Aluminum profile surface treatment device
By designing an aluminum profile surface treatment device and using the combination of a locking sleeve and a locking ball, the grinding wheel can be quickly replaced, solving the problem of time-consuming and labor-intensive grinding wheel replacement in existing equipment, improving equipment efficiency and convenience, and reducing energy consumption and maintenance costs.
Patent Information
- Application Number
- CN202510892507.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-10-14
AI Technical Summary
Existing aluminum profile surface polishing equipment requires disassembly of multiple screws when replacing the grinding wheel, which is time-consuming and labor-intensive, and requires professional tools and techniques, increasing maintenance costs and downtime.
An aluminum profile surface treatment device is designed, which adopts two sets of transmission mechanisms and four sets of fixing mechanisms. The grinding wheels can be quickly replaced through the cooperation of locking sleeves and locking balls. Only two sets of motors are needed to drive four sets of grinding wheels, and the grinding wheel distance can be flexibly adjusted.
It enables quick replacement of grinding wheels, significantly improves the efficiency and ease of operation of the equipment, reduces downtime and labor costs, simplifies the mechanical structure, reduces energy consumption and maintenance costs, and ensures the accuracy and consistency of the processing process.
Smart Images
Figure CN120772884A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of aluminum profile processing equipment, in particular to an aluminum profile surface treatment device. BACKGROUND
[0002] The aluminum profile surface polishing equipment is an aluminum profile surface treatment device, which is mainly used for improving the appearance quality and physical performance of aluminum profiles. The aluminum profile surface polishing equipment in the prior art usually fixes and installs a polishing wheel on a transmission shaft through a screw rod. Although the aluminum profile surface polishing equipment meets the use requirements to a certain extent, it is found in actual use that the screw rod needs to be disassembled every time the polishing wheel is replaced, and the position and balance of the polishing wheel need to be recalibrated, which not only consumes time and effort, but also may require professional tools and technology, thereby increasing the maintenance cost and downtime. SUMMARY
[0003] The application aims to solve the problem that the screw rod needs to be disassembled every time the polishing wheel is replaced in the prior art, which not only consumes time and effort, but also may require professional tools and technology, thereby increasing the maintenance cost and downtime, and provides an aluminum profile surface treatment device.
[0004] In order to achieve the above-mentioned purpose, the application adopts the following technical scheme: An aluminum profile surface treatment device is designed, which comprises a rack, two groups of transmission mechanisms and four groups of fixing mechanisms. One group of the transmission mechanisms is fixedly installed on the top of the rack in a horizontal direction, and the other group of the transmission mechanisms is fixedly installed on the top of the rack in a vertical direction. Two groups of polishing wheels are fixedly installed on one side of the transmission mechanisms. The transmission mechanisms comprise two groups of transmission shafts. The fixing mechanisms comprise a fixing shaft and a locking sleeve. The fixing shaft is fixedly connected to the top of the transmission shaft. An installation groove is formed in the inside of the fixing shaft. A locking groove is formed in the inside of the installation groove. The polishing wheels are slidingly installed on the outer wall of the fixing shaft. The locking sleeve is slidingly installed in the inside of the installation groove. An extrusion disc is fixedly installed on the top of the locking sleeve. A locking rod is slidingly installed in the inside of the locking sleeve. A plurality of locking balls are movably installed on the outer wall of the locking sleeve. A disengaging groove is formed on the outer wall of the locking rod. A limiting groove is formed in the inside of the locking sleeve. A limiting disc is slidingly installed in the inside of the limiting groove. A spring is arranged on the top of the limiting disc. The limiting disc is fixedly installed on the outer wall of the locking rod. A pull ear is fixedly installed on the top of the locking rod.
[0005] Furthermore, the transmission mechanism also includes a mounting shell, the transmission shaft is slidably mounted inside the mounting shell, a first bevel gear is fixedly mounted on one side of the transmission shaft, an output motor is fixedly mounted on one side of the mounting shell, one side of the output shaft of the output motor is fixedly connected to a second bevel gear through a coupling, the left and right groups of the second bevel gear are meshed and connected with a third bevel gear, the second bevel gear and the third bevel gear are rotatably mounted inside the mounting shell, the two groups of the third bevel gears are fixedly connected to a telescopic rotating shaft on one side away from each other, the two groups of the telescopic rotating shafts are fixedly mounted on a fourth bevel gear on one side away from each other, and the fourth bevel gear is meshed and connected to one side of the first bevel gear.
[0006] Furthermore, a mounting rod is rotatably installed inside the mounting shell, and screws are fixedly connected on the upper and lower sides of the mounting rod, the threads of the two groups of screws have opposite rotation directions, and the outer walls of the two groups of screws are threadedly connected to movable blocks, and an adjusting motor is fixedly installed on the top of the mounting shell, and the output shaft of the adjusting motor is fixedly connected to the top of one group of screws through a coupling, the fourth bevel gear is rotatably installed on one side of the movable block, the transmission shaft is rotatably installed inside the movable block, and the movable block is slidably installed inside the mounting shell, and a distance sensor is fixedly installed on one side of one group of movable blocks close to the other group of movable blocks.
[0007] Furthermore, it also includes four groups of dust covers, the outer walls of the dust covers are fixedly installed with connecting pipes, the dust covers are fixedly installed on one side of the mounting shell, and the dust covers are arranged on one side of the grinding wheel.
[0008] Furthermore, a plurality of transverse guide components are fixedly mounted on the top of the frame.
[0009] Furthermore, a plurality of vertical guide components are fixedly installed on the top of the frame.
[0010] Furthermore, a feeding motor is fixedly installed on the top of the frame, and the output shaft of the feeding motor is fixedly connected to one side of the guide roller inside one group of transverse guide components through a coupling.
[0011] The present invention provides an aluminum profile surface treatment device with the following beneficial effects: it has the function of quickly replacing the grinding wheel, which significantly improves the efficiency and convenience of the equipment. The grinding wheel can be replaced in just a few minutes, greatly reducing downtime and labor costs. It solves the shortcomings of the prior art that each replacement of the grinding wheel requires the removal of multiple screws, which is time-consuming and labor-intensive, requires professional tools and techniques, and has high maintenance costs and downtime. Only two sets of motors are needed to drive four sets of grinding wheels to polish the four sides of the aluminum profile, and it has the function of flexibly adjusting the distance between each two sets of grinding wheels, which greatly simplifies the mechanical structure, reduces energy consumption and maintenance costs, and can quickly adapt to the processing needs of aluminum profiles of different sizes and specifications, ensuring the accuracy and consistency of the processing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a structural schematic diagram of the fixing mechanism of the present invention; Figure 3 It is a partial structural schematic diagram of the transmission mechanism of the present invention; Figure 4 It is a partial structural diagram of the transmission mechanism of the present invention.
[0013] In the figure: 1. frame; 2. transmission mechanism; 201. mounting shell; 202. transmission shaft; 203. first bevel gear; 204. output motor; 205. second bevel gear; 206. third bevel gear; 207. telescopic shaft; 208. fourth bevel gear; 209. mounting rod; 210. screw; 211. adjusting motor; 212. movable block; 213. distance sensor; 3. fixing mechanism; 301. fixing shaft; 302. mounting slot; 303. locking slot; 304. locking sleeve; 305. extrusion plate; 306. locking rod; 307. locking ball; 308. unlocking slot; 309. limiting slot; 310. limiting plate; 311. spring; 312. pull ear; 4. grinding wheel; 5. horizontal guide assembly; 6. vertical guide assembly; 7. feeding motor; 8. dust cover; 9. connecting pipe. DETAILED DESCRIPTION
[0014] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0015] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "inside", "outside", "top / bottom" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limiting the present invention.
[0016] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in the present invention in specific circumstances.
[0017] The structural features of the present invention will now be described in detail with reference to the accompanying drawings.
[0018] See also Figures 1-4 , an aluminum profile surface treatment device, including a frame 1, two sets of transmission mechanisms 2, and four sets of fixing mechanisms 3. The two sets of transmission mechanisms 2 are fixedly installed on the top of the frame 1, one set of transmission mechanisms 2 is installed in the horizontal direction, and the other set of transmission mechanisms 2 is installed in the vertical direction. Two sets of grinding wheels 4 are fixedly installed on one side of the transmission mechanism 2. The transmission mechanism 2 includes two sets of transmission shafts 202. The fixing mechanism 3 includes a fixed shaft 301 and a locking sleeve 304. The fixed shaft 301 is fixedly connected to the top of the transmission shaft 202. The interior of the fixed shaft 301 is provided with a mounting groove 302, and the interior of the mounting groove 302 is provided with a locking groove 303. The grinding wheel 4 slides The locking sleeve 304 is movably mounted on the outer wall of the fixed shaft 301, and the locking sleeve 304 is slidably mounted inside the mounting groove 302. The top of the locking sleeve 304 is fixedly mounted with an extrusion disk 305, and the inside of the locking sleeve 304 is slidably mounted with a locking rod 306. The outer wall of the locking sleeve 304 is movably mounted with a plurality of locking balls 307. The outer wall of the locking rod 306 is provided with a release groove 308. The interior of the locking sleeve 304 is provided with a limiting groove 309. The interior of the limiting groove 309 is slidably mounted with a limiting disk 310. The top of the limiting disk 310 is provided with a spring 311. The limiting disk 310 is fixedly mounted on the outer wall of the locking rod 306, and the top of the locking rod 306 is fixedly mounted with a pull ear 312. The transmission mechanism 2 also includes a mounting shell 201, a transmission shaft 202 is slidably mounted inside the mounting shell 201, a first bevel gear 203 is fixedly mounted on one side of the transmission shaft 202, an output motor 204 is fixedly mounted on one side of the mounting shell 201, and one side of the output shaft of the output motor 204 is fixedly connected to a second bevel gear 205 through a coupling, and the left and right groups of the second bevel gear 205 are both meshed and connected with a third bevel gear 206, and the second bevel gear 205 and the third bevel gear 206 are both rotatably mounted inside the mounting shell 201, and the two groups of third bevel gears 206 are fixedly mounted on the inside of the mounting shell 201. 06 are fixedly connected to the side away from each other with a telescopic shaft 207, and the sides away from each other of the two sets of telescopic shafts 207 are fixedly installed with a fourth bevel gear 208, and the fourth bevel gear 208 is meshed and connected to one side of the first bevel gear 203. A mounting rod 209 is rotatably installed inside the mounting shell 201, and the upper and lower sides of the mounting rod 209 are fixedly connected with screws 210. The thread rotation directions of the two sets of screws 210 are opposite, and the outer walls of the two sets of screws 210 are threadedly connected with movable blocks 212. The top of the mounting shell 201 is fixedly installed with an adjusting motor 211. The output shaft of the regulating motor 211 is fixedly connected to the top of one set of screws 210 through a coupling, the fourth bevel gear 208 is rotatably mounted on one side of the movable block 212, the transmission shaft 202 is rotatably mounted inside the movable block 212, and the movable block 212 is slidably mounted inside the mounting shell 201, and a distance sensor 213 is fixedly mounted on one side of one set of movable blocks 212 close to the other set of movable blocks 212, through the second bevel gear 205, the third bevel gear 206, the telescopic shaft 207, the fourth bevel gear 208, the first bevel gear 203 The cooperation between them enables the output motor 204 to drive the two sets of transmission shafts 202 to rotate at the same speed and in opposite directions when in operation, thereby saving energy and reducing equipment costs. The cooperation between the mounting rod 209, the screw rod 210, and the movable block 212 enables the adjustment motor 211 to drive the two sets of movable blocks 212 to move away from or closer to each other when in operation, thereby changing the distance between the two sets of grinding wheels 4. The distance data between the two sets of transmission shafts 202 is detected by the distance sensor 213. Through the above cooperation, the purpose of reasonably adjusting the distance between the two sets of grinding wheels 4 according to the size of the aluminum profile is achieved. The machine also includes four groups of dust covers 8, the outer wall of the dust cover 8 is fixedly installed with a connecting pipe 9, the dust cover 8 is fixedly installed on one side of the mounting shell 201, and the dust cover 8 is arranged on one side of the grinding wheel 4. The dust cover 8 prevents the slag from splashing when the grinding wheel 4 grinds and polishes the aluminum profile. The dust suction assembly is connected through the connecting pipe 9 to collect the slag. Several horizontal guide assemblies 5 are fixedly installed on the top of the frame 1. Several vertical guide assemblies 6 are fixedly installed on the top of the frame 1. Through the cooperation between the several horizontal guide assemblies 5 and the vertical guide assemblies 6, the displacement direction of the aluminum profile on the top of the frame 1 is limited to ensure the stability of the polishing operation. A feeding motor 7 is fixedly installed on the top of the frame 1. The output shaft of the feeding motor 7 is fixedly connected to one side of the internal guide roller of one group of horizontal guide assemblies 5 through a coupling. The feeding motor 7 provides rotational power to the internal guide roller of one group of horizontal guide assemblies 5, so that one group of horizontal guide assemblies 5 has both guiding function and conveying function.
[0019] The aluminum profile surface treatment device of the present invention has the function of quickly replacing the grinding wheel 4, which significantly improves the use efficiency and operation convenience of the equipment. The replacement of the grinding wheel 4 can be completed in just a few minutes, greatly reducing downtime and labor costs. It solves the shortcomings of the prior art that each time the grinding wheel 4 is replaced, multiple screws 210 need to be disassembled, which is time-consuming and labor-intensive, requires professional tools and techniques, and has high maintenance costs and downtime.
[0020] Specifically, two sets of transmission mechanisms 2 drive four sets of grinding wheels 4 to grind and polish the upper and lower sides and left and right sides of the aluminum profile respectively. The locking rod 306 squeezes the locking ball 307 into the interior of the locking groove 303 through the cooperation between the spring 311 and the limit plate 310, thereby fixing the locking sleeve 304 inside the mounting groove 302 through the cooperation between the locking ball 307 and the locking groove 303, and then fixing the grinding wheel 4 on the top of the transmission shaft 202 through the cooperation between the fixed shaft 301 and the extrusion plate 305. When disassembly is required, only the pull ear 312 is pulled to squeeze the locking ball 307 and the limit plate 310. When the disk 310 overcomes the elastic force of the spring 311 and moves upward, the unlocking groove 308 can be moved to the same horizontal plane as the locking ball 307, so that the locking groove 303 and the locking ball 307 can be disengaged from the locking relationship, and the locking sleeve 304 can be removed from the inside of the mounting groove 302, and the grinding wheel 4 can be replaced. The new grinding wheel 4 is inserted into the fixed shaft 301, and then the locking sleeve 304 is inserted into the inside of the mounting groove 302 while keeping the pulling ear 312 pulled. Finally, the pulling ear 312 is released to fix the locking sleeve 304 inside the mounting groove 302, and the fixing of the grinding wheel 4 is completed.
[0021] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A surface treatment device for aluminum profiles, characterized in that: include: A frame (1) and two sets of transmission mechanisms (2), wherein the two sets of transmission mechanisms (2) are fixedly mounted on the top of the frame (1), wherein one set of the transmission mechanisms (2) is mounted in a horizontal direction, and the other set of the transmission mechanisms (2) is mounted in a vertical direction, and two sets of grinding wheels (4) are fixedly mounted on one side of the transmission mechanisms (2), and the transmission mechanisms (2) include two sets of transmission shafts (202); Four sets of fixing mechanisms (3), the fixing mechanisms (3) comprising a fixing shaft (301) and a locking sleeve (304), the fixing shaft (301) being fixedly connected to the top of the transmission shaft (202), a mounting groove (302) being provided inside the fixing shaft (301), a locking groove (303) being provided inside the mounting groove (302), the grinding wheel (4) being slidably mounted on the outer wall of the fixing shaft (301), the locking sleeve (304) being slidably mounted inside the mounting groove (302), an extrusion disc (305) being fixedly mounted on the top of the locking sleeve (304), and the locking sleeve A locking rod (306) is slidably installed inside (304), a plurality of locking balls (307) are movably installed on the outer wall of the locking sleeve (304), a release groove (308) is provided on the outer wall of the locking rod (306), a limiting groove (309) is provided inside the locking sleeve (304), a limiting plate (310) is slidably installed inside the limiting groove (309), a spring (311) is provided on the top of the limiting plate (310), the limiting plate (310) is fixedly installed on the outer wall of the locking rod (306), and a pull ear (312) is fixedly installed on the top of the locking rod (306).
2. The aluminum profile surface treatment device according to claim 1, characterized in that: The transmission mechanism (2) further comprises a mounting shell (201), the transmission shaft (202) being slidably mounted inside the mounting shell (201), a first bevel gear (203) being fixedly mounted on one side of the transmission shaft (202), an output motor (204) being fixedly mounted on one side of the mounting shell (201), a second bevel gear (205) being fixedly connected to one side of the output shaft of the output motor (204) via a coupling, both left and right groups of the second bevel gear (205) being meshedly connected to third bevel gears (206), the second bevel gear (205) and the third bevel gear (206) being rotatably mounted inside the mounting shell (201), the two groups of the third bevel gears (206) being fixedly connected to telescopic rotating shafts (207) on sides away from each other, and the two groups of the telescopic rotating shafts (207) being fixedly mounted to the sides away from each other, and the fourth bevel gear (208) being meshedly connected to one side of the first bevel gear (203).
3. The aluminum profile surface treatment device according to claim 2, characterized in that: A mounting rod (209) is rotatably mounted inside the mounting shell (201), and screw rods (210) are fixedly connected to the upper and lower sides of the mounting rod (209), the threads of the two groups of screw rods (210) are in opposite directions, and the outer walls of the two groups of screw rods (210) are threadedly connected to movable blocks (212). An adjustment motor (211) is fixedly mounted on the top of the mounting shell (201), and the output shaft of the adjustment motor (211) is fixedly connected to the top of one group of screw rods (210) through a coupling. The fourth bevel gear (208) is rotatably mounted on one side of the movable block (212), and the transmission shaft (202) is rotatably mounted inside the movable block (212). The movable block (212) is slidably mounted inside the mounting shell (201), and a distance sensor (213) is fixedly mounted on the side of one group of movable blocks (212) close to the other group of movable blocks (212).
4. The aluminum profile surface treatment device according to claim 3, characterized in that: It also includes four groups of dust covers (8), the outer walls of the dust covers (8) are fixedly mounted with connecting pipes (9), the dust covers (8) are fixedly mounted on one side of the mounting shell (201), and the dust covers (8) are arranged on one side of the grinding wheel (4).
5. The aluminum profile surface treatment device according to claim 1, characterized in that: A plurality of transverse guide assemblies (5) are fixedly mounted on the top of the frame (1).
6. The aluminum profile surface treatment device according to claim 5, characterized in that: A plurality of vertical guide assemblies (6) are fixedly mounted on the top of the frame (1).
7. The aluminum profile surface treatment device according to claim 5, characterized in that: A feeding motor (7) is fixedly mounted on the top of the frame (1), and an output shaft of the feeding motor (7) is fixedly connected to one side of an internal guide roller of one set of transverse guide assemblies (5) via a coupling.