Metal dust recovery device for profile steel processing
By designing a metal dust recovery device for steel processing, the problem of mixed recovery of welding slag, metal dust and flux is solved, the efficient recovery and reuse of flux is achieved, and the production efficiency of steel processing is improved.
Patent Information
- Application Number
- CN202511247882.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-03
- Publication Date
- 2025-10-17
AI Technical Summary
During the steel section welding process, welding slag and metal dust are mixed with the flux for recycling, which affects the reuse of the flux and causes inconvenience in recycling.
A metal dust recovery device for steel processing is designed, which includes a separate flux recovery mechanism and a welding slag decomposition recovery mechanism. The metal dust and impurities in the flux are separated by a belt conveyor and an adsorption and separation component, and the welding slag is crushed and collected.
The efficient recovery and reuse of flux is achieved, the workload of manual removal of welding slag is reduced, and the production efficiency of steel processing and the practicality of the device are improved.
Smart Images
Figure CN120791081A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of dust recovery, in particular to a metal dust recovery device for section steel processing. BACKGROUND
[0002] The most common cross-sectional shape of section steel is "H" shape. During section steel welding processing, submerged arc welding process is generally used. Due to the characteristics of submerged arc welding process itself, the strength of section steel after welding can be ensured.
[0003] During submerged arc welding operation, the part to be welded of section steel is covered by a layer of granular flux. At this time, the continuously fed welding wire ignites the arc between the welding piece below the flux layer. The high temperature generated by the arc melts the welding wire, the workpiece and the flux, thereby forming a metal molten pool, and at the same time, the molten slag behind the molten pool begins to cool and solidify, and finally forms a slag shell; the granular flux accumulated above the molten pool is recycled.
[0004] However, during the welding process, the residual metal slag on the outer end of the section steel and the welding slag are recycled together with the granular flux, which affects the reuse of the recycled flux, which is relatively inconvenient.
[0005] Based on this, the present application designs a metal dust recovery device for section steel processing to solve the above problems. SUMMARY
[0006] In view of the above shortcomings of the prior art, the present application provides a metal dust recovery device for section steel processing.
[0007] To achieve the above purpose, the present application is realized by the following technical scheme: A metal dust recovery device for section steel processing, comprising a base plate, further comprising a flux feeding pipe, a flux storage bin, a submerged arc welding machine body, a sealed recovery pipe, a fixed frame, a stand, a separate flux recovery mechanism, a metal dust separation mechanism and a welding slag decomposition and recovery mechanism; The upper ends of the base plate are symmetrically fixed and installed with the fixed frame and the stand on the left and right sides; the installation position of the stand is located on the outer side of the fixed frame; The flux feeding pipe, the submerged arc welding machine body and the sealed recovery pipe are fixedly installed in sequence from back to front on the upper end of the fixed frame; The metal dust separation mechanism is installed with a separate flux recovery mechanism for recovering the flux remaining on the surface of the section steel after welding by the submerged arc welding machine body and separating the micro impurities; The inner end of the stand is installed with a metal dust separation mechanism for separating and recovering the metal impurities in the flux screened by the separate flux recovery mechanism; The flux storage bin is connected with the metal dust separating mechanism; the flux feeding pipe is communicated with the discharge port of the flux storage bin through a connecting pipe; The upper end front side left and right sides of the base plate are also symmetrically provided with slag decomposition and recycling mechanisms for moving the slag on the profile steel out of the recycling mechanism; Further, the metal dust separating mechanism comprises a separating box, a hopper, a belt conveyor and an adsorption and distribution assembly; the separating box is fixedly installed at the middle part of the inner end of the stand; the upper end front side of the separating box is provided with an inlet; the lower end rear side of the separating box is provided with an outlet; the inner part of the separating box is fixedly installed with a belt conveyor; The upper end front side of the separating box is fixedly installed with a hopper at the inlet position; The adsorption and distribution assembly is symmetrically installed at the left and right ends of the separating box; The flux storage bin is fixedly installed at the lower end rear side of the separating box; the outlet of the separating box is communicated with the flux storage bin; The side end of the flux storage bin is rotatably installed with a seal cover capable of being turned open; The flux storage bin is filled with flux; The discharge port position of the flux storage bin is also fixedly installed with an electric control valve; The separating flux recycling mechanism is installed at the upper end of the separating box; Further, the separating flux recycling mechanism comprises a screening cylinder, a screening motor, a rotating shaft, stirring blades, a filter screen plate, first buffer springs, a fixing ring, a discharge groove, a first discharge inclined plate and a baffle; the screening cylinder is fixedly installed at the front side of the upper end of the separating box; the upper end of the screening cylinder is fixedly installed with a screening motor; the upper end of the rotating shaft is rotatably installed at the inner top part of the screening cylinder; the output end of the screening motor is fixedly connected with the rotating shaft; The outer end lower side of the rotating shaft is fixedly installed with a plurality of stirring blades; and the stirring blades are uniformly distributed at equal intervals in a circle at the outer end of the rotating shaft; The middle part of the screening cylinder is fixedly installed with a fixing ring; the lower ends of the plurality of first buffer springs are fixedly connected with the upper end of the fixing ring; the upper ends of the first buffer springs are fixedly connected with the lower end of the filter screen plate; And the stirring blades are slidingly connected with the upper end of the filter screen plate; The front side of the filter screen plate is provided with a discharge groove; The front lower side of the screening cylinder is provided with a displacement groove; the first discharge inclined plate is fixedly installed at the front side of the fixing ring through a support; and the upper end of the first discharge inclined plate is also fixedly installed with a baffle; The upper side of the outer end of the screening cylinder is fixedly installed with a blower; The screening cylinder is communicated with the sealed recycling pipe through a corrugated pipe; The side end lower side of the screening cylinder is also rotatably installed with a seal cover capable of being turned open; Further, the adsorption subassembly comprises a power-off type magnetic block, an adsorption plate, a cross plate, a push cylinder, a second discharge inclined plate, a recovery box and a limiting guide assembly; two ends of the separation box are symmetrically provided with a clearance slot in sliding connection with the adsorption plate; the power-off type magnetic block is fixedly installed at the end away from each other of the two adsorption plates; the cross plate is fixedly installed on the outer wall of the separation box; the push cylinder is fixedly installed on the cross plate, and the output end of the push cylinder is fixedly connected with the adsorption plate; the second discharge inclined plate is fixedly installed on the outer wall of the separation box; The limiting guide assembly is installed on the outer wall of the separation box and connected with the adsorption plate; The recovery box is detachably installed on the lower side of the stand; Further, the limiting guide assembly comprises a support frame, a guide rail and a sliding block, and the outer wall of the separation box is symmetrically provided with a support frame fixedly installed at the front and rear sides; the guide rail is fixedly installed at the end close to each other of the two support frames; the sliding block is in sliding connection with the guide rail; and the front and rear ends of the adsorption plate are fixedly connected with the sliding block; Further, the slag decomposition and recovery mechanism comprises a placing rack, a scraping plate, a fixed cylinder, a continuous knocking assembly and a suction assembly; the placing rack is fixedly installed on the upper end of the front side of the base plate; the scraping plate is fixedly installed on the front side of the end close to each other of the two placing racks and inclined backward; The fixed cylinder is fixedly installed on the inner end of the middle part of the placing rack through a support frame; The continuous knocking assembly is installed on the fixed cylinder; The suction assembly is installed on the placing rack; Further, the continuous knocking assembly comprises a driving motor, a driving crank, a push rod, a movable arm, a counterweight and a second buffer spring, and the driving motor is fixedly installed on the upper side of the end away from each other of the two fixed cylinders; The upper end of the driving crank is rotatably installed on the inner wall of the fixed cylinder; the output end of the driving motor is fixedly connected with the upper end of the driving crank; The lower end of the push rod is hingedly connected with the upper end of the movable arm; The lower end of the push rod is hingedly connected with the upper end of the movable arm; The lower end of the movable arm is fixedly connected with the upper end of the counterweight; the fixed cylinder is provided with a sliding groove on the inner wall of the lower side; the counterweight is in sliding connection with the sliding groove; The upper end of the second buffer spring is fixedly connected with the middle part of the inner wall of the fixed cylinder; the lower end of the second buffer spring is fixedly connected with the upper end of the counterweight; Further, the suction assembly comprises a suction gun, which is fixedly installed on the rear end of the placing rack; and the suction gun is in communication with the industrial dust collector through an air pipe.
[0008] Compared with the prior art, the present application has the following beneficial effects: 1. The belt conveyor drives the flux to move towards the flux storage bin. During the movement, the adsorption and separation assembly separates the metal dust and impurities in the recovered welding from the flux. Finally, the belt conveyor puts the flux after twice screening into the flux storage bin, so that the flux can be reused. Through the cooperation of the separation type flux recovery mechanism and the adsorption and separation assembly, the device not only realizes the recycling of metal waste, but also ensures the quality of the recovered flux, and improves the practicability of the device. 2. When the profile steel moves to the position of the welding slag decomposition and recovery mechanism, the welding slag decomposition and recovery mechanism separates the welding slag on the profile steel from the profile steel, and knocks and collects the welding slag, which facilitates subsequent recycling and processing of the welding slag, reduces the additional workload of manual welding slag removal, and improves the production efficiency of profile steel processing. 3. The separation type flux recovery mechanism works through the sealed recovery pipe to suck the residual flux on the profile steel welding part, and the separation type flux recovery mechanism also separates the small dust and impurities in the flux from the flux, and moves the flux after the impurities are separated to the hopper, further improving the recovery quality of the flux. BRIEF DESCRIPTION OF DRAWINGS
[0009] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0010] Figure 1 A perspective view of a profile steel processing metal dust recovery device of the present application Figure 1 ; Figure 2 A front view of a profile steel processing metal dust recovery device of the present application Figure 3 A perspective view of a profile steel processing metal dust recovery device of the present application Figure 1 An enlarged view of A in the profile steel processing metal dust recovery device Figure 4 A perspective view of a profile steel processing metal dust recovery device of the present application Figure 2 A perspective view of a profile steel processing metal dust recovery device of the present application Figure 5 An enlarged view of C in the profile steel processing metal dust recovery device Figure 4 An enlarged view of D in the profile steel processing metal dust recovery device Figure 6 An enlarged view of D in the profile steel processing metal dust recovery device Figure 1 An enlarged view of D in the profile steel processing metal dust recovery device Figure 7 A perspective view of a profile steel processing metal dust recovery device of the present application Figure 2 A perspective view of a profile steel processing metal dust recovery device of the present application Figure 8 A perspective view of a profile steel processing metal dust recovery device of the present applicationFigure 7 Enlarged view at F.
[0011] The reference signs in the figures respectively represent: 1, substrate; 2, flux feeding pipe; 3, flux storage bin; 4, submerged arc welding machine body; 5, sealed recovery pipe; 6, fixed frame; 7, stand; 8, separated flux recovery mechanism; 81, screening cylinder; 82, screening motor; 83, rotating shaft; 84, stirring blade; 85, filter screen plate; 86, first buffer spring; 87, fixed ring; 88, discharge chute; 89, first discharge inclined plate; 810, baffle; 811, accommodation groove; 9, metal dust separation mechanism; 91, separation box; 92, hopper; 93, belt conveyor; 94, accommodation groove; 95, power-off magnetic block; 96, adsorption plate; 97, cross plate; 98, push cylinder; 99, second discharge inclined plate; 910, recovery box; 911, support frame plate; 912, guide rail; 913, sliding block; 10, slag decomposition and recovery mechanism; 101, placing frame; 102, scraping plate; 103, fixed cylinder; 104, driving motor; 105, driving crank; 106, push rod; 107, movable arm; 108, counterweight; 109, sliding groove; 1010, second buffer spring; 1011, material suction gun. DETAILED DESCRIPTION
[0012] To make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the following will be combined with the accompanying drawings for the embodiments of the present application to make a clear and complete description of the technical solutions in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0013] In the following description, “left”, “right”, “front”, “back”, “up”, and “down” are oriented in the perspective of the front view.
[0014] Embodiment one: in some embodiments, referring to the accompanying drawings of the specification Figures 1-8 A metal dust recovery device for section steel processing, comprising a substrate 1, further comprising a flux feeding pipe 2, a flux storage bin 3, a submerged arc welding machine body 4, a sealed recovery pipe 5, a fixed frame 6, a stand 7, a separated flux recovery mechanism 8, a metal dust separation mechanism 9, and a slag decomposition and recovery mechanism 10; The fixed frame 6 and the stand 7 are symmetrically and fixedly installed at the upper ends of the substrate 1 on the left and right sides; the installation position of the stand 7 is located on the outer side of the fixed frame 6; The flux feeding pipe 2, the submerged arc welding machine body 4, and the sealed recovery pipe 5 are sequentially and fixedly installed at the upper end of the fixed frame 6 from back to front; The metal dust separation mechanism 9 is provided with a separation type flux recovery mechanism 8 for recovering the flux remaining on the profile steel after the welding by the submerged arc welding machine body 4 and separating the small impurities; The inner end middle part of the stand 7 is provided with a metal dust separation mechanism 9 for separating and recovering the metal impurities in the flux screened by the separation type flux recovery mechanism 8; As shown in Figure 1 and Figure 4 The metal dust separation mechanism 9 comprises a separation box 91, a hopper 92, a belt conveyor 93 and an adsorption and distribution assembly; the separation box 91 is fixedly installed at the inner end middle part of the stand 7; the upper end front side of the separation box 91 is provided with an inlet; the lower end rear side of the separation box 91 is provided with an outlet; the inside of the separation box 91 is fixedly installed with the belt conveyor 93; The upper end front side inlet of the separation box 91 is fixedly installed with the hopper 92; The adsorption and distribution assembly is symmetrically installed at the left and right ends of the separation box 91; The flux storage bin 3 is fixedly installed at the lower end rear side of the separation box 91; the outlet of the separation box 91 is communicated with the flux storage bin 3; The flux feeding pipe 2 is communicated with the outlet of the flux storage bin 3 through a connecting pipe; The side end of the flux storage bin 3 is rotatably installed with a seal cover capable of being turned open; The flux storage bin 3 is filled with flux; The outlet position of the flux storage bin 3 is also fixedly installed with an electric control valve; The separation type flux recovery mechanism 8 is installed at the upper end of the separation box 91; The upper end front side of the base plate 1 is also symmetrically installed with a slag decomposition and recovery mechanism 10 for moving and recovering the slag on the profile steel; In the present application, the profile steel needing welding operation enters from the rear of the base plate 1 and moves forward by the conveying device; when the welding position of the profile steel moves to the position where the flux feeding pipe 2 is located, the electric control valve of the outlet of the flux storage bin 3 works, the blockage of the outlet of the flux storage bin 3 is removed, and then the flux in the flux storage bin 3 is continuously discharged to the welding position of the profile steel through the flux feeding pipe 2; Then the profile steel continues to move forward, and in the moving process, the submerged arc welding machine body 4 works and cooperates with the flux to perform the submerged arc welding operation on the welding position of the profile steel; With the continuous forward movement of the profile steel, the separation type flux recovery mechanism 8 works to suck away the flux remaining on the welding position of the profile steel through the seal recovery pipe 5, and the separation type flux recovery mechanism 8 also screens the small dust and impurities in the flux from the flux, and moves the flux after screening the impurities into the hopper 92; Subsequently, the flux falls into the upper end of the belt conveyor 93 in the separation box 91 through the hopper 92; the belt conveyor 93 works to drive the flux to move towards the flux storage bin 3, and in the process of moving, the adsorption and distribution assembly separates the metal dust and impurities in the recycled welding from the flux; finally, the belt conveyor 93 puts the flux after two times of screening into the flux storage bin 3, so that the flux can continue to be reused; through the cooperation of the separation type flux recovery mechanism 8 and the adsorption and distribution assembly, the device not only can realize the recycling of metal waste, but also can ensure the quality of the flux recovery, and improve the practicability of the device; When the sealing recovery pipe 5 sucks away the flux remaining on the profile steel welding part, the welding slag at the profile steel welding seam is exposed; as the profile steel moves forward, the welding slag gradually cools down; When the profile steel moves to the position of the welding slag decomposition and recovery mechanism 10, the welding slag decomposition and recovery mechanism 10 separates the welding slag on the profile steel from the profile steel, and knocks and collects the welding slag, which is convenient for subsequent recycling and processing of the welding slag, reduces the additional workload of manual additional welding slag removal, and improves the production efficiency of the profile steel processing; Finally, the profile steel after welding is removed from the front of the base plate 1 to the next processing procedure.
[0015] In some embodiments, as shown in Figures 3-7 As a preferred embodiment of the present application, the separation type flux recovery mechanism 8 includes a screening cylinder 81, a screening motor 82, a rotating shaft 83, stirring blades 84, a filter screen plate 85, first buffer springs 86, a fixed ring 87, a discharge chute 88, a first discharge inclined plate 89 and a baffle 810; the screening cylinder 81 is fixedly installed on the front side of the upper end of the separation box 91; the screening motor 82 is fixedly installed on the upper end of the screening cylinder 81; the upper end of the rotating shaft 83 is rotatably installed on the inner top of the screening cylinder 81; the output end of the screening motor 82 is fixedly connected with the rotating shaft 83; The lower side of the outer end of the rotating shaft 83 is fixedly installed with a plurality of stirring blades 84; and the stirring blades 84 are uniformly distributed at equal intervals in a circle on the outer end of the rotating shaft 83; The middle part of the screening cylinder 81 is fixedly installed with the fixed ring 87; the lower end of the plurality of first buffer springs 86 is fixedly connected with the upper end of the fixed ring 87; the upper end of the first buffer spring 86 is fixedly connected with the lower end of the filter screen plate 85; And the stirring blades 84 are slidingly connected with the upper end of the filter screen plate 85; The front side of the filter screen plate 85 is provided with the discharge chute 88; The front lower side of the screening cylinder 81 is provided with a displacement slot 811; the first discharge inclined plate 89 is fixedly installed on the front side of the fixed ring 87 through a support; and the upper end of the first discharge inclined plate 89 is further fixedly installed with the baffle 810; The outer end upper side of the screening cylinder 81 is fixedly provided with a blower, so that negative pressure is generated in the interior of the screening cylinder 81. The screening cylinder 81 is communicated with the sealing recovery pipe 5 through a corrugated pipe. The lower side of the side end of the screening cylinder 81 is also rotatably provided with a sealing cover capable of being turned open. As shown in Figure 3 and Figure 4 The adsorption and distribution assembly comprises a power-off type magnetic block 95, an adsorption plate 96, a cross plate 97, a push cylinder 98, a second discharge inclined plate 99, a recovery box 910, a support frame plate 911, a guide rail 912 and a sliding block 913; two ends of the separation box 91 are symmetrically provided with a clearance slot 94 in sliding connection with the adsorption plate 96. As shown in Figure 4 The height of the adsorption plate 96 is half of the clearance slot 94, so that when the adsorption plate 96 moves outward, the metal substances attached to the adsorption plate 96 will not be scraped off by the side wall of the clearance slot 94; and the bottom of the adsorption plate 96 is flush with the middle part of the clearance slot 94. The far ends of the two adsorption plates 96 are fixedly provided with the power-off type magnetic blocks 95; the cross plate 97 is fixedly installed on the outer wall of the separation box 91; the push cylinder 98 is fixedly installed on the cross plate 97, and the output end of the push cylinder 98 is fixedly connected with the adsorption plate 96; and the second discharge inclined plate 99 is fixedly installed on the outer wall of the separation box 91. The front and rear sides of one side outer wall of the separation box 91 are also symmetrically fixedly provided with the support frame plates 911; the close ends of the front and rear support frame plates 911 are fixedly provided with the guide rails 912; the sliding blocks 913 are in sliding connection with the guide rails 912; and the front and rear ends of the adsorption plate 96 are fixedly connected with the sliding blocks 913. The recovery box 910 is detachably installed on the lower side of the stand 7. In the present application, the blower installed on the screening cylinder 81 works, so that negative pressure is generated in the interior of the screening cylinder 81, the sealing recovery pipe 5 sucks the residual flux on the welded part of the section steel into the interior of the screening cylinder 81, then the screening cylinder 81 falls down to the upper end of the filter screen plate 85, and the tiny impurities attached to the flux will fall to the inner bottom of the screening cylinder 81 through the filter holes on the filter screen plate 85. At this time, the filter screen plate 85 will also compress the first buffer spring 86, so as to reduce the impact force when the flux falls, and the service life of the device is improved. Then the screening motor 82 works to drive the rotating shaft 83 and the stirring blade 84 to rotate, the stirring blade 84 will drive the flux accumulated on the filter screen plate 85 to rotate, so that the flux moves to the position where the discharge chute 88 is located, then the flux will fall to the first discharge inclined plate 89 through the discharge chute 88, and finally move downward along the first discharge inclined plate 89 to the hopper 92. The flux after the separation of the small impurities falls through the hopper 92 to the upper end of the belt conveyor 93 in the separation box 91; the belt conveyor 93 works to drive the flux to move backward, when it moves to the vicinity of the adsorption plate 96, the metal substances in the flux are attracted to the lower end of the inside of the adsorption plate 96 by the de-energized magnetic block 95 with magnetic force, and the welding body continues to move with the belt conveyor 93 and enters the inside of the flux storage bin 3 through the feeding port at the lower rear side of the separation box 91; When the welding work of a group of section steels is completed, the push cylinder 98 works to pull the adsorption plate 96 to drive the de-energized magnetic block 95 to move outward along the guide rail 912 with the sliding block 913 until the adsorption plate 96 is moved out of the accommodation groove 94 and is located between the front and rear ends of the second discharge inclined plate 99; Then the de-energized magnetic block 95 is energized to break the magnetism, and then the metal substances on the adsorption plate 96 fall onto the second discharge inclined plate 99 and slide downward along the second discharge inclined plate 99 into the recovery box 910.
[0016] In some embodiments, as shown in Figure 6 and Figure 8 illustrated, as a preferred embodiment of the present application, the slag decomposition and recovery mechanism 10 includes a placing rack 101, a scraping plate 102, a fixed cylinder 103, a driving motor 104, a driving crank 105, a push rod 106, a movable arm 107, a counterweight 108, a second buffer spring 1010 and a suction gun 1011; the placing rack 101 is fixedly installed on the upper end of the front side of the base plate 1; the scraping plates 102 inclined rearward are fixedly installed on the front side of the close end of the left and right two placing racks 101; The fixed cylinder 103 is fixedly installed on the middle part of the inner end of the placing rack 101 through a support frame; The driving motor 104 is fixedly installed on the upper side of the far end of the left and right two fixed cylinders 103; The upper end of the driving crank 105 is rotatably installed on the inner wall of the fixed cylinder 103; the output end of the driving motor 104 is fixedly connected with the upper end of the driving crank 105; The lower end of the push rod 106 is hingedly connected with the upper end of the movable arm 107; The lower end of the push rod 106 is hingedly connected with the upper end of the movable arm 107; The lower end of the movable arm 107 is fixedly connected with the upper end of the counterweight 108; the lower side inner wall of the fixed cylinder 103 is provided with a sliding groove 109; the counterweight 108 is limitingly and slidably connected with the sliding groove 109; The upper end of the second buffer spring 1010 is fixedly connected with the middle part of the inner wall of the fixed cylinder 103; the lower end of the second buffer spring 1010 is fixedly connected with the upper end of the counterweight 108; The suction gun 1011 is fixedly installed at the rear end of the rack 101, and is communicated with the industrial dust collector through an air pipe; In the present application, when the profile steel moves to the position of the slag decomposing and recycling mechanism 10, the scraping plate 102 is inserted between the weld and the slag exposed outside the weld. As the profile steel continues to move forward, the scraping plate 102 will shovel the slag off the profile steel, and the shoveling slag will be blocked by the rear end of the scraping plate 102. Then, the driving motor 104 works to drive the driving crank 105 to rotate, which drives the push rod 106 to move up and down continuously. When the push rod 106 moves downward, it will push the movable arm 107 to drive the counterweight 108 to move downward along the chute 109. At this time, the counterweight 108 will crush the slag. When the push rod 106 moves upward, the counterweight 108 will be reset upward under the restoring force of the second buffer spring 1010. Through the up-and-down reciprocating movement of the push rod 106, the continuous crushing operation of the counterweight 108 on the slag can be realized. When the slag is crushed by the counterweight 108, the industrial dust collector connected with the suction gun 1011 will work, and the crushed slag will be recycled from the profile steel through the suction gun 1011.
[0017] The above embodiments are only used to illustrate the technical solutions of the present application, but not to limit it. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced equivalently. Such modifications or replacements will not change the essence of the corresponding technical solutions, and will not deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A metal dust recovery device for steel processing, comprising a base plate (1), characterized in that: It also includes a flux feeding pipe (2), a flux storage bin (3), a submerged arc welding machine body (4), a sealed recovery pipe (5), a fixing frame (6), a stand (7), a separate flux recovery mechanism (8), a metal dust separation mechanism (9) and a welding slag decomposition recovery mechanism (10); A fixing frame (6) and a vertical frame (7) are symmetrically fixedly installed on the left and right sides of the upper end of the base plate (1); the installation position of the vertical frame (7) is located outside the fixing frame (6); The flux feed pipe (2), the submerged arc welding machine body (4) and the sealing recovery pipe (5) are fixedly mounted on the upper end of the fixing frame (6) in sequence from the back to the front; The metal dust separation mechanism (9) is equipped with a separate flux recovery mechanism (8) for recovering the flux remaining on the surface of the steel section after welding by the submerged arc welding machine body (4) and separating tiny impurities; A metal dust separation mechanism (9) is installed at the middle of the inner end of the stand (7) for separating and recovering metal impurities in the flux after being screened by the separation type flux recovery mechanism (8); The flux storage bin (3) is connected to the metal dust separation mechanism (9); the flux feeding pipe (2) is connected to the discharge port of the flux storage bin (3) via a connecting pipe; Welding slag decomposition and recovery mechanisms (10) for removing and recovering welding slag on the section steel are symmetrically installed on the left and right sides of the upper front end of the base plate (1).
2. The metal dust recovery device for section steel processing according to claim 1, characterized in that: The metal dust separation mechanism (9) comprises a separation box (91), a hopper (92), a belt conveyor (93) and an adsorption distribution assembly; the separation box (91) is fixedly mounted at the middle of the inner end of the stand (7); a feed port is provided at the front upper end of the separation box (91); a discharge port is provided at the rear lower end of the separation box (91); and a belt conveyor (93) is fixedly mounted inside the separation box (91); A hopper (92) is fixedly installed at the feed opening on the front upper end of the separation box (91); The adsorption and distribution components are symmetrically installed at the left and right ends of the separation box (91); The flux storage bin (3) is fixedly mounted on the rear side of the lower end of the separation box (91); the discharge port of the separation box (91) is connected to the flux storage bin (3); A sealing cover capable of being flipped open is rotatably mounted on the side end of the flux storage bin (3); The flux storage bin (3) is filled with flux; An electric control valve is also fixedly installed at the discharge port of the flux storage bin (3); The separate flux recovery mechanism (8) is installed at the upper end of the separation box (91).
3. The metal dust recovery device for section steel processing according to claim 2, characterized in that: The separation type flux recovery mechanism (8) comprises a screening drum (81), a screening motor (82), a rotating shaft (83), a stirring blade (84), a filter plate (85), a first buffer spring (86), a fixing ring (87), a discharging trough (88), a first discharging inclined plate (89) and a baffle (810); the screening drum (81) is fixedly mounted on the front side of the upper end of the separation box (91); the screening motor (82) is fixedly mounted on the upper end of the screening drum (81); the upper end of the rotating shaft (83) is rotatably mounted on the inner top of the screening drum (81); the output end of the screening motor (82) is fixedly connected to the rotating shaft (83); A plurality of stirring blades (84) are fixedly mounted on the lower side of the outer end of the rotating shaft (83); and the stirring blades (84) are evenly distributed at equal intervals around the outer end of the rotating shaft (83); A fixing ring (87) is fixedly installed in the middle of the screening cylinder (81); the lower ends of the plurality of first buffer springs (86) are fixedly connected to the upper end of the fixing ring (87); the upper ends of the first buffer springs (86) are fixedly connected to the lower end of the filter plate (85); The stirring blade (84) is slidably connected to the upper end of the filter plate (85); A discharge chute (88) is provided on the front side of the filter plate (85); A clearance groove (811) is provided at the lower front side of the screening drum (81); the first discharging inclined plate (89) is fixedly mounted on the front side of the fixing ring (87) via a bracket; and a baffle (810) is also fixedly mounted on the upper end of the first discharging inclined plate (89); A blower is fixedly mounted on the upper side of the outer end of the screening cylinder (81); The screening cylinder (81) is connected to the sealed recovery pipe (5) through a bellows; A sealing cover that can be flipped open is also rotatably mounted on the lower side of the side end of the screening barrel (81).
4. The metal dust recovery device for section steel processing according to claim 3, characterized in that: The adsorption and distribution component includes a de-energized magnetic block (95), an adsorption plate (96), a transverse plate (97), a push cylinder (98), a second discharging inclined plate (99), a recovery box (910) and a limiting guide component; the left and right ends of the separation box (91) are symmetrically provided with a clearance groove (94) connected to the adsorption plate (96) for limiting sliding; the left and right adsorption plates (96) are fixedly installed with a de-energized magnetic block (95) at one end away from each other; the transverse plate (97) is fixedly installed on the outer wall of the separation box (91); the push cylinder (98) is fixedly installed on the transverse plate (97), and the output end of the push cylinder (98) is fixedly connected to the adsorption plate (96); the second discharging inclined plate (99) is fixedly installed on the outer wall of the separation box (91); The limiting guide assembly is mounted on the outer wall of the separation box (91) and connected to the adsorption plate (96); The recycling box (910) is detachably mounted on the lower side of the stand (7).
5. The metal dust recovery device for section steel processing according to claim 4, characterized in that: The limiting guide assembly includes a support frame plate (911), a guide rail (912) and a sliding block (913). The support frame plate (911) is symmetrically fixedly installed on the front and rear sides of the outer wall of one side of the separation box (91); the guide rail (912) is fixedly installed on the adjacent ends of the front and rear support frame plates (911); the sliding block (913) is connected to the guide rail (912) in a limiting sliding manner; and the front and rear ends of the adsorption plate (96) are fixedly connected to the sliding block (913).
6. The metal dust recovery device for section steel processing according to claim 5, characterized in that: The welding slag decomposition and recovery mechanism (10) comprises a placement rack (101), a scraper plate (102), a fixed cylinder (103), a continuous knocking assembly and a suction assembly; the placement rack (101) is fixedly mounted on the front side of the upper end of the substrate (1); a scraper plate (102) tilted backward is fixedly mounted on the front side of the adjacent ends of the left and right placement racks (101); A fixing cylinder (103) is fixedly mounted on the middle portion of the inner end of the placement rack (101) via a support frame; The continuous knocking assembly is mounted on the fixed cylinder (103); The material suction assembly is mounted on the placement rack (101).
7. The metal dust recovery device for section steel processing according to claim 6, characterized in that: The continuous striking assembly comprises a driving motor (104), a driving crank (105), a push rod (106), a movable arm (107), a counterweight (108) and a second buffer spring (1010), wherein the driving motor (104) is fixedly mounted on the upper side of the ends of the left and right fixed cylinders (103) that are away from each other; The upper end of the driving crank (105) is rotatably mounted on the inner wall of the fixed cylinder (103); the output end of the driving motor (104) is fixedly connected to the upper end of the driving crank (105); The lower end of the driving crank (105) is hinged to the upper end of the push rod (106); The lower end of the push rod (106) is hinged to the upper end of the movable arm (107); The lower end of the movable arm (107) is fixedly connected to the upper end of the counterweight (108); a sliding groove (109) is provided on the lower inner wall of the fixed cylinder (103); the counterweight (108) is connected to the sliding groove (109) in a limited sliding manner; The upper end of the second buffer spring (1010) is fixedly connected to the middle portion of the inner wall of the fixed cylinder (103); the lower end of the second buffer spring (1010) is fixedly connected to the upper end of the counterweight (108).
8. The metal dust recovery device for section steel processing according to claim 7, characterized in that: The suction assembly comprises a suction gun (1011), which is fixedly mounted on the rear end of the placement rack (101); and the suction gun (1011) is connected to the industrial dust collection device via an air pipe.