Equipment foundation for measuring self vibration or deflection by using resistance change and measuring method

Abstract

The invention relates to the technical field of equipment foundation vibration detection, in particular to an equipment foundation for measuring self vibration or deflection through resistance change and a measuring method. The equipment foundation comprises an alignment device and a supporting device, piezoresistor elements are installed at the four corners of the top end of the alignment device, and the supporting device comprises a contact plate, a spring shock absorber and an equipment pedestal. According to the method, the vibration or deviation condition of an equipment pedestal is monitored in real time through a piezoresistor element, the accurate sensing of the basic state of the equipment is realized by utilizing the inverse ratio relation between resistance change and pressure change, and the quantitative relation between the resistance change quantity and the displacement quantity of the equipment pedestal is established through laboratory calibration. And when the change of the resistance value exceeds a preset threshold value, an alarm signal is sent to an integrated platform, so that rapid fault early warning is realized. According to the invention, the digital inspection of the equipment foundation is realized, the vibration or deflection state can be timely and automatically sensed, the safe and stable operation of the equipment is effectively guaranteed, and the management efficiency and reliability of the equipment are improved.

Description

Technical Field

[0001] The present invention relates to the technical field of equipment foundation vibration detection, in particular to an equipment foundation and a measurement method for measuring its own vibration or deflection by utilizing resistance change. Background Art

[0002] A vibration damping base is a special device used to reduce the vibration and noise transmitted from motors, engines or other vibrating equipment to the supporting structure or environment. Its core goal is to reduce the vibration transmissibility, improve equipment stability and protect surrounding structures through elastic isolation or damping absorption.

[0003] At present, after long-term operation, conventional vibrating electromechanical equipment will cause varying degrees of damage to the vibration reduction system due to the quality of various vibration reduction pad materials and construction, as well as factors in the operating environment. Minor vibration reduction faults are difficult to judge with the naked eye. In addition, there are many vibration reduction devices in the machine room, and it is impossible to measure and observe each vibration reduction pad during inspection. As a result, the frequency of unit failures increases and the unit operating efficiency decreases. The subsequent treatment is more difficult and the cost increases.

[0004] On the other hand, existing equipment generally lacks active monitoring capabilities, making it unable to automatically detect vibration or deflection in real time. For example, while some existing monitoring solutions use mechanical displacement sensors, these solutions typically require periodic manual checks or rely on external triggering mechanisms, failing to achieve true real-time monitoring. This often means that abnormal vibration or deflection often goes undetected, delaying maintenance and even leading to serious accidents. Summary of the Invention

[0005] In view of the problems in the prior art, the present invention provides a device for measuring the vibration or deflection of a device foundation by utilizing resistance changes.

[0006] The technical solution adopted by the present invention to solve its technical problems is: a device foundation for measuring the vibration or deflection of a device by using resistance change, comprising a positioning device, a supporting device fixedly installed on the top of the positioning device, and piezoresistive resistor elements fixedly installed at the four corners of the top of the positioning device, the supporting device comprising a contact plate, a spring shock absorber and a device base, the contact plates symmetrically fixedly installed on both sides of the device base, the spring shock absorbers symmetrically fixedly installed on the two ends of the bottom of the device base, the positioning device comprising a steel plate base, a steel backer, a photoelectric displacement sensor, a plastic cushion layer, a cement base and a plastic plate, the plastic cushion layer fixedly installed on the top of the cement base, the steel plate base fixedly installed on the top of the plastic cushion layer, the steel backer fixedly installed on the top of the cement base, and the steel backers are symmetrically arranged, the photoelectric displacement sensor is equidistantly fixedly installed between the two steel backers, and the plastic plate is fixedly installed on the side end of the steel backer close to the steel plate base; The piezoresistive element is electrically connected to an external integrated platform. When the equipment base descends and causes the contact plate to contact the piezoresistive element, the resistance value of the piezoresistive element changes, thereby sending an alarm signal to the integrated platform, thereby detecting vibration or deflection of the equipment foundation.

[0007] Specifically, the above-mentioned method for measuring the device foundation of measuring its own vibration or deflection by using resistance change includes the following steps: S1. Resistance change monitoring: The vibration or deflection of the device base is monitored in real time through the piezoresistive element. In its initial state, the resistance value of the piezoresistive element is R0. When the device base vibrates or deflects, causing the contact plate to contact the piezoresistive element, the pressure on the piezoresistive element changes, and its resistance value R changes accordingly. The change in resistance value ΔR is inversely proportional to the pressure, that is, the greater the pressure, the smaller the resistance value. S2. Establishing the relationship between resistance and displacement: Calibrate the device in a laboratory environment to obtain a quantitative relationship between the resistance change and the displacement of the device platform. By applying different displacements, the corresponding resistance changes are measured, and a corresponding curve or mathematical model is established between the two. This includes: the relationship between the resistance change ΔR of the piezoresistive element and Δh when the device platform drops downward by Δh. This is specifically determined by fitting the formula ΔR = f(Δh), where f represents the functional relationship between the two. S3. Alarm and data feedback: When the resistance value changes beyond the preset threshold, the piezoresistive element sends an alarm signal to the integrated platform. After receiving the alarm signal, the integrated platform triggers an alarm reminder on the one hand, and receives and processes the resistance change data on the other hand. The integrated platform calculates the actual displacement of the equipment base based on the resistance change data and the pre-established resistance-displacement relationship. If the preset resistance change threshold is ΔR0, when ΔR>ΔR0 is detected, the integrated platform determines that the equipment base has abnormal vibration or deflection, issues an alarm, and calculates the specific displacement Δh = f⁻ 1 (ΔR), to achieve real-time monitoring and feedback of the basic status of the equipment and display the results to the outside world; S4. Data Conversion and Analysis: The integrated platform uses the calibrated resistance-displacement relationship to convert resistance change data into actual displacement or vibration amplitude. Based on the corresponding relationship between resistance change and displacement, the integrated platform calculates and displays the vibration amplitude and deflection angle of the equipment foundation. Simultaneously, the integrated platform uses built-in analysis algorithms to perform trend analysis and fault prediction on the monitoring data. This includes: if the resistance value continues to decrease and the rate of change accelerates, it indicates that the equipment base is likely to sink or deflect further, thereby providing an early warning to the outside world so that measures can be taken. S5. Feedback and control: Based on the analysis results, the integrated platform automatically adjusts the equipment operating parameters or prompts for maintenance; including: if the vibration amplitude of the equipment foundation is detected to exceed the safe range, the integrated platform automatically reduces the equipment speed or load, and prompts to check the stability of the vibration reduction system and the equipment foundation; the integrated platform conducts a comprehensive analysis of the monitoring data and the equipment operating parameters, and automatically adjusts the equipment operating status according to the analysis results, including reducing the motor speed and adjusting the load distribution, to reduce the impact of vibration and deflection on the equipment operation, and ensure the safe and stable operation of the equipment.

[0008] Furthermore, the present invention also proposes a device for reinforcing the foundation of an equipment using resistance change to measure vibration or deflection of the equipment: Specifically, the steel backer further includes a strengthening device and a positioning device, and the positioning device is fixedly installed on the top of the strengthening device.

[0009] Specifically, alignment grooves are symmetrically provided on both sides of the cement base, and vertical rods are fixedly installed on the top of the cement base, and the vertical rods are symmetrically arranged.

[0010] Specifically, the strengthening device includes a first rack, a first gear, a synchronous frame, a hydraulic cylinder, a connecting column, a key, a covering plate, an extension plate, a second rack, a connecting base, a guide vertical frame and a support base frame, the support base frame is fixedly mounted on the side end of the steel backer, the hydraulic cylinder is fixedly mounted on the inside of the support base frame, the synchronous frame is fixedly mounted on the end of the hydraulic cylinder away from the steel backer, the connecting column is fixedly mounted on one end of the synchronous frame, the key is fixedly mounted on the end of the connecting column away from the synchronous frame, the first rack is fixedly mounted on the other end of the synchronous frame, the first gear is rotatably mounted on the opposite side end of the support base frame, the guide vertical frame is symmetrically fixedly mounted on the internal top end of the support base frame, the connecting base frame is slidably sleeved on the guide vertical frame, the second rack is fixedly mounted on the top end of the connecting base frame away from the guide vertical frame, the covering plate is fixedly mounted on the side end of the connecting base frame close to the first gear, and the extension plate is fixedly mounted on both ends of the covering plate.

[0011] Specifically, the alignment device includes a fan, a covering sleeve, a connecting arm, an extension column, a plastic layer, a displacement seat, a top horizontal plate, a supporting side frame, a square frame, a second gear, a third gear and a third rack. The extension column is symmetrically slidably inserted into the inside of the top horizontal plate, the displacement seat is fixedly mounted on one end of the extension column, the plastic layer is fixedly mounted on the top and bottom ends of the displacement seat, the square frame is fixedly mounted on the other end of the extension column, the third rack is symmetrically fixedly mounted on the top of one end of the square frame close to the plastic layer, the supporting side frame is symmetrically fixedly mounted on the top of the top horizontal plate, the second gear and the third gear are rotatably mounted on the opposite side ends of the supporting side frame, and the third gear is located above the second gear, the connecting arm is fixedly mounted on the side end center of the third gear, the covering sleeve is fixedly mounted between the two connecting arms, and the fan is fixedly mounted on the side end center of the covering sleeve.

[0012] Specifically, the first rack is engaged with the first gear, the second rack is engaged with the first gear, the key is slidably inserted into the inside of the alignment groove, the extension plate is slidably sleeved on the outer ring of the vertical rod, the top horizontal plate is fixedly installed on the top of the steel backer, and the square frame is fixedly installed on the top of the first rack.

[0013] Specifically, the width of the first rack and the second rack is 1 cm, the thickness of the first gear is 3 cm, a through hole is opened in the inner center of the extension plate, the inner center of the covering sleeve is set in a hollow state, the second gear is engaged with the third rack, and the bottom end of the displacement seat is in contact with the top end of the steel plate base.

[0014] Specifically, a square rod is fixedly installed between the first rack and the synchronous frame, and two insertion keys are provided, and the two insertion keys are staggered up and down.

[0015] Specifically, movable holes are symmetrically opened inside the top horizontal plate, the piston rod inside the hydraulic cylinder is connected to the synchronous frame, the opposite side ends of the support base are fixedly installed with a rotating bracket, and the first gear is rotatably installed on the rotating bracket, the bottom end of the third rack is flush with the top of the top horizontal plate, the bottom end of the covering sleeve is provided with a ventilation hole, the covering plate is vertically aligned with the inner bottom end of the steel backer, the key is horizontally aligned with the alignment slot, and the extension plate is vertically aligned with the vertical rod.

[0016] Beneficial effects of the present invention: First, the present invention locates a photoelectric displacement sensor between two steel backrests, and the photoelectric displacement sensor is horizontally aligned with the steel plate base, so that it can detect whether the steel plate base is offset during operation. At the same time, the piezoresistive element is vertically aligned with the contact plate. When the equipment base and the spring shock absorber run for a long time, they will sink or offset, so that the contact plate can contact the piezoresistive element, thereby triggering the piezoresistive element, prompting the staff that the spring shock absorber has a fault or needs maintenance, completing the work of timely detecting whether the steel plate base is displaced and whether the spring shock absorber needs maintenance. The resistance change can be used to detect the vibration or deflection of the equipment foundation, which is convenient for rapid maintenance.

[0017] Secondly, the present invention uses piezoresistive elements to monitor the vibration or displacement of the equipment base in real time, and uses the inverse relationship between resistance change and pressure change to achieve accurate perception of the basic status of the equipment. Through laboratory calibration, a quantitative relationship between the resistance change and the displacement of the equipment base is established to provide a scientific basis for monitoring data. When the resistance value change exceeds the preset threshold, an alarm signal is sent to the integrated platform in a timely manner to achieve rapid fault warning. The integrated platform can not only receive and process resistance change data in real time, but also convert it into actual displacement display, which is convenient for staff to intuitively understand the basic status of the equipment. In addition, the method uses trend analysis and fault prediction functions to predict potential problems in advance and provide forward-looking guidance for equipment maintenance. Finally, the integrated platform automatically adjusts the equipment operating parameters or prompts maintenance based on the analysis results, forming a closed-loop management of monitoring-analysis-control, effectively ensuring the safe and stable operation of the equipment, and improving the efficiency and reliability of equipment management.

[0018] Finally, the reinforcement device proposed in the present invention can drive the key to contact the alignment groove and the steel plate base through the hydraulic cylinder when it is started, so as to assist in stabilizing the four corners of the steel plate base and the cement base. At the same time, the synchronous frame can drive the first rack to move above the first gear when it is displaced, so that the second rack can drive the covering plate to move downward to press the steel backer. At the same time, the extension plate can be looped around the vertical rod to enhance the positioning stability of the steel backer. Moreover, the first rack can also drive the plastic layer to move between the steel plate base and the equipment base when it is displaced, so that the vibration amplitude of the equipment base can be reduced. At the same time, the second gear can drive the covering sleeve to rotate close to the outer surface of the motor, so that when the fan is turned on, the wind can be transmitted to the surface of the motor, and finally the work of strengthening the support is completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further described below with reference to the accompanying drawings and examples.

[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of the main body of the present invention from the front perspective; Figure 2This is a schematic diagram of the three-dimensional structure of the support device of the present invention from a front perspective; Figure 3 This is a schematic diagram of the three-dimensional structure of the alignment device according to the present invention from a front perspective; Figure 4 This is a schematic diagram of the three-dimensional structure of the second embodiment of the cement base and steel backing according to the present invention from a front perspective; Figure 5 This is a schematic diagram of the three-dimensional structure of the second embodiment of the cement base of the present invention from a front perspective; Figure 6 This is a schematic diagram of the three-dimensional structure of the second embodiment of the steel backrest according to the present invention from a front perspective; Figure 7 This is a schematic diagram of the three-dimensional structure of the strengthening device of the present invention from a front perspective; Figure 8 This is a schematic diagram of the three-dimensional structure of the strengthening device of the present invention from a rear perspective; Figure 9 Schematic diagram of the front perspective three-dimensional structure of the second alignment device in the present invention.

[0021] In the figure: 1-support device, 2-alignment device, 3-piezoresistive element, 4-contact plate, 5-spring shock absorber, 6-equipment base, 7-steel plate base, 8-steel backing, 9-photoelectric displacement sensor, 10-plastic cushion, 11-cement base, 12-plastic plate, 13-alignment groove, 14-vertical rod, 15-reinforcement device, 16-second alignment device, 17-first rack, 18-first gear, 19-synchronous frame, 20- Hydraulic cylinder, 21-connecting column, 22-insert key, 23-cover plate, 24-extension plate, 25-second rack, 26-connecting base plate, 27-guide vertical frame, 28-fan, 29-cover sleeve, 30-connecting arm, 31-extension column, 32-plastic layer, 33-displacement seat, 34-top horizontal plate, 35-support side frame, 36-square frame, 37-second gear, 38-third gear, 39-third rack, 40-support base frame. DETAILED DESCRIPTION

[0022] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0023] The present invention will be further described below with reference to the accompanying drawings.

[0024] Example 1 likeFigure 1 、 Figure 2 and Figure 3 As shown, a device for measuring the vibration or deflection of an equipment foundation by utilizing resistance change of the present invention includes a positioning device 2, a supporting device 1 is fixedly installed on the top of the positioning device 2, and pressure-sensitive resistor elements 3 are fixedly installed at the four corners of the top of the positioning device 2, the supporting device 1 includes a contact plate 4, a spring shock absorber 5 and an equipment base 6, the contact plate 4 is symmetrically fixedly installed on both sides of the equipment base 6, and the spring shock absorber 5 is symmetrically fixedly installed at both ends of the bottom of the equipment base 6, the positioning device 2 includes a steel plate base 7, a steel backer 8, a photoelectric displacement sensor 9, a plastic cushion layer 10, a cement base 11 and a plastic plate 12, the plastic cushion layer 10 is fixedly installed on the top of the cement base 11, the steel plate base 7 is fixedly installed on the top of the plastic cushion layer 10, the steel backer 8 is fixedly installed on the top of the cement base 11, and the steel backers 8 are symmetrically arranged, the photoelectric displacement sensor 9 is equidistantly fixedly installed between the two steel backers 8, and the plastic plate 12 is fixedly installed on the side end of the steel backer 8 close to the steel plate base 7.

[0025] The working principle of Example 1 is as follows: when in use, the spring damper 5 is arranged between the device base 6 and the steel plate base 7, so that the spring damper 5 can filter the vibration generated by the motor above the device base 6. At the same time, the plastic plate 12 is squeezed into contact with the outer surface of the steel plate base 7 through the steel backing 8, and the plastic cushion layer 10 is installed between the steel plate base 7 and the cement base 11, so that the vibration transmitted by the steel plate base 7 can be reduced. Subsequently, after the device base 6 and the spring damper 5 have been running for a long time, the energy efficiency of the plastic cushion layer 10 and the spring damper 5 gradually decreases, causing the device base 6 to deviate downward, causing the contact plate 4 to contact the piezoresistive resistor element 3 , there is an electrical connection between the pressure-sensitive resistor element 3 and the external control platform, so that when the pressure-sensitive resistor element 3 is triggered, an alarm can be sent to the control platform to remind the property personnel that the spring shock absorber 5 and the plastic cushion layer 10 have failed. In addition, the photoelectric displacement sensor 9 is horizontally aligned with the steel plate base 7, so that the position of the steel plate base 7 can be monitored in real time. When the steel plate base 7 is offset during long-term operation, the photoelectric displacement sensor 9 will display the displacement of the steel plate base 7 according to the set value, which can facilitate the property personnel to judge whether the steel plate base 7 has displaced, and complete the monitoring of the spring shock absorber 5 and the steel plate base 7.

[0026] Specifically, it is implemented by the following method: S1. Resistance change monitoring: The vibration or deflection of the device base is monitored in real time through the piezoresistive element. In its initial state, the resistance value of the piezoresistive element is R0. When the device base vibrates or deflects, causing the contact plate to contact the piezoresistive element, the pressure on the piezoresistive element changes, and its resistance value R changes accordingly. The change in resistance value ΔR is inversely proportional to the pressure, that is, the greater the pressure, the smaller the resistance value. S2. Establishing the relationship between resistance and displacement: Calibrate the device in a laboratory environment to obtain a quantitative relationship between the resistance change and the displacement of the device platform. By applying different displacements, the corresponding resistance changes are measured, and a corresponding curve or mathematical model is established between the two. This includes: the relationship between the resistance change ΔR of the piezoresistive element and Δh when the device platform drops downward by Δh. This is specifically determined by fitting the formula ΔR = f(Δh), where f represents the functional relationship between the two. S3. Alarm and data feedback: When the resistance value changes beyond the preset threshold, the piezoresistive element sends an alarm signal to the integrated platform. After receiving the alarm signal, the integrated platform triggers an alarm reminder on the one hand, and receives and processes the resistance change data on the other hand. The integrated platform calculates the actual displacement of the equipment base based on the resistance change data and the pre-established resistance-displacement relationship. If the preset resistance change threshold is ΔR0, when ΔR>ΔR0 is detected, the integrated platform determines that the equipment base has abnormal vibration or deflection, issues an alarm, and calculates the specific displacement Δh = f⁻ 1 (ΔR), to achieve real-time monitoring and feedback of the basic status of the equipment and display the results to the outside world; Furthermore, the above measurement method can be further intelligentized to realize the function of digital inspection: S4. Data Conversion and Analysis: The integrated platform uses the calibrated resistance-displacement relationship to convert resistance change data into actual displacement or vibration amplitude. Based on the corresponding relationship between resistance change and displacement, the integrated platform calculates and displays the vibration amplitude and deflection angle of the equipment foundation. Simultaneously, the integrated platform uses built-in analysis algorithms to perform trend analysis and fault prediction on the monitoring data. This includes: if the resistance value continues to decrease and the rate of change accelerates, it indicates that the equipment base is likely to sink or deflect further, thereby providing an early warning to the outside world so that measures can be taken. S5. Feedback and control: Based on the analysis results, the integrated platform automatically adjusts the equipment operating parameters or prompts for maintenance; including: if the vibration amplitude of the equipment foundation is detected to exceed the safe range, the integrated platform automatically reduces the equipment speed or load, and prompts to check the stability of the vibration reduction system and the equipment foundation; the integrated platform conducts a comprehensive analysis of the monitoring data and the equipment operating parameters, and automatically adjusts the equipment operating status according to the analysis results, including reducing the motor speed and adjusting the load distribution, to reduce the impact of vibration and deflection on the equipment operation, and ensure the safe and stable operation of the equipment.

[0027] Example 2 Example 2 proposes a technical solution for strengthening the equipment and even the entire equipment foundation when the equipment foundation detects overload operation and may cause permanent damage. Specifically, based on Example 1, it also includes the following contents: like Figure 6 As shown, the steel backer 8 further includes a strengthening device 15 and a second alignment device 16 , and the second alignment device 16 is fixedly installed on the top of the strengthening device 15 .

[0028] like Figure 5 Alignment grooves 13 are symmetrically provided on both sides of the cement base 11, and vertical rods 14 are fixedly installed on the top of the cement base 11, and the vertical rods 14 are symmetrically arranged.

[0029] like Figure 7 and Figure 8 The strengthening device 15 includes a first rack 17, a first gear 18, a synchronous frame 19, a hydraulic cylinder 20, a connecting column 21, a key 22, a cover plate 23, an extension plate 24, a second rack 25, a connecting base plate 26, a guide vertical frame 27 and a support base 40. The support base 40 is fixedly mounted on the side end of the steel backer 8, the hydraulic cylinder 20 is fixedly mounted inside the support base 40, the synchronous frame 19 is fixedly mounted on the end of the hydraulic cylinder 20 away from the steel backer 8, the connecting column 21 is fixedly mounted on one end of the synchronous frame 19, the key 22 is fixedly mounted on the end of the connecting column 21 away from the synchronous frame 19, and the first rack 17 It is fixedly mounted on the other end of the synchronization frame 19, the first gear 18 is rotatably mounted on the opposite side end of the support base 40, the guide vertical frame 27 is symmetrically fixedly mounted on the inner top end of the support base 40, the connecting base plate 26 is slidably sleeved on the guide vertical frame 27, the second rack 25 is fixedly mounted on the top end of the connecting base plate 26 away from the guide vertical frame 27, the cover plate 23 is fixedly mounted on the side end of the connecting base plate 26 close to the first gear 18, and the extension plate 24 is fixedly mounted on both ends of the cover plate 23, and is slidably sleeved on the outer ring of the vertical rod 14 through the extension plate 24, so that the cover plate 23 can be prevented from shaking left and right.

[0030] like Figure 9The second alignment device 16 comprises a fan 28, a covering sleeve 29, a connecting arm 30, an extension column 31, a plastic layer 32, a displacement seat 33, a top end horizontal plate 34, a support side frame 35, a square frame 36, a second gear 37, a third gear 38 and a third rack 39. The extension column 31 is symmetrically and slidingly inserted into the inside of the top end horizontal plate 34. The displacement seat 33 is fixedly installed on one end of the extension column 31. The plastic layer 32 is fixedly installed on the top end and the bottom end of the displacement seat 33. The square frame 36 is fixedly installed on the other end of the extension column 31. The third rack 39 is symmetrically and fixedly installed on the top of one end of the square frame 36 close to the plastic layer 32. The support side frame 35 is symmetrically and fixedly installed on the top end of the top end horizontal plate 34. The second gear 37 and the third gear 38 are rotatably installed on the opposite side ends of the support side frame 35. The third gear 38 is located above the second gear 37. The connecting arm 30 is fixedly installed on the side end center of the third gear 38. The covering sleeve 29 is fixedly installed between the two connecting arms 30. The fan 28 is fixedly installed on the side end center of the covering sleeve 29. The displacement seat 33 is movable to between the equipment pedestal 6 and the steel plate base 7, so that the reinforced support can be formed between the equipment pedestal 6 and the steel plate base 7, and the fluctuation amplitude of the equipment pedestal 6 is reduced.

[0031] The first rack 17 is engaged with the first gear 18. The second rack 25 is engaged with the first gear 18. The plug key 22 is slidingly inserted into the inside of the alignment slot 13. The extension plate 24 is slidingly sleeved on the outer circle of the vertical rod 14. The top end horizontal plate 34 is fixedly installed on the top end of the steel backstop 8. The square frame 36 is fixedly installed on the top end of the first rack 17. The width of the first rack 17 and the second rack 25 is 1 cm. The thickness of the first gear 18 is 3 cm. A through hole is formed in the inside center of the extension plate 24. The inside center of the covering sleeve 29 is provided in a hollow state. The second gear 37 is engaged with the third rack 39. The bottom end of the displacement seat 33 is attached to the top end of the steel plate base 7. A square rod is fixedly installed between the first rack 17 and the synchronous frame 19. The plug key 22 is provided with two plug keys 22, and the two plug keys 22 are vertically staggered. The inside of the top end horizontal plate 34 is symmetrically provided with a movable hole. The piston rod in the hydraulic cylinder 20 is connected with the synchronous frame 19. The opposite side ends of the support base frame 40 are fixedly installed with rotating supports, and the first gear 18 is rotatably installed on the rotating supports. The bottom end of the third rack 39 is flush with the top end of the top end horizontal plate 34. Ventilation holes are formed in the bottom end of the covering sleeve 29. The covering plate 23 is vertically aligned with the inside bottom end of the steel backstop 8. The plug key 22 is horizontally aligned with the alignment slot 13. The extension plate 24 is vertically aligned with the vertical rod 14.

[0032] When implementing this embodiment, when the motor on the equipment base 6 needs to run under overload, the hydraulic cylinder 20 can be turned on to drive the synchronous frame 19 to move toward one end close to the steel backer 8. At this time, the piston rod on the hydraulic cylinder 20 is connected to the synchronous frame 19, so that the synchronous frame 19 and the connecting column 21 can be driven to move at the same time. The alignment grooves 13 are symmetrically opened on both sides of the interior of the steel plate base 7. When the connecting column 21 moves to the extreme position, the key 22 can be respectively inserted into the alignment grooves 13 inside the steel plate base 7 and the cement base 11, thereby restricting and fixing the cement base 11 and the steel plate base 7. At the same time, when the synchronous frame 19 is displaced, it can also drive the first rack 17 to pass above the first gear 18, so that the first gear 18 can drive the second rack 25 to move downward. The second rack 25 is connected to the connecting base plate 26, so that the second rack 25 can drive the covering plate 23 to move downward through the connecting base plate 26 until it fits with the bottom end of the steel backer 8, thereby pressing the steel backer 8, and when the covering plate 23 moves downward, it can also drive the extension plate 24 to slide on the outer ring of the vertical rod 14, so that the extension plate 24 can be connected to the vertical rod 14 as a whole, thereby avoiding the left and right vibration of the extension plate 24 and improving the stability of the bottom end of the steel backer 8. Subsequently, when the first rack 17 is displaced, it also drives the extension column 31 to displace through the square frame 36, so that the displacement seat 33 can move between the equipment base 6 and the steel plate base 7, and fit with the equipment base 6 and the steel plate base 7 respectively through the plastic layer 32, so that it can be allowed When the device base 6 vibrates, the stability of the device base 6 is improved, and when the square frame 36 is displaced, it can drive the third rack 39 to displace at the bottom end of the second gear 37, so that the second gear 37 can drive the third gear 38 and the connecting arm 30 to rotate at the same time. When the displacement seat 33 moves between the device base 6 and the steel plate base 7, the connecting arm 30 can be flipped upward, so that the covering sleeve 29 can be rotated to be close to the motor surface above the device base 6. When the motor is running, the fan 28 can be turned on to transport air to the inside of the covering sleeve 29, so that the air can contact the motor surface and quickly dissipate heat from the motor surface. When the device is in use, the displacement seat 33 is inserted between the device base 6 and the steel plate base 7, so that the plastic layer 32 can be in contact with the equipment pedestal 6 and the steel plate base 7, thereby reducing the fluctuation amplitude of the equipment pedestal 6. At the same time, the covering sleeve 29 can be in contact with the outer surface of the motor, so that the fan 28 can deliver air to the surface of the motor when it is running, and can enhance the heat dissipation of the motor under high load. At the same time, when the hydraulic cylinder 20 is started, the covering plate 23 can press the bottom end of the steel backer 8. At the same time, the key 22 can be inserted into the interior of the steel plate base 7, so that the stability of the steel plate base 7 can be improved, and the high-frequency vibration of the steel plate base 7 when the motor is running under high load can be avoided. At the same time, the covering plate 23 is in contact with the steel backer 8, and the key 22 is in contact with the steel plate base 7, so that the supporting strength of the steel plate base 7 can be improved, which is convenient for the motor to run under high load for a short time.When the motor does not need to run under high load, the hydraulic cylinder 20 can be opened again to drive the synchronous frame 19 to reset, so that the synchronous frame 19 can be displaced to the end away from the steel backer 8. At this time, the displacement seat 33 can be pulled out from between the equipment base 6 and the steel plate base 7. At the same time, the covering plate 23 can be pulled away from the steel backer 8, so that the extension plate 24 can be detached from the outer ring of the vertical rod 14, and the key 22 can be removed from the inside of the steel plate base 7, so that the spring damper 5 and the plastic cushion layer 10 can resume normal operation, which is convenient for the motor to perform daily output work. At the same time, when the displacement seat 33 is pulled out from between the equipment base 6 and the steel plate base 7 When the third rack 39 is pulled out of the motor, the third rack 39 can be displaced in the opposite direction at the bottom end of the second gear 37, so that the third gear 38 can drive the connecting arm 30 to flip toward the end away from the equipment base 6, so that the cover sleeve 29 can be separated from the surface of the motor, which facilitates the daily internal heat dissipation of the motor. At the same time, the outer ring surface of the key 22 is fixedly mounted with a plastic layer, which allows the key 22 to have a slight displacement inside the alignment groove 13, avoiding the key 22 from breaking. The first rack 17 and the second rack 25 are staggered to avoid interference between the first rack 17 and the second rack 25 during displacement, thus completing the work.

[0033] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A device foundation for measuring its own vibration or deflection using resistance changes, characterized in that include: A positioning device (2), wherein a support device (1) is fixedly mounted on the top of the positioning device (2), and pressure-sensitive resistor elements (3) are fixedly mounted on the four corners of the top of the positioning device (2); The supporting device (1) comprises a contact plate (4), a spring damper (5) and an equipment base (6), wherein the contact plate (4) is symmetrically fixedly mounted on both sides of the equipment base (6), and the spring damper (5) is symmetrically fixedly mounted on both ends of the bottom of the equipment base (6); The alignment device (2) comprises a steel plate base (7), a steel backer (8), a photoelectric displacement sensor (9), a plastic cushion layer (10), a cement base (11) and a plastic plate (12), wherein the plastic cushion layer (10) is fixedly mounted on the top of the cement base (11), the steel plate base (7) is fixedly mounted on the top of the plastic cushion layer (10), the steel backer (8) is fixedly mounted on the top of the cement base (11), and the steel backers (8) are symmetrically arranged, the photoelectric displacement sensor (9) is fixedly mounted between the two steel backers (8) at equal distances, and the plastic plate (12) is fixedly mounted on the side end of the steel backer (8) close to the steel plate base (7); The piezoresistive element (3) is electrically connected to an external integrated platform. When the device base (6) descends and causes the contact plate (4) to contact the piezoresistive element (3), the resistance value of the piezoresistive element (3) changes, thereby sending an alarm signal to the integrated platform, thereby realizing the detection of vibration or deflection of the device foundation.

2. The method for measuring the device foundation of measuring its own vibration or deflection by using resistance change according to claim 1, comprising the following steps: S1. Resistance change monitoring: The vibration or deflection of the device base (6) is monitored in real time by the piezoresistive element (3). In the initial state, the resistance value of the piezoresistive element (3) is R0. When the device base (6) vibrates or deflects, causing the contact plate (4) to contact the piezoresistive element (3), the pressure on the piezoresistive element (3) changes, and its resistance value R changes accordingly. The change in resistance value ΔR is inversely proportional to the pressure, that is, the greater the pressure, the smaller the resistance value. S2. Establishing the relationship between resistance and displacement: Calibrate the device in a laboratory environment to obtain a quantitative relationship between the resistance change and the displacement of the device platform seat (6). By applying displacements of different sizes and measuring the corresponding resistance changes, a corresponding curve or mathematical model between the two is established, including: if the device platform (6) drops downward by Δh, the relationship between the resistance value change ΔR of the piezoresistive element (3) and Δh is determined specifically by the formula ΔR = f(Δh) obtained by fitting, where f represents the functional relationship between the two; S3. Alarm and data feedback: When the resistance value changes beyond the preset threshold, the piezoresistive element (3) sends an alarm signal to the integrated platform. After receiving the alarm signal, the integrated platform triggers an alarm reminder on the one hand, and receives and processes the resistance change data on the other hand. The integrated platform calculates the actual displacement of the device base (6) based on the resistance change data and the pre-established resistance and displacement relationship. If the preset resistance change threshold is ΔR0, when ΔR > ΔR0 is detected, the integrated platform determines that the device base (6) has abnormal vibration or deflection, issues an alarm and calculates the specific displacement Δh = f⁻ 1 (ΔR), to achieve real-time monitoring and feedback of the basic status of the equipment and display the results to the outside world; S4. Data Conversion and Analysis: The integrated platform uses the calibrated resistance-displacement relationship to convert resistance change data into actual displacement or vibration amplitude. Based on the corresponding relationship between resistance change and displacement, the integrated platform calculates and displays the vibration amplitude and deflection angle of the equipment foundation. Simultaneously, the integrated platform uses built-in analysis algorithms to perform trend analysis and fault prediction on the monitoring data. This includes: if the resistance value continues to decrease and the rate of change accelerates, it indicates that the equipment base is likely to sink or deflect further, thereby providing an early warning to the outside world so that measures can be taken. S5. Feedback and control: Based on the analysis results, the integrated platform automatically adjusts the equipment operating parameters or prompts for maintenance; including: if the vibration amplitude of the equipment foundation is detected to exceed the safe range, the integrated platform automatically reduces the equipment speed or load, and prompts to check the stability of the vibration reduction system and the equipment foundation; the integrated platform conducts a comprehensive analysis of the monitoring data and the equipment operating parameters, and automatically adjusts the equipment operating status according to the analysis results, including reducing the motor speed and adjusting the load distribution, to reduce the impact of vibration and deflection on the equipment operation, and ensure the safe and stable operation of the equipment.

3. The device foundation for measuring self-vibration or deflection by using resistance change according to claim 1, characterized in that: The steel backer (8) further comprises a reinforcing device (15) and a second alignment device (16), wherein the second alignment device (16) is fixedly mounted on the top of the reinforcing device (15).

4. The device foundation for measuring self-vibration or deflection by using resistance change according to claim 3, characterized in that: Alignment grooves (13) are symmetrically provided on both sides of the cement base (11), and vertical rods (14) are fixedly installed on the top of the cement base (11), and the vertical rods (14) are symmetrically arranged.

5. The device foundation for measuring self-vibration or deflection by using resistance change according to claim 4, characterized in that: The strengthening device (15) includes a first rack (17), a first gear (18), a synchronous frame (19), a hydraulic cylinder (20), a connecting column (21), a key (22), a cover plate (23), an extension plate (24), a second rack (25), a connecting base plate (26), a guide vertical frame (27) and a support base frame (40), wherein the support base frame (40) is fixedly mounted on the side end of the steel backer (8), the hydraulic cylinder (20) is fixedly mounted inside the support base frame (40), the synchronous frame (19) is fixedly mounted on one end of the hydraulic cylinder (20) away from the steel backer (8), the connecting column (21) is fixedly mounted on one end of the synchronous frame (19), and the key (22) is fixedly mounted on the side end of the hydraulic cylinder (20). The first rack (17) is mounted on one end of the connecting column (21) away from the synchronous frame (19), the first gear (18) is fixedly mounted on the other end of the synchronous frame (19), the first gear (18) is rotatably mounted on the opposite side end of the support base (40), the guide vertical frame (27) is symmetrically fixedly mounted on the inner top end of the support base (40), the connecting base (26) is slidably sleeved on the guide vertical frame (27), the second gear (25) is fixedly mounted on the top end of the connecting base (26) away from the guide vertical frame (27), the covering plate (23) is fixedly mounted on the side end of the connecting base (26) close to the first gear (18), and the extension plate (24) is fixedly mounted on both ends of the covering plate (23).

6. The device foundation for measuring self-vibration or deflection by using resistance change according to claim 5, characterized in that: The second alignment device (16) includes a fan (28), a cover sleeve (29), a connecting arm (30), an extension column (31), a plastic layer (32), a displacement seat (33), a top horizontal plate (34), a supporting side frame (35), a square frame (36), a second gear (37), a third gear (38) and a third rack (39), wherein the extension column (31) is symmetrically slidably inserted into the interior of the top horizontal plate (34), the displacement seat (33) is fixedly mounted on one end of the extension column (31), the plastic layer (32) is fixedly mounted on the top and bottom ends of the displacement seat (33), and the square frame (36) is fixedly mounted on the extension column (31). The other end of the third rack (39) is symmetrically fixedly mounted on the top of one end of the square frame (36) close to the plastic layer (32), the supporting side frame (35) is symmetrically fixedly mounted on the top of the top horizontal plate (34), the second gear (37) and the third gear (38) are rotatably mounted on the opposite side ends of the supporting side frame (35), and the third gear (38) is located above the second gear (37), the connecting arm (30) is fixedly mounted on the side end center of the third gear (38), the covering sleeve (29) is fixedly mounted between the two connecting arms (30), and the fan (28) is fixedly mounted on the side end center of the covering sleeve (29).

7. The device foundation for measuring self-vibration or deflection by using resistance change according to claim 6, characterized in that: The first rack (17) is meshed with the first gear (18), the second rack (25) is meshed with the first gear (18), the key (22) is slidably inserted into the interior of the alignment groove (13), the extension plate (24) is slidably sleeved on the outer ring of the vertical rod (14), the top horizontal plate (34) is fixedly mounted on the top of the steel backrest (8), and the square frame (36) is fixedly mounted on the top of the first rack (17).

8. The device foundation for measuring self-vibration or deflection by using resistance change according to claim 7, characterized in that: The width of the first rack (17) and the second rack (25) is 1 cm, the thickness of the first gear (18) is 3 cm, a through hole is provided in the inner center of the extension plate (24), the inner center of the covering sleeve (29) is hollow, the second gear (37) is meshed with the third rack (39), and the bottom end of the displacement seat (33) is in contact with the top end of the steel plate base (7).

9. The device foundation for measuring self-vibration or deflection by using resistance change according to claim 8, characterized in that: A square rod is fixedly installed between the first rack (17) and the synchronous frame (19), two keys (22) are provided, and the two keys (22) are staggered up and down, movable holes are symmetrically opened inside the top cross plate (34), the piston rod inside the hydraulic cylinder (20) is connected to the synchronous frame (19), a rotating bracket is fixedly installed on the opposite side end of the support base (40), and the first gear (18) is rotatably installed on the rotating bracket.

10. The device foundation for measuring self-vibration or deflection by using resistance change according to claim 9, characterized in that: The bottom end of the third rack (39) is flush with the top end of the top horizontal plate (34), a ventilation hole is provided at the bottom end of the cover sleeve (29), the cover plate (23) is vertically aligned with the inner bottom end of the steel backer (8), the key (22) is horizontally aligned with the alignment groove (13), and the extension plate (24) is vertically aligned with the vertical rod (14).

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