Integrated forming and processing equipment for profile frame of automobile aluminum radiator
By adopting a combination of active and passive heat dissipation in the stamping equipment of the automobile aluminum radiator frame, using cooling fins, heat pipes and fans in conjunction with a water circulation radiator for heat dissipation, and equipping it with dust suction and air blowing cleaning mechanisms, the problem of heat accumulation in the mold is solved, the stamping quality is improved and energy consumption is reduced.
Patent Information
- Application Number
- CN202511305958.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2025-10-17
AI Technical Summary
During the stamping process of the aluminum radiator frame of the automobile, heat is easily accumulated in the mold, affecting the stamping quality.
It adopts a dual heat dissipation mode combining active and passive, and dissipates heat through the heat dissipation fins, heat pipes and fans of the pressure plate in conjunction with the water circulation radiator. It is also equipped with a dust suction mechanism and an air blowing cleaning mechanism to achieve rapid heat dissipation and waste cleaning.
It effectively improves the stamping quality, reduces energy consumption costs, and improves the practicality and economic benefits of the equipment, making it suitable for various industrial production scenarios.
Smart Images

Figure CN120790744A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of metal processing, in particular to an automobile aluminum radiator profile frame integrated forming processing equipment. BACKGROUND
[0002] The automobile radiator frame, also known as a water tank frame, is an important support structure located at the front of a vehicle and is divided into two types of integrated or detachable types. Its main function is to provide a stable mounting position for water tank, condenser, cooling fan and other cooling system components, so as to ensure that they remain stable during vehicle driving and enable the cooling system to work normally. The material of the automobile radiator frame is generally divided into three types of metal, resin and metal+resin. The radiator frame made of metal, usually steel or aluminum, has high strength and rigidity. Aluminum is currently a more popular choice due to its light weight, good ductility and corrosion resistance.
[0003] When the automobile aluminum radiator profile frame is produced by a stamping process, especially in high-speed continuous stamping, the dynamic force of the moving die is more complex and has strong impact. It needs to move back and forth frequently, and each stamping will bear instantaneous impact force, shear force and bending force. The friction heat and material deformation heat generated by continuous stamping will concentrate in the contact area. The moving die has short contact time with the fixed die and large gap changes due to frequent movement, and heat is not easy to diffuse through contact conduction. If the moving die does not dissipate heat in time, the temperature rise will reduce the strength and rigidity of the material and accelerate deformation. The fixed die is usually fixed on the equipment base and has relatively stable stress, mainly bearing the reaction force transmitted by the moving die, and has relatively small impact.
[0004] Based on the above, the application aims to provide an automobile aluminum radiator profile frame integrated forming processing equipment to assist in improving the heat dissipation problem of the die during the stamping process of the automobile aluminum radiator profile frame. SUMMARY
[0005] In view of the deficiencies of the prior art, the application provides an automobile aluminum radiator profile frame integrated forming processing equipment to solve the problem that the stamping die and the forming die are prone to heat accumulation during the stamping forming process of the current automobile aluminum radiator frame, which affects the stamping quality.
[0006] To achieve the above purpose, the application is implemented by the following technical scheme: an automobile aluminum radiator profile frame integrated forming processing equipment, comprising: a base, a top frame is installed on the upper part of the base, and a driving device for providing stamping power is fixedly installed in the middle part of the top frame; a pressure and heat dissipation mechanism is installed at the driving end of the driving device, limit rods for limiting the moving direction of the pressure and heat dissipation mechanism are slidingly installed around the pressure and heat dissipation mechanism, and the limit rods are fixedly installed around the top of the top frame; The stamping plate is installed below the pressure heat dissipation mechanism and is used to perform stamping processing on the automobile radiator frame. The up and down movement of the pressure heat dissipation mechanism assists in dissipating the heat generated during the stamping process. A pressure-bearing seat is fixedly mounted on the upper portion of the base. The upper portion of the pressure-bearing seat is detachably connected to a forming die that cooperates with the stamping plate for forming. A dust collection mechanism for removing fine waste debris is also provided on one side of the pressure-bearing seat. The forming mold is provided with an air-through groove inside, the air-through groove being provided on the dust suction channel of the dust suction mechanism, and a plurality of heat-conducting fins are provided at equal intervals inside the air-through groove, which are used to cooperate with the negative pressure airflow generated by the dust suction mechanism to conduct heat transferred from the forming mold to the pressure seat during the stamping process; The air blowing cleaning mechanism is arranged on one side of the upper part of the base. The air blowing cleaning mechanism is used to clean the waste chips generated by stamping inside the forming mold through high-pressure airflow.
[0007] Preferably, the pressure heat dissipation mechanism includes a pressure plate, which is slidably installed on a limit column. A heat dissipation fin 1 is installed on the top of the pressure plate, and heat dissipation fins 2 are installed around the outside of the pressure plate. The heat dissipation fins 1 and 2 are both used to receive the heat transferred from the stamping plate to the pressure plate during the stamping process.
[0008] Preferably, the pressure heat dissipation mechanism also includes a heat pipe, one end of which passes through the two heat dissipation fins around the outside of the pressure plate in sequence, enters the pressure plate, bends in a U-shape multiple times, and then passes out from one side of the pressure plate. It is used to conduct heat from the pressure plate through the internal circulating water flow.
[0009] Preferably, the pressure heat dissipation mechanism also includes a water circulation radiator fixedly mounted on the top frame, which is used to circulate the water flowing through the heat pipe by pumping. One end of the heat pipe is connected to the water inlet of the water circulation radiator, and the other end is connected to the water outlet of the water circulation radiator.
[0010] Preferably, a fan for producing high-speed airflow is further installed at the rear of the water circulation radiator, and its air outlet direction is facing the water circulation radiator.
[0011] Preferably, the dust suction mechanism includes a feed trough pipe detachably connected to one side of the pressure-bearing seat, which is used to receive the fine waste chips blown away from the surface of the forming mold by the air blowing cleaning mechanism.
[0012] Preferably, the dust suction mechanism also includes a dust suction tube detachably connected to the other side of the pressure bearing seat, one side of the dust suction tube is connected to a dust collector for generating negative pressure airflow, one side of the dust collector is installed with a dust collecting box, and one side of the dust collecting box is slidably connected to a pull-out groove for storing fine waste chips.
[0013] Preferably, the air blowing cleaning mechanism comprises a mounting plate fixedly installed on one side of the top of the base, and an inclined plate is rotatably installed in the middle of the mounting plate through two vertical plates.
[0014] Preferably, a plurality of air guns for blowing high-pressure air flow are fixedly installed on the top of the inclined plate, and the rear part of the air gun is in communication with an air outlet seat installed on one side of the top of the inclined plate.
[0015] Preferably, the air outlet seat is connected with an external air compressor through a connecting pipe, and two electric push rods are rotatably installed on one side of the top of the mounting plate, and the top end of the rod body of the electric push rod is rotatably connected to one side of the bottom of the inclined plate.
[0016] The application provides a car aluminum radiator profile frame integrated forming processing equipment. The application has the following beneficial effects: 1. The application adopts a double heat dissipation mode of active and passive combination, the heat dissipation fins of the pressing plate dissipate heat through convection heat exchange, the heat dissipation is strengthened by the water circulation cooling and the fan, the working performance of the pressing plate is ensured, the dust suction mechanism is combined with the heat dissipation fins to dissipate heat for the forming die, the whole equipment can be flexibly controlled according to the production load, the heat dissipation fins or a single fan can meet the demand in low load, the whole set of active heat dissipation device does not need to be started, the energy consumption is reduced, and the energy consumption cost in the production process is reduced. 2. The air blowing cleaning mechanism can blow away the fine debris on the forming die, the negative pressure air duct is formed in cooperation with the dust suction mechanism, the debris is quickly sucked into the dust collection box, centralized treatment is facilitated, the equipment cleaning and the working environment are ensured, and the interference of the debris on production is reduced.
[0017] 3. The whole structure of the application is relatively simple, can be low-cost transformed on the basis of conventional equipment, and each component such as the feeding groove pipe and the dust suction pipe can be detached, maintenance and cleaning are facilitated, practicality and economic benefits are considered, and the application is suitable for various industrial production scenes. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a front side view of the application; Figure 2 It is a rear side view of the application; Figure 3 It is a perspective bottom view of the application; Figure 4 It is a schematic view of the whole structure of the pressing heat dissipation mechanism of the application; Figure 5 It is an exploded view of the structure of the pressing heat dissipation mechanism of the application; Figure 6 It is a schematic view of the structure arrangement of the heat dissipation pipe of the application; Figure 7 It is a schematic view of the whole structure of the dust suction mechanism of the application; Figure 8 It is the exploded schematic view of the dust suction mechanism structure of the present application; Figure 9 It is the schematic view of the heat conduction sheet setting position of the present application; Figure 10 It is Figure 9 the enlarged view of A; Figure 11 It is the overall structure schematic view of the air blowing cleaning mechanism of the present application; Figure 12 It is the schematic view of the electric push rod installation position of the present application.
[0019] Among them, 1, base; 2, top frame; 3, driving device; 4, pressure applying heat dissipation mechanism; 401, pressure applying plate; 402, heat dissipation fin one; 403, heat dissipation fin two; 404, heat conduction pipe; 405, water circulation cooling row; 406, fan; 5, stamping plate; 6, pressure bearing seat; 7, forming die; 8, dust suction mechanism; 801, feed groove pipe; 802, dust suction pipe; 803, dust collector; 804, dust collecting box; 805, pull groove; 9, air blowing cleaning mechanism; 901, mounting plate; 902, inclined plate; 903, air gun; 904, air seat; 905, electric push rod; 10, through air groove; 11, heat conduction sheet. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the present application specification. Obviously, the described embodiments are only some of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0021] Please refer to the drawings of the present application Figure 1 - the drawings of the present application Figure 12 The automobile aluminum radiator profile frame integrated forming machining equipment provided by the embodiments of the present application comprises a base 1, a top frame 2 is installed on the upper part of the base 1, a driving device 3 for providing stamping power is fixedly installed in the middle part of the top frame 2, and the driving device 3 in the present equipment preferably adopts a hydraulic equipment. The hydraulic equipment utilizes hydraulic oil to transmit pressure, has large output pressure, and has flexible pressure and speed adjustment, so that stable force control can be realized and impact can be avoided. Please refer to the drawings of the present application Figure 4 - the drawings of the present application Figure 6, a pressure heat dissipation mechanism 4 is installed at the driving end of the driving device 3, and a limit rod for limiting its movement direction is slidably installed around the pressure heat dissipation mechanism 4, and the limit rod is fixedly installed around the top of the top frame 2. The stamping plate 5 is installed below the pressure heat dissipation mechanism 4 and is used to perform stamping processing on the automobile radiator frame, and assist in dissipating the heat generated by the stamping process through the up and down movement of the pressure heat dissipation mechanism 4; In the present invention, the pressure heat dissipation mechanism 4 includes a pressure plate 401, which is slidably installed on a limit column. The four limit columns jointly limit it to prevent it from deflecting during the stamping process. A heat dissipation fin 1 402 is installed on the top of the pressure plate 401, and a heat dissipation fin 2 403 is installed on all four sides of the outside of the pressure plate 401. The heat dissipation fin 1 402 and the heat dissipation fin 2 403 are both used to receive the heat transferred from the stamping plate 5 to the pressure plate 401 during the stamping process. In the above structural arrangement, the contact surface between the stamping plate 5 and the pressure plate 401 can be filled with thermal paste to fill some tiny gaps generated between the metal contacts. The heat dissipation fin 1 402 and the heat dissipation fin 2 403 can also be applied with thermal paste to further reduce the gaps between the metals caused by the material itself or deformation.
[0022] The pressure heat dissipation mechanism 4 also includes a heat pipe 404, one end of which passes through the heat dissipation fins 2 403 around the outside of the pressure plate 401 in sequence, enters the pressure plate 401, is bent in a U-shape several times, and then passes through one side of the pressure plate 401. It is used to conduct heat from the pressure plate 401 through the internal circulating water flow. The pressure heat dissipation mechanism 4 also includes a water circulation radiator 405 fixedly installed on the top frame 2, which is used to circulate the water flow passing through the heat pipe 404 in the form of pumping. In the present invention, in order to ensure the stable operation of the stamping plate 5, the heat pipe 404 inside the pressure plate 401 avoids the middle area, thereby ensuring the structural stability of the contact part between the middle part of the pressure plate 401 and the stamping plate 5. One end of the heat pipe 404 is connected to the water inlet of the water circulation radiator 405, and the other end is connected to the water outlet of the water circulation radiator 405. A fan 406 for producing high-speed airflow is also installed at the rear of the water circulation radiator 405, and its air outlet direction is facing the water circulation radiator 405.
[0023] Specifically, in actual use, the stamping plate 5 is in direct contact with the pressing plate 401, so that the pressing plate 401 moves up and down during stamping, and the air flow generated accelerates heat transfer. The heat dissipation fins two 403 can dissipate the heat conducted by the pressing plate 401 through the form of convective heat exchange, and the heat generated by the pressing plate 401 is transmitted to the water circulation cooling rack 405 through the flow of water in the heat pipe 404. The air blown by the fan 406 cools the hot water in the water circulation cooling rack 405, and when the driving device 3 drives the pressing plate 401 to move up, the air blown by the fan 406 will pass through the water circulation cooling rack 405 and then pass through the heat dissipation fins one 402 arranged on the upper part of the pressing plate 401, thereby further cooling the pressing plate 401. Through water circulation, the up and down movement of the heat dissipation fins two 403, and the continuous penetration effect of the air generated by the fan 406, the heat dissipation of the pressing plate 401 is realized.
[0024] Please refer to the accompanying drawings Figure 1 - the accompanying drawings Figure 3 , the pressure seat 6 is fixedly installed on the upper part of the base 1, and the upper part of the pressure seat 6 is detachably connected with the forming die 7 matched with the stamping plate 5 for forming work, and one side of the pressure seat 6 is also provided with a dust suction mechanism 8 for sucking fine debris; The inside of the forming die 7 is provided with a through air groove 10, and the through air groove 10 is arranged on the dust suction channel of the dust suction mechanism 8. A plurality of heat conducting fins 11 are equidistantly arranged in the inside of the through air groove 10, which are used to guide the heat conducted by the forming die 7 to the pressure seat 6 during stamping to the negative pressure air flow generated by the dust suction mechanism 8; Please refer to the accompanying drawings Figure 7 - the accompanying drawings Figure 8 The dust suction mechanism 8 includes a feeding groove pipe 801 detachably connected to one side of the pressure seat 6, which is used to receive the fine debris blown away from the surface of the forming die 7 by the air blowing cleaning mechanism 9. The dust suction mechanism 8 also includes a dust suction pipe 802 detachably connected to the other side of the pressure seat 6, and one side of the dust suction pipe 802 is connected with a dust collector 803 for generating negative pressure air flow. One side of the dust collector 803 is installed with a dust collecting box 804, and one side of the dust collecting box 804 is slidingly connected with a pull-out groove 805 for storing fine debris.
[0025] Specifically, in order to ensure the working sealing performance of the dust suction mechanism 8, sealing washers can be added between the feeding groove pipe 801 and the pressure seat 6 to ensure the sealing effect. Similarly, sealing washers can also be added between the pressure seat 6 and the dust suction pipe 802 to ensure the stability of the negative pressure air flow.
[0026] During the stamping and forming work, since there is a connection between the vacuum cleaner 803, the dust suction pipe 802, the air trough 10 and the feed trough pipe 801, when the vacuum cleaner 803 is in operation, a negative pressure airflow will be generated from the entrance of the feed trough pipe 801 and form a through air duct, passing through between the heat conducting plates 11, thereby taking away the heat transferred from the forming mold 7 to the pressure seat 6, and achieving the effect of auxiliary heat dissipation. In daily maintenance operations, the operator can remove the feed trough pipe 801 by removing the screws connecting the feed trough pipe 801 and the pressure seat 6, or remove the dust suction pipe 802 from the other side of the pressure seat 6 by unscrewing the screws. The operator can use some auxiliary cleaning tools to clean the waste debris and dust accumulated inside the air trough 10. There may also be some between the heat conducting plates 11. Regular cleaning can be performed to maintain the pressure seat 6 to prevent air duct blockage.
[0027] Please see the attached Figure 11 -Attached Figure 12 , an air blowing cleaning mechanism 9 is arranged on one side of the upper part of the base 1, and the air blowing cleaning mechanism 9 is used to clean the waste chips generated by stamping inside the forming mold 7 through high-pressure airflow. The air blowing cleaning mechanism 9 includes a mounting plate 901 fixedly mounted on one side of the top of the base 1, and an inclined plate 902 is rotatably mounted on the middle part of the mounting plate 901 through two vertical plates. A plurality of air jet guns 903 for blowing out high-pressure airflow are fixedly mounted on the top of the inclined plate 902, and the rear part of the air jet gun 903 is connected to the ventilation seat 904 mounted on one side of the top of the inclined plate 902. The ventilation seat 904 is connected to an external air compressor through a connecting pipe. Two electric push rods 905 are also rotatably mounted on one side of the top of the mounting plate 901, and the top end of the rod body of the electric push rod 905 is rotatably connected to the bottom side of the inclined plate 902.
[0028] For the small, scattered, non-adhesive waste chips generated during the stamping operation, the electric push rod 905 is started to adjust the inclination amplitude of the inclined plate 902, thereby adjusting the air flow ejection angle of the air gun 903, aiming at the surface or groove of the forming mold 7, and blowing away some of the small metal waste chips generated by the stamping. The blown-away waste chips will be sucked into the feed trough tube 801 due to the auxiliary blocking of the feed trough tube 801 and the internal negative pressure airflow, and pass through the gap of the heat conducting plate 11, enter the dust suction pipe 802, and finally be sucked into the dust collecting box 804. The operator can regularly open the pull-out slot 805 to collect and process small metal waste chips or dust, etc.
[0029] Working principle: In actual use, the present invention specifically includes the following working process: The first stage is the equipment pre-preparation stage. At this time, the operator needs to check whether the various equipment parts are loose and whether the multiple equipment structures including the drive device 3 and the water circulation cooling radiator 405 are functioning normally. Before the device works, first start the vacuum cleaner 803, water circulation cooling row 405, fan 406 and air compressor operation, the start of water circulation cooling row 405 and fan 406 is to make the water flow in the heat pipe 404 flow, prepare for preheating for stamping work; When entering the formal stamping work, by placing the aluminum workpiece on the forming die 7, starting the driving device 3 to drive the pressing plate 401 to press down the stamping plate 5, and forming the aluminum workpiece by extrusion, then the driving device 3 drives the pressing plate 401 to move up, the operator takes away the stamped workpiece and places the next one, and then repeats the above process. Because the core of the stamping process is to apply external force to the metal through the die to make the material deform plastically, heat is generated due to friction on the contact surface. Therefore, during continuous stamping operation, the stamping plate 5 and the forming die 7 will generate a certain amount of heat. Since the stamping plate 5 is in direct contact with the pressing plate 401, the air flow generated during the movement of the pressing plate 401 accelerates heat transfer. Through convection heat exchange, the heat dissipation fins two 403 can dissipate the heat conducted from the pressing plate 401, and through the flow of water in the heat pipe 404, the heat generated by the pressing plate 401 is transferred to the water circulation cooling row 405, and the air flow blown by the fan 406 is used to cool the hot water in the water circulation cooling row 405. When the driving device 3 drives the pressing plate 401 to move up, the air blown by the fan 406 will pass through the water circulation cooling row 405 and then pass through the heat dissipation fins one 402 arranged on the upper part of the pressing plate 401, thereby further cooling the pressing plate 401. Through water circulation, the up and down movement of the heat dissipation fins two 403, and the continuous penetration effect of the air flow generated by the fan 406, the heat dissipation of the pressing plate 401 is realized, which improves the adverse effects of high temperature on the stamping plate 5 during stamping. The use of active and passive cooling doubles the cooling effect, which is better and can save some working costs. Because in related industries, production is adjusted according to orders, in some low-load operation scenarios, by controlling the stamping speed, the stamping quality can be guaranteed, and the safety of the operator can be ensured; For example, in low-load operation scenarios, the operator can selectively control the start of the water circulation cooling row 405 and the fan 406 through the electric control box on one side of the device according to the actual situation. In the case that the heat dissipation fins one 402 and the heat dissipation fins two 403 can meet the cooling effect of the stamping plate 5, the active cooling mode can be disabled to save energy, or only the fan 406 can be enabled to assist the heat dissipation fins one 402 in cooling; Further, in the present device, the focus is on the heat dissipation of the punching plate 5, since in the actual production process, the punching plate 5 has the characteristics of instantaneous high load, and the aluminum material needs to be formed by shearing, bending, deep drawing and other plastic deformation, and most of the external work is converted into internal energy of the material, causing the temperature of the contact area of the punching plate 5 and the workpiece, such as the cutting edge and the round corner, to rise instantaneously, especially the good thermal conductivity of aluminum, which will quickly transfer the deformation heat to the die, aggravating the die temperature rise. The punching plate 5 is the active component that directly applies pressure and pushes the material to deform plastically, and the contact with the workpiece is a dynamic impact contact. Especially in the punching and deep drawing processes, most of the external work is converted into plastic deformation heat and friction heat of the material, and the heat is concentrated in the contact area of the punching head and the workpiece, such as the cutting edge and the round corner.
[0030] In the deep drawing process of the automobile aluminum radiator frame, the punching head needs to forcibly draw the aluminum material into the concave die, with high contact pressure, fast relative sliding speed, significant friction heat generation, and the volume of the punching head is usually small to fit the shape of the workpiece, so the heat is more likely to accumulate.
[0031] The forming die 7 mainly serves to support the workpiece and define the forming boundary, and the contact with the workpiece is mainly static or low-speed support, and the heat is mainly transferred from the workpiece to the forming die 7 after the workpiece is deformed, rather than direct active work heat generation. Therefore, the heat generation intensity and concentration are lower than those of the punching plate 5, but in continuous operation, there will still be a certain temperature accumulation phenomenon. In order to improve the above problems, in the present application, in the present application, since there is a communication relationship between the dust collector 803, the dust collection pipe 802, the through air groove 10 and the feeding groove pipe 801, when the dust collector 803 operates, a negative pressure airflow will be generated from the inlet of the feeding groove pipe 801, and a through air duct will be formed, passing through the heat dissipation fins 11, thereby taking away the heat transferred from the forming die 7 to the pressure bearing seat 6, achieving the effect of auxiliary heat dissipation. The purpose of this method is mainly to avoid increasing additional heat dissipation cost, and at the same time, through the top and bottom support of multiple heat dissipation fins 11, the effect of reinforced column is formed, without affecting the overall strength of the pressure bearing seat 6; Further, the material of the automobile aluminum radiator frame is usually aluminum alloy, the thickness is thin, the stamping process is mainly blanking, punching, trimming and drawing, and the generated waste mainly includes punching waste, blanking waste, trimming waste or small and scattered waste, for the small, scattered and non-adhesion waste, the air blowing cleaning mechanism 9 is arranged, the inclination range of the inclination plate 902 is adjusted through the electric push rod 905, so that the airflow spray angle of the air gun 903 is adjusted, the surface or groove of the forming die 7 is aligned, some small metal waste generated by stamping is blown away, the blown waste is sucked into the feeding groove pipe 801 due to the auxiliary blocking of the feeding groove pipe 801 and the action of the internal negative pressure airflow, passes through the gap of the heat conduction sheet 11, enters the dust collection pipe 802 and is finally sucked into the dust collection box 804, and the operator can periodically pull the pull-out groove 805 to collect and process small metal waste or dust.
[0032] Specifically, the application combines active heat dissipation and passive heat dissipation to improve the heat dissipation effect of the stamping plate 5 and the forming die 7, guarantee the stamping production quality of the automobile aluminum radiator frame, selectively open the active heat dissipation equipment according to the production situation, save certain energy, have good use effect, and the structure of the application is simple, can be low-cost transformed in conventional production equipment, have good practicability and economic benefit.
[0033] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. The integrated forming and processing equipment for automobile aluminum radiator profile frame is characterized by: include: A base (1), a top frame (2) is mounted on the upper portion of the base (1), and a driving device (3) for providing punching power is fixedly mounted in the middle portion of the top frame (2); A pressure heat dissipation mechanism (4) is mounted on the driving end of the driving device (3), and limit rods for limiting the movement direction of the pressure heat dissipation mechanism (4) are slidably mounted on all four sides, and the limit rods are fixedly mounted on the top of the top frame (2); A stamping plate (5) is installed below the pressure heat dissipation mechanism (4) and is used to perform a stamping process on the automobile radiator frame and to assist in dissipating heat generated during the stamping process by moving the pressure heat dissipation mechanism (4) up and down; A pressure seat (6) is fixedly mounted on the upper portion of the base (1); the upper portion of the pressure seat (6) is detachably connected to a forming die (7) that cooperates with the stamping plate (5) for forming; and a dust collecting mechanism (8) for removing fine waste debris is further provided on one side of the pressure seat (6); An air-through groove (10) is provided inside the forming mold (7), and the air-through groove (10) is provided on the dust suction channel of the dust suction mechanism (8). A plurality of heat-conducting plates (11) are equidistantly provided inside the air-through groove (10), and are used to cooperate with the negative pressure airflow generated by the dust suction mechanism (8) to conduct heat transferred from the forming mold (7) to the pressure seat (6) during the stamping process; An air blowing cleaning mechanism (9) is provided on one side of the upper portion of the base (1), and the air blowing cleaning mechanism (9) is used to clean waste chips generated by stamping inside the forming mold (7) through high-pressure airflow.
2. The integrated forming and processing equipment for automobile aluminum radiator profile frame according to claim 1 is characterized in that: The pressure heat dissipation mechanism (4) includes a pressure plate (401) which is slidably mounted on a limiting column. A heat dissipation fin (402) is mounted on the top of the pressure plate (401). Heat dissipation fins (403) are mounted on all four sides of the outside of the pressure plate (401). The heat dissipation fins (402) and the heat dissipation fins (403) are both used to receive heat transferred from the stamping plate (5) to the pressure plate (401) during the stamping process.
3. The integrated forming and processing equipment for automobile aluminum radiator profile frame according to claim 2, characterized in that: The pressure heat dissipation mechanism (4) further includes a heat conduction pipe (404), one end of which sequentially passes through the heat dissipation fins (403) around the outside of the pressure plate (401), enters the pressure plate (401), is bent multiple times in a U-shaped manner, and then passes out from one side thereof, and is used to conduct heat from the pressure plate (401) through the internal circulating water flow.
4. The integrated forming and processing equipment for automobile aluminum radiator profile frame according to claim 3 is characterized in that: The pressure heat dissipation mechanism (4) further comprises a water circulation radiator (405) fixedly mounted on the top frame (2), which is used to circulate the water flow passing through the heat conducting pipe (404) in the form of pumping, wherein one end of the heat conducting pipe (404) is connected to the water inlet of the water circulation radiator (405), and the other end is connected to the water outlet of the water circulation radiator (405).
5. The integrated forming and processing equipment for automobile aluminum radiator profile frame according to claim 4, characterized in that: A fan (406) for producing high-speed airflow is also installed at the rear of the water circulation cooling radiator (405), and its air outlet direction is directly facing the water circulation cooling radiator (405).
6. The integrated forming and processing equipment for automobile aluminum radiator profile frame according to claim 1, characterized in that: The dust collecting mechanism (8) comprises a feed trough tube (801) detachably connected to one side of the pressure bearing seat (6), which is used to receive fine waste scraps blown off the surface of the forming mold (7) by the air blowing cleaning mechanism (9).
7. The integrated forming and processing equipment for automobile aluminum radiator profile frame according to claim 6, characterized in that: The dust collection mechanism (8) further comprises a dust collection tube (802) detachably connected to the other side of the pressure-bearing seat (6); a dust collector (803) for generating a negative pressure airflow is connected to one side of the dust collection tube (802); a dust collection box (804) is installed on one side of the dust collection box (803); and a drawing slot (805) for storing fine waste chips is slidably connected to one side of the dust collection box (804).
8. The integrated forming and processing equipment for automobile aluminum radiator profile frame according to claim 1, characterized in that: The air blowing cleaning mechanism (9) comprises a mounting plate (901) fixedly mounted on one side of the top of the base (1), and an inclined plate (902) is rotatably mounted on the middle portion of the mounting plate (901) via two vertical plates.
9. The integrated forming and processing equipment for automobile aluminum radiator profile frame according to claim 8, characterized in that: A plurality of jet guns (903) for blowing out high-pressure airflow are fixedly installed on the top of the inclined plate (902), and the rear of the jet guns (903) is connected to a vent seat (904) installed on one side of the top of the inclined plate (902).
10. The integrated forming and processing equipment for automobile aluminum radiator profile frame according to claim 9, characterized in that: The vent seat (904) is connected to an external air compressor via a connecting pipe. Two electric push rods (905) are rotatably mounted on one side of the top of the mounting plate (901). The top ends of the electric push rods (905) are rotatably connected to the bottom side of the tilting plate (902).
Citation Information
Patent Citations
Stamping die and stamping method
CN115555449A
Automobile radiator aluminum profile frame stamping equipment
CN116274574A
Automobile part stamping die and stamping process
CN117299923A
Punch forming equipment for computer supporting metal part
CN117380817A
Automobile part stamping device and stamping method
CN120515871A