the loading box (6) is fitted with one side of the frame (8), a placement plate (12) is slidably connected to one side of the loading box (6), a screw guide rail (18) is installed on one side of the loading box (6), a lifting plate (15) is slidably provided on the screw guide rail (18), a telescopic plate (16) is plugged and slidably connected to one side of the lifting plate (15), and an infrared sensor (63) is fixedly connected to one side of the upper end of the frame (8); The base (1) is also provided with a barrel cover loading assembly; The barrel cover loading assembly includes a fixing ring (4) fixedly connected to one side of the upper end surface of the base (1), the fixing ring (4) is evenly distributed along the radial direction and slidably connected to a plurality of radial rods (41), one end of the radial rod (41) is fixedly connected to a blanking plate (40), and an elastic cloth (42) is fixedly connected between two adjacent blanking plates (40), and a plurality of the blanking plates (40) and the elastic cloth (42) cooperate with each other to form a funnel-shaped structure, and the lower end surface of the fixing ring (4) is evenly distributed along the radial direction and fixedly connected to a plurality of connecting rods (44).
2. The automatic seam welding machine for steel drums according to claim 1, characterized in that: One side of the gear ring (3) is fixedly connected to a cylinder six (26), and the piston end of the cylinder six (26) is fixedly connected to one end of the welding gun (25). One side of the fixed ring two (22) is rotatably provided with a gear one (24), and the gear one (24) is meshed with the tooth block of the outer ring of the gear ring (3). One side of the fixed ring two (22) is fixedly connected to a motor one (23), and the output end of the motor one (23) is fixedly connected to the gear one (24).
3. The automatic seam welding machine for steel drums according to claim 1, characterized in that: The base (1) is also provided with a barrel material moving assembly; The barrel body material moving assembly comprises a screw guide rail 2 (19) mounted on one side of the upper end surface of the base (1), a mounting plate (20) is slidably provided on the screw guide rail 2 (19), two slide bars (62) are slidably connected to the upper side of the mounting plate (20), the upper ends of the slide bars (62) are fixedly connected to a lifting plate 1 (27), a screw guide rail 3 (28) is mounted on the lifting plate 1 (27), an adjustment frame (29) is slidably provided on the screw guide rail 3 (28), an electric chuck (30) is rotatably provided on the upper end of the adjustment frame (29), a cylinder 5 (21) is fixedly connected to one side of the mounting plate (20), a piston end of the cylinder 5 (21) is fixedly connected to one side of the bottom of the lifting plate 1 (27), a motor 2 (31) is fixedly connected to one side of the upper end of the adjustment frame (29), and an output end of the motor 2 (31) is fixedly connected to one side of the electric chuck (30).
4. The automatic seam welding machine for steel drums according to claim 1, characterized in that: One side of the lifting plate (15) is fixedly connected to two cylinder fours (17), the piston end of the cylinder four (17) is fixedly connected to one side of the telescopic plate (16), one side of the upper end of the frame (8) is fixedly connected to a cylinder one (9), the piston end of the cylinder one (9) is fixedly connected to an adjustment plate (10), one side of the loading box (6) is fixedly connected to a cylinder two (11), the piston end of the cylinder two (11) is fixedly connected to one side of the placement plate (12).
5. The automatic seam welding machine for steel drums according to claim 1, characterized in that: A rotating ring (5) is rotatably provided on one side of the outer ring of the fixed ring (4), a connecting rod (43) is rotatably provided on one end of the radial rod (41), one end of the connecting rod (43) is rotatably provided on the rotating ring (5), one end of the radial rod (41) is threadedly connected to a threaded rod (52), one end of the threaded rod (52) is rotatably provided on the connecting rod (44), one end of the connecting rod (44) is fixedly connected to a motor (53), and the output end of the motor (53) is fixedly connected to one end of the threaded rod (52).
6. The automatic seam welding machine for steel drums according to claim 1, characterized in that: One side of the lower end of the blanking plate (40) is fixedly connected to a cylinder nine (64), and the piston end of the cylinder nine (64) is fixedly connected to a baffle (45). One side of the blanking plate (40) on both sides is installed with a screw guide rail six (59), and a slider (60) is slidably provided on the screw guide rail six (59). One side of the slider (60) is fixedly connected to a cylinder seven (49), and the piston end of the cylinder seven (49) is fixedly connected to a clamping block (61). A through hole for the clamping block (61) to pass through is provided on the blanking plate (40).
7. The automatic seam welding machine for steel drums according to claim 1, characterized in that: The base (1) is also provided with a barrel cover material moving assembly; The barrel cover material moving assembly comprises a screw guide rail four (32) mounted on one side of the upper end surface of the base (1), a transverse frame (2) is slidably provided on the screw guide rail four (32), a screw guide rail five (33) is mounted on one side of the transverse frame (2), a lifting plate two (34) is slidably provided on the screw guide rail five (33), a flip frame (36) is rotatably provided on one side of the lifting plate two (34), one end of the lifting plate two (34) is fixedly connected to a motor three (35), an output end of the motor three (35) is fixedly connected to one end of the flip frame (36), one side of the flip frame (36) is fixedly connected to a vacuum pump (37), an air inlet of the vacuum pump (37) is connected to an air pipe (38), one end of the air pipe (38) is provided with a suction cup (39), and the air pipe (38) passes through the flip frame (36) and is fixedly connected thereto.
8. The automatic seam welding machine for steel drums according to claim 1, characterized in that: The loading box (6) is also provided with a pushing assembly; The pushing assembly includes a cylinder three (14) fixedly connected to one side of the outer wall of the feeding box (6), the piston end of the cylinder three (14) is fixedly connected to a push rod (13), and a strip-shaped through hole for the push rod (13) to pass through is provided on one side of the feeding box (6).
9. The automatic seam welding machine for steel drums according to claim 1, characterized in that: The lower end of the connecting rod (44) is fixedly connected to a chute ring (51), and the chute of the chute ring (51) is slidably connected to an arc block (46), one side of the arc block (46) is rotatably provided with two connecting rods 2 (54), one end of the connecting rod 2 (54) is rotatably provided with a connecting rod 3 (55), and one end of the connecting rod 3 (55) is rotatably provided with a connecting block (56), one side of the lower end surface of the connecting block (56) is fixedly connected to a cylinder 8 (57), and the piston end of the cylinder 8 (57) is fixedly connected to a top block (58), and one side of the blanking plate (40) is provided with a through hole for the top block (58) to pass through.
10. The automatic seam welding machine for steel drums according to claim 9, characterized in that: A gear 2 (50) is rotatably provided on one side of the arc block (46), and the gear 2 (50) is meshed with the gear block on the outer ring of the slide ring (51). A motor 5 (48) is fixedly connected to one side of the upper end surface of the arc block (46), and the output end of the motor 5 (48) is fixedly connected to the gear 2 (50). A motor 4 (47) is fixedly connected to one side of the upper end surface of the arc block (46), and the output end of the motor 4 (47) is fixedly connected to one end of the connecting rod 2 (54).
Citation Information
Patent Citations
Feeding device for micro solder ball bonding
CN105855659A
Body type anti-explosion hydrogen flame ionization detector
CN115656407A
Gas storage tank production line
CN116638228A
Automatic welding device and method for compressor liquid storage tank
CN118123238A
Vertical girth welding device for thin-wall container
CN119820207A
Cited By
Automatic welding equipment for fatigue pipeline of pressure swing adsorption equipment
CN121339782A
